OPERATOR'S MANUAL
MODEL #100776
10,000 LB. (4536 KG) WINCH
Made in China - REV 20190820 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read
and understood before operating the product. Failure to do so could result in serious injury. This manual should
remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication,
but are subject to change without notice.
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
SERIAL NO. LABEL
100776 - 10,000 LB. (4536 KG) WINCH TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction .................................3
Safety Definitions ..........................3
Important Safety Instructions ........... 4
Operation Symbols .............................. 5
Controls and Features .....................6
Winch ......................................... 6
Tools Requ ired .................................. 7
Assembly Parts ................................. 7
Assembly ....................................8
Mounting the Winch ............................. 8
Wiring the Winch ............................... 10
Operation ...................................11
General Tips for Safe Operation .................. 11
Self Recovery ................................. 11
Winching Techniques A-Z ....................... 12
Maintenance .............................. 13
Lubrication .................................... 13
Steel Rope Replacement ........................ 13
Synthetic Rope Replacement (Optional) ........... 13
Synthetic Rope ................................ 13
Specifications ............................. 14
Performance Specifications ..................... 14
Parts Diagram ................................. 15
Parts List ..................................... 16
Wiring Diagram ................................ 17
Troubleshooting .......................... 18
2
100776 - 10,000 LB. (4536 KG) WINCH INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power
Equipment (CPE) product. CPE designs, builds, and
supports all of our products to strict specifications and
guidelines. With proper product knowledge, safe use, and
regular maintenance, this product should bring years of
satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the
time of publication, and we reserve the right to change,
alter and/or improve the product and this document at
any time without prior notice.
Since CPE highly values how our products are designed,
manufactured, operated and are serviced, and also highly
value your safety and the safety of others, we would
like you to take the time to review this product manual
and other product materials thoroughly and be fully
aware and knowledgeable of the assembly, operation,
dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on
operating the product fully familiarize themselves too,
with the proper safety and operation procedures before
each use. Please always exercise common sense and
always err on the side of caution when operating the
product to ensure no accident, property damage, or injury
occurs. We want you to continue to use and be satisfied
with your CPE product for years to come.
When contacting CPE about parts and/or service, you will
need to supply the complete model and serial numbers
of your product. Transcribe the information found on your
product’s nameplate label to the table below
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your
attention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention and
understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they
give are not substitutes for proper accident prevention
measures.
! DANGER
DANGER indicates a hazardous situation which,if not
avoided, will result in death or serious injury.
! WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injur y.
! CAUTION
CAUTION indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
"
NOTICE
NOTICE is used to address practices not related to
physical injury.
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100776
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
3
100776 - 10,000 LB. (4536 KG) WINCH IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY
INSTRUCTIONS
! WARNING
Cancer and Reproductive Harm –
www.P65Warnings.ca.gov
! WARNING
Do not exceed the rated capacity.
! DANGER
Do not use this winch for lifting or moving people or
animals.
! DANGER
Keep yourself and others a safe distance to the side of
the rope when under tension.
! DANGER
Never step over a rope or near a rope under load.
! WARNING
The rope may break before the motor stalls.
For heavy loads at or near rated capacity, use a pulley
block/snatch block to reduce the load on the rope.
! WARNING
Do not move the vehicle to pull a load (towing) on the
winch rope. This could result in rope breakage.
! WARNING
Pull only on areas of the vehicle as specified by the
vehicle manufacturer.
! WARNING
Disconnect the remote control and battery leads when
not in use.
! WARNING
Avoid “shock loads” by using the control switch
intermittently to take up the slack in the rope. “Shock
loads” can far exceed the rate capacity for the rope
and drum.
Do not accelerate your vehicle while winching. Loss of
traction can cause a shock load on the rope.
! WARNING
Batteries contain acid and produce explosive gases.
Keep sparks, flames and cigarettes away from
batteries at all times. Wear safety glasses and protect
the eyes at all times. Do not lean over the bat teries
during operation.
! WARNING
When re-spooling the rope, ensure that the rope
spools in the under-wind position with the rope
entering the drum from the bottom, not the top.
