Champion Power Equipment 100204 Owner's Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS

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3100 Starting Watts/2800 Running Watts (Gas)
2800 Starting Watts/2520 Running Watts (LPG)

Electric Start

DUAL FUEL INVERTER GENERATOR

PATENT PENDING

SAVE THESE INSTRUCTIONS

Important safety instructions
are included in this manual.

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MODEL NUMBER

100204

12039 Smith Ave.

Santa Fe Springs CA 90670 USA

MADE IN CHINA

REV 100204-20200424

www.championpowerequipment.com

1-877-338-0999

FCC Statement

1. This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference.
(2) This device must accept any interference
received, including interference that may cause
undesired operation.

2. Changes or modifications not expressly approved by
the party responsible for compliance could void the
user’s authority to operate the equipment.

NOTE: This equipment has been tested and found to
comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against
harmful interference in a residential installation.
This equipment generates uses and can radiate radio
frequency energy and, if not installed and used in

accordance with the instructions, may cause harmful
interference to radio communications. However, there
is no guarantee that interference will not occur in a
particular installation. If this equipment does cause
harmful interference to radio or television reception,
which can be determined by turning the equipment
off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:

– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and

receiver.

– Connect the equipment into an outlet on a

circuit different from that to which the receiver is

connected.
Consult the dealer or an experienced radio/TV technician
for help.

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

• Tech Bulletins

• Product Registration

Parts Ordering:

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free: 1-877-338-0999

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

TABLE OF CONTENTS

100204

3100 Starting Watts/2800 Running Watts (Gas)

2800 Starting Watts/2520 Running Watts (LPG)

Electric Start

DUAL FUEL INVERTER GENERATOR

Introduction ............................. 1

Introduction ........................... 1

Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Rules ............................. 3

Fuel Safety ........................... 5

Safety Label Locations ................... 6

Controls and Features ...................... 7

Generator ............................. 7

Parts Included ......................... 7

Power Panel ........................... 8

Assembly ............................... 9

Remove the Generator from the Shipping Carton .. 9

Connect the Battery ..................... 9

Add Engine Oil ........................ 10

Add Fuel (Gas) ........................ 11

Connecting the Propane (LPG) Cylinder ...... 12

Grounding ........................... 12

Operation .............................. 13

Generator Location ..................... 13

Grounding ........................... 13

Fuel Selector Switch .................... 13

Starting the Inverter .................... 14

Gasoline ......................... 14

LPG ............................ 15

Economy Control Switch ................. 16

12V DC outlet ......................... 16

Connecting Electrical Loads ............... 16

Parallel Operation ...................... 16

Do Not Overload Generator ................ 17

Capacity .......................... 17

Power Management ................... 17

Stopping the Engine .................... 17

Operation at High Altitude ............... 18

Overload Operation .................... 18

Smart Charger ....................... 18

GFCI .............................. 19

Maintenance and Storage ................... 20

Engine Maintenance .................... 20

Oil .............................. 20

Spark Plugs ........................ 20

Air Filter .......................... 21

Cleaning .......................... 21

Spark Arrester ...................... 21

Adjustments ........................ 21

Maintenance Schedule ................ 21

Generator Battery ...................... 22

Charge the Battery .................. 22

Disconnect the Battery ............... 22

Generator Maintenance .................. 22

Storage .............................. 23

Generator Storage .................... 23

Specifications ........................... 24

Engine Specifications ................... 24

Generator Specifications ................. 24

Fuel ............................... 24

Spark Plugs .......................... 24

Maintenance Valve Clearance .............. 24

Oil ................................ 24

An Important Message About Temperature .... 24

Parts Diagram ........................ 25

Parts List ............................ 26

Engine Parts Diagram ................... 29

Engine Parts List ...................... 30

Wiring Diagram ........................ 32

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 33

ENGLISH 100204

INTRODUCTION

Introduction

Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and
Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines.
With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying
service.

Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we
reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced, and also
highly value your safety and the safety of others, we would like you to take the time to review this product manual
and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers
and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please
always exercise common sense and always error on the side of caution when operating the product to ensure no
accidents, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET
product for years to come.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.

Champion Power Equipment Support

1-877-338-0999

Model Number

100204

Serial Number

Date of Purchase

Purchase Location

For O il Typ e see ‘Add Engine Oil‘ section. For Fue l Typ e see ‘Add Fuel‘ section.

1

100204 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.

WARNING

WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.

CAUTION

CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.

NOTE

If you have questions regarding your generator, we can
help. Please call our help line at 1-877-338-0999

2

SAFETY RULES

ENGLISH 100204

WARNING

Read this manual thoroughly before operating your
generator. Failure to follow instructions could result
in serious injury or death.

