Champion Power Equipment 100565 OPERATOR'S MANUAL

OPERATOR'S MANUAL
MODEL #100565
2000W PORTABLE
INVERTER GENERATOR
Made in China - REV 20200224 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains impor tant safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
Specications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers Association) standard PGMA G30 0 (Standard for Testing and Validating Performance of Portable Generators).
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100565 - 2000W PORTABLE INVERTER GENERATOR
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................ 3
Safety Definitions Important Safety Instructions
Fuel Safety ...................................................... 6
Safety Labels .................................................... 7
Safety Symbols .................................................. 8
Operation Symbols .............................................. 9
Quick Start Label Symbols.....................................10
Controls and Features ...............................11
Generator .......................................................11
Power Panel ....................................................12
Outlet Panel ....................................................13
FCC Statement .................................................14
Parts Included ..................................................14
Assembly ...................................................15
Unpacking ......................................................15
Add Engine Oil ..................................................15
Add Fuel ........................................................16
Grounding ...................................................... 17
Operation ...................................................17
Generator Location .............................................17
Grounding ...................................................... 17
Surge Protection ...............................................17
Starting the Engine .............................................18
Connecting Electrical Loads ...................................18
Do Not Overload Generator ....................................19
Eco (Economy) Mode ...........................................19
12V DC Automotive St yle Outle t ...............................19
Parallel Operation ..............................................20
Stopping the Engine ............................................20
Moving the Generator ..........................................20
....................................... 3
.................... 4
Maintenance ............................................. 21
Cleaning the Generator ........................................21
Changing the Engine Oil .......................................21
Cleaning and Adjusting the Spark Plug(s) .....................21
Cleaning the Air Filter ..........................................22
Cleaning the Spark Arrestor ...................................22
Replacing Fuel Light Batteries .................................23
Adjusting the Governor .........................................23
Maintenance Schedule .........................................23
Storage ..................................................... 24
Short Term Storage (up to 1 year) .............................24
Long Term Storage (more than 1 year) ........................24
Removing from Storage ........................................25
Specifications ........................................... 26
Generator Specifications .......................................26
Engine Specifications ..........................................26
Oil Specifications ...............................................26
Fuel Specifications .............................................26
Temper ature Specific ations ....................................26
Parts Diagram ..................................................27
Parts List .......................................................28
Engine Parts Diagram ..........................................30
Engine Parts List ...............................................31
Wiring Diagram .................................................33
Troubleshooting ........................................ 34
Warranty*
Warranty Qualifications ........................................35
Repair/Replacement Warranty .................................35
Do Not Return The Unit To The Place Of Purchase ...........35
Warranty Exclusions ...........................................35
Other Exclusions ...............................................35
Limits of Implied Warranty and Consequential Damage ......35
Contact Information ............................................35
................................................. 35
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100565 - 2000W PORTABLE INVERTER GENERATOR
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/ or improve the product and this document at any time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator and those around the generator. Therefore, it is IMPORTANT to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
! DANGER
DANGER indicates a hazardous situation which,if not avoided, will result in death or serious injury.
! WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
! CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
"
NOTICE
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
CPE TECHNICAL SUPPORT TEAM
1-8 77-3 3 8-0999
MODEL NUMBER
100 565
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
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100565 - 2000W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
! WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
! DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
! DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/ or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
! DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed. Use only Champion electrical cords for proper application.
DO NOT operate generator in wet weather.
! DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.
! WARNING
DO NOT allow children or unqualified persons to operate or service the generator.
Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician and approved by the local authority having jurisdiction. The connection must isolate the generator from the utility power and must comply with all applicable laws and electrical codes.
! WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life support appliances.
NEVER use this product to power medical devices or medical appliances.
Although the generator contains a spark arrester, maintain a minimum distance of 5 ft. (1.5m) from dry vegetation to prevent fires.
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.
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100565 - 2000W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
! WARNING
Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
! WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
! CAUTION
Start the generator and allow the engine to stabilize before connecting electrical loads.
Connect electrical equipment in the off position, and then turn them on for operation.
Turn electrical equipment off and disconnect before stopping the generator.
! CAUTION
Improper treatment or use of the generator can damage it, shorten its life or void the warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect them from the generator.
DO NOT use the generator if:
– Electrical output is lost
! WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices plugged in and turned on.
! CAUTION
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
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100565 - 2000W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
! DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand when temperatures rise.
– In the case of any petroleum gasoline fire, flames should
never be extinguished unless the fuel supply valve can be turned OFF. By not doing so, if a fire is extinguished and the supply of fuel is not turned OFF, an explosion hazard could be created.
Make certain that the generator is resting firmly on level ground.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel valve is in the OFF position and the gasoline tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
Do not store generator or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.
! WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
When adding or removing gasoline:
DO NOT light or smoke cigarettes.
Always turn the generator off and let cool for a minimum of two minutes before removing the gasoline cap. Afterwards, loosen gasoline cap to relieve pressure from the gasoline tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas station. Always use an approved fuel container to transfer the gasoline to the generator.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
When starting the generator:
DO NOT attempt to start a damaged generator.
Always make certain that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly secured, connected and in place.
Always allow spilled gasoline to evaporate fully before attempting to start the engine.
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100565 - 2000W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
7
Top
ACB
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
Mufer Side
D
LABEL DESCRIPTION
A
El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de carbono. Éste es un veneno que no se puede ver ni oler. NUNCA lo use dentro del hogar ni el garaje, INCLUSO SI las puertas y ventanas
están abiertas. Úselo LO a la INTEMPERIE lejos de ventanas, puertas , y oricios de ventilación.
