SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20220214Champion Power Equipment, Inc., Santa Fe Springs, CA USA
Do Not Overload Generator ......................................23
Stopping the Engine .............................................. 23
Operation at High Altitude .......................................24
2
100554 - 3500W WIRELESS START GENERATOR
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment
(CPE) product. CPE designs, builds, and supports all of our
products to strict specifications and guidelines. With proper
product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time of
publication, and we reserve the right to change, alter and/or
improve the product and this document at any time without prior
notice.
CPE highly values how our products are designed, manufactured,
operated, and serviced as well as providing safety to the operator
and those around the generator. Therefore, it is IMPORTANT to
review this product manual and other product materials thoroughly
and be fully aware and knowledgeable of the assembly, operation,
dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety
and operation procedures before each use. Please always exercise
common sense and always err on the side of caution when
operating the product to ensure no accident, property damage,
or injury occurs. We want you to continue to use and be satisfied
with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper
accident prevention measures.
DANGER
DANGER indicates a hazardous situation which,if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to
supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate
label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100 554
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not
hazard-related (e.g., messages relating to property damage).
3
100554 - 3500W WIRELESS START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless,
odorless, poisonous gas. Breathing carbon monoxide will
cause nausea, dizziness, fainting or death. If you start to feel
dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL
VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any building, including
garages, basements, crawlspaces and sheds, enclosure or
compartment, including the generator compartment of a
recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through
windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison
you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/or
accessories. Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed.
Use only Champion electrical cords for proper application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or
service the generator.
Use a ground fault circuit interrupter (GFCI) in damp areas and
areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a
listed 30A transfer switch installed by a licensed electrician
and approved by the local authority having jurisdiction. The
connection must isolate the generator from the utility power
and must comply with all applicable laws and electrical codes.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to the
manufacturer’s instructions.
WARNING
Although the generator contains a spark arrester, maintain
a minimum distance of 5 ft. (1.5 m) from dry vegetation to
prevent fires.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life
support appliances.
NEVER use this product to power medical devices or medical
appliances.
Inform your electricity provider immediately if you or anyone in
your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience a
medical emergency.
4
100554 - 3500W WIRELESS START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Spark from removed spark plug wire can result in fire or
electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot
contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
CAUTION
Improper treatment or use of the generator can damage it,
shorten its life or void the warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect
them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
WARNING
This product contains a button battery. If swallowed, it could
cause severe injury or death in just 2 hours. Seek medical
attention immediately.
WARNING
Rapid retraction of the starter cord will pull hand and arm
towards the engine faster than you can let go. Unintentional
startup can result in entanglement, traumatic amputation or
laceration. Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices
plugged in and turned on.
CAUTION
Exceeding the generator’s running capacity can damage the
generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
5
100554 - 3500W WIRELESS START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY
FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs
room to expand when temperatures rise.
– In the case of any petroleum gasoline fire, flames should never
be extinguished unless the fuel supply valve can be turned
OFF. By not doing so, if a fire is extinguished and the supply
of fuel is not turned OFF, an explosion hazard could be created.
When operating the generator:
DO NOT move or tip the generator during operation.
When transporting or servicing the generator:
Always check that the fuel valve is in the OFF position and the
gasoline tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other
sources of ignition.
Do not store generator or gasoline near furnaces, water heaters,
or any other appliances that produce heat or have automatic
ignitions.
DANGER
NEVER place a gasoline container, gasoline tank, LPG cylinder
or any combustible material in the path of the exhaust stream
during operation of the engine.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel
item that is broken, cut, torn or damaged.
When adding or removing gasoline:
DO NOT light or smoke cigarettes.
Turn the generator off and let cool for at least two minutes before
removing the gasoline cap. Always loosen the cap slowly to relieve
pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas
station. Always use an approved container to transfer the fuel to
the generator.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot lights,
heat and other sources of ignition.
When starting the generator:
DO NOT attempt to start a damaged generator.
Always check that the gasoline cap, air filter, spark plug, fuel lines
and exhaust system are properly in place.
Always allow spilled gasoline to evaporate fully before attempting
to start the engine.
Always be certain that the generator is resting firmly on level
ground.
6
100554 - 3500W WIRELESS START GENERATOR
1448-L-SF-B
El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del g enerador contiene
monóxido de carbono. Éste es un veneno que no se puede ver ni oler. NUNCA lo use dentro del hogar ni el
garaje, INCLUSO SI las puertas y ventana s están abiertas. Úselo SÓLO a la INTEMPERIE lejos de ventanas ,
puertas, y orificios de ventilación.
ONLY use
OUTSIDE and far
away from windows,
doors, and vents.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
Using a generator indoors CAN KILL YOU IN MINU TES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
DANGER
PELIGRO
1161-L-SF-A
1110-L-OP-B
UNLEADED F UEL ONLY. Minimum octane
rating of 87. Maximu m 10% ethanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos
como mínimo. Máximo de etanol de 10%.
ESSENCE SAN S PLOMB SEULEM ENT.
Indice d’octan e minimal de 87.
Maximum 10 % d'éthan ol.
WARNING
DO NOT TOUCH!
Exhaust gases, muf fler
and engine components
are extremely HOT and
cause burns.
Operation of this equipm ent may create sparks tha t can start
fires around dry veget ation. A spark arrest or may be
required. The operator should contact local fire agencies for
laws and regulations rela ting to fire prevention req uirements.
If installed, clean ever y 100 hours or every seas on.
ADVERTENCIA
¡NO TOCAR! Los gase s de
escape, el silenciador y los
compnonentes del motor están
extremadamente CA LIENTES y
causan quemaduras.
La operación de este equ ipo puede producir chisp as que pueden provocar
incendios alrededor de la vegetación seca. Un supresor de chispas puede que
sea necesario. El operador debe comunicarse con las agencias locales de
bomberos para las leyes y reglamentos relativos a los requisitos de prevención
de incendios. Si está ins talado, limpie cada 100 hor as o cada temporada.
1291-L-SF-A
IMPORTANT SAFETY INSTRUCTIONS
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
B
D
C
A
Top
Alternator Side
LABELDESCRIPTION
A
CO Danger
B
C
D
Safety Symbols
Fuel
Hot Surface
7
100554 - 3500W WIRELESS START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOLMEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Clearance. Keep all objects at least 5 feet from generator. Heat from the muffler and exhaust gas can
ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an
electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause
severe burns or death. Keep generator at least 5 ft (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
8
100554 - 3500W WIRELESS START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOLMEANING
ON
START
STOP or OFF
Battery ON
Battery OFF
Locking Receptacle
RV Ready Receptacle
SYMBOLMEANING
Neutral Floating. Neutral circuit IS NOT
electrically connected to the frame/
ground of the generator.
