Champion Industries UH130B, UH230B, UL-130, UH330B User Manual

Installation/Operation Manual with Service Replacement Parts
Undercounter Dishwashers
M4 Series
UH330B
UH330B M4 Condensate Removal High Temperature with built-in booster Fresh Water Final Rinse
UH230 M4 High Temperature without built-in booster Fresh Water Final Rinse
UH130 M4 High Temperature without built-in booster Wash Refresh Final Rinse
UL130 M4 Low Temperature Chemical Sanitization Wash Refresh Final Rinse
UH230B M4 High Temperature with built-in booster Fresh Water Final Rinse
UH130B M4 High Temperature with built-in booster Wash Refresh Final Rinse
UH230B
3765 Champion Blvd., Winston-Salem, NC 27105 (336) 661-1556 Fax: (336) 661-1660 Toll-free: (800) 858-4477
Manual P/N 115440 rev. E
For machines beginning with S/N W140946406 and above
2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 (905) 562-4195 Fax: (905) 562-4618 Toll-free: (800) 263-5798
Printed in the USA
For future reference, record your dishwasher information in the box below.
Model Number__________________________ Serial Number_______________________
Voltage________________Hertz_____________ Phase__________________
Service Agent __________________________________ Tel:______________________
Parts Distributor _________________________________ Tel:______________________
National Service Department
In Canada: In the USA: Toll-free: (800) 263-5798 Toll-free: (800) 858-4477 Tel: (905) 562-4195 Tel: (336) 661-1556 Fax: (905) 562-4618 Fax: (336) 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com
ATTENTION:
The model no., serial no., voltage, Hz
and phase are needed to identify your
machine and to answer questions.
The machine data plate is located
on the lower front panel.
Please have this information ready
if you call for service assistance.
The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green
Building Council, respectively, and are used by permission. The logos signify only that Champion is a USGBC member and a
CaGBC member; USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members.
COPYRIGHT © 2015 All rights reserved Printed in the USA
REGISTER YOUR PRODUCT ONLINE
Make sure you are connected to the internet then enter an address below:
In the U.S.A.
http://www.championindustries.com/register
In Canada
http://www.championindustries.com/canada/register
PRODUCT REGISTRATION
IMPORTANT IMPORTANT
BY FAX
COMPLETE THIS FORM AND FAX TO:
(336) 661-1660 in the USA
1-(800) 204-0109 in Canada
PRODUCT REGISTRATION CARD
Model
Date of Installation: Company Name:
Address: Telephone #: ( ) ---
Serial #
(Street) Province Postal Code
Contact:
Installation Company: Address: Telephone #: Contact:
FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
Revision History
Revision History
A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.
Revision Revised Serial Number Revision Date Pages Effectivity Description
11.5.14 All W140946406 Released First Edition
12.3.14 95-149 All Revised UH330B Part Nos.
3.2.15 FC, i All Corrected Effective Serial Number 154 All Changed UH330B fuse to 6 Amp on the schematic
4.27.15 116,118,119 All UH130, UH130B use 0706635 squeeze tube and pump
4.27.15 154 All Updated UH330B ampacity charts
5.13.15 129 All Changed 6A fuse P/N to 0513698
7.17.15 118,119 All Added Item 23, Rinse Aid pump motor, P/N 0510872-1
i
Limited Warranty
LIMITED WARRANTY
Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name "Champion" and
installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by Champion, whichever occurs first. [See below for special provisions relating to glasswashers.]
Warranty registration must be submitted to Champion within ten (10) days after installation either online on the Champion Industries website (http://www.championindustries.com/register) in the USA or http://www.championindustries.com/canada/ register in Canada or by fax on the form provided at the front of this manual. If warranty registration is not returned to Champion within such period, the warranty will expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions. If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided; however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine. The following are not covered by Champion's warranty:
a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.
Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.
ii
Table of Contents
Table of Contents
Models UH130, UH130B, UH230, UH230B, UL130, UH330B
Revision History ........................................................................................................ i
Limited Warranty ...................................................................................................... ii
Model Descriptions ................................................................................................... v
Installation - Models UH130, UH130B, UH230, UH230B ................................. 1
Receiving - Models UH130, UH130B, UH230, UH230B, UL130 ................................. 1
Placement - Models UH130, UH130B, UH230, UH230B, UL130 ................................ 1
Electrical Connections UH130, UH230 1 Phase w/o Booster ...................................... 2
Electrical Connections UH130B, UH230B 1 and 3 PH Wiring Diagrams ...................... 3
Connecting Incoming Power to the Main Terminal Block (1 and 3 PH) ........................... 4
Booster Heater Conversion from 1 to 3 PH ................................................................ 7
Water Connections - Models UH130, UH130B, UH230, UH230B ............................. 10
Drain Connection - Models UH130, UH130B, UH230, UH230B ............................... 11
Booster Fill Switch - (Filling the booster for the first time) UH130B, UH230B Only ............ 14
Chemical Connections - Models UH130, UH130B, UH230, UH230B ........................ 16
Pumps and Injection Points - Detergent and Rinse-aid Dispensing Pumps ...................... 17
Pump Priming - Detergent and Rinse-aid Dispensing Pumps ........................................ 19
Pump and Fill Adjustments - Detergent and Rinse-aid Dispensing Pumps....................... 20
Operation - Models UH130, UH130B, UH230, UH230B ........................................... 22
Loading Dish Racks - All Models ............................................................................ 22
Normal Wash Mode - Models UH130 and UH130B Only ....................................... 24
Normal Wash Mode - Models UH230 and UH230B Only ....................................... 25
Rinse Sentry Mode - UH130B and UH230B ........................................................... 26
Extended Wash Mode - Models UH230 and UH230B Only ..................................... 26
Drain Mode - All Models ...................................................................................... 27
Cleaning - Models UH130, UH130B, UH230, UH230B .................................... 28
Cleaning the Wash Tank - All Models ...................................................................... 28
Cleaning the Wash Arms - All Models ..................................................................... 29
Cleaning the Rinse Arms - Models UH230, UH230B Only......................................... 30
Cleaning Scrap Screen and Sump Strainer - All Models ............................................ 31
De-liming - Models UH130, UH130B ...................................................................... 32
De-liming - Models UH230, UH230B ...................................................................... 33
Maintenance - Models UH130, UH130B, UH230, UH230B ............................... 34
Daily, Weekly, Monthly ........................................................................................ 34
continued on next page
iii
Table of Contents
Table of Contents (continued)
Models UL130, UH330B
Installation - UL130 ............................................................................35
Receiving ..............................................................................................................1
Placement ..............................................................................................................1
(Single Phase) Electrical Connections ...................................................................... 36
Water Connection ................................................................................................ 37
Drain Connection ................................................................................................. 38
Pumps and Injection Points - Detergent, Rinse-aid and Sanitizer Dispensing Pumps ........ 40
Pump Priming - Detergent, Rinse-aid and Sanitizer Dispensing Pumps .......................... 42
Pump and Tank Fill Adjustments .............................................................................. 43
Operation - UL130 ........................................................................................... 44
Loading Dish Racks ............................................................................................. 44
Normal Wash Mode ............................................................................................45
Extended Wash Mode ..........................................................................................46
Drain Mode ......................................................................................................... 47
Cleaning - UL130 ................................................................................ 48
Cleaning the Wash Tank ....................................................................................... 48
Cleaning the Wash Arms ......................................................................................48
De-liming .............................................................................................................50
Maintenance - UL130 ........................................................................... 52
Maintenance - Daily, Weekly, Monthly ................................................................... 52
Troubleshooting- UH130, UH130B, UH230, UH230B, UL130 ................................. 53
