Champion Power Equipment 100237 Operator's guide

REV 10 0237-20210208
Danger: Not intended for use in critical life support application. Danger: Generator must be installed and operated outdoors only.
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REGISTRATION REQUIREMENTS
- Full name
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- Email
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PROMOTIONAL OFFER VALID FOR ONE HOME STANDBY GENERATOR PURCHASE PER HOUSEHOLD. PLEASE ALLOW UP TO A TOTAL OF 15 BUSINESS DAYS FOR YOUR REGISTRATION TO BE VERIFIED AND FREE ITEMS TO BE MAILED OUT. YOUR 10 YEAR WARRANTY IS ACTIVATED IMMEDIATELY UPON SUBMITTING PRODUCT REGISTRATION THROUGH OUR WEBSITE.
*COMPLETE MODEL NUMBER CAN BE FOUND ON PURCHASE RECEIPT.
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DISCLAIMERS
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publishing. The illustrations used in this manual are intended as representative
reference views only. Products are under a continuous improvement policy. Thus, information,
illustrations and/or specifications to explain and/or exemplify a product, service or maintenance
improvement may be changed at any time without notice.
ALL RIGHTS RESERVED
No part of this publication may be reproduced or used in any form by any means – graphic, electronic
or mechanical, including photocopying, recording, taping or information storage and retrieval systems –
without the written permission of Champion Power Equipment (CPE).
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
This manual must be used with Champion Power Equipment (CPE) manuals:
• Installation Manual, Part No. 101951
• Transfer Switch Manual, Part No. 101948
It is also recommended to refer to the reference materials list on page 16 of the Installation Manual.
• Tech Bulletins
• Product Registration
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
Model 100237
CONTENTS
CONTENTS
PRODUCT REGISTRATION ....................................2
INTRODUCTION .................................................... 6
Home Standby Generator ................................................6
Parts Included .................................................................6
General Information, Standards and Codes ....................7
SAFETY ................................................................8
Safety Symbol Definitions ...............................................8
Warnings .................................................................8
Mandatory Actions ...................................................9
Installation Hazards ........................................................9
Before Starting ..............................................................10
Operating Hazards .........................................................10
Accidental Starting .......................................................11
Carbon Monoxide Hazards ............................................11
Electrical Shock Hazards ..............................................12
Fire/Explosion Hazards .................................................12
Burn Hazards .................................................................12
Entanglement Hazards ..................................................13
Battery Hazards .............................................................13
Safety labels ..................................................................13
Safety labels and hang tags ...................................14
Safety label and Hang tag locations .......................15
Battery Charger .............................................................20
Emission Requirements ................................................20
Specifications ................................................................21
Fuel System ...................................................................22
Battery Requirements ...................................................22
Battery Charging ...........................................................22
Model and Serial Number .............................................22
OPERATION ........................................................23
Enclosure and Access ...................................................23
Pre-Start Checklist ........................................................23
Turning OFF the Generator ............................................23
MAINTENANCE ...................................................24
Scheduled Maintenance Chart ......................................24
Engine Oil ......................................................................24
Engine Oil Requirements ........................................24
Checking the Engine Oil Level ................................24
Changing the Engine Oil .........................................25
Inspect and Clean Engine Air Cleaner ..........................26
Spark Plug .....................................................................26
Battery Maintenance .....................................................27
Corrosion Protection .....................................................27
Maintenance After Submersion ....................................27
Storage ..........................................................................27
Return to Service after Storage ....................................28
GENERAL INFORMATION ....................................16
Component Identification – 14 kW Generator ..............16
Component Identification – Engine ..............................17
Control Panel ................................................................17
Main Circuit Breaker ..............................................17
Exercise Switch .....................................................17
Set Exercise Time ..................................................18
Hour Meter ............................................................18
Engine Control Module ...........................................18
Reset fault Code(s) .................................................18
ATS Control Module ................................................19
Part No. 101950
4
Engine parts ..........................................................30
Enclosure and assemblies ......................................34
Alternator and Exhaust System ...............................38
Control Panel .........................................................40
Wiring Diagram ......................................................42
TROUBLESHOOTING ...........................................43
Troubleshooting HSB .....................................................43
ADDITIONAL INFORMATION ...............................45
Identify/Select Standby Circuits ...................................45
Surge Protection ...........................................................45
Customer Familiarization Summary .............................46
HSB, ATS Model & Serial Reference ATS Back-up
Circuits ..........................................................................47
Maintenance and Service Record .................................48
Model 100237
CONTENTS
Part No. 101950
5
Model 100237
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) home standby generator. This generator is designed and engineered in the USA to exacting standards of the North American market. This engine-powered generator meets all Environmental Protection Agency (EPA) Phase 3 requirements and is approved by CETLUS as tested to UL2200 and CSA22.2 No. 100 in both the USA and Canada.
