OWNER’S MANUAL & OPERATING INSTRUCTIONS
1361 kg (3000 lb.) Winch
ATV/UTV Wireless Winch Kit
MODEL NUMBER
13060
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 13060-20130415
www.championpowerequipment.com
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
IC Warning
This device complies with Industry Canada
licence-exempt RSS standard(s).
Operation is subject to the following two
conditions:
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
• Product Info & Updates
• Frequently Asked Questions
Call our Customer Care Team Toll-Free at:
1-877-338-0999
(1) This device may not cause interference, and
(2) This device must accept any interference,
including interference that may cause undesired
operation of the device.
for more info:
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*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
13060
1361 kg (3000 lb.) Winch
ATV/UTV Wirelss Winch Kit
Introduction .................... 1
Introduction
This Booklet
Accessories
Manual Conventions
Safety Rules
Controls and Features
Winch
Assembly
Assembling the Winch
Solenoid/ Contactor location
Install the Rocker Switch
Install the Antenna
Wiring the Winch
Test Winch Operation
Wiring Diagram
Switch Wiring Diagram
Antenna Wiring Diagram
Operation
General Tips for Safe Operation
Self Recovery
Winching Techniques A-Z
.................. 1
.................1
..................1
...............2
...................3
..............5
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.....................6
............6
......... 6
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.............. 6
...............7
............8
................9
............ 9
.......... 10
.................... 11
...... 11
................ 11
......... 12
Maintenance
Lubrication
Cable Assembly Replacement
Specifications
Performance Specifications
Parts Diagram
Parts List
Troubleshooting
Warranty
Warranty Qualifications
Repair/Replacement Warranty
Do Not Return the Unit
to the Place of Purchase
Warranty Exclusions
Limits of Implied Warranty
and Consequential Damage
Contact Information
.................. 13
................. 13
.................. 14
............... 15
.................. 16
................. 17
..................... 18
Address
................. 18
Customer Service
Technical Service
....... 13
........ 14
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INTRODUCTION
ENGLISH 13060
Introduction
Congratulations on your purchase of a Champion
Power Equipment winch. CPE designs and builds
winches to strict specifications. With proper use
and maintenance, this winch will bring years of
satisfying service.
Accessories
Champion Power Equipment manufactures and
sells accessories designed to help you get the
most from your purchase. To find out more about
our covers, tree savers, hooks, fairleads, etc.,
please visit our website at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy
and completeness of the information in this manual.
We reserve the right to change, alter and/or improve
the product and this document at any time without
prior notice.
Record the model and serial numbers as well as date and place of purchase for future reference. Have
this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
13060
1 REV 13060-20130415
Serial Number
Date of Purchase
Purchase Location
13060 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information.
The safety symbol is used with a key word to alert you to potential hazards in operating and owning
power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION
CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided, may result in
property damage.
NOTE
If you have questions regarding your winch,
we can help. Please call our help line at
1-877-338-0999
REV 13060-20130415 2
SAFETY RULES
ENGLISH 13060
WARNING
Read this manual thoroughly before operating
your winch. Failure to follow instructions could
result in serious injury or death.
WARNING
Do not exceed the rated capacity.
DANGER
Do not use this winch for lifting or moving
people or animals.
DANGER
Keep yourself and others a safe distance to
the side of the cable when under tension.
DANGER
Never step over a cable or near a cable under
load.
WARNING
Do not use the winch to secure or hold a
vehicle for a long period of time. Do not use
the winch to secure a vehicle for transport.
WARNING
Disconnect the remote control and battery
leads when not in use.
WARNING
Avoid “shock loads” by using the control
switch intermittently to take up the slack in
the wire rope. “Shock loads” can far exceed
the rate capacity for the wire rope and drum.
Do not accelerate your vehicle while winching.
Loss of traction can cause a shock load on
the cable.
WARNING
Batteries contain acid and produce explosive
gases.
WARNING
The wire rope may break before the motor
stalls. For heavy loads at or near rated
capacity, use a pulley block/snatch block to
reduce the load on the wire rope.
WARNING
Do not move the vehicle to pull a load
(towing) on the winch cable. This could result
in cable breakage.