Installation - Model UH330B .............................................................................. 65
Receiving - All Models........................................................................................... 66
Placement - All Models .......................................................................................... 66
Electrical Connections - UH330B with Booster 1PH and 3PH Wiring Diagram ............. 67
Connecting Incoming Power to the Main Terminal Block 1PH and 3PH ........................68
Booster Heater Conversion from 1PH to 3PH Operation ............................................ 71
Completing the 1PH to 3PH Electrical Conversion .................................................... 73
Water Connection ................................................................................................ 74
Drain Connection ................................................................................................. 75
Chemical Connections - Chemical Injection Points .................................................... 78
Pump Priming - Detergent and Rinse-aid Dispensing Pumps ........................................ 79
Pump Adjustments - Detergent and Rinse-aid Dispensing Pumps .................................. 80
iv
Table of Contents
Table of Contents (continued)
Model UH330B
Operation - Model UH330B ............................................................................... 82
Loading Dish Racks ............................................................................................ 82
Control Panel and Wash Mode ............................................................................. 84
Rinse Sentry Mode .............................................................................................. 85
Drain Mode ........................................................................................................ 86
Cleaning - Model UH330B ..................................................................... 87
Cleaning the Wash Tank ...................................................................................... 87
Cleaning the Rinse Arms ...................................................................................... 88
Cleaning the Wash Arms ..................................................................................... 88
Cleaning the Scrap Screen and Sump Strainer ........................................................ 89
De-liming ........................................................................................................... 90
Maintenance - Model UH330B ................................................................ 91
Daily, Weekly, Monthly ........................................................................................ 91
Troubleshooting - UH330B ..................................................................... 92
Service Replacement Parts ..................................................................... 95
Electrical Schematics and Timing Charts
................................................... 151
v
Model Descriptions
UH130B Wash Refresh
High temperature hot water sanitizing dishwasher with built-in 40°F/22°C rise booster heater or 70°F/39°C rise booster heater. Two built-in chemical dispensing pumps. Field convertible from single phase to three phase operation. 208-240VAC/60/1 and 3 phase
Pumped Final Rinse
UH230B
Fresh Water Final Rinse
High temperature hot water sanitizing dishwasher with built-in 40°F/22°C rise booster heater or 70°F/39°C rise booster heater. Two built-in chemical dispensing pumps - Detergent, Rinse-aid Field convertible from single phase to three phase operation.
208-240VAC/60/1 and 3 phase
UH130
Wash Refresh Final Rinse
High temperature hot water sanitizing dishwasher without built-in booster heater. Two built-in chemical dispensing pumps - Detergent, Rinse-aid.
208-240VAC/60/1
UH230
Fresh Water Final Rinse
High temperature hot water sanitizing dishwasher without built-in booster heater. Two built-in chemical dispensing pumps - Detergent, Rinse-aid.
208-240VAC/60/1
UL130
Chemical Sanitizing Wash Refresh Final Rinse
Low temperature chemical sanitizing dishwasher with three built-in chemical dispensing pumps - Detergent, Rinse-aid, sanitizer.
120VAC/60/1
UH330B Heat Recovery/Condensate Removal with Dry Assist
Fresh Water Pumped Final Rinse
High temperature hot water sanitizing dishwasher with built-in electric booster. Two built-in chemical dispensing pumps - Detergent, Rinse-aid Field convertible from single phase to three phase operation. 208-240VAC/60/1 and 3 phase
Optional Equipment (consult factory)
Peg dish rack - P/N 101285 Flat-bottom dish rack - P/N 101273 70°F/39°C rise built-in booster heater (UH-230B, and UH130B Only) c 17" Stand 6" Stand
vi
Receiving and Placement - Installation
Counter-top
Wall
3" [8cm] Min.
34"
[86cm]
Min.
Floor
Receiving - UH130, UH130B, UH230, UH230B, UL130
NOTE:
The installation of your dishwasher must be performed by qualified service personnel familiar with food service equipment and must comply with all local health codes. Problems due to improper installation are not covered by the Limited Warranty.
NOTE:
The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.
Placement - UH130, UH130B, UH230, UH230B, UL130
CAUTION:
Be careful when lifting and moving the dishwasher to prevent damage to the machine.
1. Inspect the outside of the dishwasher carton for signs of damage.
2. Remove the carton and inspect the dishwasher for damage.
3. Check for any options or accessories that may have shipped with your dishwasher.
4. Compare the installation site utility connections with the dishwasher utility connections and make sure they are the same.
5. The dishwasher can be installed as a free-standing unit or under a counter-top. The typical counter-top height in most locations is 34" [86cm].