With proper use and maintenance, this generator will provide years of satisfying service.
The Champion Staff,
Champion Power Equipment 12039 Smith Ave. Santa Fe Springs, CA 90670
Toll-free: 1-877-338-0999 Mon-Fri 8:30 AM – 5:00 PM (PST/PDT) www.championpowerequipment.com
HOME STANDBY GENERATOR
This home standby generator is intended exclusively for outdoor installation. This generator will operate using either liquified petroleum gas (LPG) or natural gas (NG).
PARTS INCLUDED
Your HSB ships with the following:
• Operator’s Manual
• Installation Manual
• Oil Drain Pan
• Flexible Fuel Line
• HSB Enclosure Keys
• Battery Cable Connection
• LPG Low-speed and Main Converting Jets
• Jet Change Tool
• Lock Nut M6
• Washer, Ø6
• Flange bolt, M6 x 15
This generator is designed to supply typical home load such as:
• Induction motors – sump pumps, refrigerators, air conditioners, furnaces
• Electronic items – televisions, computers
• Household lighting
• Microwaves
• This generator is not intended for use in critical life support applications.
Proper sizing of the generator is required to ensure proper operation of appliances. Some appliances require additional wattage to start and must be considered.
Part No. 101950
6
Model 100237
INTRODUCTION
GENERAL INFORMATION, STANDARDS AND CODES
The following information related to General Information and Standards was gathered from the list of publications related to installing the HSB generator. A multitude of other materials related to generators were also used concerning common practice, knowledgeable installation practices, certified electrical experience and work related experiences. This information is not all inclusive and the manufacturer strongly recommends the owner and installer become familiar with all pertinent codes, standards and regulations. Always check for the latest publications date to ensure you are current. Have only a qualified/certified electrician or installation technician who is knowledgeable about applicable codes, standards and regulations install and service the generator.
NFPA NO. 30, FLAMMABLE AND CONBUSTIBLE LIQUID CODE
National Fire Protection Association 470 Atlantic Avenue, Boston, MA. 02210
NFPA NO. 37, STATIONARY COMBUSTION ENGINES AND GAS TURBINES
ARTICLE X, NATIONAL BUILDING CODE
American Insurance Association 85 John Street, New York, N.Y. 10038
AGRICULTURAL WIRING HANDBOOK
Food and Energy Council 909 University Avenue, Columbia, Mo. 65201
ASAE EP-3634, INSTALLATION AND MAINTENANCE OF FARM STANDBY ELECTRICAL SYSTEMS
American Society of Agricultural Engineers 2950 Niles Road, St. Joseph, Mi. 49085
National Fire Protection Association 470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO. 76A, ESSENTIAL ELECTRICAL SYSTEMS FOR HEALTH CARE FACILITIES
National Fire Protection Association 470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO. 54, NATIONAL FUEL GAS CODE
National Fire Protection Association 470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO. 58, AMERICAN NATIONAL STANDARD FOR STORAGE AND HANDLING OF LIQUID PETROLEUM GAS
National Fire Protection Association 470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO. 70, NFPA HANDBOOK OF ELECTRIC CODE
National Fire Protection Association 470 Atlantic Avenue, Boston, Ma. 02210
Part No. 101950
7
Model 100237
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SAFETY
This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information.
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
SAFETY SYMBOL DEFINITIONS
Black hazard pictorial on yellow equilateral triangle enclosed by black triangular band
Warns that hazard exists and describes its nature and/or consequences
Black hazard pictorial on white circle enclosed by red circular band with red diagonal bar
Depicts action NOT to be taken or action to be stopped in order to avoid hazard
White hazard pictorial on blue circle
Depicts action to be taken in order to avoid hazard
WARNINGS
NOTICE
Indicates a situation that can cause damage to the equipment, personal property and/or the environment, or cause the equipment to operate improperly.
