Champion Industries P7-30 User Manual

Installation/Operation Manual with Service Replacement Parts

Waste Handling Systems

Close-Coupled Pulper /Water Extractor

Models:
P5-24

5HP with 24" Tank
P5-27

5HP with 27" Tank
P7-30

7.5HP with 30" Tank

Model P5-24

3765 Champion Blvd.
Winston-Salem, NC 27105
336/661-1556 Fax: [phone]
Toll-free: 800.858.4477

2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: [phone]
Toll-free: 800.263.5798

Machine Serial No.

Issue Date: 10.15.13

Manual P/N 114509 rev. D

For machines beginning with S/N J08072511 and above

Printed in the USA

For future reference, record your Remote Waste Handling Systems information in the box below.

Model Number__________________________ Serial Number_______________________
Voltage________________Hertz_____________ Phase__________________
Service Agent __________________________________ Tel:______________________
Parts Distributor _________________________________ Tel:______________________

National Service Department

In Canada: In the USA:

Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
email: [e-mail] email: [e-mail]

ATTENTION:

The Waste Handling System model no.,

serial no., voltage, Hz and phase are

needed to identify your machine and to

answer questions.

The Serial No. is located on the front

of the remote-mounted control cabinet

Please have this information on-hand

if you call for service assistance.

The USGBC Member Logo is a trademark owned by the U.S. Green Building Council and is used by permission. The logo signies only that

Moyer Diebel is a USGBC member; USGBC does not review, certify or endorse the products or services offered by its members.

COPYRIGHT © 2013 All rights reserved Printed in the USA

REGISTER YOUR PRODUCT ONLINE

Make sure you are connected to the internet then enter the address below.

In the U.S.A

http://www.championindustries.com/register

In Canada

http://www.championindustries.com/canada/register

PRODUCT REGISTRATION

BY FAX

COMPLETE THIS FORM AND FAX TO:

[phone] in the USA

1-[phone] in Canada

PRODUCT REGISTRATION CARD

Model

Date of Installation:
Company Name:

Address:
Telephone #: ( ) ---

Serial #

(Street) Province Postal Code

Contact:

Installation Company:
Address:
Telephone #:
Contact:

FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY

IMPORTANT IMPORTANT

Revision History

Revision History

A revision might be a part number change, a new instruction, or other information that was not
available at print time. We reserve the right to make changes to these instructions without notice
and without incurring any liability by making the changes. Equipment owners may request a
revised manual, at no charge, by calling 1 [phone] in the USA or by calling
1 [phone] in Canada.

Revision Revised Serial Number Revision
Date Pages Effectivity Description

10.10.08 All J08072511 Released First Edition

2.15.10 8 J08072511 Added trough conversion kit instructions

10.11.10 34-35 J08072511 Added Key, P/N 113728 to P/L
49 All Added 2HP 380V/50/3PH to P/L

4.2.12 33 All Changed P/N 111939 description & added
P/N 319310 Auger Assembly

10.15.13 49 All Changed Item 9 to P/N 109568

i

Limited Warranty

LIMITED WARRANTY

Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts,
as set out below.

Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name

"Champion" and installed within the United States and Canada to be free from defects in material and workman

ship for a period of one (1) year after the date of installation or fteen (15) months after the date of shipment by
Champion, whichever occurs rst. [See below for special provisions relating to glasswashers.] The warranty

registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.

Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided;
however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end

(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs rst. In the event that Champion

elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine.
The following are not covered by Champion's warranty:

a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or

interior nish as a result of the above, (2) Use with utility service other than that designated on the rating plate,

(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free

from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EX­TENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL
NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND
CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS
OR CONSEQUENTIAL DAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines
to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.

ii

Table of Contents

Table of Contents

Waste Handling Systems: P5-24, P5-27, and P7-30

Revision History ...........................................................................................................i

Limited Warranty ...........................................................................................................ii

Model Descriptions ...........................................................................................................iv

Introduction ..........................................................................................1

Theory of Operation ....................................................3

Waste Handling Precautions ......................................6

Recirculating Pump Trough Connections ...................8

Installation ............................................................................................9

Utility Connections ......................................................11

Receiving ....................................................................10

Initial Start-up ..................................................................................................13

Electrical Controls .......................................................15

Mechanical Adjustments .............................................17

Water Fill Adjustments ................................................19

System Operation Checks ..........................................20

Operation .............................................................................................. 23

Cleaning and Maintenance ................................................................. 25

Cleaning ......................................................................26

Maintenance ...............................................................27

Troubleshooting ..........................................................29

Service Replacement Parts ................................................................ 31

Remote Control Cabinet Component Selection Chart ........................ 63

Electrical Schematic ........................................................................................ 64

iii

Model Descriptions

Model Descriptions

P5-24

24" diameter waste grinding chamber with 5 HP grinder motor
4 stationary cutter blocks and 2 tool-steel cutting blades.
Flatware saver
Pressure switch water-level control
Mounted start/stop station
Remote mounted control cabinet
Close-coupled water press/extractor with 2 HP motor
(700 lb/hr. input capacity)

P5-27 and P5-30

27" or 30" diameter waste grinding chamber with 5 HP grinder motor respectively
4 stationary cutter blocks and 2 tool-steel cutting blades.
Flatware saver
Pressure switch water-level control
Mounted start/stop station
Remote mounted control cabinet
Close-coupled water press/extractor with 2 HP motor
(700 lb/hr. input capacity)

P7-30

30" diameter waste grinding chamber with 7.5 HP grinder motor
4 stationary cutter blocks and 2 tool-steel cutting blades.
Flatware saver
Pressure switch water-level control
Mounted start/stop station
Remote mounted control cabinet
Close-coupled water press/extractor with 3 HP motor
(1000 lb/hr. input capacity)

Optional Equipment

Anti-vibration feet
Recirculating pump
Flushing systems for pulper and water press
Deodorizer injector
Remote start/stop station (unmounted)
Automatic shut-down timer
Spray reel - 30 ft. (unmounted)
Feed tray and hood assembly

Trough feed congurations

(consult factory)

iv

Introduction

Introduction

1

Theory of Operation

WASTE

IN

Pulp compression

cone

Drain/overflow

Slurry

PULP

OUT

Fresh make-up

water

Grinding

disk

Recirculated

slurry water

Cutters

SLURRY OUT

Slurry auger

and screen

Optional slurry

recirculating

pump

Pulper

motor

Drain

2

Theory of Operation

Theory of Operation

Refer to the illustration on the preceding page as you read the theory of operation below.
The close-coupled waste handling system is made up of 2 units: a pulper and a water extractor.

1. The close-coupled waste handling system is designed to reduce the volume of waste created in the food
service operation thereby reducing the expense associated with conventional methods of waste removal
and disposal. The waste handling system accomplishes this by combining food, paper and water,
removing the water and then compressing the waste for disposal.

2. The waste handling system consists of a grinding tank, (pulper), and a water press, (water extractor).
The 2 components are physically connected (close-coupled) and share a common electrical control
system.

3. The pulper contains a spinning grinding disk and cutting blocks which shred food waste and paper
to a water-laden mixture called slurry. The pulper forces the slurry into the water extractor.

4. The water extractor contains an auger and screen. The auger rotates inside the circular screen
moving the slurry upward to the top of the water extractor. Water is gradually removed from the
slurry by the action of the auger and screen.

5. A compression cone, located at the top of the water extractor is the nal stage in the water
extraction process. The cone compresses the waste into a semi-dry, papery pulp
and then pushes it out of the water extractor and into waste containers for disposal.

6. The pulper is lled with fresh water initially. After that, the water-level in the pulper and the water
extractor is maintained by the combination of recirculated slurry water and fresh make-up water.
Slurry moves from the pulper into the extractor, water is removed from the slurry and then returned

to the pulper via cross-ow piping or via an optional recirculating pump and waste trough system.
The cross-ow piping is blocked when the optional recirculating pump is used. A drain/overow

skims excess water from the water extractor during normal operation and is used to drain the system
during the clean-up operation.