6. It is highly recommended that the underside of the counter-top be clad in metal.
7. Under counter installations should provide storage space for the dishwasher chemical supply containers. Do not elevate the containers above the finished floor.
8. Chemical supply containers should be placed as close to the machine as possible and the chemical tubing taped to the back of the machine should be repositioned before permanently placing the machine.
9. Place the dishwasher in its permanent location.
10. The dishwasher has 4 adjustable feet for leveling.
11. Level the dishwasher front-to-back and side-to-side.
1
Installation - Model UH130, UH130B, UH230, UH230B
Electrical Connections - UH130, UH230 1PH without Built-in Booster
WARNING: Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker or service disconnect switch to indicate that work is being performed on the circuit.
Refer to the connection diagram below for single a phase machine without a built-in booster.
1. A three prong 4 foot power cord and plug is prewired with the machine for connection to a 115VAC power source.
SINGLE PHASE POWER CONNECTION
Models UH130 and UH230
L1 N
115VAC
15A
4 ft. power cord w/plug supplied
! ATTENTION !
Models UH130 and UH230 without a built-in booster are equipped with a 4 ft. power cord and
plug. These models require a 115VAC,15A receptacle.
! ATTENTION !
A qualified electrician must connect the main incoming power to the dishwasher in
accordance with all local codes and regulations or in the absence of local codes in
accordance with the National Electrical Code or the Canadian Electrical Code.
2
Model UH130, UH130B, UH230, UH230B - Installation
Electrical Connections - UH130B, UH230B with Built-in Booster
1PH and 3PH Wiring Diagrams
! ATTENTION !
ALL DISHWASHERS ARE SHIPPED FROM THE FACTORY WIRED FOR SINGLE PHASE
OPERATION UNLESS SPECIFIED AT THE TIME OF ORDER.
IF YOU ARE CONVERTING A SINGLE PHASE MACHINE TO THREE PHASE BE SURE
TO FOLLOW THE BOOSTER WIRING INSTRUCTIONS ON PAGES 7-8.
Refer to the connection diagrams below to connect main incoming power to the dishwasher.
THREE PHASE POWER CONNECTION
Models UH130B and UH230B
GRD
L1 L2 L3 N
115VAC
208-230
VAC
208-230 VAC
! VERY IMPORTANT !
THE ELECTRICAL POWER MUST BE A
4-WIRE PLUS GROUND SUPPLY WHICH
INCLUDES A CURRENT CARRYING NEUTRAL.
HOW TO CONNECT 3 PHASE POWER
1. Check the data plate on the front of the
dishwasher for the phase of the machine.
If the data plate says the machine is 3 Phase,
.
then connect a 3 PH power supply.
2. Remove the lower access panel.
3. Pull power connection box forward and out.
4. The Main Terminal Block has terminals for
L1, L2, L3, Neutral and Ground.
5. Connect ground, then connect
L1, L2, L3 to 208-230VAC.
6. Connect a current carrying neutral to N.
7. Main power connections are complete.
208-230
VAC
SINGLE PHASE POWER CONNECTION
Models UH130B and UH230B
GRD
Do not connect power to L3
L1 L2 L3 N
115VAC
208-230
VAC
! VERY IMPORTANT !
THE ELECTRICAL POWER MUST BE A
3-WIRE PLUS GROUND SUPPLY WHICH
INCLUDES A CURRENT CARRYING NEUTRAL.
HOW TO CONNECT 1 PHASE POWER
1. Check the data plate on the front of the
dishwasher for the phase of the machine.
If the data plate says the machine is 1 Phase,
.
then connect a 1 PH power supply.
2. Remove the lower access panel.
3. Pull power connection box forward and out.
4. The Main Terminal Block has connections
for L1, L2, L3, Neutral and Ground.
5. Connect ground, then connect
L1, L2 to 208-230VAC.
6. Connect a current carrying neutral to N.
DO NOT CONNECT POWER TO L3.