WARNING

Cancer and Reproductive Harm –
www.P65Warnings.ca.gov

DANGER

Generator exhaust contains carbon monoxide, a
colourless, odourless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh
air immediately.

Operate generator outdoors only in a well ventilated
area.
DO NOT operate the generator inside any building,
including garages, basements, crawlspaces and
sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE: using a generator
indoors CAN KILL YOU IN MINUTES.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn,
damaged or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in
damp areas and areas containing conductive
material such as metal decking.
Use approved transfer equipment to isolate
generator from your electric utility and notify your
utility company before connecting your generator to
your power system.

WARNING

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it
cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can
occur on contact.
Combustible material can catch fire on contact.

DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all
sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from
combustible materials.

3

100204 ENGLISH

SAFETY RULES

WARNING

Medical and Life Support Uses.

In case of emergency, call 911 immediately.
NEVER use this product to power life support
devices or life support appliances.
NEVER use this product to power medical devices
or medical appliances.
Inform your electricity provider immediately if you
or anyone in your household depends on electrical
equipment to live.
Inform your electrical provider immediately if a
loss of power would cause you or anyone in your
household to experience a medical emergency.

WARNING

Operation of this equipment may create sparks that
can start fires around dry vegetation.

A spark arrester may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.

DANGER

Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can
result.

WARNING

Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.

When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DO NOT start or stop the engine with electrical
devices plugged in.

CAUTION

Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.

DO NOT overload the generator.
Start the generator and allow the engine to stabilize
before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off before stopping the
generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.

Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.

CAUTION

Improper treatment or use of the generator can
damage it, shorten its life and void your warranty.

Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling
slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:

– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively

4

SAFETY RULES

ENGLISH 100204

Fuel Safety

DANGER

GASOLINE, GASOLINE VAPORS AND LIQUID
PETROLEUM GAS (LPG) ARE HIGHLY
FLAMMABLE AND EXPLOSIVE.

Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.

Gasoline and Gasoline Vapors (Gas):

– GAS IS HIGHLY FLAMMABLE AND EXPLOSIVE.
– Gas can cause a fire or explosion if ignited.
– Gas is a liquid fuel but it’s vapors can ignite.
– Gas is a skin irritant and needs to be cleaned up

immediately if spilled on skin or clothes.

– Gas has a distinctive odor, this will help detect

potential leaks quickly.

– In any gas fire, flames should not be extinguished

unless by doing so the fuel supply valve can be
turned OFF. This is because if a fire is extinguished
and a supply of fuel is not turned OFF, then an
explosion hazard could be created.

– Gas expands or contracts with ambient temperatures.

Never fill the gas tank to full capacity, as gas needs
room to expand if temperatures rise.

Liquefied Petroleum Gas (Propane/LPG):

– LPG (PROPANE) IS HIGHLY FLAMMABLE AND

EXPLOSIVE.

– Flammable gas under pressure can cause a fire or

explosion if ignited.

– LPG (propane) is heavier than air and can settle in

low places while dissipating.

– LPG (propane) has a distinctive odor added to help

detect potential leaks quickly.

– In any petroleum gas fire, flames should not be

extinguished unless by doing so the fuel supply
valve can be turned OFF. This is because if a fire is
extinguished and a supply of fuel is not turned OFF,
then an explosion hazard could be created.

– When exchanging LPG cylinders, be sure the cylinder

valve is of the same type.
– Always keep the LPG cylinder in an upright position.
– LPG will burn skin if it comes in contact with it.

Keep any and all LPG away from skin at all times.

When adding or removing Gas:

Turn the generator off and let it cool for at least two
minutes before removing the fuel cap. Loosen the cap
slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the generator at the gas
station. Use an approved container to transfer the fuel to
the generator.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames, pilot
lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug, fuel
lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before attempting to
start the engine.
Make certain that the generator is resting firmly on level
ground.

When operating the generator:

DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.

Make certain that a LPG cylinder is not attached to
generator and is securely stowed away.
Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open flames, pilot lights, heat
and other sources of ignition.
Do not store generator, gas or LPG cylinder near
furnances, water heaters, or any other appliances that
produce heat or have automatic ignitions.

WARNING

Never use a gas container, LPG connector hose,
gas tank, LPG cylinder or any other fuel item that is
damaged or appears damaged.

5

100204 ENGLISH

SAFETY RULES

Safety Label Locations

These labels warn you of potential hazards that can cause serious injury. Read them carefully.

If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for
possible replacement.

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FOR USE IN A WEA THER PRO TECTE D AREA ONLY - D O NOT EXP OSE TO RA IN

WHEN STORING GASOLINE, PROPANE (LPG) OR EQUIPMENT WITH FUEL IN
IT: Store away from furnaces, stoves, water heaters or other appliances that

have a pilot light or other ignition source because they can ignite the fuel.

