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OPERATOR'S MANUAL
MODEL #100883
27 TON LOG SPLITTER
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
RE V 2 0230103 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100883 - 27 TON LOG SPLITTER
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................... 3
Safety Definitions
Important Safety Instructions
Fuel Safety .........................................................6
Training .............................................................6
Preparation .........................................................7
Operation ...........................................................7
Maintenance and Storage .........................................7
Safety and Dataplate Labels ....................................... 8
Safety Symbols .....................................................9
Operation Symbols ............................................... 11
Quickstart Label Symbols........................................ 11
Controls and Features ................................. 12
Log Splitter ....................................................... 12
Engine ............................................................ 13
Parts Included .................................................... 14
Parts Not Included ............................................... 14
Assembly ..................................................... 15
Open Shipping Crate ............................................. 15
1) Install the Fenders ............................................. 15
2) Install the Wheels ............................................. 15
3) Install the Tow Bar ............................................ 15
4) Install the Beam ............................................... 16
5) Install the Cylinder and Wedge ............................... 16
6) Install the Engine .............................................. 17
7) Install the Hoses ............................................... 17
8) Install the Log Catchers ....................................... 18
9) Install the Operator’s Manual Storage Tube .................. 19
Add Engine Oil .................................................... 19
Add Fuel .......................................................... 20
Add Hydraulic Oil ................................................. 21
.......................................... 3
....................... 4
Maintenance ................................................ 25
Cleaning the Log splitter ......................................... 25
Changing the Engine Oil ......................................... 26
Cleaning and Adjusting the Spark Plug(s) ....................... 26
Cleaning the Air Filter ............................................ 26
Changing the Hydraulic Oil ....................................... 27
Maintenance Schedule ........................................... 27
Storage ........................................................ 28
Log Splitter Storage .............................................. 28
Engine Stored for Less than 30 Days ........................... 28
Engines Stored for Over 30 Days ................................ 28
Specifications .............................................. 29
Log Splitter Specifications ....................................... 29
Engine Specifications ............................................ 29
Oil Specifications ................................................. 29
Hydraulic Oil System ............................................. 29
Fuel Specifications ............................................... 30
Spark Plug Specifications ........................................ 30
Valve Specifications .............................................. 30
Important Message About Temperature......................... 30
Troubleshooting ........................................... 31
Operation ..................................................... 21
Before Each Use Inspect the Log Splitter ....................... 21
Changing Beam from Horizontal to Vertical Orientation ........ 21
Towing Log Splitter Safety ....................................... 22
Log Splitter Location ............................................. 22
Starting the Engine ............................................... 23
Stopping the Engine .............................................. 24
Log Splitter Operation ............................................ 24
Operation at High Altitude ....................................... 25
2
100883 - 27 TON LOG SPLITTER
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment
(CPE) product. CPE designs, builds, and supports all of our
products to strict specifications and guidelines. With proper
product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time of
publication, and we reserve the right to change, alter and/or
improve the product and this document at any time without prior
notice.
Since CPE highly values how our products are designed,
manufactured, operated and are serviced, and also highly value
your safety and the safety of others, we would like you to take the
time to review this product manual and other product materials
thoroughly and be fully aware and knowledgeable of the assembly,
operation, dangers and maintenance of the product before use.
Fully familiarize yourself, and make sure others who plan on
operating the product fully familiarize themselves too, with the
proper safety and operation procedures before each use. Please
always exercise common sense and always err on the side
of caution when operating the product to ensure no accident,
property damage, or injury occurs. We want you to continue to use
and be satisfied with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger.
The instructions or warnings they give are not substitutes for
proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which,if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to
supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate
label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100883
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not
hazard-related (e.g., messages relating to property damaged).
3
100883 - 27 TON LOG SPLITTER
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
DANGER
Log splitter engine exhaust contains carbon monoxide,
a colorless, odorless, poison gas. Breathing carbon monoxide
will cause nausea, dizziness, fainting or death.
If you start to feel dizzy or weak, get to fresh air immediately.
Operate log splitter outdoors only in a well ventilated
area.
DO NOT operate the log splitter inside any building, including
garages, basements, crawlspaces, sheds or enclosure.
DO NOT allow exhaust fumes to enter a confined area through
windows, doors, vents or other openings.
DANGER
Using an engine indoors CAN KILL YOU IN MINUTES. Engine
exhaust contains carbon monoxide. This is a poison you cannot
see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
WARNING
Operation of this equipment may create sparks that can start
fires around dry vegetation.