7. Main Power connections are complete.
0 VAC
0 VAC
3
Installation - Model UH130, UH130B, UH230, UH230B
Connecting Incoming Power to the Main Terminal Block for 1PH and 3PH Machines with Boosters- UH130B, UH230B
WARNING: Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker or service disconnect switch to indicate that work is being performed on the circuit.
! VERY IMPORTANT !
PROVIDE A 3 FEET/1 METER SERVICE LOOP IN THE POWER SUPPLY
CABLE TO SERVICE THE DISHWASHER.
! SINGLE PHASE POWER REQUIREMENT !
SINGLE PHASE UH130B and UH230B
The electrical power must be a 3-wire plus ground supply which
includes a current carrying neutral.
! THREE PHASE POWER REQUIREMENT !
THREE PHASE UH130B and UH230B
The electrical power must be a 4-wire plus ground supply which
includes a current carrying neutral.
4
Model UH130, UH130B, UH230, UH230B - Installation
Connecting Incoming Power to the Main Terminal Block
for 1PH and 3PH Machines with Boosters- UH130B, UH230B
Refer to the photo below:
1. Remove the lower front dishwasher panel.
2. Remove the retaining fasteners (A) from the swing-out brackets and swing the chemical pump bracket (B) and the chemical circuit board bracket (C) out of the way as shown.
(continued on next page)
A
B
C
A
Main Terminal Block Cover
5
Installation - Model UH130, UH130B, UH230, UH230B
Connecting Incoming Power to the Main Terminal Block for 1PH and 3PH Machines with Boosters
(continued from previous page)
Refer to the photo below:
3. Provide a 3 foot/1 meter service loop in the power supply cable to service the machine
4. Route the power cable from the rear of the machine to the terminal block making sure the cable does not touch the booster tank.
5. Connect the power cable to the terminal block bracket using a suitable strain relief connector.
6. Connect the power wires according to the wiring diagrams on page 3 for either single phase or three phase operation.
7. Swing the chemical pump bracket and the chemical board back into position and secure with the existing fasteners.
Main Terminal Block Cover Main Terminal Block
6
Model UH130, UH130B, UH230, UH230B - Installation
Booster Heater Conversion from 1PH to 3 PH Operation
! VERY IMPORTANT !
THE BOOSTER HEATER IS WIRED FOR 1PH OPERATION WHEN SHIPPED.
FOLLOW THE INSTRUCTIONS BELOW TO WIRE THE BOOSTER FOR 3PH.
WARNING: Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker or service disconnect switch to indicate that work is being performed on the circuit.
1. To convert the booster heater from single phase to three phase operation, locate the booster wire labeled 1H3 that is cable-tied to the booster hose.
2. Remove the shrink insulation from the terminal and connect to the booster heater element as shown in the wiring diagram on page 8.
The three phase booster wire (1H3) is cable-tied to the hose adjacent to the booster tank.
7
Installation - Model UH130, UH130B, UH230, UH230B
Booster Heater Conversion from 1PH to 3 PH Operation (continued)
! VERY IMPORTANT !
THE BOOSTER HEATER IS WIRED FOR 1PH OPERATION WHEN SHIPPED.
FOLLOW THE INSTRUCTIONS BELOW TO WIRE THE BOOSTER FOR 3PH.
3. Disconnect the existing booster heater wires and change the booster heater element
jumpers as shown in the illustration below
4. Connect wires 1H1, 1H2, and 1H3 as shown below.
Booster Heater
Connected for 1PH
Wire not
connected
1H2
1H1
1H3
1H3
Wiring Diagram - Booster heater element connections shown for 1 phase and 3 phase operation.
Booster Heater
Connected for 3PH
1H1
1H2
5. A replacement 3PH data plate is stowed on the back of the lower front access panel.
6. Replace the existing 1PH data plate on the front of the panel with the new 3PH data plate.
Discard the 1PH data plate.
7. Refer to the instructions on page 3 to connect the main incoming power to the
machine.
8
Model UH130, UH130B, UH230, UH230B - Installation
Completing the 1PH to 3PH Electrical Conversion
! ATTENTION !
