Champion Power Equipment 100467 Operator's Manual for All Serial Numbers in

MODEL #100467

3500 DIGITAL INVERTER

PART NUMBER: 1287633GT

REV 20210820

1

100467 - 3500 DIGITAL INVERTER

CONTROLS AND FEATURES

Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.

Generator

3

2

4

5

6

1

7

1. Air Cleaner

2. Connectors A, B, C - Interface between generator and
Light Tower.

3. 12VDC 9AH Battery - Used to power starter during remote
starting.

4. Wireless Reset Button - Used to reset or pair remote fob.

5. Wireless Reset Indicator

8

9

6. Hour meter - Logs run time of generator.

7. 120VAC, 30 Amp Receptacle (L5-30R)

8. Oil Fill Port

9. Oil Drain

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100467 - 3500 DIGITAL INVERTER

SPECIFICATIONS

Generator Specifications

Generator Model ........................................ 1004 67

Star t Type ................................................ Remote

Watts (Starting/Running) ........................... 4000/3500

AC Volts ....................................................... 120

AC Amps @ 120 V ........................................... 29.2

DC Volts ...............................................12-24 V D C

DC Amps ............................................ 4-8 amps DC

Frequency .................................................. 60 Hz

Phase .......................................................Single

Net Weight ..................................... 84.4 lb. (38.3 kg)

Length ......................................... 26.7 in. (67.7 cm)

Width ......................................... 18.2 in. (46.3 cm)

Height .......................................... 17.4 in. (44.2 cm)

Engine Specifications

Spark Plug Specifications

OE M Type ........................................... NHSP F6RTC

Replacement Type ...................NGK BPR6ES or equivalent

Gap ............................... 0.028-0.031 in. (0.7-0.8 mm)

Valve Specifications

Intake Clearance .............. 0.005-0.007 in. (0.13-0.17 mm)

Exhaust Clearance ............ 0.007-0.009 in. (0.18-0.22 mm)



NOTICE

A technical bulletin regarding valve adjustment procedures
is available at www.championpowerequipment.com.

Battery Specifications

Type .....................Rechargeable, Non-Spillable Lead Acid

Volts ............................................................ 12

Capacity ..................................................... 9 Ah

Model ............................................... YF172IV-331

Displacement .............................................. 224 cc

Type ................................................ 4-Stroke OHV

Oil Specifications

DO NOT OVERFILL.

Type ............................................ *See chart below

Capacity ........................................... 0.6 qt. (0.6 L)

Recommended Engine Oil Type

10W-30

10W- 405W-30

5W-30 Full Synthetic

-20 0 20 40 60

°F

-28.9

°C -17. 8 -6.7 4.4 15.6 26.7 37.8 48.9

Ambient temperature



NOTICE

Weather will affect engine oil and engine performance.
Change the type of engine oil used based on weather
conditions to suit the engine needs.

80 100 120

Temperature Specifications

Starting Temperature Range (°F/°C) ........ 5 to 104/-15 to 40

Remote Starting Temperature

Range (°F/°C) ................................ 23 to 104/-5 to 40



NOTICE

An important message about temperature: Your product
is designed and rated for continuous operation at ambient
temperatures up to 40°C (104°F). When your product is
needed it may be operated at temperatures ranging from
5°F (-15°C) to 122°F (50°C) for short periods of time. If
exposed to temperatures outside this range during storage,
it should be brought back within this range before operation.
In any event, the product must always be operated
outdoors, in a well-ventilated area and away from doors,
windows and vents.

Fuel Specifications

Use regular unleaded gasoline with a minimum octane rating of
85 and an ethanol content of 10% or less by volume. DO NOT
USE E15 or E85.

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100467 - 3500 DIGITAL INVERTER

WIRELESS SET BUTTON

The wireless set button is a feature that lets the user sync
remotes to the generator. One can set up to two remote controls
or reset a remote control with the generator. To reset a remote
control or sync two remote controls follow these steps:

1. Turn the ignition switch to the “ON” position.

2. Turn the battery switch to the “ON” position.

3. Open the RL4LED engine housing and push and hold the
wireless set button next to the red light for approximately
three seconds; the red light will turn on.

4. Push and release the STOP button on the remote. The red
light blinks once to erase the remote program. If you have
a second remote, press the STOP button on it as well.

5. Push and release the START button for 2 seconds. The
red light blinks once to program the remote. If you have a
second remote, press the START button on it as well.