A spark arrestor may be required. The operator should contact
local fire agencies for laws or regulations relating to fire
prevention requirements.
WARNING
Sparks can result in fire or electrical shock.
When servicing the engine:
Disconnect the spark plug wire and place it where it cannot
contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to the
manufacturer’s instructions.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or
accessories. Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (76.2 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
WARNING
Crush Hazard
Wedge can cut through skin and break bones. Keep all limbs
away from wedge and endplate.
WARNING
Ejection Hazard
Pieces of wood may be ejected from the splitter while
operating. Always wear ANSI approved safety glasses when
operating. Be alert.
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100883 - 27 TON LOG SPLITTER
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Operator Work Zone Area
Keep work zone clear of debris while working to ensure safe
footing.
WARNING
Before removing the pin installed into the front support leg
make sure hitch is installed onto vehicle. Releasing the pin
before will cause support leg to slide up and possibly cause
injury.
WARNING
Skin Injection Hazard
Due to high pressure, hydraulic oil can inject under your skin.
Always make sure all fittings are tightly secure before applying
pressure. Relieve system of pressure before servicing.
WARNING
CAUTION
Parts of the hydraulic circuit (cylinder, pump, valve-body,
hoses) can become very hot during operation.
CAUTION
Improper treatment or use of the log splitter can damage it,
shorten its life and void your warranty.
Use the log splitter only for intended uses.
Operate only on level surfaces.
DO NOT expose log splitter to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
DO NOT use the engine if:
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
In most provinces or states towing on public streets is either
prohibited or would require further licensing and lighting
modifications to the log splitter. Please check with your local
authorities or DMV regarding regulations, restrictions and
registration before legally towing your log splitter.
WARNING
Towing Hazard
Review towing safety warnings in your vehicle manual. Drive
safely. Be aware of the added length of the log splitter.
NEVER ride or transport cargo on the log splitter.
DO NOT exceed the maximum 45 MPH (72 KM/H) towing
speed.
WARNING
Rapid retraction of the starter cord will pull hand and arm
towards the engine faster than you can let go. Broken bones,
fractures, bruises or sprains could result. Unintentional
startup can result in entanglement, traumatic amputation or
laceration.
When starting engine, pull the starter cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
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100883 - 27 TON LOG SPLITTER
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY
FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but its vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF.
This is because if a fire is extinguished and a supply of fuel is
not turned OFF, then an explosion hazard could be created.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs
room to expand if temperatures rise.
When adding or removing gasoline:
DO NOT light or smoke cigarettes.
Turn the engine off and let it cool for at least two minutes before
removing the gasoline cap. Loosen the cap slowly to relieve
pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the engine at the gas station.
Use an approved container to transfer the fuel to the engine.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot lights,
heat and other sources of ignition.
When starting the engine:
DO NOT attempt to start a damaged engine.
When transporting or servicing the log splitter:
Make certain that the fuel valve is in the OFF position, the gasoline
tank is empty.
Disconnect the spark plug wire.
When storing the log splitter:
Store away from sparks, open flames, pilot lights, heat and other
sources of ignition.
Do not store log splitter or gasoline near furnaces, water heaters,
or any other appliances that produce heat or have automatic
ignitions.
WARNING
NEVER use a gasoline container, gasoline tank, or any other
fuel item that is broken, cut, torn or damaged.
Training
1. Read the Operator’s Manual completely before attempting to
use this log splitter.
2. Do not allow anyone to operate your log splitter who has not
read the Operator’s Manual or has not been instructed on the
safe use of the log splitter.
3. Never allow children or untrained adults to operate this
machine.
4. Many accidents occur when more than one (1) person
operates the log splitter. If a helper is assisting in loading logs
to be split, never actuate controls until helper is clear of the
area.
5. Never allow anyone to ride on the machine.
6. Never transport cargo on the log splitter.
7. High fluid pressures are developed in hydraulic log splitters.
Pressurized hydraulic fluid escaping through a pin hole
opening can puncture skin and cause sever blood poisoning.
Therefore, the following instructions should be heeded at all
times.
– Do not operate the unit with frayed, kinked, cracked or
damaged hoses, fittings, or tubing.
Make certain that the gasoline cap, air filter, spark plug, fuel lines
and exhaust system are properly in place.
Allow spilled gasoline to evaporate fully before attempting to start
the engine.
Make certain that the log splitter is resting firmly on level ground.
When operating the log splitter:
DO NOT move or tip the log splitter during operation.