CHANGE THE DATA PLATE ON THE LOWER FRONT PANEL OF THE MACHINE
AFTER THE MACHINE IS WIRED FOR 3PH AND THE BOOSTER HEATER IS CONNECTED
FOR 3PH.
1. The data plate on the dishwasher lower front panel must be changed after the
machine is converted from single phase operation to three phase operation.
2. Locate the replacement data plate stowed on the back of the lower front panel.
3. Remove the paper backing from the label and carefully place it over the existing
data plate label making sure it covers the label completely.
4 Re-install the lower front panel to complete the conversion.
A three phase data plate is located on the back of the lower front panel.
9
Installation - Model UH130, UH130B, UH230, UH230B11Model UH130, UH130B, UH230, UH230B - Installation
Water Connections - UH130, UH130B, UH230, UH230B
! VERY IMPORTANT !
Make sure the flexible water supply and drain hoses are not kinked.
Plumbing connections must allow the machine to be pulled out for service and cleaning.
Plumbing connections must comply with national, provincial local plumbing and sanitary
codes. Only qualified service personnel familiar with food service equipment should install
the machine.
The installing plumber must thoroughly flush the water supply line to remove all debris
BEFORE connecting the water supply line to the machine.
1. All models have a 6 ft. flexible hot water fill hose with a 3/4" female garden hose connector.
2. A 1/2" or larger main incoming supply line must be installed to the dishwasher.
3. A 1/2" or larger shut-off valve should be installed in the main water supply, as close to the dishwasher as possible for servicing.
FOR UH130: The UH130 has a built-in flow control. The flowing incoming hot water supply
pressure must be between 25-95 psi. The hot water supply must provide a minimum of 180°F/82°C, measured at the dishwasher.
FOR UH130B: The UH130B has a built-in flow control. The flowing incoming hot water supply pressure must be between 25-95 psi. The hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher for 40°F/22°C rise booster or 110°F/43°C for 70°F/39°C rise booster.
4. FOR UH230: The hot water supply must provide a minimum of 180°F/82°C, measured at the
dishwasher. A pressure regulating valve, PRV, (supplied), must be installed after the shut-off service valve if the incoming flow pressure exceeds 20-22 psi.
FOR UH230B: The hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher for 40°F/22°C rise booster or 110°F/43°C for 70°F/39°C rise booster.
A pressure regulating valve, PRV, (supplied), must be installed after the shut-off service valve if the incoming flow pressure exceeds 20-22 psi.
5. A water hardness of 3 grains/gal (US) [5.3 mg/L] or less is recommended. Excessively hard water will negatively impact wash results.
10
Drain Connections - UH130, UH130B, UH230, UH230B
! VERY IMPORTANT !
Do not connect the drain hose to a disposer. The dishwasher will not drain correctly.
Refer to the photo below.
1. All models are equipped with a 6 ft.. 5/8" I.D. drain hose. The maximum drain height connection must not exceed 3 ft.[1 m] and must be vented to prevent the wash tank from siphoning.
2. The drain hose is located at the rear of the dishwasher, and is secured to the rear of the machine by two clamps to maintain an anti-siphoning loop in the drain hose.
3. A 3/4" hose barb fitting is strapped to the drain hose prior to shipment. The service part number for the hose barb is P/N 0512321.
4. Additional plumbing parts must be supplied by the plumbing installer.
5. The maximum drain flow is 15 US gpm/12.4 imp gpm/60 lpm.
! ATTENTION !
FAILURE TO FOLLOW THE DRAIN CONNECTION INSTRUCTIONS MAY VOID THE WARRANTY.
3/4" DRAIN HOSE BARB FITTING
STRAPPED TO DRAIN HOSE
DO NOT REMOVE HOSE CLAMPS
NOR STRETCH HOSE
Installation - Model UH130, UH130B, UH230, UH230B
Drain Connection - UH130, UH130B, UH230, UH230B (continued)
NOTE
Plumbing connections must comply with national, provincial local plumbing and sanitary codes.
DO NOT REMOVE THE CLAMPS HOLDING THE DRAIN HOSE TO THE
BACK OF THE DISHWASHER.
DO NOT CONNECT THE DRAIN HOSE TO A DISPOSER.