7. There are 2 methods for feeding waste into the pulper. In the rst method, the operator manually
feeds the waste directly into the pulper. In the second method, waste is conveyed into the pulper
via a water-fed trough system.

8. The standard electrical controls consist of a common remote-mounted control box , 1 Start/Stop
push-button station on the pulper and 1 push-button station on the water extractor. The pulper water­ level is controlled by a pressure switch mounted on the side of the pulper. Safety switches mounted on
the pulper and the water extractor protect the operator from rotating components. An optional deodorizer
injector can be mounted on the water extractor.

9. The waste handling system must be cleaned
daily after the day's operation. Optional ushing
systems in the pulper and the water extractor
aid in removing solids that may be present.
Foreign matter must be removed manually and
the machine interiors must be ushed with fresh
water. The machine exteriors must be cleaned
as well as the surrounding work areas to prevent
odors and reduce the accumulation of debris.

Waste is compressed into a semi-dry, papery pulp.

3

Theory of Operation

Theory of Operation

Under-table Feed tray and Hood Congurations

The illustrations below show the standard under-table designs employed to manually feed
food and paper waste into the pulper. The feed tray/feed hood components are removable
for cleaning and access to the pulper interior.

Direct feed w/cover

Feed tray w/hood

Feed hood w/hinged lid

4

Theory of Operation

Theory of Operation

Feed-trough Congurations

Six standard feed-trough congurations for the waste handling system are shown below.

A feed-trough system semi-automates the waste loading operation by providing an alternative to
the under-table feed-tray design shown on the previous page.

The operator separates food and paper waste from the wares and places them in the trough.

Slurry water, which ows down the trough, carries the waste into the pulper. The slurry water is

supplied by a recirculating pump mounted on the water extractor.

#1

#3

#2

#4

#5

#6

5

Waste Handling Precautions

Waste Handling Precautions

WARNING!

The Remote Waste Handling System contains
ROTATING PARTS moving at high speed.

Death or serious injury may result if clothing, jewelry, or
body are caught in the machine.

NEVER run the machine unless all safety devices are in good working
condition and all safety covers are installed on the machine.

CAUTION:

Damage to the waste handling system will result

if metal objects are fed into the machine. This
includes, but is not limited to, box staples, metal
foil, steel wool, metal fasteners, wire, coins, and

metal utensils

WHEN IN DOUBT— KEEP IT OUT.

1. The waste handling system is designed to process a wide range of waste products that
are water soluble including: food waste, paper (e.g., paper napkins, cardboard).

2. The system will process waxed paper in limited amounts but only if the waxed paper is
loaded in conjunction with waste products described above.

3. DO NOT FEED THE FOLLOWING MATERIALS INTO THE PULPER:

4. Metal (e.g., box staples, metal foil, steel wool, metal fasteners, wire, coins, and metal

utensils

5. Styrofoam

6. Plastic spoons, forks, knives, cups, plates, or bowls

7. Condiment packages (e.g., ketchup, mustard, etc.)

8. Plastic bottles/bottle caps

6

Waste Handling Precautions

9. Cellophane wrappers (typically used for saltine crackers, candy or nuts.)

10. Plastic package tape

11. Plastic banding,

12. Cloth rubber, leather, wood,

13. Glass, rocks, dirt

14. Paint, solvents or any other chemicals

15. The pulper is equipped with a powerful magnet in the bottom of the grinding chamber that is

intended to attract eating/cooking utensils if they contain a percentage of iron. The magnet will

not attract high quality stainless steel nor sterling silver.

The waste handling system can process a wide

range of waste products; but plastic products

should not be fed into the system.

A powerful magnet is in the pulper grinding chamber.

The magnet will attract utensils and other metal objects

if they contain enough iron in their composition.

7

Recirculating Pump Trough Connection Kit: P/N 407365

P-5 Recirculating Pump Trough Connection Kit: P/N 407365

A trough connection kit (See No. 1 below) is shipped with each pulper equipped with a recirculating pump.
The kit is designed to connect the recirculating pump discharge to a waste trough (supplied by others).

Trunk Option A and Trunk Option B (See No. 2 below) are two suggested methods of making the trunk
connection to the trough which is supplied by others.

1

2

4

5

Recirculating Pump Trough Connection Kit: P/N 407365

3

6

8

7

7

1

Form # 900822

Recirculating Pump Trough Connection Kit P/N 407365

Item No. Part No. Qty.Description

1 102448 Elbow, 1" x 90° Brass 1
2 100585 Locknut, 1" NPT Brass 1
3 111557 Nipple RTOE 1" x 2-12" Brass 1
4 111079 Tee, Red. 1-1/2" x 1-1/2" x 1" Brass 1
5 111080 Plug 1-1/2" Brass 1
6 204731 Stub End, Recirc Pump 1
7 107340 Clamp, Hose SST w/CS Screw 2
8 111117 Hose, 1-5/8" I.D. 1
9 104889 Compound, Grey Sealing 1 ft.

Trough (supplied by others)

Trunk Option A

Trunk Option B

(supplied by others)

Suggested Trough Baffle
(supplied by others)

2

1½" Pipe

½" Critical Gap

3

Slurry Water
Recirculating
Pump

!! ATTENTION !!

A splash baffle (supplied by others) must be
fabricated and installed in the discharge end of
the trough to create the proper water flow. See
No. 3 at left for a suggested design for the baffle.

The splash baffle must extend across the entire
length of the trough and maintain a 1/2" gap
between the baffle and the trough bottom.
The trough must be removable for cleaning.

Form # 900822

8

Installation

Installation

9

Receiving • Installation

Receiving

IMPORTANT:

Plan the route used to transport the main components/pallets. Halls and doorways may be to small to travel through to
the nal site.

Follow the steps below to receive the waste handling system at the installation site.
Refer to Theory of Operation on page 2 for an illustration of the system.

NOTE:
The waste handling system may require parts and materials that are not supplied by the factory.
The scrapping station water trough is an example of an item typically supplied by others.

NOTE:

Observe all safety regulations and procedures when moving and placing the machine.

CAUTION:

To prevent damage to the machine, do not lift the machine by any of its piping or electrical
conduit.

1. The waste handling system is shipped on a single pallet. The system consists of a pulper,

water extractor, and remote control cabinet.

2. If specified, optional fasteners, trough gaskets, and anti-vibration feet are stored inside the

pulper tank.

3. Inspect the installation site before moving the machine, then place the machine and the

remote control cabinet at their permanent locations.

4. Complete the Warranty Registration Card located at the front of this manual and mail it

immediately to validate the machine warranty.

5. Level the pulper and water extractor front-to-back and side-to-side.

The legs are fitted with adjustable feet to level the machine.

Legs are tted with adjustable feet.

2" [51mm]

6. Follow the instructions (supplied by others)

to permanently attach the machine to the floor.

7. A rubber gasket and mounting hardware is

supplied with the pulper if the installation
includes a feed trough system. The feed
trough system is supplied by others.

10

Rubber gasket for a trough connection is

supplied with the pulper.

Installation • Utility Connections

Utility Connections

WARNING!

Electric shock may cause death or serious injury.

Do not work on energized circuits. Turn off all main power
service disconnects, lock them out and place a tag on the
switch and/or breaker to indicate that work is being performed
on the circuit.

WARNING!

Death or serious injury may result if hands, clothing, or jewelry are
caught in the machine.

The Waste Handling System contains ROTATING PARTS
moving at high speed.

WARNING!

Death or serious injury may result if safety devices are not working.

NEVER operate the machine unless all safety devices are in good
working condition and all safety covers are in place on the machine.

ATTENTION!

Utility connections must be performed by authorized installers who will follow all
electrical, plumbing, sanitary, safety procedures and regulations.

Plumbing and Electrical Connection Diagram (P&E)

The plumbing and electrical specications and connection locations are detailed in a P&E
diagram. This diagram is supplied for the installation prior to shipment. Contact a supervisor
if you do not have the P&E at the time of installation.