6. Push and hold the programming button approximately
three seconds until the red light turns off.

7. Test Start & Stop features

MAINTENANCE SCHEDULE

Follow the service intervals indicated in the following
maintenance schedule.

Service your generator more frequently when operating in
adverse conditions.

Contact our Technical Support Team at 1-877-338-0999
to locate the nearest CPE certified service dealer for your
generator or engine maintenance needs.

EVERY 8 HOURS OR DAILY

 Check oil level
 Clean around air intake and muffler

FIRST 5 HOURS

 Change oil

EVERY 50 HOURS OR EVERY SEASON

 Clean air filter
 Change oil if operating under heavy load or in hot

environments

EVERY 100 HOURS OR EVERY SEASON

 Change oil
 Clean/adjust spark plug
 Check/adjust valve clearance*
 Clean spark arrestor
 Clean fuel tank and filter*

EVERY 250 HOURS

 Clean combustion chamber*

EVERY 3 YEARS

 Replace fuel line*

* To be performed by knowledgeable, experienced owners or CPE certified

service centers.

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100467 - 3500 DIGITAL INVERTER

OPERATION AT HIGH ALTITUDE

The density of air at high altitude is lower than at sea level.
Engine power is reduced as the air mass and air-fuel ratio
decrease. Engine power and generator output will be reduced
approximately 3½% for every 1000 feet of elevation above
sea level. This is a natural trend and cannot be changed by
adjusting the engine. At high altitudes increased exhaust
emissions can also result due to the increased enrichment of
the air fuel ratio. Other high altitude issues can include hard
starting, increased fuel consumption and spark plug fouling.

The alternative main jet and installation instructions can be
obtained by contacting Customer Support.

The part number and recommended minimum altitude for the
application of the high altitude carburetor main jet is listed in
the table below.

In order to select the correct high altitude main jet it is
necessary to identify the carburetor model. For this purpose,
a code is stamped on the side of the carburetor. Select the
correct main jet part number corresponding to the carburetor
code found on your particular carburetor.

Carburetor
Code

P22-8-H

Main Jet Part Number Altitude

Standard 27.131017.01.H
Altitude 27.131017.01.01.H

3500 ft.
(1067 m)

 WARNING

Operation using the alternative main jet at elevations lower
than the recommended minimum altitude can damage the
engine. For operation at lower elevations, the standard
main jet must be used. Operating the engine with the wrong
engine configuration at a given altitude may increase its
emissions and decrease fuel efficiency and performance.

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100467 - 3500 DIGITAL INVERTER

Parts Diagram

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100467 - 3500 DIGITAL INVERTER

Parts List

# Part Number Description Qty.

1 1.5789.0625

2 1.5789.0620 Flange Bolt M6 × 20 4

3 85.220005.01

4 1.5789.0612 Flange Bolt M6 × 12 6

5 85.221000.02

6 85.601 Engine, 224cc 1
7 85.190002.01 End Housing, Motor 1
8 1.5789.0615 Flange Bolt M6 × 15 1
9 85.1912 00.08 Stator Assembly 1

10 1.9074.14.0650

11 85.19110 0 . 0 2 Rotor Assembly 1
12 2.02.006 Nut M14 × 1.5 1
13 83.190001.01 Fan, Generator 1
14 1.5789.0615 Flange Bolt M6 × 15 3
15 85.190003.01 End Cover, Generator 1
16 1.845.4219 Screw ST4.2 × 19 4
17 85.100100.01.2 Bracket, Muffler 1

18 46.101300.08

19 46.101503.08 Plate, Spark Arrester 1

20 1.9074.17.0 6 15.1

21 85.100002.02

22 1.9074.17.0 6 2 5.1

23 85.101000.02 Muffler Assembly 1
24 1.5789.0610 Flange Bolt M6 × 10 2
25 85.101203.01.2 Cover, Exhaust Pipe 1
26 1.6177.1.08 Lock Nut M8, Flange 14
27 26.100001.00 Gasket, Muffler 1
28 1.5789.0608 Flange Bolt M6 × 8 1
29 23.090006.21 Holder, Air Cleaner 1