To re-spool correctly, and while wearing gloves, keep
a slight load on the rope while pushing the remote
button to draw in the rope. Walk toward the winch not
allowing the rope to slide through your hands. Do not
let your hands get within 12 in. of the winch while respooling. Turn off the winch and repeat the procedure
until a few feet of rope are left. Disconnect the remote
control and finish spooling by rotating the drum by
hand with the clutch disengaged. Keep hands clear of
the fairlead and drum while the winch is under power.
! WARNING
Do not use as a hoist. Do not use for overhead lifting.
! WARNING
Do not use the winch to secure or hold a vehicle for a
long period of time. Do not use the winch to secure a
vehicle for transport.
! CAUTION
Use gloves to protect hands when handling the rope.
Never let the rope slide through your hands.
4
100776 - 10,000 LB. (4536 KG) WINCH IMPORTANT SAFETY INSTRUCTIONS
! CAUTION
Do not wrap the rope around any object and hook it
back onto itself.
! CAUTION
Apply blocks to the wheels of the vehicle when on an
incline.
! CAUTION
Duration of winching pulls should be kept as short as
possible.
If the motor becomes uncomfortably hot to the touch,
stop winching immediately and let it cool down for a
few minutes. Do not pull for more than one minute at
or near the rated load.
! CAUTION
If the motor stalls, do not maintain power to the winch.
Electric winches are designed and made for
intermittent use and should not be used in constant
duty applications.
Operation Symbols
Some of the following symbols may be used on this
product. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to
more safely operate the product.
Symbol Meaning
Push and turn the clutch to the
“IN” position to retract the rope.
Pull and turn the clutch to the
“OUT” position to release the
rope.
Spooling direction
Positive battery terminal
Negative battery terminal
! CAUTION
Never release the free-spool clutch when there is a
load on the winch.
! CAUTION
Use hook strap when handling the hook for spooling or
unspooling the rope.
! CAUTION
DO NOT mix old and new batteries
DO NOT mix alkaline, standard, or rechargeable
batteries.
5
100776 - 10,000 LB. (4536 KG) WINCH CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your winch. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.
Winch
5
6
7
1
2
3
4
8
9
10
1. Motor – 3.6 HP 12V DC motor provides power to
the planetary gear mechanism.
2. Winch Drum – The winch drum is the cylinder on
which the rope is stored. It can feed or wind the
rope depending on the remote winch switch.
3. Roller Fairlead – When using the winch at an
angle the roller fairlead acts to guide the rope onto
the drum and minimizes damage to the rope from
abrasion on the winch mount or bumper.
11
12
4. Steel rope – 3/8 in. × 85 ft. (9.2 mm × 26 m)
galvanized aircraft rope designed specifically for
load capacity of 10,000 lb (4536 kg).
5. Braking System – Braking action is automatically
applied to the winch drum by a separate
mechanical brake when the winch motor is stopped
and there is a load on the rope.
6. Solenoid – Power from the vehicle bat tery flows
through the weather sealed solenoid switch before
being directed to the winch motor.
6
100776 - 10,000 LB. (4536 KG) WINCH CONTROLS AND FEATURES
7. Free spooling Clutch – The clutch allows the
operator to manually disengage (“Out”) the
spooling drum from the gear train, free spool.
Engaging the clutch (“In”) locks the winch into the
gear system.
8. Planetary Gear System – The reduction gears
convert the winch motor power into extreme pulling
forces. This system allows high torque while
maintaining compact size and light weight.
9. Speed Mount™ Hitch Adapter – Adapter for front
or rear end class III hitch receiver mounting and
off-vehicle storage.
10. Snatch Block – Used properly, the snatch block
can double the pulling power of winch, or change
your pulling directly without damaging the rope.
11. Quick Connect Leads – 6 ft. heavy duty cables
with quick connect leads.
12. Remote Switch – Dual switches for powering the
rope in or out of your winch drum.