Operation of this equipment may create sparks that can start fires around dry
vegetation. A spark arrester may be required. The operator should contact local
fire agencies for laws or regulations relating to fire prevention requirements.

FOR ELECTRICAL EQUIPMENT ONLY.

F

DO NOT TOUCH!

Exhaust gas es, muffler
and engine compone nts
are extremely H OT and
cause burns.

DANGER

WARNING

Read and follow operating instructions before running engine.

Gasoline and propane (LPG) are extrememely flammable. Check for
spilled fuel or fuel leaks. If one is found, shut off fuel supply and stop
engine immediately. Allow to cool at least 2 minutes before refueling.

CAUTION

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E S

PARA USO EN AREAS DESPEJADAS SOLAMENTE - NO EXPONGA A LA LLUVIA

CUANDO ALM ACENE GA SOLINA , GAS PROPA NO (GLP) O EQ UIPO CON COMB USTIBL E ADENTR O: Almacene

fuera de hornos, estufas, calentones de agua, o otro s aparatos que tengan luz piloto o otra fuente de
encendido por que pueden encender el combustible.

Lea y acate las instrucciones de operación antes de enc ender el motor.
La gasolina y el gas propano (GLP) son extremadamente inflamables. Verifique si hay combustible
derramado o fugas de combustible. Si una es encontrada, apague el suministro y pare el motor
inmediatamente. Permita que se enfrié por los menos 2 minutos antes de reabastecerlo.

La operación de este equipo puede originar chispas que pueden crear incendios cerca de la vegetación seca. Es
posible que se requiera un parachispas. El operador deberá comunicarse con los organismos locales encargados
de combatir incendios para conocer las leyes o reglamentos relacionados con los requisitos para prevenir incendios.

PARA EQUIP O ELÉCTR ICO SOLA MENTE

 WARNING

Operation of thi s equipment may create spar ks that can start
fires around dr y vegetation. A spark ar restor may be
required. The operator should contact local fire agencies for
laws and regulatio ns relating to fire preventi on requirements.
If installed, cl ean every 100 hours or ever y season.

UNLEADED FUEL ONLY. Minimum octane rating
of 87. Maximum 10% ethano l.

GASOLINA REGULAR SOLAMENTE. 87 octanos
como mínimo. Máxi mo de etanol de 10%.

ESSENCE SANS PLOMB SEULEMENT. Indice
d’octane minimal de 8 7. Maximum 10 % d'éthanol.

PELIGRO

ADVERTENCIA

PRECAUCIÓN

¡NO TOCAR! Lo s gases de
escape, el silencia dor y los
compnonentes del motor están
extremadamen te CALIENTES y
causan quemaduras.

Using a generator indoors CAN KILL

 DANGER

C

1032-L-OP-B

YOU IN MINUTES. Generator exhaust
contains carbon monoxide. This is a
poison you cannot see or smell.

El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de carbono.

 PELIGRO

Éste es un veneno que no se puede ver ni oler. NUNCA lo use dentro del hogar ni el garaje, INCLUSO SI las puer tas y ventanas

están abiertas. Úselo SÓL O a la INTEMPERIE lejos de ventanas, puertas, y orificios de ventilación.

Utiliser un générateur à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES. L’échappement du générateur contient du

 DANGER

monoxyde de carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sentir. Ne l’utilisez JAMAIS dans la maison ou le garage

MÊME SI les portes et les fenêtres sont ouvert es. Utilisez-le UNIQUEMENT À L’EXTÉRIEUR, loin des fenêtres, portes e t trappes

de ventilation.

E

STOP / ALTO / ARRÊT

NO OIL IN UNIT! / ¡NO TIENE ACEITE! / MANQUE D’HUILE DANS L’UNITÉ!

REMOVE PANEL TO FILL OIL / QUITE EL PANEL PARA AGREGAR ACEITE

RETIRER LE PANNEAU POUR REMPLIR D’HUILE

 ADVERTENCIA

La operación de es te equipo puede produci r chispas que pueden provo car
incendios alrededor de la vegetación seca. Un supresor de chispas puede que
sea necesario. El operador debe comunicarse con las agencias locales de
bomberos para las leyes y reglamentos relativos a los requisitos de prevención
de incendios. Si es tá instalado, limpie cad a 100 horas o cada temporad a.

NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.

READ YOUR OWNER’S MANUAL BEFORE OPERATION.

ADD OIL BEFORE INITIAL START UP. AUTOMATIC LOW OIL

SHUTOFF WILL PREVENT STARTING WITHOUT ADDING OIL.

LEA EL MANUAL ANTES DE OPERACIÓN.