3 REV 13060-20130415
Keep sparks, flames and cigarettes away from
batteries at all times. Wear safety glasses and
protect the eyes at all times. Do not lean over
the batteries during operation.
WARNING
This product contains an alkaline battery.
If swallowed, it could cause severe injury or
death in just 2 hours. Seek medical attention
immediately.
CAUTION
Use hook strap when handling the hook for
spooling or unspooling the wire rope.
13060 ENGLISH
SAFETY RULES
WARNING
When re-spooling the cable, ensure that the
cable spools in the under-wind position with
the cable entering the drum from the bottom,
not the top.
To re-spool correctly, and while wearing
gloves, keep a slight load on the cable while
pushing the remote button to draw in the
cable. Walk toward the winch not allowing the
cable to slide through your hands. Do not let
your hands get within 30 cm (12 in.) of the
winch while re-spooling. Turn off the winch
and repeat the procedure until a few feet of
cable are left. Disconnect the remote control
and finish spooling by rotating the drum by
hand with the clutch disengaged. Keep hands
clear of the fairlead and drum while the winch
is under power .
WARNING
Do not use as a hoist. Do not use for overhead
lifting.
CAUTION
Use gloves to protect hands when handling
the cable. Never let the cable slide through
your hands.
CAUTION
Do not wrap the cable around any object and
hook it back onto itself.
CAUTION
Apply blocks to the wheels of the vehicle
when on an incline.
CAUTION
Duration of winching pulls should be kept as
short as possible.
If the motor becomes uncomfortably hot to
the touch, stop winching immediately and let
it cool down for a few minutes. Do not pull for
more than one minute at or near the rated load.
CAUTION
If the motor stalls, do not maintain power to
the winch.
Electric winches are designed and made for
intermittent use and should not be used in
constant duty applications.
CAUTION
DO NOT Mix Old and New batteries
DO NOT Mix Alkaline, Standard, or
Rechargeable Batteries
WARNING
– Always purchase the correct size and grade of
battery most suitable for the intended use.
– Replace all batteries of a set at the same time.
– Clean the battery contacts and also those of
the device prior to battery installation.
– Remove batteries from the equipment which is
not to be used for an extended period of time.
– Ensure the batteries are installed correctly with
regard to polarity (+ & -)
– Remove batteries if consumed or if products is
to be left unused for a long time. *
CAUTION
Never release the free-spool clutch when
there is a load on the winch.
REV 13060-20130415 4
ENGLISH 13060
CONTROLS AND FEATURES
Read this owner’s manual before operating your winch. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.
10 11
9
Winch
1
8
2
3
7
4
5
(1) Motor – 1.34 HP 12V DC motor provides power
to the planetary gear mechanism.
(2) Battery Connection Cables – Used to connect the
battery to the solenoid/ contactor.
(3) Winch Connection Cables – Used to connect the
contactor to the winch motor.
(4) Winch Cover – Used to protect your winch from
the elements.
(5) Strap – Used to assist cable feed.
(6) Clevis Hook – Provides a means for connecting
the looped ends of cables to an anchor.
(7) Wire Rope – 4.8 mm x 14 m (3/16 in. x 45.9 ft.)
galvanized aircraft cable designed specifically for
load capacity of 1361 kg (3000 lb.).
(8) Planetary Gear System – The reduction gears
convert the winch motor power into extreme
pulling forces. This system allows high torque
while maintaining compact size and light weight.
(9) Braking System – Braking action is automatically
applied to the winch drum when the winch motor
is stopped and there is a load on the wire rope.
12
13
6
14
15
(10) Winch Drum – The winch drum is the cylinder on
which the wire rope is stored. It can feed or wind
the rope depending on the remote winch switch.
(11) Free Spooling Clutch – The clutch allows the
operator to manually disengage “Out” the
spooling drum from the gear train, free spool.
Engaging the clutch “In” locks the winch into the
gear system.
(12) Antenna – Receives wireless signal from wireless
remote control from within a 15.24 m (50 ft.)
radius.
(13) Wireless Remote Control – Activate the wireless
system by pressing and holding the POWER
button on the wireless remote for 3 seconds.
(14) Rocker Switch – Rocker switch with handlebar
mount for powering the rope in or out of your
winch drum.