Tools Required
– 13mm wrench or socket (not in cluded)
– 16mm wrench or socket (not included )
– Needle nose pliers (not included)
Assembly Parts
Part Part Qty. Hardware Hardware Qty Tools Ne eded
Bolt M8 × 22 4
Speed Mount hitch adapter 1
Roller fairlead 1
Winch body 1
Clevis hook 1 Needle nose pliers
Yellow strap 1
6 ft. cable with quick
connect
Remote switch 1
Snatch block 1
Lock nut M8 4
5/8 in. Hitch pin 1
R-Pin 1
Bolt M10 × 35 2
Washer Ø10 2
Lock washer Ø10 2
Lock nut M10 2
Bolt M10 × 35 4
Washer Ø10 4
Lock washer Ø10 4
Lock nut M10 4
1
2× 13mm wrench or socket
2× 16mm wrench or socket
1× 16mm wr ench or socke t
7
100776 - 10,000 LB. (4536 KG) WINCH ASSEMBLY
8
ASSEMBLY
Your CPE 10,000 lb. (4,536 kg) winch is designed with
a bolt pattern that is standard in this class of winch.
Many winch mounting kits are available that utilize this
bolt pattern for the most popular trucks and Sport Utility
Vehicles. If you cannot find a kit locally, contact CPE and
we will provide you with the name of a dealer near you.
If you will utilize the CPE Speed Mount
TM
hitch adapter,
you must ensure that the three major sections (motor,
drum and gear housing) are properly aligned. Proper
alignment of the winch will allow even distribution of the
full-rated load.
! CAUTION
Mounting bolts must be SA E grade 5 or better and
torque to 34 ft. lb.
! CAUTION
If utilizing a mounting plate, ensure that the three
major sections (motor, drum, and gear housing) are
properly aligned. Proper alignment of the winch will
allow for even distribution of the full rated load.
"
NOTICE
The type of vehicle to which the winch and mounting
channel will be applied, will dictate the type of
mounting kit that should be used (Speed Mount
TM
hitch adapter, standard mounting channel, or specialty
mounting kit).
Mounting the Winch
1. Extend the arms of the Speed Mount™ hitch
adapter and secure with 4 M8 bolts and M8 nuts.
"
NOTICE
Please use either middle hole or outermost hole, as
the innermost hole interferes with this style roller
fairlead.
2. Insert 2 M10×35 bolts to the mounting channel
hole and attach the roller fairlead to the mounting
channel with the 2 flat washers, lock washers and
nut M10 provided.
100776 - 10,000 LB. (4536 KG) WINCH ASSEMBLY
3. Turn the winch up-side-down; inser t 4 M10 nuts
into the holes of the winch.
4. Place the Speed Mount™ hitch adapter on the
winch, making sure the winch is centered in the
middle of the mounting channel.
6. Disengage the clutch by moving/pulling the clutch
handle to the “Out” position. Release the rope and
pull through the slot in the front of the channel.
7. Attach the clevis hook and hand strap.
8. Insert the Speed Mount™ Hitch Adapter into your
hitch receiver and secure with the pin.
5. Attach using the 4 M10 cap screws with 4 lock
washers and flat washers into the hole.
9
100776 - 10,000 LB. (4536 KG) WINCH ASSEMBLY
Wiring the Winch
For winch to fully function, connect all leads
correctly.
! CAUTION
NEV ER route electrical cables across any sharp edges,
through and/or near moving parts, or near parts that
may become hot.
! CAUTION
Battery cables should not be drawn taut. Leave some
slack for cable movement.
1. Connect the battery leads:
1a. Connect the red (+) lead to the positive (+)
terminal of the vehicle’s 12 volt battery.
1b. Connect the black (–) lead to the negative (–)
terminal of the vehicle’s 12 volt battery. (see
wiring diagram)
3. Attach the remote lead to the winch and test for
proper operation.
4. Check for proper drum rotation. Pull and turn the
clutch knob to the “out” position (Free spooling).
Pull out some rope from the drum, and then turn
the clutch knob to the “In” position to engage the
gears. Press the rope out button on the handlebar
switch. If the drum is turning and releasing more
rope then your connections are accurate. If the
drum is turning and collecting more rope then
reverse the leads on the motor. Repeat and check
rotation.
black
2. Connect the quick connect leads:
2a. Insert the male quick connect into the female
quick connect to complete the wiring.
