Champion Power Equipment 12001 Operator's Manual for All Serial Numbers in

10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China
12001
Rev 12001-20081120
Owner’s Manual and Operating Instructions
2000 lb.
WINCH
Table of Contents
Introduction ..................................... 1
Accessories ................................................ 1
This Booklet .............................................. 1
Manual Conventions ......................... 2
Safety Rules ...................................... 3
Controls and Features ....................... 5
Mounting .......................................... 6
Operation ......................................... 7
General Tips for Safe Operation ............... 7
Self Recovery ............................................ 7
Winching Techniques A-Z ........................ 8
Maintenance ..................................... 9
Lubrication ............................................... 9
Cable Assembly Replacement .................. 9
Specifications ................................. 10
Performance Specifications .................... 10
Winch Diagram ........................................ 11
Winch Parts List ..................................... 12
Troubleshooting ............................. 13
Warranty ........................................ 14
Warranty Qualifications ......................... 14
Repair/Replacement Warranty .............. 14
Do not return the unit to the place of
purchase .................................................. 14
Warranty Exclusions ............................... 14
Normal Wear ....................................... 14
Installation, Use and Maintenance ..... 14
Other Exclusions ................................. 14
Limits of Implied Warranty and
Consequential Damage ........................... 14
Contact Information ............................... 15
Address ................................................ 15
Customer Service ................................ 15
Technical Service ................................. 15
Notes .............................................. 16
Introduction
Introduction
Congratulations on your purchase of a Champion Power Equipment winch. CPE designs and builds winches to strict specifications. With proper use and maintenance, this winch will bring years of satisfying service.
This Booklet
Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Accessories
Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, tree savers, hooks, fairleads, etc., please visit our web site at
www.championpowerequipment.com
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
12001
Serial Number
Date of Purchase
Purchase Location
Rev 12001-20081120 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, minor or moderate injury.
may
result in
CAUTION
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, or serious injury.
will
result in death
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, death or serious injury.
could
result in
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your winch, we can help. Please call our help line at 1-877-338-
0999.
2 Rev 12001-20081120
Safety Rules
Safety Rules
WARNING
Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death.
WARNING
Do not exceed the rated capacity.
DANGER
Do not use this winch for lifting or moving people or animals.
DANGER
Keep yourself and others a safe distance to the side of the cable when under tension.
DANGER
Never step over a cable or near a cable under load.
WARNING
Do not move the vehicle to pull a load (towing) on the winch cable. This could result in cable breakage.
WARNING
Pull only on areas of the vehicle as specified by the vehicle manufacturer
WARNING
Do not use the winch to secure or hold a vehicle for a long period of time. Do not use the winch to secure a vehicle for transport.
WARNING
Disconnect the remote control and battery leads when not in use.
WARNING
Avoid “shock loads” by using the control switch intermittently to take up the slack in the wire rope. “Shock loads” can far exceed the rate capacity for the wire rope and drum.
WARNING
The wire rope may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire rope.
Rev 12001-20081120 3
Do not accelerate your vehicle while winching. Loss of traction can cause a shock load on the
cable.
Loading...
+ 13 hidden pages