Champion Power Equipment 100216 Owner's Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS

4500 Starting Watts / 3650 Rated Watts
Recoil Start

PORTABLE GENERATOR

MODEL NUMBER

100216

12039 Smith Ave.

SAVE THESE INSTRUCTIONS

Important Safety Instructions
are included in this manual.

MADE IN CHINA

REV 100216-20150331

www.championpowerequipment.com

Santa Fe Springs CA 90670

USA / 1-877-338-0999

AN IMPORTANT MESSAGE ABOUT TEMPERATURE:

Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to
40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to
50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be
brought back within this range before operation. In any event, the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and other vents.

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

• Tech Bulletins

• Product Registration

For residents of California:

WARNING: This product contains chemicals known to the State of California to cause cancer or birth defects

and other reproductive harm.

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

TABLE OF CONTENTS

100216

4500 Starting Watts / 3650 Rated Watts

Recoil Start

PORTABLE GENERATOR

Introduction ............................. 1

Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Rules ............................. 3

Controls and Features ...................... 5

Generator ............................. 5

Power Panel ........................... 6

Parts Included ......................... 6

Other ............................. 6

Assembly ............................... 7

Remove the Generator from the Shipping Carton .. 7

Add Engine Oil ......................... 7

Add Fuel ............................. 8

Grounding ............................8

Operation ............................... 9

Generator Location ...................... 9

Surge Protection ........................ 9

Starting the Engine ...................... 9

Connecting Electrical Loads ............... 10

Stopping the Engine .................... 10

Grounding ........................... 10

Do Not Overload Generator ................ 10

Capacity .......................... 10

Power Management ................... 10

Operation at High Altitude ................ 11

Maintenance and Storage ................... 12

Engine Maintenance .................... 12

Oil .............................. 12

Spark Plugs ........................ 12

Air Filter .......................... 12

Spark Arrester ...................... 13

Cleaning .......................... 13

Adjustments ........................ 13

Maintenance Schedule ................ 14

Generator Maintenance .................. 14

Storage ............................. 14

Generator Storage .................... 14

Specifications ........................... 15

Engine Specifications ................... 15

Generator Specifications ................. 15

Fuel ............................... 15

Oil ................................ 15

Spark Plugs .......................... 15

Maintenance Valve Clearance .............. 15

An Important Message About Temperature .... 15

Wiring Diagram ........................ 16

Parts Diagram ........................ 17

Parts List ............................ 18

Engine Parts Diagram ................... 19

Engine Parts List ...................... 20

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 21

Warranty .............................. 22

Warranty Qualifications .................. 22

Repair/Replacement Warranty .............. 22

Do Not Return The Unit To

The Place Of Purchase .................. 22

Warranty Exclusions .................... 22

Normal Wear ....................... 22

Installation, Use and Maintenance ........ 22

Other Exclusions ..................... 22

Limits of Implied Warranty

and Consequential Damage ............. 22

Contact Information. . . . . . . . . . . . . . . . . . . . . 22

Address ........................... 23

Customer Service .................... 22

Technical Service .................... 22

ENGLISH 100216

INTRODUCTION

Introduction

Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and
Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines.
With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying
service.

Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we
reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced, and also
highly value your safety and the safety of others, we would like you to take the time to review this product manual
and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers
and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please
always exercise common sense and always error on the side of caution when operating the product to ensure no
accidents, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET
product for years to come.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.

Champion Power Equipment Support

1-877-338-0999

Model Number

100216

Serial Number

Date of Purchase

1

Purchase Location

For O il Ty pe see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.

100216 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.

WARNING

WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.

CAUTION

CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.

NOTE

If you have questions regarding your generator, we can
help. Please call our help line at 1-877-338-0999

2

SAFETY RULES

ENGLISH 100216

WARNING

Read this manual thoroughly before operating your
generator. Failure to follow instructions could result
in serious injury or death.

WARNING

The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.

DANGER

Generator exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh
air immediately.

Operate generator outdoors only in a well ventilated
area.
DO NOT operate the generator inside any building,
including garages, basements, crawlspaces and
sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE: using a generator
indoors CAN KILL YOU IN MINUTES.

DANGER

Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can result.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp
areas and areas containing conductive material such
as metal decking.
Use approved transfer equipment to isolate generator
from your electric utility and Notify your utility
company before connecting your generator to your
power system.

WARNING

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it
cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can
occur on contact.
Combustible material can catch fire on contact.

DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all
sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from
combustible materials.

WARNING

3

Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.

Medical and Life Support Uses.

In case of emergency, call 911 immediately.
NEVER use this product to power life support
devices or life support appliances.
NEVER use this product to power medical devices
or medical appliances.
Inform your electricity provider immediately if you
or anyone in your household depends on electrical
euipment to live.
Inform your electrical provider immediately if a
loss of power would cause you or anyone in your
household to experience a medical emergency.

100216 ENGLISH

SAFETY RULES

DANGER

Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.

When adding or removing fuel:

Turn the generator off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the generator at the
gas station. Use an approved container to transfer
the fuel to the generator.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly on
level ground.

When operating the generator:

DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.

WARNING

Operation of this equipment may create sparks that
can start fires around dry vegetation.

A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.

WARNING

Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DO NOT start or stop the engine with electrical
devices plugged in.

CAUTION

Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.

DO NOT overload the generator.
Start the generator and allow the engine to stabilize
before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off and disconnect before
stopping the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.

CAUTION

Improper treatment or use of the generator can
damage it, shorten its life and void your warranty.

Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:

– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively

4

ENGLISH 100216

CONTROLS AND FEATURES

Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.

Generator

1

2

3

4

5

(1) Fuel Tank – 3.4 gal. (13 L) capacity fuel tank.

(2) Choke – Used to start the engine.

(3) Fuel Valve – Used to turn fuel supply on and off to

engine.

7

6

(5) Recoil Starter – Used to manually start the engine.

(6) Oil Filler Cap – Check and fill engine oil level.

(7) Power Panel – See “Power Panel” section.

(4) Air Filter – Protects the engine by filtering dust

and debris from the intake air.

5

100216 ENGLISH

CONTROLS AND FEATURES

Power Panel

(1) Engine Switch – Used to turn the generator on and

off.

(2) Voltmeter – Used to display generator output

voltage.

(3) Circuit Breakers – Protects the generator against

electrical overloads. Push to reset breaker.

(4) Voltage switch – Choose between 120V or 240V

(5) Ground Terminal – Consult an electrician for local

grounding regulations.

1 2 34

3

6 8

(6) 120/240 Volt AC, 30 Amp Twist-Lock Receptacle

(NEMA L14-30R) – May be used to supply

electrical power for the operation of 120
and/or 240 Volt AC, 30 Amp, single phase 60 Hz
electrical loads.

(7) 120 Volt AC, 30 Amp Receptacle

(NEMA TT-30R) – May be used to supply electrical
power for the operation of 120 Volt AC, single phase
60 Hz electrical loads.

(8) 120 Volt AC, 20 Amp Receptacle

(NEMA 5-20R) – May be used to supply electrical
power for the operation of 120 Volt AC, single phase
60 Hz electrical loads.

75

Parts Included

Your 100216 Gasoline Powered Generator ships with the
following parts:

Other

– Oil Funnel ............................1

6