10
100776 - 10,000 LB. (4536 KG) WINCH OPERATION
OPERATION
General Tips for Safe Operation
Your winch is rated at a 10,000 lb. (4,536 kg) capacity in
first layer (max) when spooling the first rope layer on the
drum. Overloads can damage the winch, motor and/or
rope. For loads over 50% we recommend the use of the
pulley block/snatch block (included) to double the rope
line. This will aid in two ways:
– reduce the number or rope layers on the drum,
as well as,
– reduce the load on the rope by as much as 50%.
When doubling the line back to the vehicle, attach to the
tow hook, frame or other load bearing part. The vehicle
engine should be kept running during operation of the
winch to minimize battery drain and maximize power
and speed of the winch. If the winch is used for a
considerable time with the engine off the battery may be
drained and too weak to restart the engine.
Get to know your winch before you actually need to use
it. We recommend that you set up a few test runs to
familiarize yourself with rigging techniques, the sounds
your winch makes under various loads, the way the rope
spools on the drum, etc.
Inspect the rope and equipment before each use.
A frayed or damaged rope shall be replaced immediately.
Use only manufacturer’s identical replacement rope with
the exact specifications.
Inspect the winch installation and bolts to ensure that all
bolts are tight before each operation. Store the remote
control inside your vehicle in a place that it will not be
damaged.
Any winch that appears to be damaged in any way,
is found to be worn, or operates abnormally MUST
BE REMOVED FROM SERVICE UNTIL REPAIRED. It is
recommended that the necessary repairs be made by
a manufacturer’s authorized repair facility.
Pull only on areas of the vehicle as specified by the
vehicle manufacturer. Only attachments and/or adapters
supplied by the manufacturer are to be used.
Self Recovery
Locate a suitable anchor such as a strong tree trunk or
boulder. Always use a sling (not included) as an anchor
point.
A roller fairlead (included) will help guide the rope and
to reduce binding on short side pulls. Do not winch from
an acute angle as the rope will pile up on one side of the
drum causing damage to rope and the winch.
Correct Incorrect
Short pulls from an angle can be used to straighten the
vehicle. Long pulls should be done with the rope at a 90°
angle to the winch/vehicle. When pulling a heavy load,
place a blanket or jacket over the rope 5-6 ft. (1.5-1.8 m)
from the hook.
In the event of a broken rope, it will dampen the snap
back. For additional protection, open the hood of the
vehicle. For pulls over 50%, we recommend the use of
the snatch block /pulley block (included) to double line
the rope.
11
100776 - 10,000 LB. (4536 KG) WINCH OPERATION
Single line
This reduces the load on the winch and the strain on the
rope by approximately 50%.
Double line
Winching Techniques A-Z
a. Take t ime to as sess y our situati on a nd plan your
pull.
b. Put on gloves to protect your hands.
c. Disengage the clutch to allow free-spooling and
also save battery power.
d. Attach the hook strap to the clevis hook.
e. Pull out the rope to your desired anchor point using
the hook strap.
f. Secure the clevis hook to the anchor point: Sling,
chain or snatch block. Do not attach the hook back
onto the rope.
g. Engage the clutch.
h. Connect the remote control to the winch. If you are
going to control the winch from inside your vehicle
then pass the remote through an open window to
avoid the wires being pinched in the door.
i. Start your engine to ensure power is being
replenished to the battery.
j. Power in the rope guiding the wire under tension
to draw up the slack in the wire. Once the wire is
under tension, stand clear. Never step over the
rope.
k. Double check your anchors and make sure all
connections are secure.
l. Inspect the rope. Make sure there are at least 5
wraps of rope around the winch drum.
m. Drape a blanket or jacket over the rope
approximately 5-6 ft. (1.5-1.8 m) from the hook.
Open the hood for added protection.
n. Clear the area. Make sure all spectators stand clear
and that no one is directly in front or behind the
vehicle or anchor point.
o. Begin winching. Be sure that the rope is winding
evenly and tightly around the drum. The vehicle
that is being winched can be slowly driven to add
assistance to the winching process. Avoid shock
loads; keep the rope under tension.
p. The vehicle to be winched should be placed in
neutral and the emergency brake released. Only
release the brake pedal when under full tension.
