Champion Power Equipment 3-Inch Semi-Trash Water Pump Operator's Manual for All Serial Numbers in

at championpowerequipment.com
OPERATOR'S MANUAL
MODEL #100743
3 IN. (7.5 CM) SEMI-TRASH PUMP
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20230222 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100743 - 3 IN. (7.5 CM) SEMI-TRASH PUMP
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................... 3
Safety Definitions .......................................... 3
Important Safety Instructions ....................... 4
Fuel Safety .........................................................6
Safety and Dataplate Labels ....................................... 7
Safety Symbols .....................................................8
Operation Symbols ............................................... 10
Quickstart Label Symbols........................................ 10
Controls and Features ................................. 11
Parts Included .................................................... 12
Assembly ..................................................... 13
Remove the Water Pump from the Shipping Carton ............ 13
Install Handle, Wheels, and Support Legs ...................... 13
Add Engine Oil .................................................... 13
Add Fuel .......................................................... 14
Storage ........................................................ 25
Water Pump Storage ............................................. 25
Short Term Engine Storage (Up to 30 Days) .................... 25
Mid Term Engine Storage ( 30 Days – 1 year) .................. 25
Long Term Storage ............................................... 26
Specifications .............................................. 27
Water Pump Specifications ...................................... 27
Engine Specifications ............................................ 27
Engine Oil Specifications ......................................... 27
Fuel Specifications ............................................... 27
Spark Plug Specifications ........................................ 27
Valve Specifications .............................................. 27
Important Message About Temperature......................... 27
Troubleshooting ........................................... 28
Operation ..................................................... 15
Water Pump Location ............................................ 15
Connecting a Hose Kit ........................................... 16
Priming the Pump ................................................ 20
Before Starting the Engine ....................................... 21
Starting the Engine ............................................... 21
Stopping the Engine .............................................. 22
Operation at High Altitude ....................................... 22
Maintenance ................................................ 23
Cleaning the Water Pump ........................................ 23
Changing the Engine Oil ......................................... 23
Cleaning and Adjusting the Spark Plug(s) ....................... 24
Cleaning the Air Filter ............................................ 24
Cleaning the Spark Arrestor ..................................... 24
Adjusting the Governor ........................................... 25
Maintenance Schedule ........................................... 25
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100743 - 3 IN. (7.5 CM) SEMI-TRASH PUMP
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Since CPE highly values how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100743
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damaged).
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100743 - 3 IN. (7.5 CM) SEMI-TRASH PUMP
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Water pump engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE THE WATER PUMP OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the water pump inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the storage compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
WARNING
Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the water pump:
Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
DANGER
Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.
Use only approved spark plug testers.
WARNING
Contact with electrical power source can cause electric shock or burn.
NEVER spray in the direction of or near a power source/ electrical outlet.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
DANGER
DO NOT pump gasoline, fuel, fuel-oil mixtures, detergents, acids, chemicals, beverages, pesticides, fertilizers or any other flammable liquid or corrosive.
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100743 - 3 IN. (7.5 CM) SEMI-TRASH PUMP
IMPORTANT SAFETY INSTRUCTIONS
WARNING
DO NOT immerse the water pump in water.
DANGER
The water pump develops powerful force.
DO NOT move the water pump when it is in use.
DO NOT use hoses or connectors that are worn, damaged or frayed.
DO NOT allow children or unqualified persons to operate or service the water pump.
DO NOT open top plug or drain plug.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
CAUTION
Improper treatment or use of the water pump can damage it, shorten its life and void your warranty.
Use the water pump only for intended uses.
Operate only on level surfaces.
DO NOT expose water pump to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
DO NOT use the engine if:
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
WARNING
Use of this water pump can create wet, slippery walking surfaces.
– Use only on a level surface.
– Make sure there is proper drainage to dissipate water.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
WARNING
DO NOT pump salt, sludge, sewer, sea, or any other type of water containing solid material.
CAUTION
Exceeding the pump specification for total head can damage the pump and/or hose kits connected to it.
DO NOT modify the pump in any way. DO NOT attempt to exceed the rated flow. Attempting to increase the rated flow may damage the unit and/or shorten its life.