DO NOT REDUCE THE SIZE OF THE DRAIN HOSE CONNECTION NOR USE A DOMESTIC
DRAIN FITTING.
DO NOT ADD ADDITIONAL LENGTH TO THE DRAIN HOSE.
DO NOT ALLOW THE DRAIN HOSE TO KINK.
For a Direct Drain Connection:
1. Install the drain hose to an 1-1/2" or larger vented "WYE" drain fitting.
2. CONNECTION TO A "TEE" FITTING WILL PREVENT THE DISHWASHER FROM DRAINING COMPLETELY.
Drain Hose
Clamp
(Supplied by others)
3/4" NPT Hose Barb
Fitting
Drain Adapter Fitting
WYE Fitting
12
DO
connect the dishwasher flexible drain
hose to a vented WYE drain fitting.
DO NOT
connect the dishwasher flexible
drain hose to a TEE drain fitting.
Model UH130, UH130B, UH230, UH230B - Installation
Drain Connection
UH130, UH130B, UH230, UH230B
For an Indirect Drain Connection:
1. A 1" [25.4mm] minimum air gap must be provided between the outlet of the dishwasher drain hose and the flood-level rim of the floor drain, floor sink or any other locally approved drain receptacle. (See illustration below.)
Dishwasher Drain Hose
Minimum Air Gap 1” [25.4mm]
Floor
Floor Drain
! VERY IMPORTANT !
IMPROPER INSTALLATION OF MACHINE DRAIN HOSE.
Machine drain problems are often the result of improper installation and may not
be covered by the limited warranty.
13
Installation - Model UH130B, UH230B
Booster Fill Switch - (Filling the booster tank for the first time) UH130B and UH230B only
! CAUTION !
AVOID PERMANENT DAMAGE TO THE BOOSTER HEATER
DO NOT TURN THE DISHWASHER POWER SWITCH
ON WHEN FILLING THE BOOSTER FOR THE FIRST TIME.
THE BUILT-IN BOOSTER TANK WAS DRAINED BEFORE SHIPMENT AND
MUST BE REFILLED BEFORE OPERATING THE DISHWASHER.
THE BOOSTER FILL SWITCH IS LOCATED BEHIND THE LOWER FRONT PANEL ON THE
RIGHT SIDE OF THE MACHINE.
To refill the booster for the first time:
1. Turn the main breaker or disconnect switch to the dishwasher ON.
2. DO NOT PUSH THE DISHWASHER ON-OFF/DRAIN POWER SWITCH TO THE ON POSITION.
3. Locate the booster fill switch and note the switch is in the OFF position.
(continued on next page)
1
14
Model UH130B, UH230B - Installation
Booster Fill Switch - (Filling the booster tank for the first time)
UH130B and UH230B only
4. PUSH AND HOLD the booster fill switch in the FILL position until water starts filling inside the wash compartment.
5. Release the FILL switch.
2
6. PUSH the booster fill switch to the ON position and release.
7. The booster fill operation is complete.
8. Replace the lower front panel on the machine.
3
15
Installation - Model UH130, UH130B, UH230, UH230B
Chemical Connections UH130, UH130B, UH230, UH230B
! VERY IMPORTANT !
ALWAYS USE A COMMERCIAL-GRADE NON-CHLORINATED DETERGENT.
PLACE THE CHEMICAL SUPPLY CONTAINERS AS CLOSE TO THE MACHINE AS POSSIBLE.
DO NOT ELEVATE THE CHEMICAL CONTAINERS ABOVE THE FINISHED FLOOR.
! VERY IMPORTANT !
Contact a chemical supplier for detergent and rinse-aid chemicals. The chemical supplier must
adjust the chemical dispensing pumps for water hardness and food soil types.
Chemical Dispensing Pumps
1. The detergent and rinse-aid pumps are located on the lower left-side of the machine behind the lower-front access panel.
2. Each pump is equipped with 6 feet [1.8 m] of pick-up tubes consisting of supply tubing, stiffener tubes, and strainers.