(15) Solenoid /Contactor – Power from the vehicle
battery flows through the weather sealed
solenoid/ contactor switch before being directed
to the winch motor.
5 REV 13060-20130415
13060 ENGLISH
ASSEMBLY
Assembling the Winch
This CPE 1361 kg (3000 lb.) winch is designed
with a bolt pattern that is standard in this class
of winch. Many winch mounting kits are available
that utilize this bolt pattern for the most popular
trucks, UTVs and ATVs. If you cannot find a kit
locally, contact CPE and we will provide you with
the name of a dealer.
CAUTION
Mounting bolts must be SAE grade 5 or better
and torque to 34 ft. lb.
1. Insert M8x20 bolts through the mounting
channel hole and attach the roller fairlead to
the mounting channel with the M8 flat washer,
M8 lock washer, and M8 nut provided.
2. To attach the winch and the mounting
channel to a flat surface; insert M8x35 bolt
through the winch base plate, then through
the mounting channel, then through a flat
mounting surface. Secure the winch and
mounting channel with the M8 flat washer, M8
lock washer, and M8 nut provided.
3. Disengage the clutch by rotating the clutch
knob to the “Out” position. Release the wire
rope and pull through the roller fairlead.
4. Attach the clevis hook to the cable, and then
hand strap to the clevis hook.
CAUTION
If utilizing a mounting plate, ensure that the three
major sections (motor, drum and gear housing) are
properly aligned. Proper alignment of the winch will
allow for even distribution of the full rated load.
NOTE
The type of vehicle to which the winch and mounting
channel will be applied, will dictate the type of
mounting kit that should be used (Speed Mount™
Hitch Adapter, Standard Mounting Channel, or
Specialty Mounting Kit).
Solenoid/Contactor Location
Find a location for the solenoid/contactor. It is
recommended that the solenoid/contactor be
mounted close to the battery in a clean, dry
location. Make sure the location chosen allows for
sufficient clearance from all metal components.
Drill mounting holes if required. Once a location
is found, DO NOT install the unit until all wiring
is completed (see wiring section).
NOTE
Terminals coming in contact with metal will cause
a direct short, possibly causing solenoid/contactor
and/or battery damage.
Install the Rocker Switch
1. Decide which handlebar the rocker switch will
be mounted on. (The rocker switch is usually
installed on the left handlebar).
2. Use a piece of electrical tape (not provided)
around the handlebar to help prevent rotation
of the mount.
3. Tighten the rocker switch in place. DO NOT
overtighten or tighten/clamp over any hoses
or cables.
4. Once the rocker switch is mounted, the wires
can be routed back to where the solenoid/
contactor is located.
5. Make sure the handlebars have full range of
motion and then secure the rocker switch’s
cable with the supplied cable ties.
Install the Antenna (Wireless Use Only)
1. Determine the mounting location.
2. If mounting on a flat surface, mark and drill a
minimum of two (2) mounting holes, one (1)
on each side of the antenna. Loosely attach
the antenna using the supplied bolts and lock
nuts. Do NOT tighten fasteners at this time.
3. If mounting on a frame tube, loosely attach
using the supplied cable ties.
REV 13060-20130415 6
ASSEMBLY
ENGLISH 13060
Wiring the Winch
CAUTION
NEVER route electrical cables across any
sharp edges, through and/or near moving
parts, or near parts that may become hot.
CAUTION
Battery cables should NOT be drawn taut.
Leave some slack for cable movement.
NOTE
You may need to use a test light to locate a
suitable wire. The wire should only have power
when the key is in the ON position.
NOTE
Depending on the location of the solenoid/
contactor, you may need to use the black and
red cables in place of the yellow and blue, and
the yellow and blue in place of the red and
black. Just remember that this also changes
the diagram.
Wiring the Winch (Non-Wireless Use) Cont’d.
5. Connect the rocker switch to the solenoid/
contactor (black to black and green to green).
6. Splice the end of the red wire on the rocker
switch, to an ignition (keyed) controlled power
source using the supplied wire tap.
7. Once all wiring is connected to the solenoid/
contactor it can then be mounted using the
supplied M6 hardware.
8. Tighten the solenoid/contactor terminal nuts.
DO NOT over tighten.