OTE: N Indicates a procedure, practice or condition that
should be followed in order for the generator to function in the manner intended.
Safety alert symbol
Asphyxiation hazard
Electrical shock hazard
Entanglement hazard
Fire hazard
Part No. 101950
8
SAFETY
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INSTALLATION HAZARDS
Model 100237
Explosion hazard
Burn hazard
Sever hazard (rotating blade)
Crush hazard (top)
MANDATORY ACTIONS
Read manufacturer’s instructions
WARNING
Have only a qualified electrician or installation technician who is familiar with applicable codes, standards and regulations install and service the generator.
ALWAYS comply with local, state and national electrical and building codes when installing the generator. NEVER alter the recommended installation in a way that would render the unit noncompliant with these codes.
ALWAYS comply with regulations that Occupational Safety and Health Administration (OSHA) has established.
ENSURE the generator is installed following the manufacturer’s instructions.
NOTICE
Before welding components on the generator, contact Champion Power Equipment for recommended welding instructions.
Wear eye protection
Wear personal protective equipment
Do not leave tools in the area
WARNING
Not intended for use in critical life support applications.
Part No. 101950
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Model 100237
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SAFETY
BEFORE STARTING
CAUTION
Before starting, operating and maintaining this generator, be sure to read and understand the content and safety messages in this manual.
The operator is responsible for safe operation and maintenance of the generator. Be sure all potential users of the generator also understand these instructions. If any portion of this manual is not understood, contact your dealer for assistance before operating the generator.
The operator is responsible for performing all safety checks, making sure all maintenance is properly performed and making sure the generator is periodically checked by the dealer.
Inspect the generator regularly. Contact your dealer if repairs are needed.
NEVER climb or step on any part or components of the generator. Doing so may result in injury and cause leaking fuel and exhaust.
OPERATING HAZARDS
WARNING
ALWAYS operate the generator following the manufacturer’s instructions. Operating the generator imprudently, neglecting maintenance or being careless can result in injury or possible death.
DO NOT allow children or unqualified persons to operate or service the generator.
NEVER operate the generator with the covers open. Operate the generator only with the covers closed and secured in place. NEVER leave the covers unlocked.
Remain alert at all times when working on the generator. NEVER work on the generator when physically or mentally fatigued.
Never operate the generator while under the influence of alcohol or drugs. Their effects on vision and judgment make operating a generator dangerous.
Part No. 101950
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Model 100237
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SAFETY
ACCIDENTAL STARTING
WARNING
ALWAYS prevent the generator from starting while the covers are open. The generator may crank and start at any time without notice. Follow these steps in order:
1. Turn the exercise switch to the OFF position.
2. Switch the main circuit breaker to the OFF position.
3. Turn the ATS control module to the OFF position.
4. Turn the engine control module switch to the OFF position.
5. Disconnect the NEGATIVE, NEG or (-) battery cable first, and then remove the POSITIVE, POS or (+) battery cable.
To return the generator to service, follow these steps in order:
1. Connect the POSITIVE, POS or (+) battery cable first, and then connect the NEGATIVE, NEG or (-) battery cable.
2. Turn the engine control module switch to the ATS position.
CARBON MONOXIDE HAZARDS
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
• The generator must be installed and operated outdoors only. NEVER install the generator where exhaust fumes could seep inside or be drawn into a potentially occupied building through windows, air intake vents or other openings.
• Avoid breathing exhaust fumes when near an operating generator.
• NEVER alter or add to the exhaust system or do anything that might render the system unsafe or in noncompliance with applicable codes, standards, laws and regulations.
• Install a battery-operated carbon monoxide detector on each level of any building adjacent to the generator following the manufacturer’s instructions.
• NEVER permit even partial blockage of engine cooling ventilation air. Doing so can seriously affect safe operation of the generator.
3. Turn the ATS control module switch to the AUTO position.
4. Switch the main circuit breaker to the ON position.
5. Turn the exercise switch to the ON position.
Carbon monoxide poisoning symptoms include but are not limited to the following:
• Light-headedness, dizziness
• Physical fatigue, weakness in joints and muscles
• Sleepiness, mental fatigue, inability to concentrate or speak clearly, blurred vision
• Stomachache, vomiting, nausea
Carbon monoxide poisoning is possible if someone is experiencing any of these symptoms. Seek fresh air immediately. DO NOT sit, lie down or fall asleep. Alert others to the possibility of carbon monoxide poisoning. If the affected person does not improve within minutes of breathing fresh air, call 911 immediately.