11

Utility Connections • Installation

Utility Connections (continued)

The Plumbing and Electrical Diagram-P&E (continued)

1. Refer to the P&E and match the utilities at the installation site to the P&E.

2. Contact a supervisor if the installation site does not match P&E.

3. The general utility requirements may include, but are not limited:

Cold water supply
Electrical supply
Drain

Cold Water Supply

1. Connect a 1/2" NPT cold water supply line to the pulper.

2. If the incoming water pressure is greater than 25 PSI/172 kPa, then install a pressure regulating

valve (PRV) in the cold water supply.

3. Install a 3/4" NPT shut-off valve in the 1/2" NPT water supply line as close to the machine as

possible.

Drain

1. Connect a 1-1/2" NPT gravity drain line to the pulper.

2. Drain discharge must comply with local sanitary codes and regulations.

Electrical

1. Refer to the Machine Electrical Connection Data Plate located inside the Remote Control Cabinet

2. Make sure the installation site power supply matches the data recorded on the connection plate.

3. Install the Remote Control Cabinet adjacent to or in sight of the waste handling system.

The control cabinet location should make the operation of the system practical for the operator and
service technician.

MACHINE ELECTRICAL CONNECTION

FOR SUPPLY CONNECTION, USE COPPER OR COPPER-CLAD ALUMINUM CONDUCTORS

IN ACCORDANCE WITH LOCAL ELECTRIC CODE, RATED MINIMUM 90°C(194°F)

MINIMUM SUPPLY CONDUCTOR AMPACITY

MAXIMUM SUPPLY OVERCURRENT PROTECTION DEVICE

OVERCURRENT PROTECTION DEVICE

VOLTAGE

TIME DELAY FUSE OR INVERSE TIME CKT BREAKER

PHASE HERTZ

AMPS

AMPS

AMPS

4. The 3-phase motor rotation was checked at the factory. The pulper disk must rotate CCW and the

water extractor auger screw must rotate CCW. If it is necessary to reverse the motor
rotation, reverse L1 and L2 main incoming power supply wires in the remote control cabinet.
DO NOT REVERSE L1 and L2 at the motors.

12

Optional Remote Start/Stop Station Installation

Model P5-24, P5-27, P7-30 Pulper
Remote Start/Stop Station Option
Installation Instructions

An optional remote start/stop station may have
shipped inside the pulper tank for remote installation
by others. The remote station consists of two
push buttons in a metal enclosure.

Mounting hardware, flexible1/2" sealtite,
wiring and connectors are supplied by others.
Wire size must be 14 AWG. THHN (90ºC).
Refer to the wiring diagram below which shows
how the start/stop station is connected in the
pulper control circuit.

WARNING!!

Electrocution or serious injury may result when
working on an energized circuit. Disconnect power
at the main breaker or service disconnect switch
before working on the circuit. Lock-out and tag
the breaker to indicate that work is being performed
on the circuit.

&,5&8,7%5($.(5

21

2))

'(2'25,=(5

'(/$<6723

Remote Start/Stop Station

67$57

6723

5(6(7

2))

/2&.

2

75,3

21

,



32:(521

)/86+,1*9$/9(

2))
21

The installation of the remote start/stop station should be performed by
qualified personnel who will observe all local safety, sanitary, and electrical
codes or in the absence of local electrical codes then personnel should follow the

1/2" Sealtite

(supplied by others)

National Electrical Code.

Refer to the Champion Service Manual, P/N 114509 for complete operating instructions for the
machine.

Remote Start/Stop Station Wiring Diagram

DELAY STOP

TIMER (IF USED)

CLUTCH

1
7

30

8

OFF DELAY

5

TR

4
2

M

6
5

START

6

7

6

6

7

Remote

Start

1CR

6

7

2CR

4CR

4

3 32

3

4

67$57

STOP

5

STOP

Remote

Stop

6723

13

Initial Start-up - Pulper/Water Extractor

WARNING!

Death or serious injury may result if hands, clothing, or jewelry are
caught in the machine.

The Waste Handling System contains ROTATING PARTS
moving at high speed.

WARNING!

Death or serious injury may result if safety devices are not working.

NEVER operate the machine unless all safety devices are in good
working condition and all safety covers are in place on the machine.

Pulper • Initial Start-up

1. The steps below describe the initial start-up procedure for the close-coupled pulper and
water extractor. The Remote Control Cabinet controls both units.

2. Make sure the waste handling system matches the specifications detailed in the P&E.

3. Make sure the pulper and the water extractor are securely mounted to the finished floor.

4. Review the Theory of Operation beginning on page 2.

5. Make sure the main power supply is disconnected. Lock-out the circuit and place a tag
on the switch and/or breaker to indicate that work is being performed on the circuit.

WARNING!

Electric shock may cause death or serious injury.

Do not work on energized circuits. Turn off all main power
service disconnects, lock them out and place a tag on the
switch and/or breaker to indicate that work is being performed
on the circuit.

14

Pulper/Water Extractor - Initial Start-up

Pulper/Water Extractor Electrical Controls

POWER MUST BE TURNED OFF UNTIL ALL MECHANICAL CHECKS ARE COMPLETE.

The Remote Control Cabinet offers
the following controls:

: ON/OFF manual reset breaker

A

switch.

Rotate handle fully CW to turn

power ON. Rotate handle fully
CCW to reset tripped breaker
and to lock-out breaker to service.

B: 3 amp manual reset circuit

breaker.

Push reset button in if 120VAC control
circuit breaker trips.

START STOP

C: Red POWER ON indicator light.
Indicator illuminates when ON/OFF

breaker switch (A) is in the ON position.

D: Optional Deodorizer Injector

On/Off switch.

Push toggle switch ON to run the Injector.

The injector speed-control is located
inside the remote control cabinet. Amount
of deodorizer injected depends on the
customer's requirements.

E: Optional Delay/Stop switch

with adjustable 6-minute timer.

Push the Delay/Stop switch. Depending

on the timer setting, the system will
STOP after the preset time DELAY.

F: Optional Flushing Valve On/Off

selector switch.

Turn the selector switch ON and the

water extractor and/or pulper flushing
system will operate.

G: System START/STOP station

located on the water extractor.

Push the Start push button and the
waste handling system will run. Push
the Stop push button and the system
will shut-off.

CIRCUIT BREAKER

3

ON
OFF

DEODORIZER

DELAY STOP

RESET

LOCK

OFF

RESET

OFF

LOCK

O

TRIP

POWER - ON

FLUSHING VALVE

OFF

ON

TRIP

ON

ON

I

Remote Control Cabinet shown with deodorizer, delay stop, and ushing valve

options and the system Start/Stop Station located at the top of the water extractor.

15

Initial Start-up - Pulper/Water Extractor

Electrical Controls (continued)

Note:

The remote control cabinet controls the pulper and the water extractor.

1. Push the STOP push button on the Start/Stop Station located at the top of the water extractor.

2. Turn the Disconnect Breaker Switch located
on the Remote Control Cabinet to the
RESET/LOCK position.

3. Engage the handle lock and insert a locking
device to prevent the Breaker Switch from
turning. Attach a tag on the Breaker Switch
to indicate that work is being performed on
the circuit.

16

Pulper - Initial Start-up

.010 - .015" Minimum clearance
.020 - .060" Maximum clearance

Rotating cutting blade

Stationary cutter block

Pulper Mechanical Adjustments

1. Refer to the illustrations below and check the clearance between the stationary cutter blocks
and rotating cutter blades.

2. Slowly rotate the cutting disk to make sure that the rotating blades do not hit any of the blocks.

3. Using a feeler gauge, adjust each stationary block between a minimum clearance of .010-.015"
and a maximum clearance of .020-.060". A close clearance produces a finer waste cut.

4. In the event that the cutting blades have burrs on the cutting side of the blade, then remove
them with a metal file. File outward toward the cutting block and dress the blade with fine grit
metal oxide sandpaper if necessary.

