Champion Power Equipment 100110 Owner's Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS
11500 Starting Watts / 9200 Running Watts Electric Start
PORTABLE GENERATOR
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SAVE THESE INSTRUCTIONS
Important safety instructions are included in this manual.
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MODEL NUMBER
100110
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents.
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
• Tech Bulletins
• Product Registration
Parts Ordering:
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
100110
11500 Starting Watts / 9200 Running Watts
Electric Start
PORTABLE GENERATOR
Introduction ............................ 1
Introduction .......................... 1
Manual Conventions ....................... 2
Safety Rules ............................ 3
Safety Label Locations ................... 5
Controls and Features ..................... 6
Generator ............................ 6
Power Panel .......................... 7
Parts Included ........................ 8
Wheel Kit .......................... 8
Other ............................ 8
Assembly .............................. 9
Remove the Generator from the Shipping Carton . 9
Install the Wheel Kit .................... 9
Install the Support Leg .................. 9
Connect the Battery .................... 9
Add Engine Oil ....................... 10
Add Fuel ........................... 11
Grounding .......................... 11
Operation ............................. 12
Generator Location .................... 12
Grounding .......................... 12
Surge Protection ...................... 12
Starting the Engine .................... 12
Connecting Electrical Loads .............. 13
Stopping the Engine ................... 13
Do Not Overload Generator ............... 14
Capacity ......................... 14
Power Management .................. 14
Operation at High Altitude ............... 14
GFCI .............................. 15
Maintenance and Storage .................. 16
Engine Maintenance ................... 16
Oil ............................. 16
Spark Plugs ....................... 16
Air Filter ......................... 16
Spark Arrester ..................... 17
Cleaning ......................... 17
Adjustments ....................... 17
Maintenance Schedule ................ 17
Generator Maintenance ................. 17
Storage ............................ 18
Generator Storage ................... 18
Battery .......................... 18
Charge the Battery .................. 18
Disconnect the Battery ............... 18
Specifications .......................... 19
Engine Specifications .................. 19
Generator Specifications ................ 19
Fuel .............................. 19
Oil ............................... 19
Spark Plugs ......................... 19
Maintenance Valve Clearance ............. 19
An Important Message About Temperature .... 19
Wiring Diagram ....................... 20
Parts Diagram ........................ 21
Parts List ........................... 22
Engine Parts Diagram .................. 23
Engine Parts List ..................... 24
Troubleshooting ......................... 25
ENGLISH 100110
INTRODUCTION
Introduction
Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always error on the side of caution when operating the product to ensure no accidents, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET product for years to come.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
100110
Serial Number
Date of Purchase
Purchase Location
For O il Typ e see ‘Add Engine Oil‘ section. For Fuel Typ e see ‘Add Fuel‘ section.
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100110 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your generator, we can help. Please call our help line at 1-877-338-0999
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SAFETY RULES
ENGLISH 100110
WARNING
Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death.
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Operate generator outdoors only in a well ventilated area. DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE: using a generator indoors CAN KILL YOU IN MINUTES.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are worn, damaged or frayed. DO NOT operate generator in wet weather. DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking. Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system.
WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
WARNING
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling. Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
WARNING
Medical and Life Support Uses.
In case of emergency, call 911 immediately. NEVER use this product to power life support devices or life support appliances. NEVER use this product to power medical devices or medical appliances. Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.
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100110 ENGLISH
SAFETY RULES
DANGER
Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel:
Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the generator is resting firmly on level ground.
When operating the generator:
DO NOT move or tip the generator during operation. DO NOT tip the generator or allow fuel or oil to spill.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged in.
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.
DO NOT overload the generator. Start the generator and allow the engine to stabilize before connecting electrical loads. Connect electrical equipment in the off position, and then turn them on for operation. Turn electrical equipment off before stopping the generator. DO NOT tamper with the governed speed. DO NOT modify the generator in any way.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life and void your warranty.
When transporting or servicing the generator:
Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
Use the generator only for intended uses. Operate only on level surfaces. DO NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if:
– Electrical output is lost – Equipment sparks, smokes or emits flames – Equipment vibrates excessively
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ENGLISH 100110
WHEN STORING GAS OLINE, PROPANE (LPG) O R EQUIPMENT WITH FU EL IN IT: Store away from
furnaces, stoves, water heater s or other appliances that have a pilot light or other ignition source b ecause they can ignite the fuel.
FOR USE IN A WEATHER-PRO TECTED AREA ONLY. DO NOT EXPOSE TO RA IN.
Operating of this equipment may create sparks that can start fi res around dry vegetation. A spark arrest er may be required. The operator should contact local fire agencies for laws or regulations relat ing to fire prevention requirements.
Read and follow all operating instr uctions before running engine.
Gasoline and propane (LP G) are extrememely flammable. Check for spilled fuel or fuel leaks. If one is found, shut off f uel supply and stop engine immediately. Allow to cool at least 2 minutes before refueling.
FOR ELECTRICAL E QUIPMENT ONLY.
DANGER
WARNING
CAUTION
GN-SF-E-005.1
CUANDO ALMACEN E GASOLINA, GAS PRO PANO (GLP) O EQUIPO CON COMB USTIBLE ADENTRO:
Almacene fuera de hornos, estufas, calentones de agua, o otros aparatos que tengan luz pilo to o otra fuente de encendido por que pueden encender el combustible.