Fuel/Gasoline Valve ON/OFF
Choke
Run
Ground Terminal
Circuit Breaker Reset: Push
9
100554 - 3500W WIRELESS START GENERATOR
3019-L-OP-B
11232345
10W-30
768
IMPORTANT SAFETY INSTRUCTIONS
Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
Starting the Engine
DANGER
Move generator outside and far away from windows,
doors and intake ventilation covers.
1. Check oil level.
Recommended oil is 10W-30.
2. Check gasoline level.
When adding gasoline, use a minimum octane rating of 87
and an ethanol content of 10% or less by volume.
3. Turn the fuel valve to “ON” position.
4. Press ignition switch to the “ON” position.
5. Move choke lever to “CHOKE” position.
6. Pull the recoil starter.
7. Move the choke lever to “RUN” position.
8. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads.
2. Press the ignition switch to the “OFF” position.
3. Turn the fuel valve to the “OFF” position.
Wireless and Electric Start
See page 20 in “Operation” section.
10
100554 - 3500W WIRELESS START GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.
Generator
10
9
1
2
3
11
4
5
1. Gasoline Tank – 4.7 gal. (17.8 L)
2. Fuel Valve – Used to turn fuel supply on and off to engine.
3. Air Filter – Protects the engine by filtering dust and debris
from the intake air.
4. Recoil Starter – Used to manually start the engine.
5. Never Flat Wheels – 8 in. (20.3 cm)
6. Oil Fill Cap/Dipstick – Used to check and fill oil level.
7. Battery – Provides 12V DC power the starting system.
8
7
6
12
8. Control Panel – See “Control Panel” section.
9. Fuel Gauge – Indicates the amount of gasoline in the fuel
tank.
10. Folding Handle – Used to move unit by lifting and rolling on
wheels. Do not use to lift or carry the unit.
11. Choke – Used to start the engine.
12. Ground Terminal – Consult an electrician for local grounding
regulations.
11
100554 - 3500W WIRELESS START GENERATOR
Control Panel
1
CONTROLS AND FEATURES
3
C
2
1. Ignition Switch – Used to START or STOP the generator.
3. Intelligauge – Four mode digital meter for displaying voltage,
frequency (hertz), run time, and total run time.
4. Circuit Breakers (Push Reset) – Protects the generator
against electrical overloads.
4
A
W
B
t
C
A
A
120V AC, 30A Locking (NEMA L5-30R)
May be used to supply electrical power for
operation of 120 Volt AC, 30 Amp, single phase,
60 Hz electrical loads.
120V AC, 30A RV (NEMA TT-30R)
May be used to supply electrical power for
operation of 120 Volt AC, 30 Amp, single phase,
60 Hz electrical loads.
(2×) 120V AC, 20A (NEMA 5-20R)
May be used to supply electrical power for
operation of 120 Volt AC, 20 Amp, single phase,
60 Hz electrical loads.
B
RECEPTACLES
12
100554 - 3500W WIRELESS START GENERATOR
Intelligauge
Four mode digital meter for displaying voltage, frequency (hertz),
run time, and total run time.
The LCD displays each mode by pressing the button below the
display.
MODEDESCRIPTION
CONTROLS AND FEATURES
MODE BUTTON
Output voltage of the generator.
Voltage (V)
Frequency (F)
Run Time (R)
Total Run Time
Example: 120 volts
Output frequency in hertz.
Example: 60.0 hertz
Run time of the generator for the current session
Example: 6 hours
Total run time of the generator since first operation
Example: 16 hours
13
100554 - 3500W WIRELESS START GENERATOR
CONTROLS AND FEATURES
Wireless Remote Control
This generator is equipped with a wireless remote control system
for starting and stopping. The system consists of (5) main
components:
1. Receiver Control Module (RCM)
2. Remote Control
3. Battery Switch
4. Ignition Switch
5. Auto-Choke
The Remote Control functions are enabled when:
1. The Ignition Switch is in the “ON” position, AND
2. The Battery Switch is in the “ON” position.
The Remote Control functions are disabled if either of the above
conditions is not met.
To start the generator wirelessly, press the “START” button on
the Remote Control one time. The engine will attempt to start (6)
times. The RCM controls the Auto-Choke during each attempt
to start. If the generator does not start, call Champion Customer
Care team for assistance at 1-877-338-0999.
To stop the generator wirelessly, press the “STOP” button on the
Remote Control one time.
Remote Control Power Consumption
While the Ignition Switch is in the “ON” position, the RCM is active
and waiting for a remote signal. This function requires electrical
current from the battery. If the Ignition Switch is left in the “ON”
position for extended periods (several weeks), the battery can be
completely drained.
Moving the Ignition Switch to the “OFF” position disables the
Remote functions, but the RCM still consumes approximately
2 mA from the battery.
To prevent battery drain, press the Battery Switch to the “OFF”
position. This disconnects power to the RCM so there is no current
draw on the battery.
Control Panel Load Management
When the generator initially starts wirelessly, no voltage is
supplied to the Control Panel for approximately 15 seconds. This
allows the engine to reach full speed before electrical loads are
applied to the generator.
The on/off voltage delay at startup and shut down only happen
when the Remote Control is used. There is no voltage delay when
the push-button electric start or recoil start method is used.
When the push-button electric start or recoil start method is used,
the operator must be sure all electrical loads (appliances) are
turned OFF during startup and shutdown. Damage to the generator
or the attached appliances can be caused by starting or stopping
the generator while appliances are plugged in and turned ON.
FCC Statement for Remote Control Device
1. This device complies with Part 15 of the FCC Rules. Operation
is subject to the following two conditions:
1a. This device may not cause harmful interference.
1b. This device must accept any interference received,
including interference that may cause undesired
operation.
2. Changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to
operate the equipment.
NOTICE
This equipment has been tested and found to comply with
the limits for a Class B digital device, pursuant to Part 15
of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation. This equipment generates uses and
can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is
no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference
to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following
measures:
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and
receiver.
– Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
When the generator is stopped wirelessly, the voltage to the
Control Panel is immediately turned off. Then the engine stops
approximately 5 seconds after the “STOP” button on the Remote
Control is pressed. Turning the Control Panel voltage off before
the engine shutdown protects connected appliances from being
damaged by non-60 Hz voltage while the generator coasts to a
stop.
Consult dealer or an experienced radio/TV technician for help.