5. Securely tighten all fasteners and recheck the clearances to ensure that the clearances are
maintained.

Stationary cutting block

Rotating cutting blade

Rotating cutting disk

17

Initial Start-up - Pulper/Water Extractor

Water Extractor Mechanical Adjustments

1. The water extractor Compression Cone
(A) should be adjusted to 3⅞" from the
top of the water extractor housing and
the top of Compression Cone.

The main components of the water
extractor interior are listed below:

A: Compression Cone

Final stage in removing water from
the pulp. The cone has a wiper blade
that pushes the semi-dry pulp down
the conveyor chute.

B: Auger Conveyor Screw

Carries the de-watered pulp from the
bottom of the water extractor up to the
compression cone.

C: Drain/overflow Lever

Raises the drain/overflow tube to drain
the water extractor during cleaning.

D: Drain/overflow Tube

Maintains water level in the water
extractor to prevent overflowing and
to drain the machine.

C

D

B

E

F

A

3⅞"

[98mm]

E: Auger Conveyor Brush

Attached to the auger conveyor screw.
The brush sweeps across the water
extractor screen in order to keep the
screen clean and allow slurry water to
flow from the pulp.

F: Extractor Screen

Allows water to flow off the auger
conveyor screw and back to the bottom
of the water extractor. The auger brush
sweeps the screen to keep it from
becoming clogged with pulp.

18

Auger

Wiper blade

Cone

Pulper/Water Extractor - Initial Start-up

Water Fill Adjustments

1. Make sure all access doors, panels and safety devices are in place, secure and operating.

2. Turn the Main Circuit Breaker Switch on the remote control cabinet to the ON position.

Turn the Main Circuit Breaker Switch

to the ON position.

Push the START push button located on

the water extractor.

3. Use an assistant to watch the pump and drive motors for proper rotation.
Push the START push button and then immediately push the STOP push button and
check the rotation of the pumps, pulper drive and water extractor drive motors.
Correct the phasing of the motors as required.

4. Push the green Start push button on the Start/Stop station located on the Water Extractor.
All motors will run and the pulper will fill with water to the level previously set at the factory.

5. The pulper water level is controlled by the water level pressure switch located on the side of the
pulper tank. The water level pressure switch is housed in a blue enclosure. (See photos below).

6. To adjust the water level pressure switch:
A. Remove 2 screws on the switch cover
B. Remove the cover.
C. Turn the level adjusting screw CW to reduce the water level, CCW to increase.

7. The proper water level in the pulper tank should be below the level of the water extractor return
piping. If the pulper is fed by a trough system, then the pulper water level should be below the
trough inlet to the pulper. The water should not flow back into the trough when the water level is
set at the correct level.

19

Initial Start-up - Pulper/Water Extractor

System Operation Tests

The Waste Handling System is the following operating state:
Doors and panels are closed.
Safety switches are closed.
Drain valves are closed
Water supply is on.
Main power supply is on.
Pulper and water extractor are lled to preset water level.
Pulper drive motor is running.
Pulper drive motor seal ushing valve is open.
Water extractor drive motor is running.
Optional water extractor recirculating pump (if equipped) is running.
Optional water extractor and/or pulper ushing valve (if equipped) is open.

Test Safety Switches

Note:

The waste handling system must stop running when the pulper cover or the water extractor discharge
chute are opened.

1. Lift the pulper tank cover. The pulper and water extractor must stop running.

2. Lift the water extractor discharge chute. The pulper and water extractor must stop running.

Test Main Circuit Breaker Switch

Caution:
Turn the main incoming power OFF before performing this test.

1. With the main power supply to the waste handling system turned off, turn the Remote Control Cabinet
Main Breaker Switch to the ON position.

2. Loosen, do not remove, the control cabinet cover retaining clips.

3. Try to open the control cabinet. It should not open. Repair or replace the switch if you are able to
open the control cabinet.

4. Tighten the retaining clips, turn the switch to OFF, and turn main power supply on.

Test Start/Stop Push button Station

1. Push the Start push button. The pulper/water extractor drive motors, and optional pumps run.

2. Push the Stop push button. The drive motors and optional pumps stop.

Test the Flushing Valve Option (if equipped)

1. Turn the Flushing Valve Selector Switch located on the bottom right corner of the remote control cabinet
to the ON position. Water will spray from nozzles located inside the pulper and/or the water extractor
flushing piping.

2. Flushing systems are used to pulp deposits but are not intended to replace the daily cleaning
procedures explained in the Cleaning section of this manual.

20

Pulper/Water Extractor- Initial Start-up

System Operation Tests

Test Delay Stop Option (if equipped)

Note:

The adjustable timer located inside the control cabinet is preset at the factory for 6-minutes.

1. While the system is running, push the Delay Stop Switch. The system should run for 6-minutes then

shut off.

2. Restart the system. Push the Delay Stop Switch, then push the Stop push button on the Start/Stop

station. The system should stop immediately.

Deodorizer Injector Option (if equipped)

Note:

The deodorizer injector pump speed control is located inside the remote control cabinet.

Consult a chemical supplier for the correct deodorizing chemical.

1. Deodorizer speed adjustments depend upon the customer's needs and the chemical recommended

by the chemical supplier; therefore, the factory cannot provide speed adjustment guidelines.

2. Place the chemical pick-up tube in the chemical container. The container must not be higher

than the injection point on the water extractor.

3. Push the Deodorizer Toggle Switch to ON. The deodorizer injector will run.

4. Turn the adjustment screw on the deodorizer speed control circuit board CW to increase the

injector motor speed or CCW to reduce the injector motor speed.

5. Push the deodorizer toggle switch to OFF. The deodorizer injector will stop.

The Deodorizer Power Switch is located on the

front of the remote control cabinet.

The Deodorizer Injector Speed Control Circuit board

is located in the top left corner

of the remote control cabinet.

21

Initial Start-up - Pulper/Water Extractor

Drain
Open

To drain

To trough

System Operation Tests
Waste Processing and System Balancing

Attention: Waste processing adjustments are best performed
under normal loading conditions.

Drain

Closed

Note: A water level fill adjustments and/or the condition of the
water extractor pulp usually requires some time before
the system responds to a change.

Make small incremental changes to balance the waste
handling system and closely observe operation response.

Read the Waste Handling Precautions on page 6 before
processing waste in the system.

1. Close the pulper drain valve and the water extractor drain/
overflow handle. Place a refuse container under the water
extractor discharge chute.

2. FOR OPTIONAL FEED TROUGH CONFIGURATIONS ONLY:
Perform Step No. 1 above and open the recirculating pump
feed trough valve half-way. Adjust this setting to achieve
the slurry water flow best suited to the waste being processed.

3. Make sure the main water and power supplies are on.

4. Turn the remote control cabinet breaker switch on. Wait for the
pulper to fill, then push the Start push button on the water
extractor.

5. Check the water level in the pulper tank. The water must be
rotating in a counter-clockwise direction and have a whirlpool
appearance. The pulper water level is too high if the whirlpool
effect is not observed.

6. There should be a pulsating sound to the water as it rotates in
the pulper tank.

7. Begin feeding a mixture of food waste, paper, and cardboard
into the pulper. Cardboard boxes must be reduced.

8. The pulper will shudder when heavy items such as cardboard
are fed into the tank. This is normal.

9. Pulper water should begin to turn a milky color. In the water
extractor, a wet pulp should begin to appear around the
screen.

10. A semi-dry pulp will appear at the top of the water extractor
and be forced into the discharge chute by the wiper blade.

There are 3 main factors that affect the dryness of the pulp:

1. The ratio of food waste, water, and paper in the pulper

2. How finely the waste is shredded in the pulper tank.

3. The cone setting at the top of the water extractor.

Drain
Open

Pulper drain valve positions

Drain

Closed

Water extractor drain/overow handle in

the closed position.

Water extractor drain/overow handle in

the open position.

11. The inter-relationship of these 3 variables makes it impossible
to provide a definite procedure for adjusting the waste handling
system. Observation, careful adjustment, and consultation
with the end-user is the only way to reach a favorable result
when balancing the system.

22

Feed trough supply valve and

system drain valve.

