Champion Power Equipment 13060 Operator's Manual for All Serial Numbers in

OWNER’S MANUAL & OPERATING INSTRUCTIONS
1361 kg (3000 lb.) Winch
ATV/UTV Wireless Winch Kit
MODEL NUMBER
13060
SAVE THESE INSTRUCTIONS
MADE IN CHINA
REV 13060-20130415
www.championpowerequipment.com
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
IC Warning
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions:
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
• Product Info & Updates
• Frequently Asked Questions
Call our Customer Care Team Toll-Free at:
1-877-338-0999
(1) This device may not cause interference, and (2) This device must accept any interference, including interference that may cause undesired operation of the device.
for more info:
• Tech Bulletins
• Product Registration
– or –
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
13060
1361 kg (3000 lb.) Winch
ATV/UTV Wirelss Winch Kit
Introduction .................... 1
Introduction
This Booklet
Accessories
Manual Conventions
Safety Rules
Controls and Features
Winch
Assembly
Assembling the Winch
Solenoid/ Contactor location
Install the Rocker Switch
Install the Antenna
Wiring the Winch
Test Winch Operation
Wiring Diagram
Switch Wiring Diagram
Antenna Wiring Diagram
Operation
General Tips for Safe Operation
Self Recovery
Winching Techniques A-Z
.................. 1
.................1
..................1
...............2
...................3
..............5
.....................5
.....................6
............6
......... 6
..........6
.............. 6
...............7
............8
................9
............ 9
.......... 10
.................... 11
...... 11
................ 11
......... 12
Maintenance
Lubrication
Cable Assembly Replacement
Specifications
Performance Specifications
Parts Diagram
Parts List
Troubleshooting
Warranty
Warranty Qualifications
Repair/Replacement Warranty
Do Not Return the Unit
to the Place of Purchase
Warranty Exclusions
Limits of Implied Warranty
and Consequential Damage
Contact Information
.................. 13
................. 13
.................. 14
............... 15
.................. 16
................. 17
..................... 18
Address
................. 18
Customer Service
Technical Service
....... 13
........ 14
.......... 18
....... 18
.......... 18
............ 18
........ 18
............ 18
........... 18
........... 18
INTRODUCTION
ENGLISH 13060
Introduction
Congratulations on your purchase of a Champion Power Equipment winch. CPE designs and builds winches to strict specifications. With proper use and maintenance, this winch will bring years of satisfying service.
Accessories
Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, tree savers, hooks, fairleads, etc., please visit our website at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
13060
1 REV 13060-20130415
Serial Number
Date of Purchase
Purchase Location
13060 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your winch, we can help. Please call our help line at
1-877-338-0999
REV 13060-20130415 2
SAFETY RULES
ENGLISH 13060
WARNING
Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death.
WARNING
Do not exceed the rated capacity.
DANGER
Do not use this winch for lifting or moving people or animals.
DANGER
Keep yourself and others a safe distance to the side of the cable when under tension.
DANGER
Never step over a cable or near a cable under load.
WARNING
Do not use the winch to secure or hold a vehicle for a long period of time. Do not use the winch to secure a vehicle for transport.
WARNING
Disconnect the remote control and battery leads when not in use.
WARNING
Avoid “shock loads” by using the control switch intermittently to take up the slack in the wire rope. “Shock loads” can far exceed the rate capacity for the wire rope and drum.
Do not accelerate your vehicle while winching. Loss of traction can cause a shock load on the cable.
WARNING
Batteries contain acid and produce explosive gases.
WARNING
The wire rope may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire rope.
WARNING
Do not move the vehicle to pull a load (towing) on the winch cable. This could result in cable breakage.
3 REV 13060-20130415
Keep sparks, flames and cigarettes away from batteries at all times. Wear safety glasses and protect the eyes at all times. Do not lean over the batteries during operation.
WARNING
This product contains an alkaline battery. If swallowed, it could cause severe injury or death in just 2 hours. Seek medical attention immediately.
CAUTION
Use hook strap when handling the hook for spooling or unspooling the wire rope.
13060 ENGLISH
SAFETY RULES
WARNING
When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top.
To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable. Walk toward the winch not allowing the cable to slide through your hands. Do not let your hands get within 30 cm (12 in.) of the winch while re-spooling. Turn off the winch and repeat the procedure until a few feet of cable are left. Disconnect the remote control and finish spooling by rotating the drum by hand with the clutch disengaged. Keep hands clear of the fairlead and drum while the winch is under power .
WARNING
Do not use as a hoist. Do not use for overhead lifting.
CAUTION
Use gloves to protect hands when handling the cable. Never let the cable slide through your hands.
CAUTION
Do not wrap the cable around any object and hook it back onto itself.
CAUTION
Apply blocks to the wheels of the vehicle when on an incline.
CAUTION
Duration of winching pulls should be kept as short as possible.
If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for a few minutes. Do not pull for more than one minute at or near the rated load.
CAUTION
If the motor stalls, do not maintain power to the winch.
Electric winches are designed and made for intermittent use and should not be used in constant duty applications.
CAUTION
DO NOT Mix Old and New batteries DO NOT Mix Alkaline, Standard, or Rechargeable Batteries
WARNING
Always purchase the correct size and grade of
battery most suitable for the intended use. – Replace all batteries of a set at the same time. – Clean the battery contacts and also those of
the device prior to battery installation. – Remove batteries from the equipment which is
not to be used for an extended period of time. – Ensure the batteries are installed correctly with
regard to polarity (+ & -) – Remove batteries if consumed or if products is
to be left unused for a long time. *
CAUTION
Never release the free-spool clutch when there is a load on the winch.
REV 13060-20130415 4
Loading...
+ 14 hidden pages