Short Pin (H) ..................................................................... 1
Small R-clip (I) ..................................................................1
CONTROLS AND FEATURES
A
B
C
Tools Needed
– Wrench/Socket set (metric)
– Pliers
– Screwdriver
D
G
E
F
H
I
15
100554 - 3500W WIRELESS START GENERATOR
ASSEMBLY
ASSEMBLY
Your generator requires some assembly. This unit ships from our
factory without oil. It must be properly serviced with fuel and oil
before operation.
If you have any questions regarding the assembly of your
generator, call our Technical Support Team at 1-877-338-0999.
Please have your serial number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Carefully cut each corner of the box from top to bottom. Fold
each side flat on the ground to provide a surface area to work
with the generator.
Remove Shipping Support Brackets
To protect the generator during shipping, support brackets have
been installed between the engine and frame. These brackets
MUST BE REMOVED BEFORE adding oil or gasoline to the
generator.
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road use.
Install the Wheels
1. Slide the roll pin (B) through the wheel (A) from the outside.
2. Slide the roll pin through the mount point on the frame.
3. Secure with the R-clip (C).
4. Repeat to attach the second wheel.
NOTICE
DO NOT attempt to run generator without first removing the
shipping support brackets. Damage to the generator as a result
of not removing the brackets will void the warranty.
1. BEFORE filling the engine with oil or gasoline, tip the
generator onto it’s recoil end. Tip onto the flattened
cardboard box the generator came in or other protective
surface so as to not scratch the frame.
2. Remove the bolts from the orange support brackets. Bolts
and brackets can be discarded.
3. Tip the generator upright.
B
A
Install the Support Leg
1. Attach the support leg (D) to the generator frame with flange
bolts (E) and flange lock nuts (F).
2. Slowly tip the generator back down so that it rests on the
Wheels and support leg.
C
F
D
E
16
100554 - 3500W WIRELESS START GENERATOR
ASSEMBLY
Install the Handle
1. Place the handle (G) inside the mounting channel on the
frame.
2. Secure the handle to the frame using an short pin (H).
3. Place an R-clip (I) on the end of the short pin and fasten
securely.
H
I
G
Connect the Battery
Add Engine Oil
WARNING
DO NOT attempt to crank or start the engine before it has been
properly filled with the recommended type and amount of oil.
Damage to the generator as a result of failing to follow these
instructions will void your warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing
that requires no additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 10W-30
automotive oil. However, using the listed conventional oils
shown in the “Recommended Engine Oil Type” chart may be
used for typical use including the first 5 hours of the break-in
run time period of the engine.
If running generator in extreme temperatures, refer to the
“Recommended Engine Oil Type” chart.
1. Remove the protective cover from the red (+) lead on the
battery.
2. Attach the red (+) lead to the red (+) terminal on the battery
with the bolt and secure with the nut.
3. Repeat for the black (–) battery lead.
Recommended Engine Oil Type
10W-30
10W-405W-30
5W-30 Full Synthetic
-200204060
°F
-28.9
°C-17. 8-6.74.415.626.737.848.9
Ambient temperature
80100120
1. Place the generator on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Using a funnel, add up to 20.3 fl. oz. / 0.6 qt. (0.6 L) of oil (not
included) and replace oil fill cap/dipstick. DO NOT OVERFILL.
4. Check engine oil level at every use and add as needed.
17
100554 - 3500W WIRELESS START GENERATOR
ASSEMBLY
NOTICE
Once oil has been added, a visual check should show oil about
1-2 threads from running out of the fill hole.
When using the dipstick to check oil level, DO NOT screw in
the dipstick while checking.
MAX
OIL DIP STICK
NOTICE
Check oil level often during the break-in period. Refer to the
Maintenance section for recommended service intervals.
CAUTION
This engine is equipped with a low oil shut-off and will stop
when the oil level in the crankcase falls below the threshold
level.
NOTICE
The first 5 hours of run time are the break-in period for the
unit. During the break in period stay at or below 50% of the
running watt rating and vary the load occasionally to allow
stator windings to heat and cool. Adjusting the load will also
cause engine speed to vary slightly and help seat piston rings.
After the 5 hour break-in period, change the oil.
Add Fuel
DANGER
Gasoline vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause
severe burns or death.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator. Use an
approved container to transfer the fuel to the generator.
Never use a gasoline container, gasoline tank, or any other fuel
item that is broken, cut, torn or damaged.
DO NOT overfill the gasoline tank. Always keep fuel away from
sparks, open flames, pilot lights, heat and other sources of
ignition.
Use clean, fresh, regular unleaded gasoline with a minimum
octane rating of 87 and an ethanol content of 10% or less by
volume. ybc
DO NOT mix oil with gasoline.
1. Remove the gasoline cap.
2. Slowly add gasoline to the tank. Tank is full when gasoline
reaches red circle on screen. DO NOT OVERFILL. Gasoline can
expand after filling. A minimum of ¼ in. (6.4 mm) of space left
in the tank is required for gasoline expansion, although more
than ¼ in. (6.4 mm) is recommended. Gasoline can be forced
out of the tank as a result of expansion if overfilled, and can
affect the stable running condition of the generator.
NOTICE
Synthetic oil may be used after the 5 hour initial break-in
period. Using synthetic oil does not increase the recommended
oil change interval. Full synthetic 5W-30
oil will aid in starting in cold ambient < 41ºF (5ºC)
temperatures.
3. The approximate fuel level is shown on the fuel gauge on top
of the fuel tank.
18
100554 - 3500W WIRELESS START GENERATOR
EmptyFull
4. Screw on the gasoline cap and wipe away any spilled fuel.
CAUTION
Use unleaded gasoline with a minimum octane rating of 87
and an ethanol content of 10% or less by volume.
ASSEMBLY
NOTICE
The generator engine works well with 10% or less ethanol
blended gasoline. When using ethanol-gasoline blends there
are some issues worth noting:
– Ethanol-gasoline blends can absorb more water than
gasoline alone.
– These ethanol blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and
carburetor. The compromised gasoline can be drawn into
the carburetor and cause damage to the engine and/or
create potential hazards.
– If a fuel stabilizer is used, confirm that it is formulated to
work with ethanol-gasoline blends.
– Any damages or hazards caused by using ethanol blended
gasoline higher than 10% by volume, improperly stored
gasoline, and/or improperly formulated stabilizers, are not
covered by manufacturer’s warranty.
It is advisable to always shut off the gasoline supply and
run the engine to starvation after each use. See Storage
instructions for extended non-use.
DO NOT light cigarettes or smoke when filling the tank.
DO NOT mix oil and gasoline.
DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4
mm) below the top of the tank to allow for gasoline expansion.