Part No. 101950
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Model 100237
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SAFETY
ELECTRICAL SHOCK HAZARDS
WARNING
Use extreme caution when near the generator while it is operating. The generator produces dangerous voltage.
• Avoid contact with bare wires, terminals and connections while the generator is operating.
• ALWAYS stand on an insulated dry surface to reduce shock hazard if work must be done on an operating generator.
• NEVER wear jewelry that can conduct electricity when working on the generator.
• NEVER handle any kind of electrical device while hands or feet are wet, while standing in water or while barefoot.
• Proper earth grounding of the frame and external electrical conductive components is required by the National Electrical Code (NEC). State and local codes for proper grounding may also apply.
• Avoid direct contact with an electric shock victim. Immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor using a nonconducting item such as a dry board or rope. If the victim is unconscious, apply first aid and call 911 immediately.
FIRE/EXPLOSION HAZARDS
WARNING
NG and LPG are extremely explosive.
• NEVER allow any flames or smoke near the fuel system.
• Wipe up any oil spills immediately.
• NEVER allow any combustible materials to be near the generator or to be left in the generator compartment.
• ALWAYS keep the surrounding area near the generator clean and free of debris.
• Be sure to properly purge the fuel lines and leak-test according to applicable codes before placing the generator in service.
• Be sure to regularly inspect the fuel system for leaks. NEVER operate the generator if a fuel leak is present.
• Install a fire extinguisher near the generator. Keep it properly charged and be familiar with its use. An ABC rated National Fire Protection extinguisher is appropriate for use on standby electric systems. Contact your local fire department with any questions concerning the fire extinguisher.
BURN HAZARDS
WARNING
ALWAYS allow hot surfaces to cool to the touch. Running engines produce heat. Severe burns can occur on contact.
• DO NOT touch hot surfaces.
• Avoid contact with hot exhaust components and gases.
Part No. 101950
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Model 100237
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SAFETY
ENTANGLEMENT HAZARDS
WARNING
Use extreme caution when near rotating parts. Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
• Keep hands and feet away from rotating parts.
• Tie up long hair and remove jewelry.
• Operate equipment with guards in place.
• DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
BATTERY HAZARDS
WARNING
SAFETY LABELS
WARNING
All safety labels must be legible to alert personnel of safety hazards.
• Replace any illegible or missing label immediately. Missing safety labels must be replaced in their original position before the generator is operated.
• DO NOT operate the generator if there are missing or badly worn safety labels.
Always read and comply with the battery manufacturer’s recommendations for procedures concerning proper battery use and maintenance.
Batteries contain sulfuric acid and generate explosive mixtures of hydrogen and oxygen gases. Keep any device that may cause sparks or flames away from the battery to prevent explosion.
Always wear protective glasses or goggles and protective clothing when working with batteries. You must follow the battery manufacturer’s instructions on safety, maintenance and installation procedures.
Part No. 101950
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Model 100237
Burn Hazard DO NOT touch hot surfaces. Allow the engine and alternator to cool to the touch before servicing.
Danger de brulure NE TOUCHEZ PAS les surfaces chaudes. Laissez le moteur et l’alternateur devenir froid au toucher avant d’intervenir.
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Burn Hazard DO NOT touch hot surfaces. Allow the engine and alternator to cool to the touch before servicing.
Danger de brulure NE TOUCHEZ PAS les surfaces chaudes. Laissez le moteur et l’alternateur devenir froid au toucher avant d’intervenir.
Riesgo de quemaduras
NO toque las superficies calientes. Deje que el motor y el alternador se enfríen para tocarlos antes de realizarles el mantenimiento.
100794
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100789
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Electrical Shock Hazard ALWAYS
close and lock generator covers before operating. The generator produces dangerous voltage.
Risque de choc électrique Fermez et verrouillez TOUJOURS les capots de groupe électrogène avant d’utiliser le groupe. Le groupe électrogène génère des tensions dangereuses.
Riesgo de descarga eléctrica
SIEMPRE cierre y trabe las tapas del generador antes de ponerlo en funcionamiento. El generador produce un voltaje peligroso.
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101051
Burn Hazard DO NOT touch hot surfaces. Avoid contact with exhaust components and gases.