Pulper/Water Extractor - Operation

Operation

23

Pulper/Water Extractor - Operation

Operation

Refer to the Theory of Operation and Waste Handling Precautions beginning on
page 1 of this manual prior to operating the waste handling system.

1. Turn on main power supply and water supply.

2. Make sure all drain valves are closed.

3. Inspect the interior of the pulper tank for metal or other debris.

4. Inspect the interior of the water extractor and make sure it is clean.

5. Check the (optional) deodorizer chemical container and replenish as necessary.

6. Open the water extractor discharge chute and make sure that the top of the water extractor
and especially the space directly under the compression cone is clear of any obstructions.

7. Fully close the discharge chute and place a refuse container under the chute.

8. Make sure the safety switch on the water extractor and the pulper are in place and secure.

9. Make sure all access doors, feed hoods, curtains and covers are in place and secure.

10. Make sure all personnel are standing away from the waste handling system.

11. Turn the Main Circuit Breaker Switch on the remote control cabinet to the ON position.
The Power On light illuminates and the pulper lls with water.

12. Push the green Start push button on the Water Extractor.
A. The pulper drive motor and the water extractor drive motor will run.
B. The optional recirculating pump motor (if equipped) will run.

13. If equipped, push the (optional) deodorizer switch ON. The switch is located on the remote control
cabinet.

14. Feed a combination of food waste, paper waste, and cardboard into the pulper. Cardboard boxes must
be reduced in size before loading.

15. Push the red Stop push button on the water extractor to Stop the system.

16. In case of an emergency, the system also can be turned off by rotating the Main Circuit Breaker Switch
on the remote control cabinet counter-clockwise (CCW) to the OFF position.

Main Circuit Breaker Switch
in the OFF position

Main Circuit Breaker Switch

in the ON position

24

Start/Stop Station
OFF.

Start/Stop Station

ON.

Pulper/Water Extractor - Cleaning and Maintenance

Cleaning and Maintenance

25

Pulper/Water Extractor - Cleaning and Maintenance

Cleaning

WARNING!

Make sure that power is turned off and the main circuit breaker
switch on the remote control cabinet is in the RESET/LOCK
position. Install a lock on the Breaker Switch to prevent the
switch from being operated.

THE WASTE HANDLING SYSTEM MUST BE CLEANED EVERY DAY OF OPERATION.

Refer to the illustration on the next page and follow the steps below to clean the waste handling system.

1. Open the water extractor drain by turning the drain handle to the OPEN position, then open
the main system drain located at the bottom of the pulper/water extractor drain line.

2. Open the water extractor discharge chute cover and lean it against the extractor gearbox, then
remove the water extractor side access door.
For Feed-hood Pulper: Remove splash curtain(s) and release the black rubber retaining handles
holding the hood to the pulper tank. Lift the feed-hood off the pulper tank. Clean and ush the feed­hood separately if possible.
For Trough-feed Pulper: Remove the round pulper tank cover. Clean and ush the cover separately.
Remove any large waste then use a wash-down hose to ush the trough clean.

3. Use a wash-down hose and plenty of fresh water to thoroughly ush the top of the water extractor.
Make sure the area around and below the water extractor compression cone is clean.

PULP LEFT IN THE AREA OF THE CONE CAN SERIOUSLY DAMAGE THE WATER EXTRACTOR.

4. Use the wash-down hose and thoroughly ush all pulp from the water extractor screen. Be sure that
you ush behind the screen assembly, and around the drain/overow tube. Remove by hand, large
particles remaining in the bottom of the water extractor tank.

5. Inspect the interior of the pulper tank for metal utensils. A strong magnet is located on the bottom of
the pulper tank to attract metal; but, it will not attract silverware or high-quality stainless steel.
Remove by hand any plastics, un-shredded paper, or other deposits.

6. Use a wash-down hose and thoroughly ush the interior of the pulper tank.
Inspect and clean the screen in the bottom of the pulper.
Inspect and clean the cutting blades, blocks and disk.
Inspect and clean the rubber ap and cross-ow piping. (Except trough-fed installations)
Inspect and clean the pulper feed-trough connection. (Trough-fed only)

7. Reassemble the pulper and the water extractor. Make sure all covers and safety switches are in place.
Remove the lock and the lock-out tag on the main circuit breaker switch and turn the power on.

8. Pour ½ cup of a non-foaming liquid detergent (supplied by others) into the pulper tank.
Push the Start push button and run for 10-minutes, then shutdown and drain the system.

9. Use a soft cloth and mild detergent to clean exterior surfaces. Rinse by hand with fresh water.

DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER

26

Pulper/Water Extractor - Cleaning and Maintenance

DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER

2

Cleaning

3

6

5

1

4

2

Drain

1

27

Pulper/Water Extractor - Cleaning and Maintenance

Maintenance

Daily Maintenance Checks

1. Check the general cleanliness of the waste handling system and the room.
Deodorizers are not a substitute for daily cleaning procedures.

Do not hose the exterior of the machine with water.

2. Check the optional deodorizer injector (if equipped) chemical supply tubing and chemical pick-up tube.

3. Rell the deodorizer chemical supply container (supplied by others) if necessary.

4. Inspect the water supply lines for leaks, make sure the oor drains are clear.

5. Inspect the pulper and water extractor to ensure that all safety switches are in good working condition.

6. Make sure that access panels and covers are in good working condition.

7. Inspect the splash curtains for wear and replace if necessary.

8. Inspect the Remote Control Cabinet and the Start/Stop Station. Make sure that switch covers,
switches, indicator lights, latches and fasteners are installed and in good working condition.

9. Inspect warning and caution labels on the components. Make sure these labels are legible and if not,
then order replacement labels and replace immediately.

Weekly Maintenance Checks

1. Perform all of the Daily Checks listed above.

2. Inspect the rotating cutter blades, stationary cutter blocks, and rotating cutter disk for damage.

3. Contact a Factory Authorized Service Agent if any damage is found.

Semi-Annual Maintenance Checks
(Must be performed by a Factory Authorized Service Agent Only)

1. Drain, ush, and rell the water extractor drive motor gearbox with approved lubricant (see below)
every 6 months or 2500 hours of operation (which ever occurs rst).

2. Clean the gearbox vent plug. Proper oil level is to the bottom edge of the oil ll hole.

3. Inspect the rotating cutter blades, stationary cutter blocks for wear. Check tolerances.

4. Inspect the rotating disk and sizing ring for wear.

5. Inspect the pulper drive motor seal and ushing system.

6. Inspect the pressure switch and pressure switch tubing, Check water level setting.

7. Inspect cross-ow piping, recirculating pumps (if equipped), drain valves and drain piping.

8. Inspect the water extractor compression cone and wiper blade for wear and proper adjustment.

9. Inspect the water extractor slurry screen and auger brush for wear.

10. Inspect the pulper and/or water extractor ushing nozzles and piping.

11. Inspect the remote control cabinet electrical components and tighten all connections.

APPROVED LUBRICANTS:

Kluber, Klubersynth UH1 6-460 (Synthetic) Gearbox oil capacity: 35.9 ounces [1.06 liters]
ExxonMobil, Mobil SHC 634 (Non-synthetic) Do not mix lubricants.

28

Troubleshooting

The following troubleshooting guide can help identify a problem and provide a solution.
Inspect your waste handling system before you contact an authorized service representative.

Problem Cause(s) Solution(s)

System will not turn ON.

No ll water to pulper.

Pulper lls constantly.

Main Power Supply OFF

Remote Control Cabinet 3A
push button breaker tripped.

Remote control cabinet Main Circuit
Breaker Switch OFF.

Safety Switch not closed or
defective.

Start/Stop Station switch not operated
or defective.

Main water supply valve is closed.

Remote control cabinet Main Circuit
Breaker Switch OFF.

Pulper water level pressure switch
mis-adjusted or defective.

Water solenoid valve defective.

Drain valve or water extractor
drain/overow open.

Pulper water level pressure switch
mis-adjusted or defective.

