Champion Power Equipment 22-Inch Front Tine Tiller Operator's Manual for All Serial Numbers in

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OPERATOR'S MANUAL
MODEL #100862
FRONT TINE TILLER
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains impor tant safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20220905 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100862 - FRONT TINE TILLER
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................... 3
Safety Definitions ..........................................3
Important Safety Instructions ....................... 4
Training ............................................................ 4
Preparation ........................................................ 4
Operation .......................................................... 4
Maintenance and Storage ......................................... 5
Fuel Safety ........................................................ 6
Safety Symbols .................................................... 7
Operation Symbols ................................................ 9
Quickstart Label Symbols ......................................... 9
Safety Labels ..................................................... 10
Controls and Features ................................. 11
Tiller .............................................................. 11
Engine ............................................................ 11
Parts Included .................................................... 12
Assembly ..................................................... 13
Unpacking ........................................................ 13
Wheel Assembly .................................................. 13
Install Lower Handle ............................................. 13
Install Upper Handle .............................................. 13
Install the Guard Extension ...................................... 14
Outer Tine Assembly ............................................. 14
Forward/Reverse Clutch Lever Assembly ....................... 14
Install Speed Control ............................................. 15
Add Engine Oil .................................................... 15
Add Fuel .......................................................... 16
Forward Tine Control Lever ...................................... 17
Reverse Tine Control Lever ...................................... 17
Depth Regulator Lever Adjustment .............................. 17
Transport Wheel Height Adjustment ............................. 18
Operation ..................................................... 18
Introduction ....................................................... 18
Starting the Engine ............................................... 18
Stopping the Engine and the Tiller ............................... 19
Operation at High Altitude ....................................... 19
Tilling Tips and Techniques ......................... 20
Tilling Depths ..................................................... 20
Choosing Correct Tine Speed .................................... 20
Avoid Tilling Soggy, Wet Soil ..................................... 20
Preparing Seedbeds .............................................. 20
Cultivating ........................................................ 20
Tilling on Slopes .................................................. 21
Clearing the Tines ................................................ 21
Loading and Unloading the Tiller ................................ 21
Maintenance ................................................ 22
Tiller Lubrication ................................................. 23
Check for Oil Leaks .............................................. 23
Check Hardware .................................................. 23
Tines .............................................................. 23
Checking and Adjusting the Tine Drive Belt Tension ............ 24
Belt Tension Adjustment ......................................... 25
Change Forward/Reverse Tine Drive Belts ..................... 25
Air Cleaner Service ............................................... 26
Engine Oil Service ................................................ 26
Air Cleaner Maintenance ......................................... 27
Spark Plug Service ............................................... 27
Spark Arrester Screen Service .................................. 28
Transportation and Storage ......................... 28
Off-Season Storage .............................................. 28
Removing from Storage .......................................... 28
Specifications .............................................. 29
Tiller Specifications .............................................. 29
Engine Specifications ............................................ 29
Fuel Specifications ............................................... 29
Troubleshooting ........................................... 30
Difficulty Starting Engine (Recoil) ............................... 31
Gasoline Engine: No Power ...................................... 32
Gasoline Engine Running Roughly ............................... 32
Stops Suddenly When Running .................................. 33
Engine is Overheating ............................................ 33
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100862 - FRONT TINE TILLER
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Since CPE highly values how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which,if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100862
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
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100862 - FRONT TINE TILLER
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
This machine meets voluntary safety standard B71.8 – 1996, which is sponsored by the Outdoor Power Equipment Institute, Inc., and is published by the American National Standards Institute.
Training
1. Carefully read this Operator’s Manual and any other literature you may receive. Be thoroughly familiar with the controls and the proper use of the tiller and its engine. Know how to stop the unit and disengage the controls quickly.
2. Never allow children under age 16 to operate the tiller. Never allow adults to operate the tiller without proper instruction.
3. Keep the area of operation clear of all persons, particularly children and pets.
4. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people, their property, and themselves.
