OPERATOR'S MANUAL
MODEL #100776
10,000 LB. (4536 KG) WINCH
Made in China - REV 20190820 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read
and understood before operating the product. Failure to do so could result in serious injury. This manual should
remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication,
but are subject to change without notice.
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
SERIAL NO. LABEL
100776 - 10,000 LB. (4536 KG) WINCH TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction .................................3
Safety Definitions ..........................3
Important Safety Instructions ........... 4
Operation Symbols .............................. 5
Controls and Features .....................6
Winch ......................................... 6
Tools Requ ired .................................. 7
Assembly Parts ................................. 7
Assembly ....................................8
Mounting the Winch ............................. 8
Wiring the Winch ............................... 10
Operation ...................................11
General Tips for Safe Operation .................. 11
Self Recovery ................................. 11
Winching Techniques A-Z ....................... 12
Maintenance .............................. 13
Lubrication .................................... 13
Steel Rope Replacement ........................ 13
Synthetic Rope Replacement (Optional) ........... 13
Synthetic Rope ................................ 13
Specifications ............................. 14
Performance Specifications ..................... 14
Parts Diagram ................................. 15
Parts List ..................................... 16
Wiring Diagram ................................ 17
Troubleshooting .......................... 18
2
100776 - 10,000 LB. (4536 KG) WINCH INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power
Equipment (CPE) product. CPE designs, builds, and
supports all of our products to strict specifications and
guidelines. With proper product knowledge, safe use, and
regular maintenance, this product should bring years of
satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the
time of publication, and we reserve the right to change,
alter and/or improve the product and this document at
any time without prior notice.
Since CPE highly values how our products are designed,
manufactured, operated and are serviced, and also highly
value your safety and the safety of others, we would
like you to take the time to review this product manual
and other product materials thoroughly and be fully
aware and knowledgeable of the assembly, operation,
dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on
operating the product fully familiarize themselves too,
with the proper safety and operation procedures before
each use. Please always exercise common sense and
always err on the side of caution when operating the
product to ensure no accident, property damage, or injury
occurs. We want you to continue to use and be satisfied
with your CPE product for years to come.
When contacting CPE about parts and/or service, you will
need to supply the complete model and serial numbers
of your product. Transcribe the information found on your
product’s nameplate label to the table below
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your
attention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention and
understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they
give are not substitutes for proper accident prevention
measures.
! DANGER
DANGER indicates a hazardous situation which,if not
avoided, will result in death or serious injury.
! WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injur y.
! CAUTION
CAUTION indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
"
NOTICE
NOTICE is used to address practices not related to
physical injury.
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100776
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
3
100776 - 10,000 LB. (4536 KG) WINCH IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY
INSTRUCTIONS
! WARNING
Cancer and Reproductive Harm –
www.P65Warnings.ca.gov
! WARNING
Do not exceed the rated capacity.
! DANGER
Do not use this winch for lifting or moving people or
animals.
! DANGER
Keep yourself and others a safe distance to the side of
the rope when under tension.
! DANGER
Never step over a rope or near a rope under load.
! WARNING
The rope may break before the motor stalls.
For heavy loads at or near rated capacity, use a pulley
block/snatch block to reduce the load on the rope.
! WARNING
Do not move the vehicle to pull a load (towing) on the
winch rope. This could result in rope breakage.
! WARNING
Pull only on areas of the vehicle as specified by the
vehicle manufacturer.
! WARNING
Disconnect the remote control and battery leads when
not in use.
! WARNING
Avoid “shock loads” by using the control switch
intermittently to take up the slack in the rope. “Shock
loads” can far exceed the rate capacity for the rope
and drum.
Do not accelerate your vehicle while winching. Loss of
traction can cause a shock load on the rope.
! WARNING
Batteries contain acid and produce explosive gases.
Keep sparks, flames and cigarettes away from
batteries at all times. Wear safety glasses and protect
the eyes at all times. Do not lean over the bat teries
during operation.
! WARNING
When re-spooling the rope, ensure that the rope
spools in the under-wind position with the rope
entering the drum from the bottom, not the top.
To re-spool correctly, and while wearing gloves, keep
a slight load on the rope while pushing the remote
button to draw in the rope. Walk toward the winch not
allowing the rope to slide through your hands. Do not
let your hands get within 12 in. of the winch while respooling. Turn off the winch and repeat the procedure
until a few feet of rope are left. Disconnect the remote
control and finish spooling by rotating the drum by
hand with the clutch disengaged. Keep hands clear of
the fairlead and drum while the winch is under power.
! WARNING
Do not use as a hoist. Do not use for overhead lifting.
! WARNING
Do not use the winch to secure or hold a vehicle for a
long period of time. Do not use the winch to secure a
vehicle for transport.
! CAUTION
Use gloves to protect hands when handling the rope.
Never let the rope slide through your hands.
4
100776 - 10,000 LB. (4536 KG) WINCH IMPORTANT SAFETY INSTRUCTIONS
! CAUTION
Do not wrap the rope around any object and hook it
back onto itself.
! CAUTION
Apply blocks to the wheels of the vehicle when on an
incline.
! CAUTION
Duration of winching pulls should be kept as short as
possible.
If the motor becomes uncomfortably hot to the touch,
stop winching immediately and let it cool down for a
few minutes. Do not pull for more than one minute at
or near the rated load.
! CAUTION
If the motor stalls, do not maintain power to the winch.
Electric winches are designed and made for
intermittent use and should not be used in constant
duty applications.
Operation Symbols
Some of the following symbols may be used on this
product. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to
more safely operate the product.
Symbol Meaning
Push and turn the clutch to the
“IN” position to retract the rope.
Pull and turn the clutch to the
“OUT” position to release the
rope.
Spooling direction
Positive battery terminal
Negative battery terminal
! CAUTION
Never release the free-spool clutch when there is a
load on the winch.
! CAUTION
Use hook strap when handling the hook for spooling or
unspooling the rope.
! CAUTION
DO NOT mix old and new batteries
DO NOT mix alkaline, standard, or rechargeable
batteries.
5
100776 - 10,000 LB. (4536 KG) WINCH CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your winch. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.
Winch
5
6
7
1
2
3
4
8
9
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1. Motor – 3.6 HP 12V DC motor provides power to
the planetary gear mechanism.
2. Winch Drum – The winch drum is the cylinder on
which the rope is stored. It can feed or wind the
rope depending on the remote winch switch.
3. Roller Fairlead – When using the winch at an
angle the roller fairlead acts to guide the rope onto
the drum and minimizes damage to the rope from
abrasion on the winch mount or bumper.
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4. Steel rope – 3/8 in. × 85 ft. (9.2 mm × 26 m)
galvanized aircraft rope designed specifically for
load capacity of 10,000 lb (4536 kg).
5. Braking System – Braking action is automatically
applied to the winch drum by a separate
mechanical brake when the winch motor is stopped
and there is a load on the rope.
6. Solenoid – Power from the vehicle bat tery flows
through the weather sealed solenoid switch before
being directed to the winch motor.
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