DO NOT tip the log splitter or allow fuel or oil to spill.
– Stop the engine and relieve hydraulic system pressure
before changing or adjusting fittings, hoses, tubing, or
other system components.
– Do not adjust the pressure settings of the pump or valve.
– Do not check for leaks with your hand. Leaks can
be detected by passing cardboard or wood over the
suspected area. Look for discoloration. If injured by
escaping fluid, see a doctor at once. Serious infection or
reaction can develop if proper medical treatment is not
administered immediately.
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100883 - 27 TON LOG SPLITTER
IMPORTANT SAFETY INSTRUCTIONS
8. Keep the operator zone and adjacent area clear for safe,
secure footing.
9. If your log splitter is equipped with an internal-combustion
engine and intended for use near any unimproved forest,
brush, or grass covered land, the engine exhaust should be
equipped with a spark arrestor. Make sure you comply with
local, state, and federal codes. Take appropriate fire-fighting
equipment with you.
10. Log splitters should be used only for splitting wood. Do not
use for other purposes unless the manufacturer provides
attachments and instructions.
11. Only split wood WITH the grain. NEVER split perpendicular to
the grain
Preparation
1. Be thoroughly familiar with all controls and with proper use of
the equipment.
2. Safety Gear:
– Always wear safety shoes or heavy boots when operating
the machine.
– Always wear safety glasses or goggles when operating
the machine.
2. Be sure to confirm all hose connections and hose clamps are
tight before each use. It is possible for connections to vibrate
loose over time.
3. Never leave the machine unattended with the power source
operating.
4. Never operate the machine when under the influence of
alcohol, drugs or medication.
5. The machine owner should instruct all operators in safe log
splitter operation.
6. Always operate the log splitter with all safety equipment in
place and all controls properly adjusted for safe operation.
7. Always operate the log splitter at manufacturer’s
recommended speed.
8. Always keep hands and feet clear of moving parts.
9. When loading a ram-type log splitter, place your hands on
the sides of the log, not the ends. Never place your hands or
any part of your body between a log and any part of the log
splitter.
10. On ram-type log splitters, never attempt to split more than
one (1) log at a time unless the ram has been fully extended
and a second log is needed to complete the separation of the
first log.
– Never wear jewelry or loose-fitting clothing that might
become entangled in moving or rotating parts of the
machine.
3. Make sure the splitter is on a level surface. Block tires and
ensure support leg is secure to prevent unintended movement
of the log splitter during operation.
– Always operate the splitter from the manufacturer’s
indicated operator zone.
4. Logs to be split on ram-type units should be cut as squarely
as possible.
5. Fuel:
– Use an approved fuel container.
– Never add fuel to a running or hot engine.
– Fill fuel tank outdoors with extreme care. Never fill fuel
tank indoors.
– Replace gasoline cap securely and clean up any spilled
fuel.
Operation
1. Before starting this log splitter, review all safety rules. Failure
to follow these rules may result in serious injury to the
operator or bystanders.
11. On ram-type log splitters on which the logs are not cut
square, the longest portion of the log should be rotated down
and the most square end placed against the ram.
12. Only split logs with the grain of the wood.
13. Use only your hand to operate the log splitter controls.
14. Do not refuel the engine until it has cooled for several
minutes.
Maintenance and Storage
1. Always shut off the power source while repairing or adjusting
the splitter except as recommended by the manufacturer.
2. Clean debris and chaff from the engine cylinder, cylinder head
fins, recoil starter cover, and muffler areas. If the engine is
equipped with a spark arrestor muffler, clean and inspect
it regularly (follow manufacturer’s service instructions).
Replace, if damaged.
3. Never store the unit indoors with fuel in the tank. Fumes
might reach an open flame spark. Allow the engine to cool
before storing in any enclosure.
4. Clear debris from movable parts, but only when the power
source is shut off.
5. Check to be sure all nuts and bolts are tight to assure the
equipment is in safe working condition.
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100883 - 27 TON LOG SPLITTER
1117-L-SF-B
DANGER PELIGRO WARNING ADVERTENCIA AVERTISSEMENT DANGER
HORIZONTAL WORK ZONE
AREA DE TRABAJO HORIZONTAL
ZONE DE TRAVAIL HORIZONTALE
VERTICAL WORK ZONE
AREA DE TRA BAJO VERTIC AL
ZONE DE TRAVAIL V ERTICALE
2018-L-OP-A
ESSENCE SANS PLO M SEULEMENT.