Preparation
1. Thoroughly inspect the area where the tiller is to be used and remove all foreign objects.
2. Be sure all tiller controls are released and both wheels are in the Wheel Drive position before starting the engine.
3. Do not operate the tiller without wearing adequate outer garments. Avoid loose garments or jewelry that could get caught in moving parts.
4. Do not operate the tiller when barefoot or wearing sandals, sneakers, or light footwear. Wear protective footwear that will improve footing on slippery surfaces.
5. Do not till near underground electric cables, telephone lines, pipes or hoses. If in doubt, contact your telephone or utility company.
6. Warning: Handle fuel with care; it is highly flammable and its vapors are explosive. Take the following precautions:
6a. Store fuel in containers specifically designed for this
purpose.
6b. The gas cap shall never be removed or fuel added while
the engine is running. Allow the engine to cool for several minutes before adding fuel.
6c. Keep matches, cigarettes, cigars, pipes, open flames and
sparks away from the fuel tank and fuel container.
6d. Fill fuel tank outdoors with extreme care. Never fill fuel
tank indoors. Use a funnel or spout to prevent spillage.
6e. Replace all fuel tank and container caps securely.
6f. If fuel is spilled, do not attempt to start the engine, but
move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
7. Never make adjustments when engine is running (unless recommended by manufacturer).
Operation
1. Do not put hands or feet near or under rotating parts.
2. Do Not attempt to till with tines in reverse
3. Exercise extreme caution when on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers.
4. After striking a foreign object, stop the engine, remove the wire from the spark plug and prevent it from touching the spark plug. Thoroughly inspect the machine for any damage and repair the damage before restarting and operating the machine
5. Exercise caution to avoid slipping or falling.
6. If the unit should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and prevent it from touching the spark plug, and check immediately for the cause. Vibration is generally a warning of trouble.
7. Stop the engine, disconnect the spark plug wire and prevent it from touching the spark plug, whenever you leave the operating position, before unclogging the tines, or when making any repairs, adjustments or inspections.
8. Take all possible precautions when leaving the machine unattended. Stop the engine. Disconnect the spark plug wire and move it away from the spark plug.
9. Before cleaning, repairing, or inspecting, stop the engine and make certain all moving parts have stopped. Disconnect the spark plug wire and prevent it from touching the spark plug to prevent accidental starting.
10. Never use the tiller unless proper guards, plates, or other safety protective devices are in place.
11. Do not run the engine in an enclosed area. Engine exhaust contains carbon monoxide gas, a deadly poison that is odorless, colorless, and tasteless.
12. Keep children and pets away.
13. Be aware that the tiller may unexpectedly bounce
upward or jump forward if the tines should strike extremely hard packed soil, frozen ground, or buried obstacles like large stones, roots, or stumps. If in
doubt about the tilling conditions, always use the following operating precautions to assist you in maintaining control of the tiller:
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100862 - FRONT TINE TILLER
IMPORTANT SAFETY INSTRUCTIONS
13a . Use shallower depth regulator settings, working
gradually deeper with each pass.
13b. Use slower engine speeds.
13c. Clear the tilling area of all large stones, roots or other
debris.
13d. Avoid using downward pressure on the handlebars.
If need be, use slight upward pressure to keep the tines from digging too deeply.
13e. In an emergency, stop the tines and wheels by releasing
whichever lever is engaged. Do not attempt to restrain the tiller.
14. Do not overload the tiller’s capacity by attempting to till too deeply at too fast a rate.
15. Do not operate the tiller on a slope that is too steep for safety (greater than 15 degrees). When on slopes, slow down and make sure you have good footing. Never permit the tiller to freewheel down slopes.
16. Never allow bystanders near the unit.
17. Never operate the tiller without good visibility or light.
Maintenance and Storage
1. Check all nuts, bolts, and screws for proper tightness to be sure the equipment is in safe working condition.
2. Never store the tiller with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc. Allow the engine to cool before storing the unit in any enclosure.
3. To reduce the chances of a fire, keep the engine free of grass, leaves, or excessive grease.
4. Store gasoline in a cool, well-ventilated area, safely away from any spark- or flame-producing equipment. Store gasoline in an approved container, safely away from the reach of children.
