Champion Power Equipment 1-Inch Water Pump Operator's Manual for All Serial Numbers in

1 IN. (2.5 CM) WATER PUMP WITH HOSE KIT
at championpowerequipment.com
OPERATOR'S MANUAL
MODEL #100166
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injur y. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
3713- M-O P REV 20220727
EN
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100166 - 1 IN. (2.5 CM) WATER PUMP WITH HOSE KIT
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................... 3
Safety Definitions ..........................................3
Important Safety Instructions .......................4
Fuel Safety ........................................................ 5
Safety and Dataplate Labels ...................................... 7
Controls and Features ...................................8
Water pump ....................................................... 8
Parts Included ..................................................... 9
Tools Included ..................................................... 9
Assembly ..................................................... 10
Unpacking ........................................................ 10
Install the Handle ................................................. 10
Add Engine Oil .................................................... 10
Add Fuel .......................................................... 11
Operation ..................................................... 12
Water Pump Location ............................................ 12
Priming the Pump ................................................ 13
Connecting the Inlet Hose ....................................... 13
Connecting the Outlet Hose ...................................... 14
Starting the Engine ............................................... 15
Stopping the Engine .............................................. 15
Storage ........................................................ 18
Specifications .............................................. 19
Water pump Specifications ...................................... 19
Engine Specifications ............................................ 19
Oil Specifications ................................................. 19
Fuel Specifications ............................................... 19
Temperature Specifications ...................................... 19
Troubleshooting ...........................................20
Maintenance ................................................ 16
Cleaning the Water pump ........................................ 16
Changing the Engine Oil ......................................... 16
Cleaning and Adjusting the Spark Plug(s) ....................... 16
Cleaning the Air Filter ............................................ 17
Adjusting the Governor ........................................... 17
Maintenance Schedule ........................................... 17
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100166 - 1 IN. (2.5 CM) WATER PUMP WITH HOSE KIT
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator and those around the water pump. Therefore, it is IMPORTANT to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100166
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
3
100166 - 1 IN. (2.5 CM) WATER PUMP WITH HOSE KIT
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Water pump engine exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE WATER PUMP OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the water pump inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Using an engine indoors CAN KILL YOU IN MINUTES. Water pump exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.
DANGER
The water pump develops powerful force.
DO NOT move the water pump when it is in use. DO NOT use hoses or connectors that are worn, damaged or frayed. DO NOT allow children or unqualified persons to operate or service the water pump. DO NOT open top plug or drain plug.
WARNING
DO NOT immerse this unit in water.
WARNING
Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the water pump:
Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
WARNING
Rapid retraction of the recoil cord will pull hand and arm towards the engine faster than you can let go. Broken bones, fractures, bruises or sprains could result. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When starting engine, pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback.
WARNING
DO NOT pump salt, sludge, sewer, sea, or any other type of water containing solid material.
4
100166 - 1 IN. (2.5 CM) WATER PUMP WITH HOSE KIT
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Water pumped through this unit shall not be used as drinking water.
CAUTION
Pumping solids through the pump, impeller or hoses is not recommended.
CAUTION
Exceeding the water pump’s specification for maximum head can damage the water pump and/or hose kits connected to it.
DO NOT modify the water pump in any way.
DO NOT attempt to exceed the rated flow. Attempting to increase the rated flow may damage the unit and/or shorten its life.
CAUTION
Improper treatment or use of the water pump can damage it, shorten its life or void the warranty.
Use the water pump only for intended uses.
Operate only on level surfaces.
DO NOT expose water pump to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
DO NOT use the water pump if:
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand when temperatures rise.
– In the case of any petroleum gasoline fire, flames should never
be extinguished unless the fuel supply valve can be turned OFF. By not doing so, if a fire is extinguished and the supply of fuel is not turned OFF, an explosion hazard could be created.
When adding or removing gasoline:
DO NOT light or smoke cigarettes.
Turn the water pump off and let cool for at least two minutes before removing the gasoline cap. Always loosen the cap slowly to relieve pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the water pump at the gas station. Always use an approved container to transfer the fuel to the water pump.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
When starting the water pump:
DO NOT attempt to start a damaged water pump.
Always check that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.
Always allow spilled gasoline to evaporate fully before attempting to start the engine.
Always be certain that the water pump is resting firmly on level ground.
When operating the water pump:
DO NOT move or tip the water pump during operation.