Risque de brûlure NE touchez PAS les surfaces chaudes. Evitez le contact avec les composants et les gaz d’échappement.
Riesgo de quemaduras NO toque las superficies calientes. Evite el contacto con los componentes de escape y gases.
101500
101051 100789
100794
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4 5
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Burn Hazard DO NOT touch hot
surfaces. Avoid contact with exhaust components and gases.
Risque de brûlure NE touchez PAS les surfaces chaudes. Evitez le contact avec les composants et les gaz d’échappement.
Riesgo de quemaduras NO toque las superficies calientes. Evite el contacto con los componentes de escape y gases.
101500
Fire Hazard ALWAYS keep the surrounding area near generator clean and free of debris and/or dry vegetation. The generator may create sparks while operating.
Risque d’incendie Nettoyez TOUJOURS la surface à proximité du groupe électrogène et enlevez les débris et/ou la végétation sèche. Le groupe électrogène peut générer des étincelles pendant son fonctionnement.
Riesgo de incendio SIEMPRE mantenga el área circundante cerca del generador limpia y libre de escombros y/o vegetación seca. El generador puede crear chispas mientras está en funcionamiento.
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Poisonous Gas Hazard Generator exhaust
contains carbon monoxide. Breathing carbon monoxide will cause nausea, dizziness, and fainting, and it may cause death.
Risque d’empoisonnement par le gaz Les gaz d’échappement de groupe électrogène contiennent du monoxyde de carbone. Si l’on respire du monoxyde de carbone, ceci peut provoquer des nausées, un évanouissement et une perte de conscience, et ceci peut provoquer la mort.
Riesgo de gas venenoso El escape del generador contiene monóxido de carbono. Aspirar monóxido de carbono causará náuseas, mareos, desvanecimiento y hasta la muerte.
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Burn Hazard DO NOT
touch hot surfaces. Allow the engine and alternator to cool to the touch before servicing.
Danger de brulure NE TOUCHEZ PAS les surfaces chaudes. Laissez le moteur et l’alternateur devenir froid au toucher avant d’intervenir.
Riesgo de quemaduras
NO toque las superficies calientes. Deje que el motor y el alternador se enfríen para tocarlos antes de realizarles el mantenimiento.
100794
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100789
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Electrical Shock Hazard ALWAYS
close and lock generator covers before operating. The generator produces dangerous voltage.
Risque de choc électrique Fermez et verrouillez TOUJOURS les capots de groupe électrogène avant d’utiliser le groupe. Le groupe électrogène génère des tensions dangereuses.
Riesgo de descarga eléctrica
SIEMPRE cierre y trabe las tapas del generador antes de ponerlo en funcionamiento. El generador produce un voltaje peligroso.
NO toque
100794
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101500
Fire Hazard ALWAYS keep the surrounding area near generator clean and free of debris and/or dry vegetation. The generator may create sparks while operating.
Risque d’incendie Nettoyez TOUJOURS la surface à proximité du groupe électrogène et enlevez les débris et/ou la végétation sèche. Le groupe électrogène peut générer des étincelles pendant son fonctionnement.
Riesgo de incendio SIEMPRE mantenga el área circundante cerca del generador limpia y libre de escombros y/o vegetación seca. El generador puede crear chispas mientras está en funcionamiento.
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Burn Hazard DO NOT
touch hot surfaces. Allow the engine and alternator to cool to the touch before servicing.
Danger de brulure NE TOUCHEZ PAS les surfaces chaudes. Laissez le moteur et l’alternateur devenir froid au toucher avant d’intervenir.
Riesgo de quemaduras
NO toque las superficies calientes. Deje que el motor y el alternador se enfríen para tocarlos antes de realizarles el mantenimiento.
100794
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100794
2
Burn Hazard DO NOT touch hot surfaces. Allow the engine and alternator to cool to the touch before servicing.
Danger de brulure NE TOUCHEZ PAS les surfaces chaudes. Laissez le moteur et l’alternateur devenir froid au toucher avant d’intervenir.
Riesgo de quemaduras
NO toque las superficies calientes. Deje que el motor y el alternador se enfríen para tocarlos antes de realizarles el mantenimiento.
100794
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100789
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Electrical Shock Hazard ALWAYS
close and lock generator covers before operating. The generator produces dangerous voltage.