9. Connect the black lead to the negative (-)
terminal of the vehicle’s 12 volt battery.
10. Place all terminal boots over terminals and
secure all cables with cable ties or electrical
tape (not included).
11. Check for proper drum rotation. Pull and turn
the clutch knob to the “Out” position (free
spooling). Pull out some cable from the drum,
and then turn the clutch knob to the “In”
position to engage the gears. Press the cable
out button on the rocker switch. If the drum
is turning and releasing more cable, then
your connections are accurate. If the drum
is turning and collecting more cable then
reverse the leads on the motor. Repeat and
check rotation.
Non-Wireless Use Only
1. Connect the yellow and blue cables to the
motor terminals on the winch. (Yellow to the
positive (+) terminal of the motor. Blue to the
negative (-) terminal of the motor). Tighten
the terminal nuts on the motor. DO NOT over
tighten. Route the other ends to the solenoid/
contactor location.
2. Connect the yellow and blue cables to the
solenoid/contactor (yellow to yellow and
blue to blue). DO NOT tighten nuts.
3. Connect the red and black cables to the
solenoid/contactor (red to red and
black to black). DO NOT tighten nuts. Route
the other ends to the vehicle’s battery.
4. Connect the red lead to the positive (+)
terminal of the vehicle’s 12 volt battery.
7 REV 13060-20130415
Wireless Use Only
1. Connect the yellow and blue cables to the
motor terminals on the winch. (Yellow to
the positive (+) terminal of the motor. Blue
to the negative (-) terminal of the motor).
Tighten the terminal nuts on the motor. DO
NOT overtighten. Route the other ends to the
solenoid/contactor location.
2. Connect the yellow and blue cables to the
solenoid/contactor (yellow to yellow and
blue to blue). DO NOT tighten nuts.
3. Connect the red and black cables to the
solenoid/contactor (red to red and
black to black). DO NOT tighten nuts. Route
the other ends to the vehicle’s battery.
4. Connect the red lead to the positive (+)
terminal of the vehicle’s 12 volt battery.
13060 ENGLISH
Wiring the Winch (Wireless Use) Cont’d. Wiring the Winch (Wireless Use) Cont’d.
5. Connect the rocker switch to the solenoid/
contactor (black to black and green to green).
6. Locate the black and green wires running
from the solenoid/contactor to the rocker
switch. Find the bullet connectors on these
wires located near the solenoid/contactor.
7. Plan a route for the wire harness between the
antenna and these bullet connectors.
8. Pull apart the bullet connectors on the black
and green wires identified in step 6 above.
9. Connect the rocker switch and solenoid/
contactor to the antenna (black to black and
green to green).
10. Connect the black ground wire with the ring
to the black, negative (-) terminal on the
solenoid/contactor.
11. Splice the end of the red wire on the rocker
switch, to an ignition (keyed) controlled power
source using the supplied wire tap.
12. Splice the end of the red wire on the antenna,
to an ignition (keyed) controlled power source
using the supplied wire tap.
13. Once all wiring is connected to the solenoid/
contactor, it can then be mounted using the
supplied M6 hardware.
14. Tighten the solenoid/contactor terminal nuts.
DO NOT overtighten.
15. Connect the black lead to the negative (-)
terminal of the vehicle’s 12 volt battery.
16. Place all terminal boots over terminals and
secure all cables with cable ties or electrical
tape (not provided).
17. Activate the wireless system by pressing and
holding the POWER button on the wireless
remote for 3 seconds. This enables the
wireless control system. A red indicator light
on the wireless remote turns on when the
system is active and ready to use.
18. Check for proper drum rotation. Pull and
turn the clutch knob to the “Out” position
(free spooling). Pull out some cable from the
drum, and then turn the clutch knob to the
“In” position to engage the gears. Press the
cable out button on the remote. If the drum
is turning and releasing more cable then
your connections are accurate. If the drum
is turning and collecting more cable then
reverse the leads on the motor. Repeat and
check rotation.
19. Deactivate the system by pressing the POWER
button on the wireless remote and holding for
3 seconds, until red light turns off or after
2 mins of idle time, the wireless system deactivates.
Test Winch Operation
When testing the winch for correct connections
and operation (Non-wireless and Wireless).