Pressure switch tubing or air
snubber is clogged or broken.

Turn on or reset breaker.

Push to reset 3A breaker

Rotate Handle to ON Position.

Check/replace pulper and/or
water extractor safety switch.

Push Start push button to run.

Open valve.

Rotate Handle to ON Position.

Adjust or replace switch.

Repair or replace solenoid valve.

Close drain valve, rotate drain/overow
handle to closed position.

Adjust or replace switch.

Clean or replace snubber/tubing.

Banging noise coming from pulper.

Pulp discharge is too wet.

System shuts down unexpectedly.

Water solenoid valve defective.

Water extractor screen clogged
and/or auger brush defective.

Metal object in tank.

Cutting blades hitting cutting blocks.

Waste input lacks paper

Extractor drain/overow restricted.

Compression Cone mis-adjusted.

Remote Control Cabinet Main Circuit
Breaker Switch has tripped. Handle
is in the TRIP position.

Main Power Supply to system OFF.

Repair or replace solenoid valve.

Clean extractor screen and/or
contact service agent.

Remove object.

Shut down system and contact service agent.

Feed cardboard into pulper to thicken slurry.

Check drain/overow in water extractor.

Contact service agent to adjust.

Turn handle CCW to RESET then CW to
OFF and contact service agent.

Check Main Power Supply Breaker.

29

Blank Page

This Page Left

Intentionally

Left Blank

30

Service Replacement Parts

Service Replacement Parts

Illustrations

Water Extractor Assembly - Inner View .................................................................................................. 32

Pulper Assembly - Inner View ................................................................................................................. 34

Water Extractor / Pulper Assembly - Front Outer View........................................................................... 36

Water Extractor / Pulper Assembly - Rear Outer View ........................................................................... 38

Under-table Feed Trays - Pulper Assembly ............................................................................................ 40

Feed Tray with Hinged Lid - Pulper Assembly ........................................................................................ 42

Two-piece Feed Tray with Flushing Nozzles - 30" Pulper Assembly ...................................................... 44

Recirculating Pump Option - Front View - Water Extractor / Pulper Assembly....................................... 46

Recirculating Pump Assembly - Water Extractor / Pulper Assembly ...................................................... 48

Recirculating Pump Option -Rear View - Water Extractor / Pulper Assembly ........................................ 50

Flushing Assembly - Water Extractor / Pulper Assembly ........................................................................ 52

Deodorizer Pump Assembly - Water Extractor / Pulper Assembly ......................................................... 54

Feed Trough Gaskets - Pulper ............................................................................................................... 56

Remote Control Cabinet Assembly......................................................................................................... 58

Remote Control Cabinet Component Selection Chart ............................................................................ 63

31

Water Extractor Assembly - Inner View

50

51

32

35

14

11

49

47

25

22

11

11

24

1

28

45

38

37

41

15

20

9

9
31

23

43

8

26

40

6

13

23

8

46

13

44

29

42

7

36

30

27

2

5

4

3

16

10

21

12

48

39

19

5

33

34

27

32

Inner View - Water Extractor Assembly

Item Part Description Qty.
No. No.

1 100007 SCREW, TRUSS HEAD, 10-32 X 3/8” SST 3
2 100028 ELBOW, STREET, 1-1/2 NPT X 90° GALV. 1
3 100034 NIPPLE, 1-1/2 NPT X 5-1/4” LG. GALV. 1
4 100036 TEE, 1-1/2” NPT GALV. 1
5 100043 NIPPLE, 1-1/2 NPT, X CLOSE GALV. 2
6 100140 HEX, PLAIN NUT 3/8-16 SST 1
7 100141-T HEX, GRIP NUT 1/4-20 X SST TOP LOCK 6
8 100153 BOLT, HEX HD, 3/8-16 X 1 SST 8
9 100054 HEX, PLAIN NUT 5/16-18 SST 6
10 100159 ELBOX, 1-1/2 X 90° GALV. 1
11 100194 HEX, GRIP NUT 10-32 SST 4
12 100736 BOLT, HEX HD 1/4-20 X 3/4” SST 6
13 100740 BOLT, HEX HD 5/16-18 X 1 SST 6
14 100754 SCREW FLAT HD 10-32 X 1/2 SST 2
15 102376 WASHER, FLAT 5/16 X 3/4 X .06 SST 4
16 102506 PLUG, 3/4” NPT SQ HD. SST 1
17 105165 CLAMP, HOSE M40, SST GEAR TYPE 2
18 104203 CLAMP, HOSE M52 SST GEAR TYPE 4
19 105751 BALL VALVE, 1-1/2 NPT BRONZE 1
20 106013 WASHER, LOCK 5/16 SPLIT SST 4
21 106026 WASHER, FLAT 1/4 X 5/8 X .06 SST 6
22 106035 COTTER PIN 3/32 X 1” UNEVEN 1
23 106407 WASHER, LOCK, 3/8 SPLIT SST 8
24 107033 WASHER, FLAT 1
25 107136 BOLT, HEX HD. 10-32 X 3/8 SST 1
26 110564 REDUCER, PULPER WATER EXTRACTOR 1
27 110594 HOSE, 2-7/8 X 1” LG.EPDM 2
28 110629 MOTOR, 2HP, P5 AUGER DRIVE MV 3PH 1

--- 112442 MOTOR, 3HP, P7 AUGER DRIVE MV 3PH 1

--- 180286 MOTOR, 2HP, P5 AUGER DRIVE 575/3PH 1

--- 111742 MOTOR, 3HP, P5 AUGER DRIVE 575V/3PH 1

--- 111412 MOTOR, 2HP, P5 AUGER DRIVE, 380V/3PH 1
29 110893 CAP SCREW, 5/16-18 X 3/4" LG, SOC, HD. 2
30 111001 GASKET, WATER Extractor SHELL 1
31 111114 BOLT, HEX HD. 3/8-16 X 3-1/2" LG. SST 1
32 111478 BOLT, HEX HD. 10-32 X 1/2 SST 1
33 111939 AUGER, WITH CLIPS AND BEARING (ONLY) 1
34 111940 BRUSH, AUGER, CLIP ON (ONLY) 1
35 112295 NAMEPLATE, P5 WATER EXTRACTOR, DRAIN RH 1
36 202869 HOSE, 1-7/8 ID X 10-1/2" LG. 1
37 312395 DISCHARGE, HOUSING P5 PULPER 1
38 312398 SCREEN, WATER Extractor P5, 6" 1
39 312489 DRAIN TEE, PULPER 1
40 312512 COMPRESSION CONE 2
41 312574 ANGLE REDUCER MTG, RH 1
42 312611 OVERFLOW, WATER EXTRACTOR 1
43 312782 WIPER BLADE, PULPER 1
44 312783 CLAMP, WIPER BLADE 1
45 312785 WATER EXTRACTOR, WELDMENT RH 1
46 312788 ANGLE REDUCER MTG. LH 1
47 313164 CHAIN LEVER 1
48 313878 CAP PLATE, WATER EXTRACTOR SHELL 1
49 314378 DRAIN LIFT STRIP 1
50 314522 HANDLE, DRAIN 1
51 317027 STOP, DRAIN HANDLE 1

--- 319310 PULPER-AUGER AND BRUSH ASSY , W/CLIPS 1
(INCLUDES ITEMS 33 AND 34)

33

Pulper Assembly - Inner View

6

8

15

26

20

18

25

8

14

13

22

2
9

3
8

24

19

21

1

23

11
5

17

34

7

27

12

10

4

16

Inner View - Pulper Assembly

Item Part Description Qty.
No. No.