30 85.020001.01

31 2.06.027 Clamp Ø12 × b8 2

32 85.021300.00

33 1.5789.0615.1

Flange Bolt M6 × 25

Protection Cover,
Control Unit

Control Unit, 3.3KW,
120V/60Hz,
Wireless Parallel

Bolt/Washer Assembly
M6 × 50

Spark Arrester
Assembly

Bolt /Washer Assembly
M6 × 15, Black

Exhaust reversing
device

Bolt /Washer Assembly
M6 × 25, Black

Breather Tube,
135+ 35 mm

Engine oil condenser
components

Flange Bolt M6 × 15,
Black

# Part Number Description Qty.

2

1

1

4

1

2

1

2

1

1

2

34 1.5789.0612.1

35 85.201600.02 Harness plate 1

36 61152.0.2

37 5.1800.007 Rectifier 1
38 85.201600.01 Supporter 1
39 85.201200.01 Motor Mount, 1 1
40 1.5789.0832 Flange Bolt M8 × 32 4
41 85.201200.02 Motor Mount, 2 2

42 85.100007.01

43 85.201200.03 Motor Mount, 3 1

44 1.862.0 6

45 5.1900.096

46 1.6177.1.06 Lock Nut M6, Flange 1
47 85.200021.02 Sponge 1
48 9.1000.090 Battery 12V9AH 1
49 122.200901.05 Battery support 1
50 152.200013.02.3 Jacket, Wire, Red 1

51 5.1900.024

52 122.200013.04.3

53 122.200013.04

54 5.1900.025

55 122.210002.33 Control Box, CSA 1
56 1.818.0514. 2 Screw M5 × 14 2
57 5.1830.006 Remote Module 1
58 122.069.34.2 Control Panel, Black 1

59 5.1610.011

60 1.6175.03. 2 Nut M3 6
61 1.818.0310 Screw M3 × 10 6
62 5.1420.00 2 Hour Meter 1
63 5.146 0.0 0 3 Pilot Lamp 1

64 5.1120.023

65 1.6177.1.04.1

Flange Bolt M6 × 12,
Black

Frame,
520 × 461 × 442

Insulation Board,
Motor Mount

Lock Washer Ø6,
Toothed

Grounding Line
180mm

Red Wire, 480 mm,
Batter y, CSA

Jacket, 9AH Battery,
Red

Jacket, 9AH Battery,
Black

Black Wire, 320 mm,
Batter y, CSA

Connector Assembly,
Female

Receptacle L5-30R,
CSA

Lock Nut M4, Flange,
Black

8

1

1

1

1

1

1

1

1

3

1

3

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100467 - 3500 DIGITAL INVERTER

# Part Number Description Qty.

66 5.1040.004

67 5.1280.0 0 9 Fuse, 10A 1

68 1.9074.4.0414.1

69 5.1820.0 0 9 Charger 1
70 100 4 67.21.10 Wire Assembly 1

71 10 0 4 67. 21

72 9.2600.002 Remote Control 2

Remote Excercise
Button

Screw/Washer
Assembly M4 × 14,
Black

Control Panel
Assembly

1

1

1

8

100467 - 3500 DIGITAL INVERTER

Engine Parts Diagram

1

104

95

94

99

98

88

87

86

85

84

83

112

29

56

31

30

45

14

28

103

27

25

105

93

75

90

91

81

82

80

79

58

77

101

102

100

77

11

78

26

92

74

76

33

34

32

19

16

73

72

71

70

69

39

36

68

67

66

65

63

62

61

60

42

41

40

12

38

47

59

46

49

50

44

43

111

106，107

110

89

109

52

108

48

55

54

53

18

19

96

51

52

24

23

22

21

20

64

37

35

13

25

15

2

97

12

57

10

9

8

7

6

5

4

3

17

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100467 - 3500 DIGITAL INVERTER

Engine Parts List

# Part Number Description Qty.

1 1.5789.0615

2 85.061100.00.2

3 21.061005.00 Spring, Recoil Starter 1

4 2.10.00 3 .1

5 21.061001.01 Reel, Recoil Starter 1
6 45.060003.00 Spring, Ratchet 2
7 45.060002.00 Starter Ratchet, Steel 2
8 45.060009.00 Spring Guide, Ratchet 1

9 45.060007.00 Ratchet Guide 1
10 45.060008.00 Screw, Ratchet Guide 1
11 24.040004.00 Guide Plate, Push Rod 1
12 1.5789.0612 Flange Bolt M6 × 12 6
13 85.080100.02.2 Fan Cover, Black 1
14 85.091100.02 Base, Air Cleaner 1
15 21.061300.00 Handle, Recoil, Soft 1
16 24.130004.20 Gasket, Air Cleaner 1
17 85.061000.01 Recoil Assembly 1
18 85.091000.04 Air Cleaner Assembly 1
19 85.131000.03 Carburetor 1