Avoid shock loads to the winch. This can damage
the winch, rope and vehicle.
q. The winch is meant for intermittent use. Under full
load with a single line rig do not power in for more
than a minute without letting the motor cool down
for a few minutes and then resume the winching
operation.
r. The winching operation is complete once the
vehicle is on stable ground and is able to drive
under its own power.
s. Secure the vehicle. Be sure to set the brakes and
place the vehicle in park.
t. Release the tension on the rope. The winch is not
meant to hold the vehicle for long periods of time.
u. Disconnect the rope from the anchor.
v. Rewind the rope. Make sure that any wire already
on the drum has spooled tightly and neatly. If not,
draw out the wire and re-spool from the point
where the rope is tight.
w. Keep your hands clear of the winch drum and
fairlead as the rope is being drawn in.
x. Secure the hook and hook strap.
y. Disconnect the remote control and store in a clean,
dry place.
z. Clean and inspect connections and mounting
hardware for next winching operation.
12
100776 - 10,000 LB. (4536 KG) WINCH MAINTENANCE
MAINTENANCE
The owner/operator is responsible for all periodic
maintenance.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating the winch.
! WARNING
Never operate a damaged or defective winch.
! WARNING
Improper maintenance will void your warranty.
"
NOTICE
For ser vice or parts assistance, contact our help line
at 1-877-338-0999.
Lubrication
All moving parts within the electric winch have been
lubricated using high-temperature lithium grease at the
factory. No internal lubrication is required. Lubricate rope
assembly periodically using a light penetrating oil.
Synthetic Rope Replacement
(Optional)
1. It is recommended that any modifications be
performed by a manufacturer’s authorized repair
facility, and that only manufacturer-supplied parts
be used.
2. Move the clutch to the “Out” position.
3. Extend synthetic rope to its full length. Note how
the existing rope is connected to the inside of the
drum.
4. Remove old synthetic rope and attach new one.
5. Retract synthetic rope onto drum being careful not
to allow kinking.
Synthetic Rope
Periodically rinse the synthetic rope with water to
remove any sand, dirt, mud, or debris that can become
embedded or build up in the rope during use. This will
help extend the life of the rope.
"
NOTICE
Inspect rope before and after each use. If rope
becomes frayed it must be replaced.
Steel Rope Replacement
It is recommended that any modifications be performed
by a manufacturer’s authorized repair facility, and that
only manufacturer-supplied parts be used.
1. Move the clutch to the “Out” position.
2. Extend rope to its full length. Note how the existing
rope is connected to the inside of the drum.
3. Remove old rope and at tach new one.
4. Retract rope onto drum, being careful not to allow
kinking.
13
100776 - 10,000 LB. (4536 KG) WINCH SPECIFICATIONS
SPECIFICATIONS
Performance Specifications
Rated Pull ..................... 10,000 lb. (4,536 kg)
Gear Reduction Ratio ......................... 216:1
Motor........... Series wound motor 3.6 HP (2.7 kW)
Duty Cycle .................... Intermittent use only
Drum Size ...... 2.5 in. × 8.8 in. (63 mm × 224.5 mm)
Rope Dimensions ....3/8 in. × 85 ft. (9.2 mm × 26 m)
Line Speed and Motor Current (First Layer)
Line Pull
Line Speed (12V DC)
Max Current A 115 175 220 280 320 400
Run Time* Minutes 1 1 1 1 1 1
Cooling Time** Minutes 5 5 5 5 5 5
* If the mo tor becomes u ncomfortably hot to the touc h, stop winching immediately and let it cool down for 5 minutes. Do not pull for more than
one minute at or near the rated load.
* *Electric winches are designed and made for intermittent use and should not be used in constant duty applications.