1 100153 BOLT, HEX HD., 3/8-16 X 1" SST 3
2 100736 BOLT, HEX HD., 1/4-20 X 3/4" SST 4
3 100746 BOLT, HEX HD., 3/8-16 X 1-1/4" SST 1
4 100747 BOLT, HEX HD., 1/2-13 X 1" SST 6
5 102409 COUPLING, 1/8" NPT 1
6 102563 BOLT, HEX HD., 3/8-16 X 3/4" SST 6
7 106314 BOLT, HEX HD., 3/8-16 X 1/2" SST 3
8 106407 WASHER, LOCK, 3/8 SPLIT SST 11
9 106482 WASHER, LOCK, 1/4 SPLIT SST 4
10 107589 WASHER, LOCK, 1/2 SPLIT SST 6
11 109814 ELBOW, 1/4 OD X 1/8 NPT, PLASTIC 1

12 110495 MOTOR, 5HP, PULPER DRIVE, MV/3PH.........P5 1

---- 111743 MOTOR, 5HP, PULPER DRIVE, 575V/3PH......P5 1

---- 111411 MOTOR, 5HP, PULPER DRIVE, 380V/3PH......P5 1

---- 110496 MOTOR, 7.5HP, PULPER DRIVE, MV/3PH......P7 1

13 110611 SEAL ASSY, PULPER SHAFT 1
14 110617 CAP SCREW, 3/8-16 X 1/2" LG. SOC. HD. 4
15 110618 CAP SCREW, 3/8-16 X 1" LG. SOC. HD. 3
16 110620 LEG ASSY, PULPER 3
17 110989 NIPPLE, 1/8" NPT X 8" LG. SST 1
18 112447 CAP SCREW, 3/8-16 X 5/8" LG. SOC HD. 4
19 113901 CUTTING BLADE, ROTATING, PULPER 2
20 204474 PUMPING VANE, PULPER 2
21 312391 CAP, DISC PULPER 1
22 312393 SEAL, RETAINER, PULPER 1
23 312394 HUB, DISC, PULPER 1
24 312400 SIZING RING, PULPER 1
25 312787 DISC, CUTTING BLADE P5 1

26 113900 CUTTER BLOCK, STATIONARY......P5 3

--- 113900 CUTTER BLOCK, STATIONARY......P7 4

27 113278 KEY, 3/8" X 3/8" X 1" 1

35

Water Extractor/Pulper Assembly - Front Outer View

5

26

14

11

27

17

2

4

24

7

12

20

1

9

19

21

36

23

18

10

3

8

13

25

28

16

6

15

22

Front Outer View - Water Extractor/Pulper Assembly

Item Part Description Qty.
No. No.

1 100007 SCREW, TRUSS HD. 10-32 X 3/8" SST 4
2 100194 HEX GRIP NUT, 10-32 SST 4
3 100734 BOLT, HEX HD., 1/4-20 X 1/2" SST 2
4 100754 SCREW, FLAT HD., 10-32 X 1/2 SST 24
5 102442 ELBOW, 3/4" NPT, X 90° BRASS 1
6 102669 NIPPLE, 3/4" NPT X 8-1/2" LG. BRASS 1
7 106026 WASHER, FLAT 4
8 106482 WASHER, LOCK 1/4 SPLIT, SST 2
9 112823 NAMEPLATE, STOP 1
10 112822 NAMEPLATE, START 1
11 107966 HEX GRIP NUT, 10-32 SST W/NYLON 3
12 107967 HEX GRIP NUT, 1/4-20 SST W/NYLON 4
13 108966 HANDLE, DOOR 2
14 110596 GASKET, PULPER TANK RING 24" 1

--- 113311 GASKET, PULPER TANK RING 27" 1

--- 113336 GASKET, PULPER TANK RING 30" 1
15 110654 COUPLING, RED. 3/4" NPT X 1/4" NPT BRASS 1
16 110656 HOSE, BARB, 1/4" MPT X 1/4"OD X 90° 1
17 110872 GUARD, FLOW RETURN, PULPER 1
18 11 1614 PUSHBUTTON ASSY., GREEN 1
19 11 1615 PUSHBUTTON ASSY., RED 1
20 111616 CONTACT BLOCK, NC START/STOP 1
21 111617 CONTACT BLOCK, NO START/STOP 1
22 113140 BOOT, PUSHBUTTON 2
23 307831 COVER, START/STOP SST 1
24 307833 ENCLOSURE, BOX SST 1
25 312397 ACCESS DOOR, WATER EXTRACTOR 1
26 312480 RING, PULPER TANK 24" 1

--- 325940 RING, PULPER TANK 27" 1

--- 326077 RING, PULPER TANK 30" 1
27 313415 MTG. STRIP, FLOW-BACK GUARD 1
28 108150 TUBING, 1/4 ID, CLEAR 6FT.

37

Water Extractor/Pulper Assembly - Rear Outer View

21

2

19

19

11

31

30

18

34

21

14

5

29

20

7

18

22

26

32

17

23

35

27

12

11

6

6

6

4

16

29

24

10

9

28

38

15

1

8

34

13

36

3

21

2

33

Rear Outer View - Water Extractor/Pulper Assembly

Item Part Description Qty.
No. No.

1 100003 HEX PLAIN NUT, 1/4-20 SST 4
2 100007 SCREW, TRUSS HD., 10-32 X 3/8" SST 8
3 100073 SCREW, TRUSS HD. 1/4-20 X 1/2" SST 2
4 100123 PETCOCK, 1/4" NPT FEMALE, BRASS 1
5 100194 HEX GRIP NUT, 10-32 SST 3
6 100209 NIPPLE, 1/2" X CLOSE, BRASS 3
7 100213 SCREW, TRUSS HD. 10-32 X 1/4" SST 4
8 100734 BOLT, HEX HD., 1/4-20 X 1/2" SST 4
9 100947 NIPPLE, 1/4" X CLOSE BRASS 1
10 102388 BUSHING, RED. 1/2" NPT X 1/4" NPT BRASS 1
11 102435 ELBOW, 1/2"NPT X 90° BRASS 1
12 102514 TEE, 1/2" NPT BRASS 1
13 106026 WASHER, FLAT 1/4 SST 2
14 106314 BOLT, HEX HD., 3/8-16 X 1/2" SST 2
15 106482 WASHER, SPLIT 1/4 SST 8
16 107065 ADAPTER, 1/4 OD X 1/4 MPT PLASTIC 1
17 107967 HEX GRIP NUT, 1/4-20 SST W/NYLON 6
18 108954 HEX GRIP NUT, 6-32 SST W/NYLON 4
19 108966 HANDLE, DOOR 1
20 109934 SWITCH, MAGNET DOOR SWITCH 1
21 109935 MAGNET, DOOR SWITCH 1
22 110525 PRESSURE, SWITCH PULPER 1
N/S 111264 SWITCH, MICRO PRESSURE SWITCH 1
23 110545 SNUBBER, PRESSURE SWITCH 1
24 110551 BACKFLOW PREVENTER, 1/2" NPT BRONZE 1
25 110620 LEG ASSY. 5
26 110640 MAGNET SILVER SAVER 1
27 110655 HOSE BARB, 1/4" MPT X 1/4" OD 1
28 110675 VALVE, SOLENOID 1/4" 120VAC 1

--- 112152 REPAIR KIT, 1/4" SOLENOID VALVE 1

--- 110549 COIL, SOLENOID VALVE 120VAC 1
29 110676 VALVE, SOLENOID 1/2" 120VAC 1

--- 109902 REPAIR KIT, 1/2" SOLENOID VALVE 1

--- 110549 COIL, SOLENOID VALVE 120VAC 1
30 312686 LID, DISCHARGE CHUTE 1
31 312695 DISCHARGE CHUTE 1
32 313319 BRACKET, MAGNET MTG. PULPER 1
33 313402 COVER, WIREWAY 6" X 8" 1
34 313403 WIREWAY, 8" 1
35 108150 TUBING, 1/4" ID X 3/8" OD CLEAR 6FT.
36 0502667 TUBING, 1/4" ID X 3/8" OD WHITE 6FT.

39

Under-table Feed Trays - Pulper Assembly

1

3

4

5

6

7

9

10

11

12

13

14

15

16

17

23

19

20

21

22

23

24

25

26

27

10

2

19

2

14

10

13

8

40

Pulper Assembly - Under-table Feed Trays

Item Part Description Qty.
No. No.