Risque de choc électrique Fermez et verrouillez TOUJOURS les capots de groupe électrogène avant d’utiliser le groupe. Le groupe électrogène génère des tensions dangereuses.
Riesgo de descarga eléctrica
SIEMPRE cierre y trabe las tapas del generador antes de ponerlo en funcionamiento. El generador produce un voltaje peligroso.
101045
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er removido por un distribuidor
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101051
Burn Hazard DO NOT touch hot surfaces. Avoid contact with exhaust components and gases.
Risque de brûlure NE touchez PAS les surfaces chaudes. Evitez le contact avec les composants et les gaz d’échappement.
Riesgo de quemaduras NO toque las superficies calientes. Evite el contacto con los componentes de escape y gases.
101500
101045
101051 100789
100794
2
4 5
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Burn Hazard DO NOT touch hot
surfaces. Avoid contact with exhaust components and gases.
Risque de brûlure NE touchez PAS les surfaces chaudes. Evitez le contact avec les composants et les gaz d’échappement.
Riesgo de quemaduras NO toque las superficies calientes. Evite el contacto con los componentes de escape y gases.
101500
Fire Hazard ALWAYS keep the surrounding area near generator clean and free of debris and/or dry vegetation. The generator may create sparks while operating.
Risque d’incendie Nettoyez TOUJOURS la surface à proximité du groupe électrogène et enlevez les débris et/ou la végétation sèche. Le groupe électrogène peut générer des étincelles pendant son fonctionnement.
Riesgo de incendio SIEMPRE mantenga el área circundante cerca del generador limpia y libre de escombros y/o vegetación seca. El generador puede crear chispas mientras está en funcionamiento.
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Poisonous Gas Hazard Generator exhaust
contains carbon monoxide. Breathing carbon monoxide will cause nausea, dizziness, and fainting, and it may cause death.
Risque d’empoisonnement par le gaz Les gaz d’échappement de groupe électrogène contiennent du monoxyde de carbone. Si l’on respire du monoxyde de carbone, ceci peut provoquer des nausées, un évanouissement et une perte de conscience, et ceci peut provoquer la mort.
Riesgo de gas venenoso El escape del generador contiene monóxido de carbono. Aspirar monóxido de carbono causará náuseas, mareos, desvanecimiento y hasta la muerte.
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SAFETY
SAFETY LABELS AND HANG TAGS
# LABEL DESCRIPTION PART NO.
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Poisonous Gas Hazard Generator exhaust
contains carbon monoxide. Breathing carbon monoxide will cause nausea, dizziness, and fainting, and it may cause death.
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1
Risque d’empoisonnement par le gaz Les gaz d’échappement de groupe électrogène contiennent du monoxyde de carbone. Si l’on respire du monoxyde de carbone, ceci peut provoquer des nausées, un évanouissement et une perte de conscience, et ceci peut provoquer la mort.
!
Riesgo de gas venenoso El escape del
generador contiene monóxido de carbono. Aspirar monóxido de carbono causará náuseas, mareos, desvanecimiento y hasta la muerte.
!
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with exhaust components and gases.
!
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez le contact avec les composants et les gaz d’échappement.
!
Riesgo de quemaduras NO toque
las superficies calientes. Evite el contacto con los componentes de escape y gases.
!
Burn Hazard DO NOT
touch hot surfaces. Allow the engine and alternator to cool to the touch before servicing.
!
Danger de brulure NE
2
TOUCHEZ PAS les surfaces chaudes. Laissez le moteur et l’alternateur devenir froid au toucher avant d’intervenir.
!
Riesgo de quemaduras
NO toque las superficies calientes. Deje que el motor y el alternador se enfríen para tocarlos antes de realizarles el mantenimiento.
100794
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Fire Hazard ALWAYS keep the surrounding
area near generator clean and free of debris and/or dry vegetation. The generator may create sparks while operating.
!
Risque d’incendie Nettoyez TOUJOURS la
surface à proximité du groupe électrogène et enlevez les débris et/ou la végétation sèche. Le groupe électrogène peut générer des étincelles pendant son fonctionnement.
!
Riesgo de incendio SIEMPRE mantenga el
área circundante cerca del generador limpia y libre de escombros y/o vegetación seca. El generador puede crear chispas mientras está en funcionamiento.