LB
KG 0 907 1814 2722 3629 4536
FPM 15.7 9.8 7. 2 5.9 4.9 3.9
MPM 4.8 3.0 2.2 1.8 1.5 1.2
0
Gross Weight
Net Weight ........................ 116.8 lb. ( 53 kg)
Length ........................... 21.9 in. (55.5 cm)
Width ............................ 5.6 in. (14.2 cm)
Height ........................... 10.5 in. (26.7 cm)
Bolt Pattern ......10 in. × 4.5 in. (25 .4 cm × 11.4 cm)
2000 4000 6000 8000 100 00
..................... 125.7 lb. (57 kg)
Line Pull and Rope Capacity Per Layer
Line of Rope
Rated Line Pull
Rope Capacity
– Use double line and snatch block for pulling loads over 50%.
LB 10000 8000 6600 5600
KG 4536 3629 2994 2540
FT 18 39.4 64 85
M 5.5 12 19.5 26
1
2 3 4
14
100776 - 10,000 LB. (4536 KG) WINCH SPECIFICATIONS
Parts Diagram
2724
26
4
3
25
6
28
32
31
28
7
5
34
35
36
37
38
39
40
41
2
24
51
23
44
1
48
22
33
8
45
21
46
20
9
30
10
29
49
50
42
43
34
35
36
37
12
13
14
15
16
17
18
19
47
11
15
100776 - 10,000 LB. (4536 KG) WINCH SPECIFICATIONS
Parts List
# Part Number Description Qty.
1 P1010100
2 P1010200
3 P1010300-N
4 P1010400 Cable Assembly 1
5 P1011001-B
6 P1011002-BF
P1011003A-BFMotor/End Bearing
7
8 P1011021 Gear Housing A 1
9 P1011400 Brake Assembly 1
10 P1011500-BF
P1011005-
11
N-BF
12 P1011022-D
13 P1011023-D
14 P1011024 Clutch Handle 1
15 P1011025 Clutch Seat 1
16 P1011026 Seal Ring Ø20 x 1.8 1
17 P1011027 Spring 1
18 P1011028 Clutch Pin 1
19 P1011029 Set Screw M4 x 8 1
20 P1011010
21 P1011030 Gear Housing B 1
22 P1011012 Bushing 1
23 P1011013 Thrust Washer 1
24 P1011014 Motor/End Bearing Seal 2
P1011015-
25
N-BF
26 P1011016-D
Gear Carrier Assembly
- Input
Gear Carrier Assembly Intermediate
Gear Carrier Assembly
- Output
Switch Assembly Black
Up-setting Solenoid
Assembly - Black Flat
Assembly - Black Flat
Drum Assembly - Black
Flat
Gear Housing End Cover
- Black Flat
Pan Head Screw M5 x
15, Dacromet
Washer Ø5, Dacromet,
Dacromet
Gear Housing End Cover
Seal
End Bearing - Black Flat
Lock Washer Ø6,
Dacromet, Dacromet
# Part Number Description Qty.
1
27 P1011017-D
1
28 P1011018 Thrust Disc 2
29 P1010008 Bushing -Drum 1
1
30 P1010012 Cap Screw M6 x 6 1
31 P1010013-D Lock Nut M8, Dacromet 4
1
32 P1010014-D
1
33 P1010015 Motor/Drum Bushing 1
1
34 810024-D
35 810022-D
36 810023-D
1
37 810021-D
1
38 810025-N Termi nal Pr ote ctor 3
1
39 410022 Yellow Str ap 1
1
40 P1011100-BF
41 P1011200-BF
42 811000-BF
43 C18008
44 C10038 3/8 in. Clevis Hook 1
1
45 810033 Motor Coupling 1
46 P1011033A Hexagonal Shaft I 1
47 P1011034A Hexagonal Shaf t II 1
48 P1011039 Seal Ø10 x Ø1.8 1
49 250037-D
1
50 250038-D R-Pin, Dacromet 1
51 P1011037 Sun Gear, Input 1
8
Hexagon Socket
Head Screw M6 x 20,
Dacromet
Hexagon Socket
Head Screw M8 x 25,
Dacromet
Lock Nut M10,
Dacromet
Flat Washer Ø10,
Dacromet
Lock Washer Ø10,
Dacromet
Hexagon Head Bolt M10
x 35, Dacromet
Snatch Block - Black
Flat
Speed Mount™ Hitch
Adapter - Black Flat
Roller Fairlead - Black
Flat
6Ft. Cable with Quick
Connect
5/8 in. Hitch Pin,
Dacromet
8
4
6
6
6
6
1
1
1
1
1
16
100776 - 10,000 LB. (4536 KG) WINCH SPECIFICATIONS
Wiring Diagram
Black
Red
Black
Red
Negative (–)
Positive (+)
17
100776 - 10,000 LB. (4536 KG) WINCH TROUBLESHOOTING
TROUBLESHOOTING
Problem Cause Solution
Switch assembly not connected
properly.