3. The pick-up tubes are stowed on the back of the machine for shipping.
4. A red label marked DETERGENT and a blue label marked RINSE-AID identify the chemical lines.
RINSE-AID
RINSE-AID
DETERGENT
DETERGENT
16
The UH230, 230B pumps are located on
the left-side behind the lower front panel
of the dishwasher.
The UH130, 130B pumps are located on
the left-side behind the lower front panel
of the dishwasher.
Model UH130, UH130B, UH230, UH230B - Installation
Pumps and Injection Points - Detergent and Rinse-aid Dispensing Pumps
UH130, UH130B
! VERY IMPORTANT !
ALWAYS USE A COMMERCIAL-GRADE NON-CHLORINATED DETERGENT.
PLACE THE CHEMICAL SUPPLY CONTAINERS AS CLOSE TO THE MACHINE AS POSSIBLE.
DO NOT ELEVATE THE CHEMICAL CONTAINERS ABOVE THE FINISHED FLOOR.
Injection Point Locations
1. For UH130 and UH130B, the detergent and rinse-aid enter the wash tank compartment through a fitting on back right corner of the wash compartment.
(continued on next page)
UH130,
UH130B
DETERGENT
and
RINSE-AID
INJECTION
POINT
17
Installation - Model UH130, UH130B, UH230, UH230B
Pumps and Injection Points - Detergent and Rinse-aid Dispensing Pumps UH230, UH230B
2. For UH230 and UH230B, the detergent enters the wash tank compartment through a fitting on the back right corner of the wash compartment. Rinse- aid enters the final rinse piping through a fitting near the vacuum breaker.
UH230,
UH230B
DETERGENT
INJECTION
POINT
18
UH230,
UH230B
RINSE-AID
INJECTION
POINT
Model UH130, UH130B, UH230, UH230B - Installation
DELIME
Pumps and Injection Points - Detergent and Rinse-aid Dispensing Pumps
UH130, UH130B and UH230, UH230B
Priming the Dispensing Pumps
! VERY IMPORTANT !
The chemical dispensing pumps must be primed before operating the dishwasher and
whenever the chemical container is changed.
TEMPERATURE
1 5 0
WASH
UH130, UH130B Control Panel
TEMPERATURE
1 5 0
WASH
UH230, UH230B Control Panel
1 8 0
RINSE
1 8 0
RINSE
EXT WASH
DETERGENT
RINSE AID
PRIME
DETERGENT
RINSE AID
PRIME
START
START
1. The chemical dispensing pump supply lines must be primed before they will pump the chemicals properly.
2. Make sure the chemical containers are full and
DETERGENT
the correct pick-up tubes are in their containers.
3. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher will fill with water.
4. Open the dishwasher door, then push and hold
RINSE AID
PRIME
the prime push button UP to the DETERGENT position until detergent is observed entering the wash tank compartment through the fitting located on the back right corner of the tank. Release the push button.
ON
POWER
OFF/DRAIN
ON
POWER
OFF/DRAIN
5. Push and hold the prime push button DOWN to the Rinse-aid position until you see air bubbles moving through the rinse-aid tubing coming out of the chemical container. Release the push button.
6. Close the door to complete the priming operation.
(continued on next page)
19
Installation - Model UH130, UH130B, UH230, UH230B
Detergent and Rinse-aid Dispensing Pumps - Pump and Fill Adjustments UH130, UH130B and UH230, UH230B
! ATTENTION !
The amount of dispensed chemical is determined by the run time of the dispensing pump.
Refer to the photo below:
1. The chemical dispensing pump run and the tank fill adjustment screws are located on the
end of the chemical circuit board swing-out bracket.
2. It is not necessary to swing the bracket out to make adjustments, but if desired, remove the mounting nut (A) and swing the bracket (B) out and to the right.
3. Refer to the next page for adjustment instructions.
! VERY IMPORTANT !
INSPECT & REPLACE THE CHEMICAL DISPENSING PUMP SQUEEZE TUBES EVERY SIX MONTHS.
A
B
B
! VERY IMPORTANT !
Contact a chemical supplier for detergent and rinse-aid chemicals. The
chemical supplier must adjust the chemical dispensing pumps for water
hardness and food soil types.
20
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