DO NOT pump gasoline directly into the generator at the pump.
Use an approved container to transfer the gasoline to the
generator.
DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
WARNING
Pouring gasoline too fast through the fuel screen may result
in gasoline splashing over the generator and operator while
filling.
Grounding
Your generator must be properly connected to an appropriate
ground to help prevent electric shock.
WARNING
Failure to properly ground the generator can result in electric
shock.
A ground terminal connected to the frame of the generator has
been provided (see Controls and Features for terminal location).
For remote grounding, connect of a length of heavy gauge
(12 AWG minimum) copper wire between the generator ground
terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to ensure
compliance with local electrical codes.
Neutral Floating*
– Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
– The generator (stator winding) is isolated from the frame and
from the AC receptacle ground pin.
– Electrical devices that require a grounded receptacle pin
connection will not function if the receptacle ground pin is not
functional.
Neutral Bonded to Frame*
– Neutral circuit IS electrically connected to the frame/ground of
the generator.
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100554 - 3500W WIRELESS START GENERATOR
OPERATION
– The generator system ground connects lower frame cross-
member below the alternator. The system ground is connected
to the AC neutral wire.
* See your model’s control panel for specified type of grounding.
OPERATION
Generator Location
WARNING
NEVER operate the generator inside any building, garage,
basement, crawlspace, shed, enclosure or compartment,
including a generator compartment of a recreational vehicle.
NEVER operate or start the generator in the back of an
SUV, camper, trailer, truck bed (regular sides, flat or other
configuration), under staircases, stairwells, next to walls
or buildings or in any other location that will not allow for
adequate cooling of the generator or for the proper exit of the
exhaust flow from the muffler system.
DO NOT operate or store the generator in wet weather
conditions such as rain or snow. Using a generator in wet
conditions could result in serious injury or death due to
electrocution.
In some state’s generators may be required to be registered
with the local utility company when used at construction sites
and may be subject to additional rules and regulations, consult
your local municipal authority.
Generators should always be operated on a flat, level surface
at all times (even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of
clearance from all combustible material.
Generators must also have a minimum of 3 feet (91.4 cm)
of air flow clearance on all sides to allow for adequate
performance cooling, maintenance and servicing.
WARNING
During operation the muffler and exhaust fumes will become
hot. If adequate cooling and breathing space are not supplied,
or if the generator is blocked or enclosed, temperatures can
become extremely heated and may lead to fire.
WARNING
Do not expose to rain or use in damp locations.
Keep all objects a minimum of 5 feet (1.5m) away from the
generator at all times. Heat from the muffler surface and
exhaust gas stream can ignite combustible materials.
WARNING
If you must operate in rain or damp locations, DO NOT operate
without proper protection of the electrical components.
Use of a safety canopy that is fire retardant and will provide proper
air ventilation for the engine exhaust gas stream may be used.
Visit championpowerequipment.com or call to find your Storm
Shield cover.
Surge Protection
Electronic devices, including computers and many programmable
appliances use components that are designed to operate within a
narrow voltage range and may be affected by momentary voltage
fluctuations. While there is no way to prevent voltage fluctuations,
you can take steps to protect sensitive electronic equipment.
– Install UL1449, CSA-listed, plug-in surge suppressors on the
outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet styles.
They’re designed to protect against virtually all short-duration
voltage fluctuations.
Always place the generator in a well-ventilated area. NEVER
place the generator near air intake vents or where exhaust
fumes could be drawn into occupied or confined spaces.
Always carefully consider wind and air currents when
positioning generator.
Always allow generators to properly cool before transport or
for storage purposes.
Failure to follow proper safety precautions may result in
personal injury, damage to the generator and void the
manufacturer’s warranty.
Starting the Engine
1. Make certain the generator is on a flat, level surface.
2. Turn the gasoline fuel valve to the “ON” position.
20
100554 - 3500W WIRELESS START GENERATOR
OPERATION
Wireless Remote Start
Wireless remote starting is only possible within 80 feet of the
generator.
DO NOT attempt to adjust the choke. The remote system will
automatically close and open the choke.
1. Push the battery switch to the “ON” position.
2. Push the ignition switch to the “ON” position.
1. Push the battery switch to the “ON” position.
2. Press and hold the ignition switch to the “START” position.
Release as the engine begins to start. If the engine fails to
start within five seconds, release the switch and wait at least
ten seconds before attempting to start the engine again.
3. Press and release the “START” button on the remote control.
DO NOT hold the button down, only press the button once.
The engine will attempt to start six times.
Electric Start
DO NOT attempt to adjust the choke. The remote system will
automatically close and open the choke.
CAUTION
If the ignition switch is held down in the “START” position
longer than 5 seconds it could damage the starter.
Manual Start
1. Disconnect all electrical loads from the generator. Never
start or stop the generator manually with electrical devices
plugged in or turned on.
2. Move the choke to the “CHOKE” position.
21
100554 - 3500W WIRELESS START GENERATOR
OPERATION
3. For restarting a warm engine, move the choke to 75% of the
“CHOKE” position.
4. Push the ignition switch to the “ON” position.
5. Pull the starter cord slowly until resistance is felt and then
pull rapidly
NOTICE
For gasoline restarts with hot engine in hot ambient
temperature > 86°F (30°C), keep choke in 75% of the
“CHOKE” position for only 1 pull of the recoil starter. After
first pull, move choke to “RUN” position for up to 3 pulls of
the recoil starter. Too much choke leads to spark plug fouling/
engine flooding due to lack of incoming air. This will cause the
engine not to start.
NOTICE
For gas starting in cold ambient temperature < 59°F
(15°C), the choke must be in 100% of “CHOKE” position for
recoil start procedures. Do not over-choke. As soon as engine
starts, gradually move the choke lever to the “RUN” position
over a 2-5 second duration.
NOTICE
For Wireless and Electric Start only: A safety feature is
provided which delays the electrical power availability during
starting mode. The delay lasts for approximately 15 seconds.
The delay is provided to prevent damage to the generator
if electrical loads are inadvertently turned on during engine
startup.
6. Do not over-choke. As soon as engine starts, move the choke
to the “RUN” position over a 2-5 second duration.
NOTICE
Keep choke in “CHOKE” position for only 1 pull of the recoil
starter. After first pull, move choke to “RUN” position for up
to 3 pulls of the recoil starter. Too much choke leads to spark
plug fouling/engine flooding due to lack of incoming air. This
will cause the engine not to start.
NOTICE
If the engine starts but does not continue to run make certain
that the generator is on a flat, level surface. This engine is
equipped with a low oil sensor that will prevent the engine
from running when the oil level falls below a critical threshold.