1. Make sure there are no exposed terminals or
wiring.
2. Wiring to all components is correct.
3. All loose wires are secured.
4. Turn the vehicle ignition switch to the ON
position, but DO NOT start the vehicle.
5. Check the winch for proper operation using
the rocker switch (or remote). The wire rope
should spool in and out in the direction
indicated on the switch (or remote).
WARNING
This kit is designed for use on front mounted
self-recovery winches only. The remote is
not designed for and should not be used on
winches or hoists in industrial applications
(car haulers/carriers, wrecker, cranes, etc.) or
for any other remote controlled applications.
NOTE
LED Indicator Light
– Steady Red: System active and ready to use.
– Flashing Red: Winch powering in or out.
REV 13060-20130415 8
ASSEMBLY
Wiring Diagram
Blue
Yellow
ENGLISH 13060
Negative (–)
Positive (+)
Switch Wiring Diagram
Black
Negative (–)
To Switch and
Remote Wiring
Red
Positive (+)
Green
Black
Ignition Wire
Red
9 REV 13060-20130415
13060 ENGLISH
Antenna Wiring Diagram
ASSEMBLY
To Black (-) terminal on
the Solenoid/Contactor
Black
Black or White
Amp
Green
Red
Ignition Wire
BlackBlack
Red
7.5
Green
Green
REV 13060-20130415 10
OPERATION
ENGLISH 13060
General Tips for Safe Operation
Your 13060 winch is rated at a 1361 kg (3000 lb.)
capacity in first layer (max) when spooling the first
rope layer on the drum. Overloads can damage the
winch, motor and/or wire rope. For loads over
680 kg (1,500 lb.) we recommend the use of the
pulley block/snatch block to double the wire rope
line. This will aid in two ways:
(a) reduce the number or rope layers on the drum,
as well as,
(b) reduce the load on the wire rope by as much
as 50%.
When doubling the line back to the vehicle,
attach to the tow hook, frame or other load bearing
part. The vehicle engine should be kept running
during operation of the winch to minimize battery
drain and maximize power and speed of the winch.
If the winch is used for a considerable time with the
engine off the battery may be drained and too weak
to restart the engine.
Get to know your winch before you actually need to
use it. We recommend that you set up a few test
runs to familiarize yourself with rigging techniques,
the sounds your winch makes under various loads,
the way the cable spools on the drum, etc.
Inspect the wire rope and equipment before each
use. A frayed or damaged rope shall be replaced
immediately. Use only manufacturer’s identical
replacement rope with the exact specifications.
Inspect the winch installation and bolts to ensure
that all bolts are tight before each operation. Store
the remote control inside your vehicle in a place
that it will not be damaged.
Any winch that appears to be damaged in any way,
is found to be worn, or operates abnormally MUST
BE REMOVED FROM SERVICE UNTIL REPAIRED.
It is recommended that the necessary repairs be
made by a manufacturer’s authorized repair facility.
Pull only on areas of the vehicle as specified by
the vehicle manufacturer. Only attachments and/
or adapters supplied by the manufacturer are to be
used.
Self Recovery
Locate a suitable anchor such as a strong tree trunk
or boulder. Always use a sling as an anchor point.
A roller fairlead will help guide the wire rope and
to reduce binding on short side pulls. Do not winch
from an acute angle as the wire rope will pile up on
one side of the drum causing damage to wire rope
and the winch.
RIGHT WRONG
Short pulls from an angle can be used to straighten
the vehicle. Long pulls should be done with the wire
rope at a 90° angle to the winch/vehicle.
When pulling a load, place a blanket or jacket over
the wire rope five or six feet from the hook.
In the event of a broken cable it will dampen the
snap back. For additional protection open the
hood of the vehicle. For pulls over 680 kg (1,500
lb.), we recommend the use of the snatch block/
pulley block to double line the wire rope.
SINGLE LINE DOUBLE LINE
This reduces the load on the winch and the strain
on the rope by approximately 50%.
11 REV 13060-20130415
13060 ENGLISH
OPERATION
Winching Techniques A-Z
(a) Take time to assess your situation and plan
your pull.
(b) Put on gloves to protect your hands.
(c) Disengage the clutch to allow free- spooling
and also save battery power.