Loose battery cable connections. Tighten nuts on all cable connections.
Contactor malfunctioning.
Motor does not turn on.
Motor runs but rope drum does
not turn.
Motor runs slowly or without
normal power.
Motor overheating. Winch running time too long. Allow winch to cool down periodically.
Motor runs in one direction only.
Defective switch assembly. Replace switch assembly.
Defective motor.
Water has entered motor.
Clutch (cam ring) not engaged.
Insufficient current or voltage.
Loose or corroded battery cable
connections.
Defective or stuck contactor.
Defective switch assembly. Replace switch assembly.
Insert switch assembly all the way into the
connector.
Tap contactor to loosen contacts. Apply 12
volts to coil terminals directly. A clicking
indicates proper activation.
Check for voltage at armature port with
switch pressed. If voltage is present,
replace motor.
Allow to drain and dry. Run in short burst
with load until completely dry.
Move cam ring to the “In” position.
If problem persists, a qualified technician
needs to check and repair.
The bat tery is weak, recharge. Run winch
with vehicle motor running (battery should
have a strong charge).
Clean, tighten, or replace.
Tap co ntactor to loosen contacts.
Repair or replace contactor.
For further technical support:
Technica l Supp ort Te am
Mon-Fri 8:30 AM-5:00 PM (PST/PDT)
Toll Free 1- 877-33 8-0 999
support@championpowerequipment.com
18
WARRANTY*
CHAMPION POWER EQUIPMENT
2 YEAR LIMITED WARRANTY
Warranty Qualifications
To reg ister you r pr oduc t fo r wa rrant y and F REE life time
call center technical support please visit:
https://www.championpowerequipment.com/register
To complete registration you will need to include a copy
of the purchase receipt as proof of original purchase.
Proof of purchase is required for warranty service.
Please register within ten (10) days from date of
purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the
mechanical and electrical components will be free of
defects in material and workmanship for a period of
two years (parts and labor) from the original date of
purchase and 180 days (parts and labor) for commercial
and industrial use. Transportation charges on product
submitted for repair or replacement under this warranty
are the sole responsibility of the purchaser. This
warranty only applies to the original purchaser and is not
transferable.
Do Not Return The Unit To The Place
Of Purchase
Contact CPE’s Technical Service and CPE will
troubleshoot any issue via phone or e-mail. If the
problem is not corrected by this method, CPE may,
at its option, authorize other means of repair and/or
replacement.
Warranty Exclusions
This warranty does not cover the following repairs and
equipment:
Normal Wear
Products with mechanical and electrical components
need periodic parts and service to perform well. This
warranty does not cover repair when normal use has
exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the
product is deemed to have been misused, neglected,
involved in an accident, abused, loaded beyond the
product’s limits, modified, installed improperly or
connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty
and is not required to be performed at a facility or by a
person authorized by CPE.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as winch cable, etc.
– Accessory parts such as storage covers.
– Failures due to acts of God and other force majeure
events beyond the manufacturer’s control.
– Problems caused by parts that are not original
Champion Power Equipment parts.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any obligation to
cover any loss of time, use of this product, freight, or any
incidental or consequential claim by anyone from using
this product. THIS WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the
warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by
reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may
change from state to state or province to province. Your
state or province may also have other rights you may be
entitled to that are not listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc.
120 39 Smit h Ave.
Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-33 8-0 999
info@championpowerequipment.com
Fax no.: 1-562-236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-33 8-0 999
tech@championpowerequipment.com
24/7 Tech Support: 1-562-204-1188
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