Battery
NOTICE
When the battery switch is in the “ON” position, the switch
will light up if the battery is sending out a charge. If the switch
does not light up while in the “ON” position, check that the
battery connection is still good.
NOTICE
The supplied 12V battery does re-charge while the engine
is running and the battery switch is turned ON, but it is also
recommended that the battery be fully charged at least once
per month or maintained with a trickle charger or battery
maintainer (not included).
22
100554 - 3500W WIRELESS START GENERATOR
OPERATION
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after
starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC
single phase, 60 Hz electrical loads.
– DO NOT connect 3-phase loads to the generator.
– DO NOT overload the generator.
WARNING
Connecting a generator to your electric utility company’s
power lines or to another power source may be against the
law. In addition this action, if done incorrectly, could damage
your generator and appliances and could cause serious injury
or even death to you or a utility worker who may be working
on nearby power lines. If you plan to run a portable electric
generator during an outage, please notify your electric utility
company immediately and remember to plug your appliances
directly into the generator. Do not plug the generator into
any electric outlet in your home. Doing so could create
a connection to the utility company power lines. You are
responsible for ensuring that your generator’s electricity does
not feed back into the electric utility power lines.
To prolong the life of your generator and attached devices, follow
these steps to add electrical load:
1. Start the generator with no electrical load attached.
2. Allow the engine to run for several minutes to get up to
temperature.
3. Make sure all circuit breakers are set to the run position.
4. Plug in and turn on the first item. It is best to attach the item
with the largest load first.
5. Allow the engine to stabilize.
6. Plug in and turn on the next item.
7. Allow the engine to stabilize.
8. Repeat steps 5-6 for each additional item.
NOTICE
Never exceed the specified capacity when adding loads to the
generator.
NOTICE
Never exceed the specified capacity when adding loads to the
generator.
If the generator will be connected to a building electrical
system, consult your local utility company or a qualified
electrician. Connections must isolate generator power from
utility power and must comply with all applicable laws and
codes.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting
watts necessary for your purposes:
1. Select the electrical devices you plan on running at the same
time.
2. Total the running watts of these items. This is the amount of
power you need to keep your items running.
3. Identify the highest starting wattage of all devices identified
in step 1. Add this number to the number calculated in step 2.
Starting wattage is the surge of power needed to start some
electric driven equipment. Following the steps listed under
“Power Management” will guarantee that only one device will
be starting at a time.
Stopping the Engine
Remote Stop
1. Turn off all electrical connected loads. Never start or stop the
generator with electrical devices turned on.
2. Let the generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator.
3. Press the “STOP” button on the remote.
Power Management
Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts
NOTICE
Engine will shut off but the battery switch, ignition switch, and
fuel valve will remain in the “ON” position waiting for the next
start instruction.
23
100554 - 3500W WIRELESS START GENERATOR
OPERATION
To completely shut down the generator, make sure the ignition
switch, battery switch, and fuel valve are in the “OFF” position
when the generator will not be used for an extended period of
time.
NOTICE
Battery power is drawn while the generator is in standby mode
(battery switch ON).
Do not leave generator in standby mode for an extended
period of time or the battery will be completely drained and
the wireless remote and electric start feature will no longer
function.
Manual Stop
1. Turn off and unplug all electrical connected loads. Never start
or stop the generator with electrical devices plugged in or
turned on.
2. Let the generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator.
3. Press the ignition switch to the “OFF” position.
5. Turn the fuel valve to the “OFF” position.
Important: Always ensure that the fuel valve, the ignition switch,
and the battery switch are in the “OFF” position when the
generator will not be used for an extended period of time.
NOTICE
If the engine will not be used for a period of two (2) weeks or
longer, please see the Storage section for proper engine and
fuel storage.
4. If generator was started electrically, press the battery switch
to the “OFF” position.
Operation at High Altitude
The density of air at high altitudes is lower than at sea level.
Engine power is reduced as the air mass and air-fuel ratio
decrease. Engine power and generator output will be reduced
approximately 3½% for every 1000 ft. of elevation above sea level.
At high altitudes increased exhaust emissions can also result due
to the increased enrichment of the air fuel ratio. Other high altitude
issues can include hard starting, increased fuel consumption and
spark plug fouling.
To alleviate high altitude issues other than the natural power
loss, CPE can provide a high altitude carburetor main jet. The
alternative main jet and installation instructions can be obtained
by contacting our Technical Support Team. Installation instructions
are also available in the Technical Bulletin area of the CPE website.
The part number and recommended minimum altitude for the
application of the high altitude carburetor main jet is listed in the
following table.
In order to select the correct high altitude main jet it is necessary
to identify the carburetor model. For this purpose, a code is
stamped on the side of the carburetor. Select the correct high
altitude jet part number corresponding to the carburetor code
found on your particular carburetor.
24
100554 - 3500W WIRELESS START GENERATOR
MAINTENANCE
Carb. Code High Alt. Jet Part NumberMin. Altitude
100082378
Z926-1
100123767
3281 ft.
(1000 m)
6562 ft.
(2000 m)
WARNING
Operation using the alternative main jet at elevations lower
than the recommended minimum altitude can damage the
engine. For operation at lower elevations, the originally
supplied standard main jet must be used. Operating the
engine with the wrong engine configuration at a given altitude
may increase its emissions and decrease fuel efficiency and
performance.
MAINTENANCE
Make certain that the generator is kept clean and stored properly.
Only operate the unit on a flat, level surface in a clean, dry
operating environment. DO NOT expose the unit to extreme
conditions, excessive dust, dirt, moisture or corrosive vapors.
1. Use a damp cloth to clean exterior surfaces of the generator.
2. Use a soft bristle brush to remove dirt and oil.
3. Use an air compressor (25 PSI) to clear dirt and debris from
the generator.
4. Inspect all air vents and cooling slots to ensure that they are
clean and unobstructed.
To prevent accidental starting, remove and ground the spark plug
wire before performing any service.
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification
to select the proper grade for your operating environment.
1. Remove the oil drain bolt and washer with a 10 mm socket
(not included) and extension.
2. Allow the oil to drain completely into an appropriate container.
WARNING
Never operate a damaged or defective generator.
WARNING
Improper maintenance will void your warranty.
NOTICE
For Emission control devices and systems, read and
understand your responsibilities for service as stated in the
Emission Control Warranty Statement of this manual.
The owner/operator is responsible for all periodic maintenance.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating the generator.
For service or parts assistance, contact our
Technical Support Team at 1-877-338-0999.
Cleaning the Generator
CAUTION
DO NOT spray generator directly with water.
