Champion Power Equipment 27-Ton Log Splitter with Honda GX200 Operator's Manual for All Serial Numbers in
OPERATOR’S MANUAL
27 Ton
LOG SPLITTER
MODEL NUMBER
100370
SAVE THESE INSTRUCTIONS
Important safety instructions
are included in this manual.
MADE IN CHINA
REV 100370-20161209
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
• Tech Bulletins
• Product Registration
1-877-338-0999
Parts Ordering:
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
100370
27 Ton
LOG SPLITTER
Introduction ............................ 1
Manual Conventions ....................... 2
Safety Rules ............................ 3
Training ............................. 5
Preparation .......................... 5
Operation ............................ 6
Maintenance and Storage ................. 6
Controls and Features ..................... 7
Log Splitter .......................... 7
Assembly .............................. 8
Open Shipping Crate .................... 8
1) Install the Tow Bar ................... 8
2) Install the Fenders ................... 8
3) Install the Wheels .................... 8
4) Install the Beam ..................... 8
5) Install the Cylinder and Wedge ........... 9
6) Install the Engine and Hoses ........... 10
7) Install the Log Catchers ............... 10
Add Engine Oil ....................... 11
Add Engine Fuel ...................... 11
Add Hydraulic Oil ..................... 11
Operation ............................. 12
Before Each Use Inspect the Log Splitter ..... 12
Towing Log Splitter Safety ............... 12
Log Splitter Location ................... 12
Starting the Engine .................... 13
Stopping the Engine ................... 13
Log Splitter Operation .................. 13
Maintenance and Storage .................. 14
Engine Maintenance ................... 14
Log Splitter Maintenance ................ 14
Hydraulic Oil ...................... 14
Maintenance Schedule ................ 15
Cleaning ......................... 15
Storage ............................ 16
Log Splitter Storage ................. 16
Engine Storage ..................... 16
Troubleshooting ......................... 17
Specifications .......................... 18
Log Splitter Specifications ............... 18
Engine Specifications .................. 18
Hydraulic Oil System ................... 18
Parts Diagram ........................ 19
Parts List ........................... 20
ENGLISH 100370
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and
Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines.
With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying
service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we
reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced, and also
highly value your safety and the safety of others, we would like you to take the time to review this product manual
and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers
and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please
always exercise common sense and always error on the side of caution when operating the product to ensure no
accidents, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET
product for years to come.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
100370
Serial Number
Date of Purchase
1
Purchase Location
100370 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, wi ll result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
NOTE
If you have questions regarding your log splitter, we can
help. Please call our help line at 1-877-338-0999
2
SAFETY RULES
ENGLISH 100370
WARNING
Read this manual thoroughly before operating your
log splitter. Failure to follow instructions could result
in serious injury or death.
DANGER
Log Splitter engine exhaust contains carbon
monoxide, a colourless. odourless, poison gas.
Breathing carbon monoxide will cause nausea,
dizziness, fainting or death. If you start to feel dizzy
or weak, get to fresh air immediately.
Operate log splitter outdoors only in a well
ventilated area. DO NOT operate the log splitter
inside any building, enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings. DANGER CARBON MONOXIDE, using a
log splitter indoors CAN KILL YOU IN MINUTES.
DANGER
Sparks can result in fire or electrical shock.
When servicing the engine:
Disconnect the spark plug wire and place it where
it cannot contact the plug. DO NOT check for spark
with the plug removed. Use only approved spark
plug testers.
WARNING
Crush hazard
Wedge can cut through skin and break bones. Keep
all limbs away from wedge and endplate.
WARNING
Projectile hazard
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories. Traumatic amputation or
severe laceration can result.
Keep hands and feet away from rotating parts. Tie up
long hair and remove jewellery. Operate equipment
with guards in place. DO NOT wear loose-fitting
clothing, dangling drawstrings or items that could
become caught.
WARNING
Running engines produce heat. Severe burns can
occur on contact. Combustible material can catch
fire on contact.
DO NOT touch hot surfaces. Avoid contact with
hot exhaust gases. Allow equipment to cool before
touching. Maintain at least 91.4 cm (3 ft.) of
clearance on all sides to ensure adequate cooling.
Maintain at least 1.5 m (5 ft.) of clearance from
combustible materials.
Pieces of log may be ejected from the splitter while
operating. Wear ANSI approved safety glasses when
operating. Be alert.
