OPERATOR'S MANUAL
MODEL #100424
27 TON FULL BEAM LOG SPLITTER
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
SERIAL NO. LABEL
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20230308 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100424 - 27 TON FULL BEAM LOG SPLITTER
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................... 3
Safety Definitions
Important Safety Instructions
Fuel Safety ........................................................ 6
Training Instructions .............................................. 7
Preparation ........................................................ 7
Operation .......................................................... 8
Maintenance ....................................................... 8
Safety and Dataplate Labels ...................................... 9
Safety Symbols ................................................... 10
Operation Symbols ............................................... 12
Quickstart Label Symbols........................................ 12
Controls and Features ................................. 13
Log Splitter ....................................................... 13
Engine ............................................................ 14
Parts Included .................................................... 15
Assembly ..................................................... 16
Open Shipping Crate ............................................. 16
1) Install the Fenders ............................................. 16
2) Install the Wheels ............................................. 16
3) Install the Tow Bar ............................................ 16
4) Install the Beam ............................................... 17
5) Install the Engine .............................................. 17
6) Install the Hose and Hydraulic Filter .......................... 17
7) Install the Log Catchers ....................................... 18
Add Engine Oil .................................................... 19
Add Fuel .......................................................... 20
Add Hydraulic Oil ................................................. 21
Before Each Use Inspect the Log Splitter ....................... 22
Changing Beam from Horizontal to Vertical Orientation ........ 22
Towing Log Splitter Safety ....................................... 23
Log Splitter Location ............................................. 23
..........................................3
....................... 4
Operation .....................................................24
Starting the Engine ............................................... 24
Stopping the Engine .............................................. 25
Log Splitter Operation ............................................ 25
Operation at High Altitude .......................................26
Maintenance ................................................ 26
Cleaning the Log splitter ......................................... 27
Changing the Engine Oil ......................................... 27
Cleaning and Adjusting the Spark Plug(s) ....................... 27
Cleaning the Air Filter ............................................ 27
Changing the Hydraulic Oil ....................................... 28
Maintenance Schedule ........................................... 29
Storage ........................................................29
Log Splitter Storage .............................................. 29
Engine Stored for Less than 30 Days ........................... 30
Engines Stored for Over 30 Days ................................ 30
Specifications .............................................. 31
Log Splitter Specifications ....................................... 31
Engine Specifications ............................................ 31
Oil Specifications ................................................. 31
Hydraulic Oil System ............................................. 31
Fuel Specifications ............................................... 31
Spark Plug Specifications ........................................ 31
Valve Specifications .............................................. 31
Important Message About Temperature......................... 31
Troubleshooting ........................................... 32
2
100424 - 27 TON FULL BEAM LOG SPLITTER
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment
(CPE) product. CPE designs, builds, and supports all of our
products to strict specifications and guidelines. With proper
product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time of
publication, and we reserve the right to change, alter and/or
improve the product and this document at any time without prior
notice.
Since CPE highly values how our products are designed,
manufactured, operated and are serviced, and also highly value
your safety and the safety of others, we would like you to take the
time to review this product manual and other product materials
thoroughly and be fully aware and knowledgeable of the assembly,
operation, dangers and maintenance of the product before use.
Fully familiarize yourself, and make sure others who plan on
operating the product fully familiarize themselves too, with the
proper safety and operation procedures before each use. Please
always exercise common sense and always err on the side
of caution when operating the product to ensure no accident,
property damage, or injury occurs. We want you to continue to use
and be satisfied with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger.
The instructions or warnings they give are not substitutes for
proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which,if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to
supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate
label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100424
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not
hazard-related (e.g., messages relating to property damage).
3
100424 - 27 TON FULL BEAM LOG SPLITTER
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Engine exhaust contains carbon monoxide, a colorless,
odorless, poison gas. Breathing carbon monoxide will cause
nausea, dizziness, fainting or death.
If you start to feel dizzy or weak, move to fresh air immediately.
Operate log splitter outdoors only in a well ventilated
area.
DO NOT operate the log splitter inside any building, including
garages, basements, crawlspaces, sheds, or enclosure.
DO NOT allow exhaust fumes to enter a confined area through
windows, doors, vents or other openings.
DANGER
WARNING
Sparks can result in fire or electrical shock.