Water can enter the generator through the cooling slots and
damage the generator windings. It can also contaminate the
fuel system.
DRAIN BOLT
WASHER
3. Replace the oil drain bolt and washer.
4. Remove the oil fill cap/dipstick to add oil.
5. Add oil according to “Add Engine Oil” on Assembly section.
DO NOT OVERFILL. Oil not included for routine maintenance.
6. Dispose of used oil at an approved waste management
facility.
NOTICE
Once oil has been added, a visual check should show oil
about 1-2 threads from running out of the fill hole. If using the
dipstick to check oil level, DO NOT screw in the dipstick while
checking.
Cleaning and Adjusting the Spark Plug
1. Remove the spark plug cable from the spark plug.
2. Use a spark plug socket tool (not included), or a
13/16 in. (21 mm) socket (not included) to remove the plug.
3. Inspect the electrode on the plug. It must be clean and not
worn to produce the spark required for ignition.
25
100554 - 3500W WIRELESS START GENERATOR
MAINTENANCE
4. Make certain the spark plug gap is
0.024-0.031 in. (0.6-0.8 mm).
SPARK PLUG GAP
5. Refer to the spark plug types in Specifications when replacing
the plug.
6. Firmly re-install the plug.
7. Attach the spark plug cable to the spark plug.
Cleaning the Air Filter
1. Remove the snap-on cover holding the air filter to the
assembly.
2. Remove the foam element.
CAUTION
Failure to clean the spark arrestor will result in degraded
engine performance.
NOTICE
Federal and local laws and administrative requirements
indicate when and where spark arrestors are required. When
ordered, spark arrestors are required for operation of this
generator in National Forest lands. In California, this generator
must not be used on any forest-covered land, brush-covered
land, or grass-covered land unless the engine is equipped with
a spark arrestor.
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your
warranty.
3. Wash in liquid detergent and water. Squeeze thoroughly dry in
a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in place.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark
arrestor.
2. Remove the two or three screws (varies by model) holding the
cover plate which retains the spark arrestor to the muffler.
3. Remove the spark arrestor screen.
4. Carefully remove the carbon deposits from the spark arrestor
screen with a wire brush.
Type 1Type 2
The air-fuel mixture is not adjustable. Tampering with the governor
can damage your generator and your electrical devices and
will void your warranty. Contact our Technical Support Team at
1-877-338-0999 for all other service and/or adjustment needs.
Generator Battery
Your generator is equipped with an automatic battery charging
circuit that charges the battery while the engine is running.
The battery will maintain a proper charge if the unit is used on
a regular basis (about once every two weeks). If it is used less
frequently, the battery should be connected to a trickle charger
or battery maintainer (not included) to keep the battery properly
charged.
Maximum charging rate should not exceed 1.5 amps. Follow
the instructions included with the battery charger. The battery
should be fully charged at least once per month. If the battery is
not able to start the engine, it can be started by manually pulling
the engine recoil cord. If the battery voltage is extremely low, the
charging circuit may not be able to re-charge the battery. In this
case, the battery must be connected to a standard automotive
style battery charger for re-charging before it can be used.
* See your model’s parts list for specified type of spark arrestor.
5. Replace the spark arrestor if it is damaged.
6. Position the spark arrestor on the muffler and attach with the
screws removed in step 2.
Disconnect the Battery
1. Remove the protective cover from the black (–) battery lead.
2. Disconnect the black (–) lead from the black (–) terminal on
the battery and store the cap screw and nut.
26
100554 - 3500W WIRELESS START GENERATOR
STORAGE
3. Repeat steps 1-2 for the red (+) battery lead.
4. Store the battery in a cool, dry place.
Charge the Battery
For a generator equipped with batteries for electric starting,
proper battery maintenance and storage should be followed.
A trickle charger or battery maintainer should be used to charge
the battery while the generator is in storage. Maximum charging
rate should not exceed 1.5 amps. Follow the instructions included
with the trickle charger or battery maintainer.
The battery should be fully charged at least once per month.
Remote Control Battery
NOTICE
– Always purchase the correct size and grade of battery
most suitable for the intended use.
– Clean the battery contacts and also those of the device
prior to battery installation.
– Remove batteries from equipment which is not to be used
for an extended period of time.
– Remove batteries if consumed or if product is to be left
unused for a long time.
EVERY 100 HOURS OR ANNUALLY
Change oil Clean/adjust spark plug Check/adjust valve clearance* Clean spark arrestor Clean fuel tank and filter*
EVERY 250 HOURS
Clean combustion chamber**
EVERY 3 YEARS
Replace fuel line*
* To be performed by knowledgeable, experienced owners or CPE certified service
centers.
STORAGE
WARNING
To avoid accidental or unintended ignition of your generator
during periods of storage, the following precautions should be
followed:
Maintenance Schedule
Follow the service intervals indicated in the following maintenance
schedule.
Service your generator more frequently when operating in adverse
conditions.
Contact our Technical Support Team at 1-877-338-0999 to locate
the nearest CPE certified service dealer for your generator or
engine maintenance needs.
EVERY 8 HOURS OR PRIOR TO EACH USE
Check oil level Clean around air intake and muffler
FIRST 5 HOURS (BREAK IN)
Change oil
EVERY 50 HOURS OR ANNUALLY
Clean air filter Change oil if operating under heavy load or in hot
environments
– When storing the generator make sure the ignition switch
and fuel valve are set to the “OFF” position.
Short Term Storage (up to 30 days)
Gasoline may gum up and clog the carburetor if the generator is
not run or carburetor drained within 4 weeks.
1. Be sure all appliances are disconnected from the generator.
2. Start the generator as instructed in Starting the Engine
section.
3. Turn the fuel valve to the “OFF” position.
4. Let the engine run until fuel starvation has stopped the
engine. This usually takes a few minutes.
5. Move the ignition switch to the “OFF” position.
Mid Term Storage (30 days – 1 year)
Gasoline in the tank has a maximum shelf life of up to 1 year with
the addition of a properly formulated fuel stabilizer and stored in a
cool, dry place.
1. Be sure all appliances are disconnected from the generator.
2. Add a properly formulated fuel stabilizer to the gasoline tank.
3. Turn the fuel valve to the “ON” position.
27
100554 - 3500W WIRELESS START GENERATOR
STORAGE
4. Start and run the generator for 10 minutes so the treated
gasoline cycles through the fuel system.
5. Option 1: Drain Gasoline from Carburetor
5a. Turn ignition switch to the “OFF” position and allow
generator to cool completely before continuing.
5b. Turn the fuel valve to the “OFF”.