20 2.03.016

21 2.02.006 Nut M14 × 1.5 1
22 23.060001.01 Pulley, Starter 1
23 27.080001.00 Cooling Fan 1
24 24 .12010 0 .10 Flywheel 1

25 2.11.001

26 2.01.010 Stud Bolt M8 × 35 2
27 1.9074.4.0512.1 Screw M5 × 12, Black 2

28 85.132100.03

29 85.132200.01 Stepper Motor 1
30 1.823.0306.1 Screw M3 × 6 4
31 81.132001.00 Cover, Stepper Motor 2
32 22.130003.00 Gasket, Carburetor 1
33 24.130002.00 Gasket, Insulator 1
34 27.130001.00 Insulator, Carburetor 1
35 27.080600.00 Air Guide, Right Side 1
36 2.01.003 Stud Bolt M6 × 90 2
37 85.030100.01.5 Crankcase 1
38 21.127000.03 Oil Level Sensor 1
39 26.010100.01 Cylinder Head, 224cc 1

Flange Bolt M6 × 15

Cover, Recoil Starter,
Black

Rope Ø4 × 1550,
Black

Washer Ø10 × Ø16 ×

1.5, Drain Bolt

Oil Seal Ø25 × Ø41.3
× 6

Support, Stepper
Motor

# Part Number Description Qty.

4

1

1

1

2

1

40 27.050200.00 Connecting Rod 1
41 85.050100.01 Crankshaft 1
42 1.276.6205.9 Bearing 6205 2

43 24.030008.00

44 46.031000.00

45 1.6177.06 Flange Nut M6 2
46 85.030007.02 Cover, Crankcase 1
47 1.5789.0832 Flange Bolt M8 × 32 5
48 23.091002.21 Seal, Air Cleaner 1

49 27.030013.01

50 27.030013.00

51 22.123000.02 Ignition Coil 1
52 1.5789.0625 Flange Bolt M6 × 25 3
53 85.091200.04 Cover, Air Cleaner 1
54 85.091003.04 Element, Air Cleaner 1
55 23.091001.21 Separator, Air Cleaner 1

56 45.132200.01

57 85.220005.02

58 2. 0 8.121 Flange Bolt M10 × 65 1
59 1.5789.0840 Flange Bolt M8 × 40 1
60 25.040013.00 Lifter, Valve 2
61 2.04.001 Dowel Pin Ø9 × 14 2
62 27.041000.00 Camshaft 1

63 2.14.012

64 2.08.037

65 27.050005.00 Piston 1
66 23.050003.00 Pin, Piston 1
67 2.09.001 Circlip Ø18 × Ø1 2
68 27.050303.00 Ring, Oil 1
69 27.050302.00 Ring, Second Piston 1
70 27.050301.00 Ring, First Piston 1
71 27.030009.01 Gasket, Cylinder Head 1
72 2.04.003 Dowel Pin Ø10 × 14 2
73 23.040002.02 Valve, Intake 1
74 23.040006.02 Valve, Exhaust 1
75 85.080200.02 Air Shroud, Cylinder 1
76 2.15.002(F6RTC) Spark Plug F6RTC 1

Gasket, Crankcase
Cover

Oil Dipstick Assembly,
Black

Seal Strip, Crankcase
Cover, Short

Seal Strip, Crankcase
Cover, Long

Stepper Motor, Choke
Valve

Protective Cover,
Control Unit, Engine

Woodruff Key 4 × 7.5
× 19

Drain Bolt M10 × 1.25
× 25

1

1

1

1

1

1

1

1

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100467 - 3500 DIGITAL INVERTER

# Part Number Description Qty.

77 1.5789.0865 Flange Bolt M8 × 65 3
78 23.040017.00 Oil Seal, Valve, Steel 2
79 21.040003.00 Spring, Valve 2

80 21.040007.00

81 21.040001.00

82 21.040008.00 Rotator, Exhaust Valve 1
83 24.040202.00 Shaft, Rocker Arm 1
84 22.040009.00 Rocker Arm 2

85 22.040012.00

86 21.040021.00 Nut M6 × 0.5, Lock 2
87 1.97.1.06 Washer Ø6 2
88 1.6177.1.06 Lock Nut M6, Flange 2

89 27.125000.02

90 24.040201.00 Retainer, Rocker Arm 1
91 23.040010.00 Bolt, Rocker Arm 2
92 27.040005.00 Push Rod 2