When servicing the engine:
Disconnect the spark plug wire and place it where it cannot
contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Using an engine indoors CAN KILL YOU IN MINUTES. Engine
exhaust contains carbon monoxide. This is a poison you cannot
see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
WARNING
Although the log splitter contains a spark arrester, maintain
a minimum distance of 5 ft. (1.5 m) from dry vegetation to
prevent fires.
WARNING
Crush Hazard
Wedge can cut through skin and break bones. Keep all limbs
away from wedge and endplate.
WARNING
Projectile Hazard
Pieces of log may be ejected from the splitter while operating.
Always wear ANSI approved safety glasses when operating.
Be alert.
WARNING
Keep operator work zone clear of debris while working to
ensure safe footing.
DANGER
Skin Injection Hazard.
Hydraulic oil escaping under high pressure can penetrate skin
and cause serious bodily injury. In the event that hydraulic oil
may penetrate the skin and to avoid serious infections such as
gangrene, seek proper medical attention immediately.
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100424 - 27 TON FULL BEAM LOG SPLITTER
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Always make sure all hydraulic oil connections are tightly
secured and hydraulic hoses are in good condition, no cuts,
tears, or damage before applying pressure to the system.
WARNING
Always keep hands and body parts away from nozzles or
pinholes that could eject hydraulic oil under high pressure in
the event of an oil leak.
NEVER use bare hands to search for leaks. Leaks can be
detected by using cardboard, paper or scrap wood over the
suspected area.
WARNING
Towing Hazard
Always check with your local municipality, state or provincial
regulations regarding towing, lights and licensing before
towing your log splitter on public roads.
WARNING
Improper treatment or use of the log splitter can damage it,
shorten its life and void your warranty.
ALWAYS use the log splitter for its intended use.
Operate only on level surfaces.
DO NOT expose log splitter to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
DO NOT use the engine if:
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
BEFORE towing, review all safety warnings in your towing
vehicle manual. Drive safely. Be aware of the added length of
the log splitter.
NEVER ride or transport cargo on the log splitter.
DO NOT exceed the maximum 45 MPH (72 KM/H) towing
speed.
WARNING
Before removing the pin installed on the front support leg,
make sure the hitch is installed onto the vehicle. Releasing
the pin before will cause support leg to slide up and possibly
cause injury.
WARNING
Rapid retraction of the starter cord will pull hand and arm
towards the engine faster than you can let go. Broken bones,
fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
CAUTION
Parts of the hydraulic circuit (cylinder, pump, valve-body,
hoses) can become very hot during operation.
5
100424 - 27 TON FULL BEAM LOG SPLITTER
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY
FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline vapors are highly flammable and explosive.
– Gasoline vapors can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel and the resulting gasoline vapors can
ignite and cause a fire or explosion.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF.
This is because if a fire is extinguished and a supply of fuel is
not turned OFF, then an explosion hazard could be created.
– Gasoline vapors expand and contract with ambient
temperatures. Never fill the gasoline tank past the red FULL
indicator on the fuel filter, as gasoline vapors needs room to
expand if temperatures rise.
WARNING
When adding or removing gasoline:
Do not light or smoke cigarettes.
Always stop the engine and allow to cool for a minimum of two
minutes before refueling.
WARNING
When starting the log splitter:
Do not attempt to start a damaged log splitter.
Always check that the gasoline cap, air filter, spark plug, fuel
lines and exhaust system are properly in place.
Always allow spilled gasoline to evaporate fully before
attempting to start the engine.
Always be certain that the log splitter is resting firmly on level
ground.
WARNING
When operating the log splitter:
Do not move or tip the log splitter during operation.
WARNING
When transporting or servicing the log splitter:
Always check that the fuel valve is in the OFF position and the
gasoline tank is empty.
Disconnect the spark plug wire.
WARNING
When storing the log splitter:
Store away from sparks, open flames, pilot lights, heat and
other sources of ignition.
Do not store log splitter or gasoline near furnaces, water
heaters, or any other appliances that produce heat or have
automatic ignitions.
Always loosen gasoline cap slowly to release vapor pressure
and to keep fuel from escaping around the gasoline cap.
Always replace and tighten the gasoline cap securely after
fueling.
Never remove the gasoline cap or add gasoline while the
engine is running or when the engine is hot.
Only fill or drain gasoline outdoors in a well-ventilated area.
Do not pump gasoline directly into the log splitter at the gas
station.