(d) Attach the hook strap to the clevis hook.
(e) Pull out the wire rope to your desired anchor
point using the hook strap.
(f) Secure the clevis hook to the anchor point:
Sling, chain or snatch block. Do not attach
the hook back onto the wire rope.
(g) Engage the clutch.
(h) Connect the remote control to the winch. If
you are going to control the winch from inside
your vehicle then pass the remote through an
open window to avoid the wires being pinched
in the door.
(i) Start your engine to ensure power is being
replenished to the battery.
(j) Power in the wire rope guiding the wire under
tension to draw up the slack in the wire. Once
the wire is under tension, stand clear. Never
step over the wire rope.
(k) Double check your anchors and make sure all
connections are secure.
(l) Inspect the wire rope. Make sure there are at
least 5 wraps of wire rope around the winch
drum.
(m) Drape a blanket or jacket over the wire rope
approximately 1.5 m to 1.8 m (5 to 6 ft.)
from the hook. Open the hood for added
protection.
(n) Clear the area. Make sure all spectators stand
clear and that no one is directly in front or
behind the vehicle or anchor point.
(o) Begin winching. Be sure that the wire rope
is winding evenly and tightly around the
drum. The vehicle that is being winched can
be slowly driven to add assistance to the
winching process. Avoid shock loads; keep
the wire rope under tension.
Winching Techniques A-Z Cont’d.
(p) The vehicle to be winched should be placed
in neutral and the emergency brake released.
Only release the brake pedal when under full
tension. Avoid shock loads to the winch. This
can damage the winch, rope and vehicle.
(q) The winch is meant for intermittent use.
Under full load with a single line rig do not
power in for more than a minute without
letting the motor cool down for a few minutes
and then resume the winching operation.
(r) The winching operation is complete once the
vehicle is on stable ground and is able to
drive under its own power.
(s) Secure the vehicle. Be sure to set the brakes
and place the vehicle in park.
(t) Release the tension on the wire rope. The
winch is not meant to hold the vehicle for
long periods of time.
(u) Disconnect the wire rope from the anchor.
(v) Rewind the wire rope. Make sure that any wire
already on the drum has spooled tightly and
neatly. If not, draw out the wire and re-spool
from the point where the rope is tight.
(w) Keep your hands clear of the winch drum and
fairlead as the wire rope is being drawn in.
(x) Secure the hook and hook strap.
(y) Disconnect the remote control and store in a
clean, dry place.
(z) Clean and inspect connections and mounting
hardware for next winching operation.
REV 13060-20130415 12
MAINTENANCE
ENGLISH 13060
The owner/operator is responsible for all periodic
maintenance.
WARNING
Never operate a damaged or defective winch.
WARNING
Improper maintenance will void your warranty.
Complete all scheduled maintenance in a timely
manner. Correct any issue before operating the
winch.
NOTE
For service or parts assistance, contact our
help line at 1-877-338-0999
Lubrication
All moving parts within the electric winch having
been lubricated using high-temperature lithium
grease at the factory. No internal lubrication is
required. Lubricate cable assembly periodically
using a light penetrating oil.
Cable Assembly Replacement
It is recommended that any modifications be
performed by a manufacturer’s authorized repair
facility, and that only manufacturer-supplied parts
be used.
1. Move the clutch to the “Out” position.
2. Extend cable assembly to its full length. Note
how the existing cable is connected to the
inside of the drum.
3. Remove old cable assembly and attach new
one.
4. Retract cable assembly onto drum being
careful not to allow kinking.
13 REV 13060-20130415
13060 ENGLISH
SPECIFICATIONS
Performance Specifications
– Rated Pull ......................................3000 lb. (1361 kg)
– Gear Reduction Ratio .......................................153 :1
– Motor ........................... Permanent Magnet 1.34 HP/1 kW (12V DC)
– Drum Size ...................1.24 in. (D) x 2.88 in. (L) [31.5 mm (D) x 73 mm (L)]
– Cable ....................... 3/16 in. (D) x 45.9 ft. (L) [4.8 mm (D) x 14 m (L)]
– Weight .......................................G.W. 24.3 lb. (11 kg)
............................................N.W. 22 lb. (10 kg)
– Height ......................................... 4.25 in. (10.8 cm)
– Width .......................................... 4.33 in. (11 cm)
– Length ........................................11.97 in. (30.4 cm)
– Bolt Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13 in. (7.95 cm)
Line Speed and Motor Current (First Layer)
Line Pull LB 0 1000 2000 3000
KG 0 454 907 1361
Line Speed (12V DC) FPM 11. 2 8.8 7. 2 3.9
MPM 3.4 2.7 2.2 1.2
Motor Current (12V DC) A 15 80 120 15 0
Running Time* Minutes 1 1 1 1
Cooling Time** Minutes 5 5 5 5
*If the motor becom es uncomfortably h ot to the touch, stop winching immediately and let it cool down for 5 minutes.