NOTICE
DO NOT run the pump dry.
Running the pump dry can destroy the pump seals and will void the warranty. If the pump was running while dry, stop the engine and allow it to cool thoroughly before filling the chamber with water.
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100743 - 3 IN. (7.5 CM) SEMI-TRASH PUMP
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline vapors are highly flammable and explosive.
– Gasoline vapors can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel and the resulting gasoline vapors can
ignite and cause a fire or explosion.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF. This is because if a fire is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.
– Gasoline vapors expand and contract with ambient
temperatures. Never fill the gasoline tank past the red FULL indicator on the fuel filter, as gasoline vapors needs room to expand if temperatures rise.
WARNING
When starting the engine:
Do not attempt to start a damaged engine.
Always check that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.
Always allow spilled gasoline to evaporate fully before attempting to start the engine.
Always be certain that the water pump is resting firmly on level ground.
WARNING
When operating the water pump:
DO NOT move or tip the water pump during operation.
DO NOT tip the water pump or allow fuel or oil to spill.
WARNING
When transporting or servicing the water pump:
Always check that the fuel valve is in the OFF position and the gasoline tank is empty.
Disconnect the spark plug wire.
WARNING
WARNING
When adding or removing gasoline:
Do not light or smoke cigarettes.
Always stop the engine and allow to cool for a minimum of two minutes before refueling.
Always loosen gasoline cap slowly to release vapor pressure and to keep fuel from escaping around the gasoline cap.
Always replace and tighten the gasoline cap securely after fueling.
Never remove the gasoline cap or add gasoline while the engine is running or when the engine is hot.
Only fill or drain gasoline outdoors in a well-ventilated area.
Do not pump gasoline directly into the engine at the gas station.
Always store gasoline in an EPA/CARB compliant container or to transfer the gasoline to the engine.
Do not overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
When storing the water pump:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
Do not store water pump or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.
DANGER
Never place a gasoline container, gasoline tank, LPG cylinder or any combustible material in the path of the exhaust stream during operation of the engine.
WARNING
NEVER use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
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100743 - 3 IN. (7.5 CM) SEMI-TRASH PUMP
2012-L-OP-A
DANGER PELIGRO DANGER
2012-L-OP-A
UNLEADE D FUEL ONLY. Minimum octane
rating of 87. Maxi mum 10% ethanol.
GASOLINA REGULAR SOLAMENTE.
87 octanos c omo mínimo. Máx imo de
etanol de 10%.
ESSENCE SANS PLOMB
SEULE MENT. Indice d’octane
minimal de 87. Maximum
10 % d'éthanol.
2
2011-L-OP-A
WARNING
DO NOT TOUCH!
Exhaust gases, muffle r and engine components are extremely HOT and cause burns.
Operation of this equipment may cr eate sparks that can st art fires around dry vegetation . A spark arrestor may be required. The operator should contact local fire agencies for laws and regulations relating to fir e prevention requiremen ts. If installed, clean every 100 hou rs or every season.
ADVERTENCIA
¡NO TOCAR! Los gases de escape, el silenciador y los compnonentes del motor están extremadamente CALI ENTES y causan quemaduras.
La operación de este equipo pue de producir chispas que pu eden provocar incendios alrededor de la vegetación seca. Un supresor de chispas puede que sea necesario. El operador debe comunicarse con las agencias locales de bomberos para las leyes y reglamentos relativos a los requisitos de prevención de incendios. Si está instala do, limpie cada 100 horas o cada t emporada.
AVERTISSEMENT
NE PAS TOUCHER! Les gaz d’échappement, le silencieux et les pièces du moteur sont extrêmement CHAUDS et peuvent causer des brûlures.
Cet équipement peut créer des éti ncelles et provoquer un inc endie dans la végétation sèche. Un pare-é tincelles peut être req uis. L’utilisateur doit communiquer avec le service d’ince ndie local pour connaît re les lois et les règlements en matière de préve ntion des incendies. Si elle e st installée, nettoyez la génératrice toutes les 100 heures ou chaque saison.