Always store gasoline in an EPA/CARB compliant container or
to transfer the gasoline to the log splitter.
Do not overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot
lights, heat and other sources of ignition.
DANGER
Never place a gasoline container, gasoline tank, or any
combustible material in the path of the exhaust stream during
operation of the engine.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel
item that is broken, cut, torn or damaged.
6
100424 - 27 TON FULL BEAM LOG SPLITTER
IMPORTANT SAFETY INSTRUCTIONS
Training Instructions
CAUTION
1. Read the Operator’s Manual completely before attempting
to use this log splitter.
2. Do not allow anyone to operate your log splitter who has
not read the Operator’s Manual or has not been instructed
on the safe use of the log splitter.
3. Never allow children or untrained adults to operate this
machine.
4. Accidents occur when more than one (1) person operates
the log splitter. If a helper is assisting in loading logs to
be split, never actuate controls until helper is clear of the
area.
5. Never transport cargo on the log splitter or ride on the
machine.
6. High fluid pressures develop in hydraulic log splitters.
Pressurized hydraulic fluid escaping through a pin hole
opening can puncture skin and cause severe infections or
blood poisoning. Therefore, these instructions should be
followed at all times.
Preparation
CAUTION
1. Be thoroughly familiar with all controls and with proper
use of the equipment.
2. Safety Gear:
– Always wear safety shoes or heavy boots when
operating the machine.
– Always wear safety glasses or goggles when
operating the machine.
– Never wear jewelry or loose-fitting clothing that might
become entangled in moving or rotating parts of the
machine.
3. Make sure the splitter is on a level surface. Block tires
and ensure support leg is secure to prevent unintended
movement of the log splitter during operation.
– Always operate the splitter from the manufacturer’s
indicated operator zone.
4. Logs to be split on ram-type units should be cut as
squarely as possible.
– Do not operate the unit with frayed, kinked, cracked
or damaged hoses, fittings, or tubing.
– Stop the engine and relieve hydraulic system pressure
before changing or adjusting fittings, hoses, tubing, or
other system components.
– Do not adjust the pressure settings of the pump or
valve.
– Do not check for leaks with your hand. Leaks can
be detected by passing cardboard or wood over the
suspected area. Look for discoloration. If injured by
escaping fluid, see a doctor at once. Serious infection
or reaction can develop if proper medical treatment is
not administered immediately.
7. Keep the operator zone and adjacent area clear for safe,
secure footing.
8. Your log splitter is equipped with an internal-combustion
engine and is not intended for use near any unapproved
regulated and controlled forest, brush, or grass covered
land. Always check with your local municipality, state and
federal regulations prior to use.
9. Log splitters should be used only for splitting wood.
7
100424 - 27 TON FULL BEAM LOG SPLITTER
IMPORTANT SAFETY INSTRUCTIONS
Operation
CAUTION
1. Before starting this log splitter, review all safety
instructions. Failure to follow these instructions may
result in serious injury to the operator or bystanders.
2. Be sure to confirm all hose clamp connections are tight
before each use. It is possible for clamp connections to
vibrate loose over time.
3. Never leave the machine unattended with the power
source operating.
4. Never operate the machine when under the influence of
alcohol, drugs or medication.
5. The machine owner should instruct all operators in safe
log splitter operation.
6. Always operate the log splitter with all safety equipment
in place and all controls properly adjusted for safe
operation.
7. Always operate the log splitter at manufacturer’s
recommended speed.
Maintenance
CAUTION
1. Always shut off the power source while repairing or
adjusting the splitter except as recommended by the
manufacturer.
2. Clean debris and chaff from the engine cylinder, cylinder
head fins, recoil starter cover, and muffler areas. The
engine is equipped with a spark arrestor muffler, clean
and inspect it regularly (follow manufacturer’s service
instructions). Replace, if damaged.
3. Check to be sure all nuts and bolts are tight to assure
the equipment is in safe working condition before next
operation.
8. Always keep hands and feet clear of moving parts.
9. When loading a ram-type log splitter, place your hands on
the sides of the log, not the ends. Never place your hands
or any part of your body between a log and any part of the
log splitter.
10. On ram-type log splitters, never attempt to split more
than one (1) log at a time unless the ram has been fully
extended and a second log is needed to complete the
separation of the first log.
11. On ram-type log splitters on which the logs are not cut
square, the longest portion of the log should be rotated
down and the most square end placed against the ram.