5. Never perform maintenance while the engine is running or the spark plug wire is connected, except when specifically instructed to do so.
6. If the fuel tank has to be drained, do this outdoors.
18. Never operate the tiller if you are tired; or under the influence of alcohol, drugs or medication.
19. Operators shall not tamper with the engine-governor settings on the machine; the governor controls the maximum safe operating speed to protect the engine and all moving parts from damage caused by overspeed. Authorized service shall be sought if a problem exists.
20. Do not touch engine parts which may be hot from operation. Let parts cool down sufficiently.
21. Please remember: You can always stop the tines by releasing control lever.
22. Start the engine carefully according to instructions and with feet well away from the tines.
23. Never pick up or carry a machine while the engine is running.
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100862 - FRONT TINE TILLER
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF. This is because if a fire is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.
When transporting or servicing the tiller:
Make certain that the fuel valve is in the OFF position and the gasoline tank is empty.
Disconnect the spark plug wire.
When storing the tiller:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
Do not store tiller or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand if temperatures rise.
When adding or removing gasoline:
Turn the tiller off and let it cool for at least two minutes before removing the gasoline cap. Loosen the cap slowly to relieve pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the tiller at the gas station. Use an approved container to transfer the fuel to the tiller.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the tiller:
DO NOT attempt to start a damaged tiller.
Make certain that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.
Allow spilled gasoline to evaporate fully before attempting to start the engine.
Make certain that the tiller is resting firmly on level ground.
When operating the tiller:
DO NOT tip the tiller or allow fuel or oil to spill.
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100862 - FRONT TINE TILLER
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Eye and Ear Protection. Always wear safety goggles or safety glasses with side shields, and as necessary a full face-shield as well as full ear protection when operating this product. Always wear eye protection with side shields marked to comply with ANSI Z87.1.
Footwear. Always wear safety shoes or heavy boots when operating the machine.
Gloves. Always wear nonslip, heavy-duty protective gloves when operating this product.
Safety Alert. This machine was built to be operated according to the safe operation practices in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes and feet and throwing foreign objects. Failure to observe the safety instructions could result in serious injury or death.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
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100862 - FRONT TINE TILLER
SYMBOL MEANING
IMPORTANT SAFETY INSTRUCTIONS
Toxic Fumes. The engine exhaust from this product contains chemicals known to cause cancer, birth defects and other reproductive harm.
Risk of Asphyxiation. This engine emits carbon monoxide, an odorless, colorless poison gas. Breathing carbon monoxide can cause nausea, fainting or death. Use only in a well-ventilated area.
Clearance. Keep all objects including others at least 10 feet (3m) from this machine. Only one person should operate the tiller and load the logs.
Rotating Tines. Avoid injury from rotating tines. Keep hands away.
Rotating Tines. Avoid injury from rotating tines. Keep feet away.
Thrown Objects. This machine may pick up and throw objects which can cause serious personal injury.
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100862 - FRONT TINE TILLER
3475-L-OP-A
1
5W-30
5
1
2
3
7
42
6
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
SYMBOL MEANING
Choke Lever
CHOKE: left position
Forward
RUN: right position
Fuel Valve
Reverse
CLOSED: left position OPEN: right position
Engage Tines
Throttle Lever
FA S T: left position
Disengage Tines
Throttle Lever
SLOW: right position
Stop
Quickstart Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Starting the Engine
1. Check Oil Level. Recommended oil is 5W-30. The engine can
2. Add gasoline with a minimum octane rating of 87 and an
3. Move the choke lever to “CHOKE” position.
4. Move the throttle lever to “FAST” position.
5. Move the fuel valve to “OPEN” position.
6. Pull starter cord.
7. Move the choke lever to “RUN” position.
be seriously damaged without oil. Always check the oil level before using. The machine must be resting firmly on level ground when checking.
ethanol content of less than 10% by volume.
Stopping the Engine
In an emergency, turn the engine switch to the “OFF” position.
Under normal operation:
1. Turn the fuel valve to the “OFF” position.
2. Let the engine run until fuel starvation has stopped the engine. This usually takes few minutes.
Important: Always ensure that the fuel valve is in the “OFF” position when the engine is not in use.
