Champion Power Equipment 100124 Owner's Manual & Operating Instructions

OWNER’S MANUAL & OPERATING INSTRUCTIONS
WINCH
3,000 lb.
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
Important safety instructions are included in this manual.
MADE IN CHINA
REV 100124-20160606
100124
MODEL NUMBER
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
Have questions or need assistance?
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www.championpowerequipment.com
for more info:
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100124
3,000 lb.
WINCH
TABLE OF CONTENTS
Introduction .................... 1
Introduction
..................1
Manual Conventions
............... 2
Safety Rules
................... 3
Controls and Features
.............. 5
Winch
..................... 5
Assembly
..................... 6
Assembling the Winch
............ 6
Mounting the Winch
............. 6
Plate Mount ............... 6
Mobile .................. 6
Operation
..................... 7
General Tips for Safe Operation
....... 7
Self Recovery
................. 7
Winching Techniques A-Z
.......... 8
Floating Winching Technique
........ 9
Maintenance
.................. 10
Lubrication
................. 10
Cable Assembly Replacement
....... 10
Troubleshooting
................. 11
Specifications
.................. 12
Performance Specifications
........ 12
Parts Diagram
............... 13
Parts List
.................. 14
1
ENGLISH 100124
INTRODUCTION
Introduction
Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always error on the side of caution when operating the product to ensure no accidents, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET product for years to come.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
Model Number
Serial Number
Date of Purchase
Purchase Location
1-877-338-0999
100124
2
100124 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
CAUTION
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
WARNING
If you have questions regarding your winch, we can help. Please call our help line at
1-877-338-0999
NOTE
3
ENGLISH 100124
Do not use this winch for lifting or moving people or animals.
DANGER
Keep yourself and others a safe distance to the side of the cable when under tension.
DANGER
Never step over a cable or near a cable under load.
DANGER
Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death.
WARNING
Do not exceed the rated capacity.
WARNING
The wire rope may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire rope.
WARNING
Do not move the vehicle to pull a load (towing) on the winch cable. This could result in cable breakage.
WARNING
Do not use the winch to secure or hold a vehicle for a long period of time. Do not use the winch to secure a vehicle for transport.
WARNING
Disconnect the remote control and battery leads when not in use.
WARNING
Pull only on areas of the vehicle as specified by the vehicle manufacturer.
WARNING
Avoid “shock loads” by using the control switch intermittently to take up the slack in the wire rope. “Shock loads” can far exceed the rate capacity for the wire rope and drum.
Do not accelerate your vehicle while winching. Loss of traction can cause a shock load on the cable.
WARNING
Use hook strap when handling the hook for spooling or unspooling the wire rope.
CAUTION
SAFETY RULES
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