93 85.020002.00

94 85.021101.00 Cover, Cylinder Head 1
95 85.020001.00 Breather Tube 1

27.131017. 01 Main Jet, Standard 1

96

27.131017.01.01 Main Jet, Altitude /

97 1.6177.1.05 Lock Nut M5, Flange 3

98 85.030300.00

99 85.030022.00

100 85.130006.04

101 85.130006.03

102 85.130005.03

103 1.6177.1.04 Lock Nut M4, Flange 3
104 2.06.013 Clamp Ø13.5 × b10 1
105 1.16 674.0 512 Flange Bolt M5 × 12 4
106 1.93.05 Lock Washer Ø5 2
107 1.16674.0516 Flange Bolt M5 × 16 2
108 1.5789.0629 Flange Bolt M6 × 29 1
109 2.04.005 Dowel Pin Ø8 × 10 2

110 27.125100.00 Starter Motor 1

Retainer, Exhaust
Valve Spring

Retainer, Intake Valve
Spring

Screw, Valve
Adjustment

Starter Motor
Assembly

Gasket, Cylinder Head
Cover

Ventilation Chamber
Cover Assembly

Gasket, Ventilation
Chamber Cove

Support 20mm,
Support plate

Support 15mm,
Support plate

Support, Stepper
Motor

# Part Number Description Qty.

111 23.125200.01

112 24.040200.00 Rocker Arm Assembly 1

1

1

2

1

1

1

1

1

2

1

Relay, Starter, Remote
Control

1

11

100467 - 3500 DIGITAL INVERTER

Wiring Diagram

R

C

12

100467 - 3500 DIGITAL INVERTER

WARRANTY*

Champion Power Equipment

500 Hours/1 Year

Warranty Qualifications

To register your product for warranty and FREE lifetime call
center technical support please visit:

https://www.championpowerequipment.com/register

To complete registration you will need to include a copy of
the purchase receipt as proof of original purchase. Proof of
purchase is required for warranty service. Please register within
ten (10) days from date of purchase.

Repair/Replacement Warranty

CPE warrants to the final purchaser that the mechanical and
electrical components will be free of defects in material and
workmanship for a period of 500 hours/1 Year (parts and labor)
from the original date of purchase. Transportation charges on
product submitted for repair or replacement under this warranty
are the sole responsibility of the purchaser.

Warranty Exclusions

This warranty does not cover the following repairs and
equipment:

Normal Wear

Products with mechanical and electrical components need
periodic parts and service to perform well. This warranty does
not cover repair when normal use has exhausted the life of a
part or the equipment as a whole.

Installation, Use and Maintenance

This warranty will not apply to parts and/or labor if the product
is deemed to have been misused, neglected, involved in an
accident, abused, loaded beyond the product’s limits, modified,
installed improperly or connected incorrectly to any electrical
component. Normal maintenance is not covered by this
warranty and is not required to be performed at a facility or by a
person authorized by CPE.

Other Exclusions

This warranty excludes:

– Problems caused by parts that are not original Champion

Power Equipment parts.

– When applicable, this warranty does not apply to products

used for prime power in place of a utility.

Limits of Implied Warranty and
Consequential Damage

Champion Power Equipment disclaims any obligation to cover
any loss of time, use of this product, freight, or any incidental
or consequential claim by anyone from using this product.
THIS WARRANTY AND THE ATTACHED U.S. EPA, CARB and/
or ECCC EMISSION CONTROL SYSTEM WARRANTIES (WHEN
APPLICABLE) ARE IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

A unit provided as an exchange will be subject to the warranty
of the original unit. The length of the warranty governing the
exchanged unit will remain calculated by reference to the
purchase date of the original unit.

This warranty gives you certain legal rights which may change
from state to state or province to province. Your state or
province may also have other rights you may be entitled to that
are not listed within this warranty.

Contact Information

Address

Champion Power Equipment, Inc.
Customer Service
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com

Customer Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
[e-mail]
Fax no.: 1-562-236-9429

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
[e-mail]
24/7 Tech Support: 1-562-204-1188

– Cosmetic defects such as paint, decals, etc.

– Wear items such as filter elements, o-rings, etc.

– Accessory parts such as starting batteries, and storage

covers.

– Failures due to acts of God and other force majeure events

beyond the manufacturer’s control.

* Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S.

Environment Protection Agency (EPA), California Air Resources Board (CARB) and/or Environment and Climate Change Canada (ECCC).

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