AGREGUE ACEITE ANTES DE PRIMER USO. SENSOR DE NIVEL

DE ACEITE AUTOMATICO. UNIDAD FALLA DE ENCENDER

SIN ACEITE.

LIRE LE GUIDE D’UTILISATION AVANT DE FAIRE FONCTIONNER.

AJOUTER DE L’HUILE AVANT LE DÉMARRAGE INITIAL. LA
FERMETURE AUTOMATIQUE EN CAS DE MANQUE D’HUILE

EMPÊCHERA LE DÉMARRAGE SANS AJOUT D’HUILE.

ONLY use OUTSIDE
and far away from
windows, doors,
and vents.

1308-L-SF-B

1291-L-SF-A

6

ENGLISH 100204

CONTROLS AND FEATURES

Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.

Generator

1

2

(1) Fuel Cap – Remove to add fuel.

(2) Recoil Starter – Used to start the engine.

(3) Power Panel

(4) Foldaway Handle – Do not use the foldaway handle

3 4

to lift or carry the unit.

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7 98

(5) Muffler

(6) Carrying Handles

(7) Maintenance Cover

(8) Never Flat Wheels

(9) Battery Access Cover

Parts Included

Your 100204 generator ships with the following parts:

– Smart charger ..........................1

– Dual 2.4A Port USB Adapter ................1

– LPG Hose With Regulator ..................1

– Battery charging cable ....................1

– Oil funnel .............................1

– Oil ........................0.6 qt. (0.6 L)

7

100204 ENGLISH

Power Panel

CONTROLS AND FEATURES

1516 11 10

12

13

1

(1) Fuel Selector Switch – Used to select and turn on

gas or LPG fuel source.

(2) LPG Hose Quick Connect Inlet

(3) Choke

(4) Smart Charger 12V DC

(5) Ground Terminal – Consult an electrician for local

grounding regulations.

(6) 12V DC Outlet*

(7) Parallel Outlets – used for parallel operation.

(8) 120 Volt AC, 20 Amp Duplex (GFCI 5-20R) –

May be used to supply electrical power for the
operation of 120 Volt AC, 20 Amp, single phase
60 Hz electrical loads.

(9) Circuit Breaker (push-button) – Protects the

generator against electrical overload.

(10) Battery Switch

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3

4

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(11) 120 Volt AC, 30 Amp Receptacle (NEMA TT-30R)

– May be used to supply electrical power for the

operation of 120 Volt AC, 30 Amp, single phase
60 Hz electrical loads.

(12) Oil Warning Light – Check oil level when this light

turns on. Engine will not run when indicator is lit.

(13) Overload Indicator Light – This light turns ON

when the generator is overloaded and will cut
power to the receptacles.

(14) Output Light – Remains ON during normal

operating conditions. Shuts OFF when generator is
overloaded.

(15) Ignition Switch – Used to start or stop the

generator. When operating by propane, this switch
will NOT stop the engine.

(16) Economy Control Switch

7

9

8

*Warning: Do not operate a device while it is plugged into the 12V DC outlet. Prolonged exposure to engine exhaust can cause
serious injury or death. While charging a device do no place on the exhaust side of the generator. Extreme heat caused by exhaust
can damage the device, and cause a potential fire hazard.

8

ASSEMBLY

ENGLISH 100204

Your generator requires some assembly. This unit ships
from our factory without oil. It must be properly serviced
with fuel and oil before operation.
If you have any questions regarding the assembly of your
generator, call our help line at 1-877-338-0999. Please
have your serial number and model number available.

Remove the Generator from the Shipping Carton

1. Set the shipping carton on a solid, flat surface.

2. Remove everything from the carton except the
generator.

3. Using the carrying handles of the unit, carefully
remove the generator from the box. (two people lifting
is recommended)

Connecting the Battery

1. Using a screwdriver, remove the two (2)

maintenance cover screws from the battery
maintenance cover. (A)

2. Once the screws have been removed, the rubber

pull-tab on the cover can be pulled out to help
loosen and dislodge the maintenance cover. (A)

3. Remove the battery maintenance cover. (A)

Connecting the Battery Cont’d.

NOTE

If the battery cables are not visible once the battery
maintenance cover has been removed, please note
that cables may be tucked up above the battery,
not in plain view.

A

4. Cut zip tie that is binding the battery cables

together.

5. Using a screwdriver, unscrew the battery bolt in the

red, positive (+) battery terminal.

6. Connect the red, positive (+) wire lead to the

positive (+) terminal on the battery using the bolt.

7. Pull rubber sheath over battery cable connection

and battery terminal.

8. Repeat steps 5-7 for the black, negative (-) battery

wire lead and black, negative (-) battery terminal.

9