Indice d’octane minimal de
87. Maximum 10 % d'éthanol.
La clasificación mínimo de 87
octano. Máximo de et anol de 10%.
GASOLINA SIN PLO MO SOLAMENTE.UNLEADED FUEL ONLY.
Minimum octane rating of 8 7.
Maximum 10% ethanol.
1966-L-SF-A
DO NOT TOUCH!
Hot surface.
WARNING
¡NO TOCAR!
Superficie caliente.
ADVERTENCIA
AVERTISSEMENT
NE TOUCHEZ PAS!
Surface chaude.
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE
SANTA FE SPRINGS, CA 90670
USA / É.-U.
1-877-338-0999
WWW.CHAMPIONPOWEREQUIPMENT.COM
MADE IN CHINA / FABRIQUÉ EN CHINE
2131-L-PR-A
MANUFACTURE DATE
DATE DE FABRICATION
SERIAL NO.
N° DE SÉRIE
MODEL
MODÈLE
100883
XXXX
XXXXXXXXXXXX
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
B
C
A
D
Top Back
LABEL DESCRIPTION
A
B
C
Safety Symbols/
CO Danger
Fuel
Hot Surface
D
8
Dataplate
100883 - 27 TON LOG SPLITTER
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Eye and Ear Protection. Always wear safety goggles or safety glasses with side shields, and as
necessary a full face-shield as well as full ear protection when operating this product.
Footwear. Always wear safety shoes or heavy boots when operating the machine.
Gloves. Always wear nonslip, heavy-duty protective gloves when operating this product.
Safety Alert. Precautions that involve your safety.
Risk of Fire. Fuel and its vapors are extremely flammable and explosive. Fire can cause severe
burns or death. Do not add fuel while the product is operating or still hot.
Skin Injection Hazard. High pressure hydraulic oil can inject under your skin.
Make sure all fittings are tightly secure before applying pressure. Relieve system pressure before
servicing.
Always keep hands away from the wedge and the ram. Moving parts can crush or cut.
9
100883 - 27 TON LOG SPLITTER
SYMBOL MEANING
IMPORTANT SAFETY INSTRUCTIONS
Always keep feet away from the wedge and the ram. Moving parts can crush or cut.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface
Open Flame alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away
from smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Hold logs on sides when loading. Keep hands and feet away from cylinder, wedge,
and partially split logs.
45 MPH ( 72 KM /H)
MAX.
Never place hands or any part of the body between a log and any part of the log splitter.
Do not split logs against the grain. Split logs end to end in the direction of the grain only.
Toxic Fumes. The engine exhaust from this product contains chemicals known to cause cancer
and birth defects and other reproductive harm.
Risk of Asphyxiation. This engine emits carbon monoxide, an odorless, colorless poison gas.
Breathing carbon monoxide can cause nausea, fainting or death. Use only in a well-ventilated
area.
Clearance. Keep all objects including others at least 10 feet (3m) from this machine.
Only one person should operate the log splitter and load the logs
Never operate on an incline. Make sure the splitter is on a level surface. Block tires and ensure
support leg is secure to prevent unintended movement of the log splitter during operation.
DO NOT exceed the maximum 45 MPH (72 KM/H) towing speed.
Always check all local, state or provincial regulations regarding towing, licensing and lights before
towing your log splitter. Review towing safety warnings in your towing vehicle manual.
In most states towing on public streets is either prohibited or would require further licensing or
modifications. Please check with your local, state, or provincial authorities regarding regulations,
restrictions and registration.
Any modifications required to meet these laws are the responsibility of the purchaser.
10
100883 - 27 TON LOG SPLITTER
3113-L-OP-A
1
10W-30
2
1
2
3
54
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
STOP or OFF
Fuel/Gasoline Valve ON/OFF
SYMBOL MEANING
Fuel Gauge: Full
Fuel Gauge: Empty
Quickstart Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
Starting the Engine
Move log splitter outside and far away from windows,
doors and intake ventilation covers.
1. Check oil level.
2. Turn the fuel valve to “ON” position.
3. Move choke lever to “CHOKE” position.
4. Pull the recoil cord.
5. Move the choke lever to “RUN” position.
DANGER
Recommended oil is 10W-30.
Stopping the Engine
In an emergency, turn the engine switch to the “OFF”
position.
Under normal operation:
1. Turn the fuel valve to the “OFF” position.
2. Let the engine run until fuel starvation has stopped the
engine. This usually takes few minutes.
Important: Always ensure that the fuel valve is in the “OFF”
position when the engine is not in use.
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