Do not pull for more than one minute at or near the rated lo ad.
**Electric winches are designed and made for intermittent use and should not be used in constant duty applications.
Line Pull and Cable Capacity Per Layer
Line of Cable 1 2 3 4 5 6
Rated Line Pull LB 3000 2373 1962 1673 1470 1290
KG 1361 1077 891 759 667 585
Cable Capacity FT 5.6 12.1 19.7 27.9 37.1 45.9
M 1.7 3.7 6 8.5 11. 3 14
REV 13060-20130415 14
SPECIFICATIONS
Parts Diagram
ENGLISH 13060
15 REV 13060-20130415
13060 ENGLISH
# Part Number Description Qty
300100-BF Motor - Black Flat 1
1
300200-BF
2
300025-N Suppo rt Ring 1
3
300300-N Gear Car rier Assembly 1
4
200029-N Washer 1
5
300001-N T-Series Rotator Gear 1
6
300002-BF
7
300003 Washer Ø5, Locking 4
8
300004 Screw M5 × 12 4
9
300005-N Drum Support Bushing 1
10
300400-C Clutch Assembly 1
11
300006 Spring 1
12
300007-N Drum Assembly 1
13
300008 Screw M5 × 8 1
14
300010-N T-Series Bushing 1
15
300012 Tie Bar 2
16
300013-BF
17
300500-C T-Series F/W Knob 1
18
300016 Cap Screw M6 × 16 2
19
300018 Cap Bolt M8 × 35 2
20
300019 Washer Ø8, Flat 4
21
300020 Washer Ø8, Locking 4
22
300021 Nut M8 4
23
4100 22 Ye llow Stra p 1
24
300700 Cable Assembly 1
25
450020 1/4" Clevis Hook 1
26
25005 8-R
27
25005 8-B
400017 Terminal Protector 8
28
Stationary Gear Housing
Assembly -Black Flat
Drum Suppor t Plate Black Flat
T-Series Base Plate Black Flat
Batter y Wires - Red,
36"(L) / 8 GAUGE
Batter y Wires - Black,
36"(L) / 8 GAUGE
# Part Number Description Qty
400014 Bolt M6 x 1.0 x 20 2
29
1
1
1
1
1
300025-Y
30
300026-BL
301000-BF Roller Fairlead - Black Flat 1
31
300024 Cap Screw M8 × 20 2
32
4100 19 C ontactor 1
33
400011 Bolt M6 x 25 4
34
250002 Washer Ø6, Flat 4
35
400028 Washer Ø6, Lo cking 4
36
400013 Nut M6, Locking 4
37
300023-BF
38
400020 Wire Tap 2
39
400021 Mini-Rocker Switch 1
40
400023 Washer Ø5, Flat 3
41
400025 Nut M5 3
42
400026-BF
43
400027 #6-32x9/32" 2
44
400028 Washer Ø6, Lo cking 2
45
400029-BF
46
400030-BF
47
400031 Bolt M5 x 18 1
48
400022 Bolt M5 x 25 2
49
400024 Washer Ø5, Locking 3
50
180 29 -1 Wireless Remote 1
51
18029-2 Wireless Receiver 1
52
1803 0 Winch Cover 1
53
Winch Wires - Yellow,
72"(L) / 8 GAUGE
Winch Wires - Blue, 72" (L)
/ 8GAUGE
Mounting Channel - Black
Flat
Mini-Rocker Switch Clamp
- Black Flat
Mini-Rocker Switch
Mounting Angle - Black
Flat
Mini-Rocker Switch
Extender - Black
Parts List
1
1
1
2
1
1
REV 13060-20130415 16
TROUBLESHOOTING
Problem Cause Solution
Motor does not turn on Switch Assembly not connected
Motor runs but cable
drum does not turn
Motor runs slowly or
without normal power
Motor overheating Winch running time too long Allow winch to cool down periodically.