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100862 - FRONT TINE TILLER
1966-L-SF-A
DO NOT TOUCH!
Hot surface.
WARNING
¡NO TOCAR! Superficie caliente.
ADVERTENCIA
AVERTISSEMENT
NE TOUCHEZ PAS! Surface chaude.
2018-L-OP-A
ESSENCE SANS PL OM SEULEMENT.
Indice d’octane minimal de
87. Maximum 10 % d'éthanol.
La clasificación mínimo de 87 octano. Máximo de e tanol de 10%.
GASOLINA SIN PL OMO SOLAMENTE.UNLEADED FUEL ONLY.
Minimum octane rating o f 87. Maximum 10% ethanol.
DANGER
DANGER
PELIGRO
1347-L-SF-A
WARNING
Operation o f this equipment m ay create sparks t hat can star t fires around dry vegeta tion. A spark arr estor may be requi red. The operat or should
contact local fire agencies for laws or regulations relating to fire prevention requirements.
ADVERTENCIA
Operación de este equipo puede crear chispas que pueden
iniciar incen dios en vegetació n seca. Un parach ispas puede ser requerido. E l operador deber ía contactar la s agencias local es de incendios par a leyes o regulaciones relacionadas con requisitos de prevención de incendios.
AVERTISSEMENT
Le fonction nement de cet équ ipement peut cré er des
étincelles qui peuvent déclencher des incendies autour de la végétatio n sèche. Un pare- étincelles pe ut être nécess aire. L'utilisateur do it communiquer av ec le service d'i ncendie local p our les lois et les rè glements rela tifs à la prévent ion des incendie s.
1047-L-SF-C
1253-L-SF-A
DANGER PELIGRO DANGER
IMPORTANT SAFETY INSTRUCTIONS
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
D
A
CC
B
LABEL DESCRIPTION
A
B
C
Hot Surface
Fuel
Safety Icons
N/A
D
Combustion
(not shown in diagram)
Safety Icons
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100862 - FRONT TINE TILLER
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your tiller. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
5
6
4
1
2
3
4
3
5
11
10
9
Tiller
1. Tines
2. Transport Wheels
3. Tine Shield
4. Reverse Lever
5. Forward Lever
6. Speed Control
6
7
8
2
1
Engine
1. Muffler
2. Air Filter – Protects the engine by filtering dust and debris from the intake air.
3. Throttle
4. Choke – Used to start the engine.
5. Fuel Valve – Used to turn fuel supply on and off to engine.
6. Oil Fill Cap/Dipstick – Used to check and fill oil level.
7. Oil Drain Bolt – Used to drain the oil.
8. Recoil Starter – Used to manually start the engine.
9. Engine On/Off Switch
10. Gasoline Tank – 0.82 gal. (3.1 L)
11. Gasoline Tank Cap
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100862 - FRONT TINE TILLER
Parts Included
CONTROLS AND FEATURES
C
I
K
Q
L
M
N
O
P
B
A
G
F
E
H
J
D
Accessories
Engine Oil [16.9 fl. oz. (500 ml)] .................................. A
Oil Funnel .......................................................... B
Assembly Parts
Tiller main body with inner tines, throttle control,
and directional controls ............................................. C
Outer Tines ........................................................ D
Lower Handles .....................................................E
Upper Handles ......................................................F
Guard Extensions ................................................. G
Depth Regulator ................................................... H
Handle Knobs and Curved Washer ................................ I
Tine Spacers w/Pins ...............................................J
Wheel Bracket Assembly ......................................... K
Hardware
Zip Ties (2)..........................................................L
Bolts ..................................................... Not Shown
Nuts ...................................................... Not Shown
Washers ................................................. Not Shown
Tools Included
8–10 Wrench ......................................................M
13–16 Wrench ..................................................... N
13–17 Wrench ..................................................... O
Spark Plug Wrench ................................................ P
S5 Hex Wrench .................................................... Q
Tools Not Included
Needle Nose Pliers (for clips)
5mm Hex Wrench (for control levers)
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