WARNING
Keep operator work zone clear
Keep work zone clear of debris while working to
ensure safe footing.
WARNING
Before removing the pin installed into the front
support leg make sure hitch is installed onto vehicle.
Releasing the pin before will cause support leg to
slide up and possibly cause injury.
3
100370 ENGLISH
SAFETY RULES
DANGER
Skin injection hazard. High-pressure hydraulic oil
can inject under your skin.
Make sure all fittings are tightly secure before
applying pressure. Relieve system of pressure
before servicing.
WARNING
Towing hazard
ALWAYS check all local and state regulations
regarding towing, licensing and lights before towing
your log splitter. Review towing safety warnings in
your towing vehicle manual.
Drive safely. Be aware of the added length of the
log splitter. NEVER ride or transport cargo on the
log splitter. Choose a level surface to operate the
lo g splitter.
NEVER EXCEED MAX. Towing Speed
72 km/h (45 MPH)
WARNING
Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DANGER
Fuel and fuel vapours are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel:
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the log splitter
at the gas station. Use an approved container to
transfer the fuel to the log splitter.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When operating the log splitter:
DO NOT move or tip the log splitter during
operation.
DO NOT tip the log splitter or allow fuel or oil to
spill.
Block the tires to prevent unintended movement.
When storing the log splitter:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
CAUTION
Parts of the hydraulic circuit (cylinder, pump, valvebody, hoses) can become very hot during operation.
CAUTION
Improper treatment or use of the log splitter can
damage it, shorten its life and void your warranty.
Use the log splitter only for intended uses. Operate
only on level surfaces. DO NOT expose log splitter
to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling
slots. DO NOT use the engine if:
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
4
SAFETY RULES
ENGLISH 100370
Training
1. Read the Owner’s Manual and Engine Manual
completely before attempting to use this log splitter.
2. Do not allow anyone to operate your log splitter who
has not read the Owners’s Manual or has not been
instructed on the safe use of the log splitter.
3. Never allow children or untrained adults to operate
this machine.
4. Many accidents occur when more than one (1) person
operates the log splitter. If a helper is assisting in
loading logs to be split, never actuate controls until
helper is clear of the area.
5. Never allow anyone to ride on the machine.
6. Never transport cargo on the log splitter.
7. High fluid pressures are developed in hydraulic
log splitters. Pressurized hydraulic fluid escaping
through a pin hole opening can puncture skin and
cause sever blood poisoning. Therefore, the following
instructions should be heeded at all times.
a. Do not operate the unit with frayed, kinked,
cracked or damaged hoses, fittings, or tubing.
b. Stop the engine and relieve hydraulic system
pressure before changing or adjusting fittings,
hoses, tubing, or other system components.
c. Do not adjust the pressure settings of the pump
or valve.
d. Do not check for leaks with your hand. Leaks
can be detected by passing cardboard or wood
over the suspected area. Look for discolouration.
If injured by escaping fluid, see a doctor at
once. Serious infection or reaction can develop
if proper medical treatment is not administered
immediately.
8. Keep the operator zone and adjacent area clear for
safe, secure footing.
9. If your log splitter is equipped with an internalcombustion engine and intended for use near any
unimproved forest, brush, or grass covered land,
the engine exhaust should be equipped with a spark
arrestor. Make sure you comply with local, state,
and federal codes. Take appropriate fire-fighting
equipment with you.
10. Log splitters should be used only for splitting
wood. Do not use for other purposes unless the
manufacturer provides attachments and instructions.
Preparation
1. Be thoroughly familiar with all controls and with
proper use of the equipment.
2. Safety Gear:
a. Always wear safety shoes or heavy boots when
operating the machine.
b. Always wear safety glasses or goggles when
operating the machine.
c. Never wear jewelry or loose-fitting clothing that
might become entangled in moving or rotating
parts of the machine.
3. Make sure the splitter is on a level surface. Block
tires and ensure support leg is secure to prevent
unintended movement of the log splitter during
operation.
a. Always operate the splitter from the
manufacturer’s indicated operator zone.
4. Logs to be split on ram-type units should be cut as
squarely as possible.
5. Fuel:
a. Use an approved fuel container.
b. Never add fuel to a running or hot engine.
c. Fill fuel tank outdoors with extreme care. Never
fill fuel tank indoors.
d. Replace gasoline cap securely and clean up any
spilled fuel.
5
Loading...