Poison, Burn and Fire Warning 101500
101500
Burn Warning 100794
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Part No. 101950
Electrical Shock Hazard Do not remove this access panel. The panel should only be removed by an authorized Service Dealer or a qualified electrician; high voltage inside.
Risque de choc électrique
N’enlevez pas ce panneau d’accès. Le panneau ne devrait être enlevé que par un concessionnaire d’entretien agréé ou un électricien qualifié ; haute tension à l’intérieur.
Riesgo de descarga eléctrica
No remueva este tablero de acceso. El tablero sólo deberá s de servicio autorizado o un electricista calificado; alto voltaje al interior.
Explosion Hazard Battery gases are explosive. Keep sparks and flames away from the battery compartment.
!
Risque d’explosion Les gaz dégagés par la
batterie peuvent exploser. Ecartez les étincelles et les flammes du compartiment batterie.
!
Riesgo de explosión Los gases de las baterías
son explosivos. Mantenga las chispas y llamas alejadas del compartimento de las baterías.
!
!
!
er removido por un distribuidor
!
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with exhaust components and gases.
!
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez le contact avec les composants et les gaz d’échappement.
!
Riesgo de quemaduras
las superficies calientes. Evite el contacto con los componentes de escape y gases.
!
Electrical Shock Hazard ALWAYS
close and lock generator covers before operating. The generator produces dangerous voltage.
!
Risque de choc électrique Fermez et
verrouillez TOUJOURS les capots de groupe électrogène avant d’utiliser le groupe. Le groupe électrogène génère des tensions dangereuses.
!
Riesgo de descarga eléctrica
SIEMPRE cierre y trabe las tapas del generador antes de ponerlo en funcionamiento. El generador produce un voltaje peligroso.
100789
!
Read Operator’s Manual Read,
understand and follow all safety messages in Installation and Operator’s manuals.
!
Lisez le manuel d’utilisation Lisez,
comprenez bien et respectez tous les messages de sécurité dans les manuels d’installation et d’utilisation.
!
Lea el manual del operador Lea,
comprenda y siga todos los mensajes de seguridad en los manuales de instalación y del operador.
101045
101051
!
Starting Hazard The generator may crank and
start at any time without notice. Prevent the generator from starting while the covers are open. See the safety section of the operator’s manual for further detail.
!
Risque au démarrage Le groupe électrogène
peut tourner et démarrer à tout moment sans préavis. Ne démarrez pas le groupe électrogène lorsque les capots sont ouverts. Consultez la section sécurité du manuel d’utilisation pour plus de détail.
!
Riesgo de inicio El generador puede encenderse
y ponerse en marcha en cualquier momento sin previo aviso. Evite que el generador se ponga en marcha mientras las tapas están abiertas. Vea la sección de seguridad en el manual del operador para más detalles.
Electrocution Warning 101045
Burn Warning 101051
Electrocution Warning 100798
Explosion Warning, Read OM, Starting
Warning
101499
101499
Model 100237
1. Set selector switch to 200.
1. Mettez le sélecteur de changement sur 200.
1. Poner el interruptor selec tor a 200.
1979-T-PR-A
NOTIC E
AVISO
AVIS
NOTIC E
AVISO
AVIS
THIS CHAMPION HSB GENERATOR is set up for a 50/100A Select C ircuit ATS. If you a re using this wi th a 200A Serv ice Entrance
ATS model 101380, you will need to:
Failure to make correct changes may
damage generator or ATS and may
void warranty coverage.
Refer to INSTALLATION M ANUAL
for further info.
La falta de no hacer correcci ones puede daña r
al generador o al ATS y puede anular
la cobertura de la garantía.
Refiera al MANUAL DE INS TALACIÓN
para más información.
ATS Controller 100667 Pin 1, Pin 4, Pin 5, Pin 9 ON
ATS Controller 100667 Broche 1, Broche 4, Broche 5, Broche 9 ON (en marche)
Control del ATS 100667 Clavija 1, Clavija 4, Clavija 5, Clavija 9 ON (encendido)
Le fait de ne faire aucune corre ction, peut endommager la génératice ou l’ATS et peut
entraîner la nullité de la couverture de garantie.
Reportez-vous au MANUE L D’INSTALL ATION pour
des information plus complètes.