PARA USO EN AREAS DE SPEJADAS SOLAME NTE. NO EXPONGA A LA L LUVIA.
La operación de este equipo puede or iginar chispas que pueden crear incendios cerc a de la vegetación seca. Es posible que s e requiera un parachispas. El operador deberá comunicarse con los organismos l ocales encargados de combatir incendios pa ra conocer las leyes o reglamentos relaci onados con los requisitos para prevenir incen dios.
Lea y acate todas las instrucc iones de operación antes de encender el motor.
La gasolina y el gas propano (GL P) son extremadamente inflamables. Ver ifique si hay combustible derramado o fugas de combustible. Si una es encontrada , apague el suministro y pare el motor inmediata­mente. Permita que se enfrié por los m enos 2 minutos antes de reabastecer lo.
PARA EQUIPOS ELÉCTRICOS SOLAMENTE.
PELIGRO
ADVERTENCIA
PRECAUCIÓN
GN-SF-S-005B.1
1110-L-OP-B
UNLEADED FU EL ONLY. Minimum octane
rating of 87. Maximum 10 % ethanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos
como mínimo. Máximo de etanol de 10%.
ESSENCE SAN S PLOMB SEULEM ENT.
Indice d’octane m inimal de 87.
Maximum 10 % d'éthan ol.
SAFETY RULES
Safety Label Locations
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for possible replacement.
A B
C C
D
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A
B
DO NOT TOUCH!
Exhaust gases , muffler and engine component s are extremely HOT an d cause burns.
CAUTION
A transfer switc h MUST be used when connecting g enerator to a building’s electrical system. See Owner’s Manual.
C
WARNING
Operation of this equ ipment may create sparks t hat can start fires around dry vege tation. A spark arres tor may be required. The operator should contact local fire agencies for laws and regulations r elating to fire prevention r equirements. If installed, clean e very 100 hours or every sea son.
PRECAUCIÓN
Es OBLIGATO RIO usar un interrupt or de transferencia cuando se conecte el generador al sistema eléctr ico de un inmueble. Vea el manual del propietario
¡NO TOCAR! Los gases de escape, el silenciado r y los compnonentes del motor están extremadamente C ALIENTES y causan quemaduras.
MISE EN GARDE
Le commutateur d e transfert DOIT êt re utilisé pour connecter la génératrice au système électrique d’un immeuble. Consulter le manu el du propriétaire.
D
ADVERTENCIA
La operación de est e equipo puede producir chi spas que pueden provoca r incendios alrededor de la vegetación seca. Un supresor de chispas puede que sea necesario. El operador debe comunicarse con las agencias locales de bomberos para las leyes y reglamentos relativos a los requisitos de prevención de incendios. Si est á instalado, limpie cada 100 ho ras o cada temporada.
GN-S F-T-00 2.1
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NE PAS TOUCHER! Les gaz d’échappement, le silencieux et les pièces du moteur so nt extrêmement CHA UDS et peuvent causer des brûlures.
AVERTISSEMENT
Cet équipement peut c réer des étincelles et pro voquer un incendie dans la végétation sèche. U n pare-étincelles peu t être requis. L’utilisateur doit communiquer avec le ser vice d’incendie local pour c onnaître les lois et les règlements en mati ère de prévention des incen dies. Si elle est installée, nett oyez la génératrice toutes les 100 heures ou chaque saison.
1035-L-SF-C
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100110 ENGLISH
CONTROLS AND FEATURES
Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Generator
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2 3
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(1) Fuel Tank – 7.7 gal. (29 L) capacity fuel tank.
(2) Choke – Used to start the engine.
(3) Fuel Valve – Used to turn fuel supply on and off to
engine.
(4) Air Cleaner – Protects the engine by filtering dust
and debris from the intake air.
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(5) Recoil Starter – Used to manually start the engine.
(6) Oil Filler Cap – Check and fill engine oil level.
(7) Battery – Used to start the engine. Provides 12V
DC to the electric starter and receiver control module.
(8) Power Panel – See “Power Panel” section.
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CONTROLS AND FEATURES
Power Panel
ENGLISH 100110
1
(1) Ignition Switch – Used to start or stop the
generator.
2 3 4
3
A B
5 6
(5) Ground Terminal – Consult an electrician for local
grounding regulations.
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(2) Intelligauge with Power Meter – Five mode digital
meter for displaying running hours, total time, voltage, hertz and wattage output.
(3) Circuit Breakers – Protects the generator against
electrical overloads.
(4) 120/240 Volt AC, 30 Amp Twist-Lock Receptacle
(NEMA L14-30R) –
electrical power for the operation of 120 and/or 240 Volt AC, single phase 60 Hz electrical loads.
May be used to supply
(6) 120/240 Volt AC / 50 Amp Receptacle
(NEMA 14-50R) – May be used to supply electrical
power for the operation of 120 and/or 240 Volt AC, single phase 60 Hz electrical loads.
(7) 120 Volt AC, 20 Amp Duplex (2)
(GFCI 5-20R) – May be used to supply electrical
power for the operation of 120 Volt AC, single phase 60 Hz electrical loads.
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