5c. Use the drain bolt on the carburetor to empty any
excess gasoline from the carburetor into an appropriate
container. Use a funnel (and appropriate hose if
necessary) under the carburetor drain bolt to avoid
spillage.
1a. Turn ignition switch to the “OFF” position and allow
generator to cool completely before continuing.
2. Use the drain bolt on the carburetor to empty any excess
gasoline from the gasoline tank and carburetor into an
appropriate container. Use a funnel (and appropriate hose if
necessary) under the carburetor drain bolt to avoid spillage.
3. When gasoline stops flowing from the carburetor, replace
and tighten the carburetor drain bolt and be sure to properly
dispose of the drained gasoline according to local regulations
or guidelines.
4. Turn the fuel valve to the “OFF” position.
5. Follow steps 8-11 according to Mid Term Storage.
Removing from Storage
NOTICE
If the generator has been improperly stored for a period
longer than 30 days with ethanol blended gasoline in the
gasoline tank and/or carburetor, all fuel must be drained
and the carburetor must be thoroughly cleaned of ethanol
build up. This process involves technically advanced tasks.
For assistance please call our Technical Support Team at
1-877-338-0999.
5d. When gasoline stops flowing from the carburetor, replace
and tighten the carburetor drain bolt and be sure to
properly dispose of the drained gasoline according to
local regulations or guidelines.
6. Option 2: Run Dry
6a. With the generator running, turn the fuel valve to the
“OFF” position and allow the generator to run until the
engine stops from complete fuel starvation. This may
take a few minutes.
6b. Turn ignition switch to the “OFF” position and allow
generator to cool completely before continuing.
7. Remove the spark plug cap and spark plug and pour about a
tablespoon of oil into the cylinder.
8. Pull the recoil slowly to crank the engine to distribute the oil
and lubricate the cylinder.
9. Install the spark plug and spark plug cap.
10. Clean the generator according to Cleaning the Generator.
11. Store the generator in a cool, dry place out of direct sunlight.
If the gasoline tank and carburetor were properly emptied of all
ethanol blended gasoline prior to the generator being stored,
follow the below steps when removing from storage.
1. Be sure the ignition switch is in the “OFF” position.
2. Add gasoline to the generator according to Add Fuel.
3. Turn the fuel valve to the “ON” position.
4. After 5 minutes check the carburetor and air filter areas for
any leaking gasoline. If any leaks are found, the carburetor
will need to be disassembled and cleaned or replaced. If no
gasoline leaks are found, turn the fuel valve to the “OFF”
position.
5. Check engine oil level and add clean, fresh oil if needed. See
Oil Specifications for proper oil type.
6. Check and clear air filter of any obstructions such as bugs or
cobwebs. If necessary, clean air filter according to Cleaning the Air Filter.
7. Start the generator according to Starting the Engine.
Long Term Storage (over 1 year)
For storage over 1 year, the gasoline tank and carburetor must be
completely drained of gasoline.
1. Follow steps 1-4 according to Mid Term Storage.
28
100554 - 3500W WIRELESS START GENERATOR
SPECIFICATIONS
SPECIFICATIONS
Generator Specifications
Generator Model .......................................... 10 0554
Sta r t Type .............................. Manual, Electric, Wireless
AC Volts ..........................................................120
AC Amps @ 120V ..............................................29.2
Frequency .................................................... 60 Hz
Phase ......................................................... Single
Weight ...........................................120.1 lb. (54.5 kg)
Length ........................................... 24.9 in. (63.2 cm)
Width ........................................... 22.9 in. (58.2 cm)
Height ............................................ 22.4 in. (56.9 cm)
Engine Specifications
Model .........................................................F H210
Displacement ................................................ 208 cc
Type ...................................................4-Stroke OHV
Spark Plug
OE M Type .................................................... F6RTC
Replacement Type ..................... NGK BPR6ES or equivalent
Gap ................................. 0.024-0.031 in. (0.6-0.8 mm)
Valve
Intake Clearance .................0.004-0.006 in. (0.10-0.15 mm)
Exhaust Clearance .............. 0.006-0.008 in. (0.15-0.20 mm)
NOTICE
Oil Specifications
DO NOT OVERFILL.
Type ...............................................*See chart below
Capacity ................................20.3 fl. oz. / 0.6 qt. (0.6 L)
Recommended Engine Oil Type
10W-30
10W-405W-30
5W-30 Full Synthetic
-200204060
°F
-28.9
°C-17. 8-6.74.415.626.73 7. 848.9
Ambient temperature
NOTICE
Temperature will affect engine oil and engine performance.
Change the type of engine oil used based on temperature
shown in the “Recommended Engine Oil Type” table.
80100120
Fuel Specifications
Use unleaded gasoline with a minimum octane rating of 87 and
an ethanol content of 10% or less by volume. DO NOT USE E15 or
E85. DO NOT OVERFILL.
A technical bulletin regarding valve adjustment procedures is
available at www.championpowerequipment.com.
Temperature Specifications
Starting Temperature Range (°F/°C) ...........5 to 104/-15 to 40
Remote Starting Temperature
Range (°F/°C) .................................. 23 to 104/-5 to 40
NOTICE
An important message about temperature: Your product
is designed and rated for continuous operation at ambient
temperatures up to 104°F (40°C). When needed, it may be
operated at temperatures ranging from 5°F (-15°C) to 122°F
(50°C) for short periods of time. If exposed to temperatures
outside this range during storage, it should be brought back
within this range before operation. In any event, the product
must always be operated outdoors, in a well-ventilated area
and away from doors, windows and vents.
29
100554 - 3500W WIRELESS START GENERATOR
TROUBLESHOOTING
ProblemCauseSolution
No fuel.Add fuel.
Faulty spark plug.Replace spark plug.
Unit loaded during start up.Remove load from unit.
Generator will not start.
Generator starts but runs roughly.
Generator will not start wirelessly.
Generator will not start electrically.
Generator shuts down during operation.
Generator cannot supply enough power
or overheating.
No AC output.
Generator hunts.Engine governor defective.Contact the help line.
Repeated circuit breaker tripping.
Low oil level.
Spark plug wire loose.Attach wire to spark plug.
Fuel valve is closedOpen fuel valve.
Engine switch OFF.Turn engine switch ON.
Choke in the wrong position.Adjust choke.
Dirty air filter.Clean or replace air filter.
Dirty fuel valve.Clean the fuel valve.
Remote control battery is dead.Replace remote control battery.
Generator battery is dead.Recharge generator battery
Battery switch is in the OFF position.Turn battery switch to ON position.
Generator battery is dead.Recharge generator battery.
Battery switch is in the OFF position.Turn battery switch to ON position.