CE GÉNÉRATEUR CHAMPI ON HSB est mis en place pour u n 50/100A circ uit de selecti on ATS. Si vous util isez cela avec un 20 0A
Service Entrée ATS modè le 101380, vous aure z besoin de :
ESTÉ GENERADOR CHAMPION HSB está configurado para un AT S de circuito sel ecto de 50/100 A. Si usted lo e stá utilizan do con
un ATS de entrada de servici o de 200A, mod elo 101380, uste d necesitará :
2. Change ATS controller pin s ettings as belo w.
2. Changer les paramètres d es broches du cont rôleur ATS comme indiqué ci−dessous.
2. Cambiar las configurac iones de las clavija s del control del AT S como en la parte de abajo.
200A Service Entrance ATS Production Setting.
200A service entrée ATS production réglage
Configuración de producción del ATS de entrada de servicio de 200A
1681-T-PR
ATTENTION
ALTERNATE POWER SOURCE AVAILABLE -
STANDBY GENERATOR ON PREMISES.
ATTENTION
AUTRE SOURCE DE COURANT DISPONIBLE -
GENERATEUR SUR SITE.
ATEN CIÓN
FUENTE DE CORRIENTE ALTERNA DISPONIBLE -
GENERADOR DE RESERVA EN EL SITIO.
GENERATOR LOCATION: UBICACIÓN DEL GENERADOR: EMPLACEMENT DU GENERATEUR:
DO NOT REMOVE \ NO REMUEVA \ NE PAS ENLEVER
NW
W E
N NE
SW S SE
FRONT BACK
SAFETY
# HANG TAG DESCRIPTION PART NO.
1
1681-T-PR
ATTENTION
ALTERNATE POWER SOURCE AVAILABLE -
STANDBY GENERATOR ON PREMISES.
ATEN CIÓN
FUENTE DE CORRIENTE ALTERNA DISPONIBLE -
2
GENERADOR DE RESERVA EN EL SITIO.
ATTENTION
AUTRE SOURCE DE COURANT DISPONIBLE -
GENERATEUR SUR SITE.
GENERATOR LOCATION: UBICACIÓN DEL GENERADOR: EMPLACEMENT DU GENERATEUR:
DO NOT REMOVE \ NO REMUEVA \ NE PAS ENLEVER
NW
W E
SW S SE
N NE
Service Entrance 1979-T-PR
Alternate Power Source 1681-T-OP
SAFETY LABEL AND HANG TAG LOCATIONS
The safety labels have specific placement and must be replaced if they are unreadable, damaged or missing.
!
E
F
a. Serial number location
b. Nameplate
c. NFPA 37 Compliance
d. Service Entrance hang tag
C
A
B
D
H
e. Connector assembly (behind panel)
f. Oil hang tag
g. Alternate power source (not shown – in the OM bag)
h. Flexible Fuel Line hang tag
Part No. 101950
15
Model 100237
GENERAL INFORMATION
COMPONENT IDENTIFICATION – 14 KW GENERATOR
9
3
2
1
5
4
6
7
8
11
12
10
1. Exhaust System
2. Alternator
3. Air Inlet
4. Main Circuit Breaker
5. Hour Meter
6. Exercise Switch
7. ATS Control Module
Part No. 101950
16
Figure 1
8. Engine Control Module
9. Exterior Fault Code Indicator Light
10. Fuel Regulator/Wire Connections (behind panel)
11. Batteries (not included)
12. Engine
Model 100237
GENERAL INFORMATION
COMPONENT IDENTIFICATION – ENGINE
1 2
3
4
5
CONTROL PANEL
MAIN CIRCUIT BREAKER
The 65-amp main circuit breaker protects the generator from circuit overload. The main circuit breaker controls total output of the generator. (Figure 3)
MAIN CIRCUIT BREAKER
ON OFF
Figure 3
1. Engine Oil Dipstick 4. Spark Plug (second on opposite side)
2. Air Cleaner 5. Oil Filter
3. Oil Cap
Figure 2
EXERCISE SWITCH
The exercise switch incorporates a built-in timer. The generator will automatically perform an exercise period once every seven days (168 hours). At the start of the exercise period, the engine will start and run for 15 minutes. Load transfer from the generator output will not occur unless the utility power is lost. When the switch is in the OFF position, the exercise function is disabled. Refer to Set Exercise Time to reset. (Figure 4)
EXERCISE
ON
OFF
Figure 4
Part No. 101950
17
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