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100166 - 1 IN. (2.5 CM) WATER PUMP WITH HOSE KIT
When transporting or servicing the water pump:
Always check that the fuel valve is in the OFF position and the gasoline tank is empty.
Disconnect the spark plug wire.
When storing the water pump:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
Do not store water pump or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.
DANGER
NEVER place a gasoline container, gasoline tank, or any combustible material in the path of the exhaust stream during operation of the engine.
WARNING
IMPORTANT SAFETY INSTRUCTIONS
Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
6
100166 - 1 IN. (2.5 CM) WATER PUMP WITH HOSE KIT
CALL CUSTOMER S ERVICE / LL AME A NUESTR O EQUIPO DEAT ENCIÓN AL CLI ENTE / COMM UNIQUER AVEC N OTRE ÉQUIPE D E SERVICE À LA CL IENTELE
DO NOT RE TURN THI S PRODUC T TO THE ST ORE! / ¡N O DEVUE LVA ESTE P RODUCTO A L A TIEND A!
1-877-338-0999
ÉVIT ER DE RET OURNER CE P RODUIT AU M AGASI N!
El usa de este product o en
interiores PUEDE
CAUSA RLE LA M UERTE E N
MINUTOS. El escape
contiene monóxido de
carbono. Éste es un ven eno
que no se puede ver ni oler.
PELIGRO DE MONÓXIDO
DE CARBONO
CARBON MONOXIDE HAZARD
Using this product indoor s CAN KIL L
YOU IN MINU TES. Ex haust contains
carbon monoxide. Thi s is a poison you
cannot see or smell.
Utiliser de cet produit à l ’intérieur PEU T VOUS T UER
EN QUELQ UES MINUTES. L’éch app eme nt du produit contient
du monoxyde de carbon e. Il s’agit d’un poison que vois ne p ouvez ni voir ni senti.
RISQUE DE MONOXYDE DE CARBONE
NUCNA lo use dentr o
del hogar ni el garaje,
INCLUSO si las pue rtas y
ventanas están abiert as
Úselo SÓLO a la INTEMPERIE lejos de ventanas, puert as y orificios de ventilación.
NEVER use inside a home or garage,
EVEN IF door s and windows are open.
ONLY use OUTS IDE and far away from window s,
doors, and vents.
Ne l’utilisez JAMAIS dans la maison ou le
garage MÊME SI les portes et les fenêt res
sont ouvertes.
Utilisez-le UNIQUEMENT À L'EXTÉRIEUR, loins des fenêtres, po rtes et trappe s de ventilation
DANGERPELIGRO
DON’T RUN D RY.
FULLY PRIM E THE PUMP BE FORE RUNNI NG.
NE TOURNE Z PAS À SEC. A MORCER PL EINEMENT L A
POMPE AVANT DE L’ACTIONNER.
MODEL/MODELO /MODÈLE 10016 6
DELIVERY VOLUME VOLUMEN DE PRODUCCIÓN VOLUME DE SORTIE
30 gal. /min. 114 L/min.
TOTAL HEAD ALTURA TOTAL TÊTE TOTALE
95 ft. 29 m
CONNECTION CONEXION CONNEXION
1 in. 2,5 cm
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
1-877-338-0999
www.championpowerequipment.com
MADE IN CHIN A / HECHO EN CHINA / FABRIQ UÉ EN CHINE
ATTEN TION
CAUTION
ATENCIÓN
NO LA USE S IN LÍQUIDO. CE BE COMPLE TAMENT E LA
BOMBA ANTES DE HACERLA FUNCIONAR.
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
C
A
B
LABEL DESCRIPTION
A
Safety Symbols/
CO Danger
B
C
Hot Surface
Dataplate
7
100166 - 1 IN. (2.5 CM) WATER PUMP WITH HOSE KIT
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your water pump. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Water pump
4
12
5
3
10
11
13
2
1
7 8 6
1. Drain Plug
2. 1 in. (2.5 cm) Inlet – 1 in. (2.5 cm) inlet connector.
3. 1 in. (2.5 cm) Outlet – 1 in. (2.5 cm) outlet connector.
4. Handle
5. Air Filter – Protects the engine by filtering dust and debris from the air intake.
6. Fuel Tank – 0.145 gal. (550 mL)
7. Throttle Lever – Used to adjust engine speed.
9
8. Off Button – Press to stop the unit.
9. Recoil Starter – Used to start the engine.
10. Priming Button – Used to prime fuel for starting.
11. Choke lever – Used to start the engine.
12. Spark Plug and Connector Wire
13. Muffler
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