12. Always split logs with the grain of the wood.
13. Never split perpendicular to the grain of the wood.
14. Use only your hand to operate the log splitter controls.
15. Never add fuel to a running or hot engine.
16. Always turn the engine off and wait a minimum of 2
minutes to cool engine before removing gasoline cap prior
to refueling.
8
100424 - 27 TON FULL BEAM LOG SPLITTER
1117-L-SF-B
DANGER PELIGRO WARNING ADVERTENCIA AVERTISSEMENT DANGER
HORIZONTAL WORK ZONE
AREA DE TRABAJO HORIZONTAL
ZONE DE TRAVAIL HORIZONTALE
VERTICAL WORK ZONE
AREA DE TRA BAJO VERTIC AL
ZONE DE TRAVAIL V ERTICALE
2018-L-OP-A
ESSENCE SANS PL OM SEULEMENT.
Indice d’octane minimal de
87. Maximum 10 % d'éthanol.
La clasificación mínimo de 87
octano. Máximo de et anol de 10%.
GASOLINA SIN PL OMO SOLAMENTE.UNLEADED FUEL ONLY.
Minimum octane rating of 8 7.
Maximum 10% ethanol.
1966-L-SF-A
DO NOT TOUCH!
Hot surface.
WARNING
¡NO TOCAR!
Superficie caliente.
ADVERTENCIA
AVERTISSEMENT
NE TOUCHEZ PAS!
Surface chaude.
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE
SANTA FE SPRINGS, CA 90670
USA / É.-U.
1-877-338-0999
WWW.CHAMPIONPOWEREQUIPMENT.COM
MADE IN CHINA / FABRIQUÉ EN CHINE
1119-L-P R-C
MANUFACTURE DATE
DATE DE FABRICATION
SERIAL NO.
N° DE SÉRIE
MODEL
MODÉLE
100424
XXXX
XXXXXXXXXXXX
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
B
C
A
D
Top Back
LABEL DESCRIPTION
A
B
Safety Symbols
Fuel
C
D
9
Hot Surface
Dataplate
100424 - 27 TON FULL BEAM LOG SPLITTER
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Eye and Ear Protection. Always wear safety goggles or safety glasses with side shields, and as
necessary a full face-shield as well as full ear protection when operating this product.
Footwear. Always wear safety shoes or heavy boots when operating the machine.
Gloves. Always wear nonslip, heavy-duty protective gloves when operating this product.
Safety Alert. Precautions that involve your safety.
Risk of Fire. Fuel and its vapors are extremely flammable and explosive. Fire can cause severe
burns or death. Do not add fuel while the product is operating or still hot.
Skin Injection Hazard. High pressure hydraulic oil can inject under your skin.
Make sure all fittings are tightly secure before applying pressure. Relieve system
pressure before servicing.
Always keep hands away from the wedge and the ram. Moving parts can crush or cut.
10
100424 - 27 TON FULL BEAM LOG SPLITTER
SYMBOL MEANING
Always keep feet away from the wedge and the ram. Moving parts can crush or cut.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface
Open Flame alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away
from smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
IMPORTANT SAFETY INSTRUCTIONS
Hold logs on sides when loading. Keep hands and feet away from cylinder, wedge,
and partially split logs.
Never place hands or any part of the body between a log and any part of the log splitter.
Do not split logs against the grain. Split logs end to end in the direction of the grain only.
Toxic Fumes. The engine exhaust from this product contains chemicals known to the state of
California to cause cancer and birth defects and other reproductive harm.
Risk of Asphyxiation. This engine emits carbon monoxide, an odorless, colorless poison gas.
Breathing carbon monoxide can cause nausea, fainting or death. Use only in a well ventilated
area.
Clearance. Keep all objects including others at least 10 feet (3m) from this machine.
Only one person should operate the log splitter and load the logs
Never operate on an incline. Make sure the splitter is on a level surface. Block tires and ensure
support leg is secure to prevent unintended movement of the log splitter during operation.
MAX. 45 MPH (72 km/h)
DO NOT exceed the maximum 45 MPH (72 KM/H) towing speed.
Always check all local, state or provincial regulations regarding towing, licensing and lights before
towing your log splitter. Review towing safety warnings in your towing vehicle manual.
Any modifications required to meet these laws are the responsibility of the purchaser.
11
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