Out of fuel.Fill fuel tank.
Low oil level.
Generator is overloaded.
Dirty air filter.Clean or replace air filter.
Power cord not properly connected.Check all connections.
Connected device is defective.Replace defective device.
Faulty AVR (auto voltage regulator).Replace AVR (Service Center).
Loose wiring.Inspect and tighten wiring connections.
Other.Contact the help line.
Overload.
Faulty power cords or device.
Fill crankcase to the proper level.
Place generator on a flat, level surface.
Fill crankcase to the proper level. Place generator
on a flat, level surface.
Review load and adjust. See “Connecting
Electrical Loads.”
Review load and adjust. See “Connecting
Electrical Loads.”
Check for damaged, bare or frayed wires. Replace
defective device.
TROUBLESHOOTING
For further technical support:
Technical Support Team
Toll Free 1-877-338-0999
support@championpowerequipment.com
30
WARRANTY*
CHAMPION POWER EQUIPMENT
3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center
technical support please visit:
https://www.championpowerequipment.com/register
To complete registration you will need to include a copy of the
purchase receipt as proof of original purchase. Proof of purchase
is required for warranty service. Please register within ten (10)
days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and
electrical components will be free of defects in material and
workmanship for a period of three years (parts and labor) from
the original date of purchase and 270 days (parts and labor) for
commercial and industrial use. Transportation charges on product
submitted for repair or replacement under this warranty are the
sole responsibility of the purchaser. This warranty only applies to
the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of
Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any
issue via phone or e-mail. If the problem is not corrected by
this method, CPE will, at its option, authorize evaluation, repair
or replacement of the defective part or component at a CPE
Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or
replacements without prior authorization, or at an unauthorized
repair facility, will not be covered by this warranty.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and storage
covers.
– Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
– Problems caused by parts that are not original Champion
Power Equipment parts.
When applicable, this warranty does not apply to products used
for prime power in place of a utility.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any obligation to cover
any loss of time, use of this product, freight, or any incidental
or consequential claim by anyone from using this product.
THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB
EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE)
ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty
of the original unit. The length of the warranty governing the
exchanged unit will remain calculated by reference to the purchase
date of the original unit.
This warranty gives you certain legal rights which may change
from state to state or province to province. Your state or province
may also have other rights you may be entitled to that are not
listed within this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need
periodic parts and service to perform well. This warranty does not
cover repair when normal use has exhausted the life of a part or
the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is
deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed
improperly or connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty and is not
required to be performed at a facility or by a person authorized by
CPE.
*Except as other wise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission C ontrol System: U. S. Environment Protection Agency
(EPA) and/or California Air Resources Board (CA RB).
Address
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com
THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA)
AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY
Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board
(CARB) Exhaust and Evaporative emissions regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Exhaust and Evaporative Emission
Control Systems Warranty on your 2022 small off-road engine (SORE) and engine powered equipment. In California, new equipment that
use small off-road engines (SORE) must be designed, built and equipped to meet the State’s stringent anti-smog standards.
CPE must warrant the exhaust and evaporative emission control system on your small off-road engine (SORE) for the period listed below,
provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment leading to the failure of
the exhaust and evaporative emission control systems.
Your evaporative emission control system may include parts such as: carburetors, fuel tanks, fuel lines, (for liquid fuel and fuel vapors),
fuel caps, valves, canisters, filters, clamps, connectors, and other associated components. Also included for your exhaust emission control
system may be the fuel-injection system, the ignition system, catalytic converter and other exhaust emission related assemblies. Where a
warrantable condition exits, CPE will repair your small off-road engine (SORE) at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This exhaust and evaporative emission control system is warranted for two years. If any exhaust and evaporative, emission related part on
your engine or equipment is defective in, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your Owner’s
Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine (SORE), but CPE cannot
deny warranty coverage solely for the lack of receipts.
As the small off-road engine (SORE) owner, you should be aware that CPE may deny you warranty coverage if your small off-road engine
(SORE) or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE distribution center, service center or alternate service
outlet as described in (3)(f) below or CPE dealer or CPE, Santa Fe Springs, Ca. as soon as the problem exists. The warranty repairs shall be
completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty coverage, you should contact:
Champion Power Equipment, Inc.
Customer Service
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
tech@championpowerequipment.com
EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty
Coverage.
1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states,
1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its
original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its
small off-road engines (SORE) is:
2a. Designed, built and equipped to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts and
all applicable regulations adopted by the California Air Resources Board and
2b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects
to the part as described in the engine manufacturer’s application for certification for a period of two years.
3. THE WARRANTY ON EXHAUST AND EVAPORATIVE EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
3a. Any warranted part that is not scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for
the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according
to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the
ECS Warranty Period.
3b. Any warranted, exhaust and evaporative emissions-related part which is scheduled only for regular inspection as specified in the
Owner’s Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair
or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty
shall be warranted for the remainder of the ECS Warranty Period.
3c. Any warranted, exhaust and evaporative emissions-related part which is scheduled for replacement as required maintenance in
the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part
fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below.
Any such exhaust and evaporative emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the
remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.
3d. Repair or replacement of any warranted, exhaust and evaporative emissions-related part under this ECS Warranty shall be
performed at no charge to the owner at a CPE Authorized Service Outlet.
3e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in
fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.
3f. CPE shall pay for covered exhaust and evaporative emissions warranty repairs at non-authorized service outlets under the
following circumstances:
i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE
Authorized Service Outlet AND
ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the
following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and
Wyoming.
3g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure
under warranty of an emission-related part covered by the ECS Warranty.
3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted exhaust and evaporative emission-related parts
sufficient to meet the expected demand for such exhaust and evaporative emission-related parts.
3i. Any CPE Authorized and approved exhaust and evaporative emission-related replacement part may be used in the performance
of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s
warranty obligation.
3j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and
shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted
parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the
engine)
Systems covered by this
warranty
Fuel Metering SystemCarburetor and internal parts (and/or pressure regulator or fuel injection system), Air/fuel ratio
feedback and control system, Cold start enrichment system.
Air Induction SystemControlled hot air intake system, Intake manifold, Air filter.
Vacuum, Temperature, and time sensitive valves and switches, Electronic Controls, Hoses, Belts,
Connectors, and Assemblies.
Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms,
Control Cables, Control Linkages, Purge Valves, Gaskets, Liquid/Vapor Separator, Carbon Canister,
Canister Mounting Brackets, Carburetor Purge Port Connector.
Parts Description
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original
purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to
sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f) above must be
approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not
be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call
Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
tech@championpowerequipment.com
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