1035-L-SF-C
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE SANTA FE SPRINGS, CA 90670 USA / É.-U. 1-877-338-0999 WWW.CHAMPIONPOWEREQUIPMENT.COM MADE IN CHINA / FABRIQUÉ EN CHINE
MODEL
MODÈLE
MANUFACTURE DATE
DATE DE FABRICATION
FLOW (GPM / LPM) DÉBIT (GPM / LPM)
INLET DIAMETER DIAMÈTRE D'ENTRÉE
2216-L-PR-A
100743
264 / 1000
3 IN.
7.5 CM
SERIAL NO. / N° DE SÉRIE
XXXX
XXXXXXXXXXXX
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
A
B
D
C
Side Side
A
B
C
D
LABEL DESCRIPTION
7
Safety Symbols/
CO Danger
Fuel
Hot Surface
Dataplate
100743 - 3 IN. (7.5 CM) SEMI-TRASH PUMP
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Eye and Ear Protection. Always wear safety goggles or safety glasses with side shields, and as necessary a full face-shield as well as full ear protection when operating this product.
Footwear. Always wear safety shoes or heavy boots when operating the machine.
Gloves. Always wear nonslip, heavy-duty protective gloves when operating this product.
Safety Alert. Precautions that involve your safety.
Risk of Fire. Fuel and its vapors are extremely flammable and explosive. Fire can cause severe burns
or death. Do not add fuel while the product is operating or still hot.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface
Open Flame alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
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100743 - 3 IN. (7.5 CM) SEMI-TRASH PUMP
SYMBOL MEANING
Toxic Fumes. The engine exhaust from this product contains chemicals known to the state of
California to cause cancer and birth defects and other reproductive harm.
Risk of Asphyxiation. This engine emits carbon monoxide, an odorless, colorless poison gas. Breathing carbon monoxide can cause nausea, fainting or death. Use only in a well ventilated area.
Clearance. Keep all objects including others at least 10 feet (3m) from this machine. Only one person should operate the water pump and load the logs
IMPORTANT SAFETY INSTRUCTIONS
9
100743 - 3 IN. (7.5 CM) SEMI-TRASH PUMP
2174-L-OP-A
8
1
10W-30
2
6 73 54
1 42 3119 10
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Choke. Pull choke knob to “CHOKE” position.
Run. Push choke knob to “RUN” position.
Fuel/Gasoline Valve On/Off
Fuel Gauge: Full
SYMBOL MEANING
On
Stop or Off
Throttle Lever - Fast
Throttle Lever - Slow
Fuel Gauge: Empty
Quickstart Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Starting the Engine
DANGER
Move water pump outside and far away from windows, doors and intake ventilation covers.
1. Check oil level. Recommended oil is 10W-30.
2. Check fuel level.
3. Connect inlet and outlet hoses
4. Connect inlet filter
5. Prime the water pump
6. Move the fuel valve to the “ON” position.
7. Move the choke lever to the “CHOKE” position by pulling out.
8. Move throttle to “FAST” position.
9. Press engine switch to “ON” position.
10. Pull the starter cord slowly until resistance is felt and then pull rapidly.
11. As engine warms up, move the choke lever to “RUN” by pushing in and adjust the throttle as needed
Stopping
1. Move the fuel valve to the “OFF” position.
2. Press the engine switch to the “OFF” position.
3. Disconnect inlet and outlet hoses for storage.
4. Remove drain plug (bottom) before storage.
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100743 - 3 IN. (7.5 CM) SEMI-TRASH PUMP
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your water pump. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
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3
4
5
6
141
8 9 10
7
19
18
13
12
16
15
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17
1. Gasoline Tank Cap
2. Gasoline Tank
3. Air Filter
4. Support Leg
5. Transport Handle
6. Throttle
7. Fuel Valve
8. Recoil Handle
9. Oil Drain Bolt (on each side)
10. Engine Oil Fill Cap/Dipstick
11. Wheels
12. Engine Switch
13. Choke
14. Fuel Gauge
15. Drain Plug (bottom)
16. Inlet
17. Muffler
18. Outlet
19. Priming Cap (top)
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