Motor runs in one
direction only
properly
Loose battery cable connections Tighten nuts on all cable connections.
Contactor malfunctioning Tap contactor to loosen contacts. Apply 12 volts to
Defective Switch Assembly Replace Switch Assembly.
Defective motor Check for voltage at armature port with Switch
Water has entered motor Allow to drain and dry. Run in short bursts without
Clutch (Cam Ring) not engaged Move Cam Ring to the "In" position. If problem
Insufficient current or voltage The battery is weak, recharge. Run winch with vehicle
Loose or corroded battery cable
connections.
Defective or stuck Contactor Tap Contactor to loosen contacts.
Defective Switch Assembly Replace Switch Assembly.
Insert Switch Assembly all the way into the connector.
coil terminals directly. A clicking indicates proper
activation.
pressed. If voltage is present, Replace motor.
load until completely dry.
persists, a qualified technician needs to check and
repair.
motor running (battery should have a strong charge).
Clean, tighten, or replace.
Repair or replace Contactor.
ENGLISH 13060
For further technical support:
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
17 REV 13060-20130415
13060 ENGLISH
WARRANTY
WARRANTY
CHAMPION POWER EQUIPMENT
2 YEAR LIMITED WARRANT Y
Effective September 1, 2006. Replaces all undated
warranties and all warranties dated before September 1,
2006.
Warranty Qualifications
Champion Power Equipment (CPE) will register this
warranty upon receipt of your Warranty Registration Card
and a copy of your sales receipt from one of CPE’s retail
locations as proof of purchase.
Please submit your warranty registration and your proof of
purchase within ten (10) days of the date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the
mechanical and electrical components will be free of
defects in material and workmanship for a period of one
year (parts and labour) and two years (parts) from the
original date of purchase (90 days [parts and labour]
and 180 days [parts] for commercial and industrial
use). Transportation charges on product submitted for
repair or replacement under this warranty are the sole
responsibility of the purchaser. This warranty only applies
to the original purchaser and is not transferable.
Do Not Return the Unit
to the Place of Purchase
Contact CPE’s Technical Service and CPE will
troubleshoot any issue via phone or e- mail. If the
problem is not corrected by this method, CPE will, at its
option, authorize evaluation, repair or replacement of the
defective part or component at a CPE Service Center.
CPE will provide you with a case number for warranty
service. Please keep it for future reference. Repairs
or replacements without prior authorization, or at an
unauthorized repair facility, will not be covered by this
war ranty.
Warranty Exclusions
This warranty does not cover the following repairs and
equipment:
Normal Wear
Winches need periodic parts and service to perform well.
This warranty does not cover repair when normal use has
exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to par ts and/or labour if
this winch is deemed to have been misused, neglected,
involved in an accident, abused, loaded beyond the
winch’s limits, modified, installed improperly or
connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty.
Other Exclusions
This warranty excludes: The winch cable. Cosmetic
defects such as paint, decals, etc. Accessory parts such
as storage covers. Failures due to acts of God and other
force majeure events beyond the manufacturer’s control.
Problems cause by parts that are not original Champion
Power Equipment par ts.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any obligation to
cover any loss of time, use of this product, freight, or any
incidental or consequential claim by anyone from using
this winch. THIS WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE
A unit provided as an exchange will be subject to the
warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by
reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may
change from state to state. Your state may also have other
rights you may be entitled to that are not listed within this
war ranty.
Contact Information
Address
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Rd.
Santa Fe Springs, CA 90670
www.championpowerequipment.com
Customer Service
Mon – Fri 8:30 AM – 5 :00 PM (PST/PDT)
Toll Free:1-877-338-0999
Fax no.: 1-562-236-9429
Technical Service
Mon – Fri 8:30 AM – 5 :00 PM (PST/PDT)
Toll Free: 1-877-338- 0999
tech@championpowerequipment.com
REV 13060-20130415 18
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