! PELIGRO
ONLY use OUTSIDE and far away from windows, doors, and vents.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
1308-L -SF-B
Utiliser un générateur à lintérieur PEUT VOUS TUER EN QUELQUES MINUTES. L’éc h a p p e me n t d u g é n é ra t e u r c o n t i e n t d u monoxyde de carbone. Il sagit dun poison que vous ne pouvez ni voir ni sentir. Ne lutilisez JAMAIS dans la maison ou le garage
ME SI les portes et les fenêtres so nt ouvertes.
Utilisez-le UNIQUEMENT À LEXTÉRIEUR, loin des fenêtres, portes et t rappes
de ventilation.
! DANGER
Using a generator indoors CAN KILL YOU IN MINU TES. Generator exhaust
contains carbon monoxide. This is a poison you cannot see or smell.
! DANGER
CO Danger
B
1161-L-SF- A
Safety Symbols
C
UNLEA DED FUEL ONLY. Minimum octa ne rating of 85. Max imum 10% ethanol.
GASOL INA REGULAR SO LAMENTE. 85 o ctanos como mínimo. M áximo de etanol de 10 %.
ESSENC E SANS PLOMB SEULE MENT. Indice doctane minimal de 85. Maximum 10 % d'éthanol.
1032-L- OP-A
Fuel
D
1310-L-S F-A
! WARNING
DO NOT TOUCH! Exhaust gases, mufer and engine components are extremely HOT
and cause burns. Operation of this equipment may create sparks that can start res around dry vegetation. A spark arrestor may be required. The operator should contact local re agencies for laws and regulations relating to re prevention requirements. If installed, clean every 100 hours or every season.
! ADVERTENCI A
¡NO TOCAR! Los gases de escape, el silenciador y los compnonentes del motor están extremadamente CALIENTES y causan quemaduras.
La operación de este equipo puede producir chispas que pueden provocar incendios alrededor de la vegetación seca. Un supresor de chispas puede que sea necesario. El operador debe comunicarse con las agencias locales de bomberos para las leyes y reglamentos relativos a los requisitos de prevención de incendios. Si está instalado, limpie cada 100 horas o cada temporada.
! AVERT ISSEM ENT
NE PAS TOUCHER! Les gaz déchappement, le silencieux et les pièces du moteur sont extrêmement CHAUDS et peuvent causer
des brûlures. Cet équipement peut créer des étincelles et provoquer un incendie dans la végétation sèche. Un pare-étincelles peut être requis. Lopérateur doit communiquer avec le service dincendie local pour connaître les lois et les règlements en matière de prévention des incendies. Si elle est installée, nettoyez toutes les 100 heures ou chaque saison.
Hot Surface
100565 - 2000W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Clearance. Keep all objects at least 5 feet from this machine. Heat from the muffler and exhaust gas can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Keep generator at least 5 ft (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
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100565 - 2000W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Engine START
Engine RUN
Engine STOP
Run out of fuel. Stopping the generator.
Choke
Run
Overload Reset Switch
SYMBOL MEANING
Low Oil Level Indicator
Receptacle Status
Economy Mode Switch
ECO
Circuit Breaker Reset: Push
Ground Terminal
Neutral Floating. Neutral circuit IS NOT electrically connected to the
frame/ground of the generator.
Parallel Connection(s)
Overload
12V Direct Curr ent
9
100565 - 2000W PORTABLE INVERTER GENERATOR
1311-L-OP-B
71 2 3 4 5 6
1 2
!
10W-30
!
IMPORTANT SAFETY INSTRUCTIONS
Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Starting the Engine
1. Check oil level. Recommended oil is 10W-30.
2. Check gasoline level. When adding gasoline, use a minimum octane rating of 85 and an ethanol content of 10% or less by volume.
3. Turn th e fuel c ap vent l ever to th e “ON” position.
4. Tur n E Z Star t dial clock wise to the full “CHOKE” position.
5. Pull the starter cord
6. Move the EZ Start dial to the “RUN” position.
7. Plug in desired device.
Stopping the Engine
1. Tur n of f a nd unp lug all electr ica l loads .
2. Tur n t he E Z Star t dial c ount erclock wise to the “STOP” position.
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100565 - 2000W PORTABLE INVERTER GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Generator
8
1
2
7
6
9
5
3
1. Carrying Handle – Used to lift or carry the unit.
2. Recoil Starter – Used to manually start the engine.
3. EZ Start Dial – Used to start and stop the generator.
4. Outlet Panel – See “Outlet Panel” section.
5. Power Panel – See “Power Panel” section.
6. Fuel Cap – Remove to add fuel.
10
4
7. Fuel Lever Vent – Turn this valve to the “ON” position to supply air to the tank.
8. Fuel Fill Assist LED – Push-button LED used to illuminate the gasoline fill area
9. Maintenance Cover
10. Muffler
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100565 - 2000W PORTABLE INVERTER GENERATOR
Power Panel
CONTROLS AND FEATURES
1
2 3 4
1. AC Reset Button – Used to re-energize receptacles after overload fault.
1a. OFF – Systems normal.
1b. Blinking Red – Overload fault.
2. Overload Indicator Light – When ON generator is overloaded and power to receptacles is cut.
3. Low Oil Level Indicator
3a. Off – Oil level OK.
3b. Yellow – Oil level low. Unit will shut down or not start
until oil is at required level.
5
4. Receptacle Status
4a. Green – All systems OK.
4b. Off – Faults occurred and receptacle has no power.
5. Economy Mode Switch – Enables/disables automatic idle control.
5a. OFF – Economy mode OFF.
5b. Green – Economy mode ON.
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