1 107654 SCREW, TRUSS HD., 6-32 X 1" SST 2
2 100194 HEX GRIP NUT, 10-32 SST 24
3 100734 BOLT, HEX HD., 1/4-20 X 1/2" SST 2
4 104985 HEX PLAIN NUT, 10-32 SST 2
5 106482 WASHER, LOCK 1/4 SPLIT SST 2
6 106486 WASHER, LOCK #10 SPLIT SST 2
7 107033 WASHER, FLAT SST 2
8 107135 WASHER, FLAT SST 1
9 107966 HEX GRIP NUT 10-32 SST W/NYLON 2
10 108954 HEX GRIP NUT, 6-32 SST W/NYLON 8
11 108966 HANDLE, DOOR 1
12 109934 MAGNETIC, SWITCH DOOR 1
13 109935 MAGNET, DOOR SWITCH 3
14 110593 LATCH ASSY. PULPER FEED TRAY 12
15 110763 CURTAIN, FEED TRAY W/HOOD 1
16 110890 CURTAIN, FEED TRAY 2
17 110891 ROD, CURTAIN FEED TRAY 24", PULPER 2
18 111026 MAGNET 1
19 113489 COTTER PIN, CIRCLE 6
20 309753 BRACKET, UC DRIVE SWITCH 1
21 312475 FEED TRA Y 1
22 313228 ROD, CURTAIN FEED TRAY W/HOOD 24" PULPER 1
23 313229 FEED TRAY W/HOOD 24" PULPER 1
24 314187 COVER, MAGNET 1
25 316145 FEED TRA Y P5-24 1
26 316147 MANHOLE, COVER P5-27 1
27 320985 ALIGNMENT PIN, MANHOLE COVER 1

41

Feed Tray with Hinged Lid - Pulper Assembly

16

4
13

17
12

6

8

18

6

20

2

10

19

14

15

3

6

12

11

1

9

4

5

7

15

1

9

5

4

3

7

42

Pulper Assembly - Feed Tray with Hinged Lid

Item Part Description Qty.
No. No.

1 107654 SCREW, TRUSS HD., 6-32 X 1" SST 4
2 100194 HEX GRIP NUT, 10-32 SST 8
3 104985 HEX PLAIN NUT, 10-32 SST 4
4 106486 WASHER, LOCK #10 SPLIT SST 7
5 107033 WASHER, FLAT SST 4
6 107966 HEX GRIP NUT 10-32 SST W/NYLON 6
7 108954 HEX GRIP NUT, 6-32 SST W/NYLON 4
8 109666 HANDLE 1
9 109934 MAGNETIC, SWITCH DOOR 2
10 110593 LATCH ASSY. PULPER FEED TRAY 4
11 110762 CURTAIN, UNDER-TABLE FEED HOOD, PULPER 1
12 111026 MAGNET 2
13 111478 SCREW, HEX HD., 10-32 X 1/2" SST 3
14 113489 COTTER PIN, CIRCLE 2
15 309753 BRACKET, UC DRIVE SWITCH 2
16 313230 FEED HOOD, UNDER-TABLE 24" PULPER 1
17 314187 COVER, MAGNET 1
18 319877 LID, FEED TRAY 1
19 321147 ROD, CURTAIN 1
20 327100 FEED TRAY, 26" X 31" HINGED LID 1

43

7

10

Two Piece Feed Tray with Flushing Nozzles - 30" Pulper Assembly

22

16

15

18

19

1

17

13

15

19

26

23

20

14

24

1

16

21

15

19

26

44

8

3

11

9

4

2

6

12

5

30" Pulper Assembly - Two Piece Feed Tray with Flushing Nozzles

Item Part Description Qty.
No. No.

1 100194 HEX GRIP NUT, 10-32 SST 6
2 100709 LOCKNUT, 1/2" NPT, BRASS 3
3 101000 NIPPLE, 1" NPT X CLOSE 1
4 101026 TEE, RED, 1" X 1" X 1/2" NPT BRASS 3
5 102434 ELBOW, 1/2" NPT X 45° 3
6 102438 ELBOW, STREET 1/2" NPT X 90° BRASS 3
7 102507 PLUG, 1" NPT, SQ. HD., BRASS 2
8 102528 TEE, 1" NPT BRASS 1
9 107261 NIPPLE, 1" NPT, X 3" LG. BRASS 1
10 102767 NIPPLE, 1" NPT X 5" LG. BRASS 1
11 102775 NIPPLE, 1" NPT X 8" LG. BRASS 1
12 103435 NIPPLE, RTOE X 1/2" NPT, X 1-3/4" LG. BRASS 3
13 107016 HEX GRIP NUT, 4-40 SST W/NYLON 2
14 107340 CLAMP, HOSE M28 SST GEAR-TYPE 2
15 107525 SCREW, ROUND HD. 10-32 X 1/2" SST 6
16 108954 HEX GRIP NUT, 6-32 SST W/NYLON 4
17 109158 NAMEPLATE, CHAMPION 1
18 110110 SCREW, ROUND HD. 4-40 X 1/2" SST 2
19 110593 LATCH ASSY. PULPER FEED TRAY 3
20 113489 COTTER PIN, CIRCLE 2
21 113719 REED SWITCH, ALEPH 1
22 113937 MAGNET, REED SWITCH 1
23 206332 ROD, CURTAIN FEED TRAY 3O" PULPER 1
24 206737 CURTAIN, MODIFIED 30" PULPER 1
25 331168 FEED TRA Y, BOTTOM 1
26 331172 FEED TRA Y, TOP 1

45

Recirculating Pump Option - Water Extractor/Pulper • Front View

1

4

5

10

12

23

26

28

2

3

13

15

16

17

18

19

20

Comes with
Item No. 11

21

22

24

27

16

21

22

7

4

6

5

6

12

10

See next page for
pump assembly.

28

6

4

6

4

6

12

1

6

12

12

29

9

36

38

39

37

35

34

32

31

30

33

40

41

14

14

6

26

1

9

8

11

46

Front View • Water Extractor/Pulper - Recirculating Pump Option

Item Part Description Qty.
No. No.

1 100154 HEX PLAIN NUT, 5/16-18 SST 16
2 100173 NIPPLE, 1-1/2" X 2" LG. BRASS 1
3 100585 LOCKNUT, 1" NPT BRASS 1
4 100739 BOLT, HEX HD., 5/16-18 X 3/4" SST 12
5 100740 BOLT, HEX HD., 5/16-18 X 1" SST 12
6 102376 WASHER, FLAT 44
7 102448 ELBOW, 1" NPT X 90º BRASS 1
8 104165 CLAMP, HOSE M40 SST GEAR-TYPE 2
9 104203 CLAMP, HOSE M52 SST GEAR-TYPE 6
10 109568 GASKET, PUMP SUCTION 1
11 104751 BALL VALVE, 1-1/2" NPT BRONZE 2
12 106013 WASHER, LOCK 5/16" SPLIT SST 24
13 106990 GASKET, PUMP DISCHARGE 1
14 107340 CLAMP, HOSE M28 SST GEAR-TYPE 4
15 111709 TEE, RED, 1-1/2" X 1" NPT BRASS 1
16 111080 PLUG, 1-1/2" NPT SQ. HD. BRASS 2
17 111134-2 STOP BRACKET, EXTENDED BALL VALVE HANDLE 1
18 111134-5 STEM, EXTENDED BALL VALVE HANDLE 1
19 111157 NIPPLE, RTOE, 1" NPT X 2-1/2" LG. BRASS 1
20 113329 ROD, THREADED, 5/16-18 X 4" LG. SST 1
21 202291 HOSE, 1-5/8" ID X 4" LG. 2
22 204731 STUB END, PULPER 2
23 204535 HOSE, PUMP SUCTION 1
24 315147 FLANGE TEE WELDMENT, RECIRC PUMP 1
25 326045 BASE PLATE, FRT MTD RECIRC PUMP 1
26 326050 BRACKET DRAIN, HANDLE SUPT. 1
27 326052 EXTENSION, BALL VALVE HANDLE 1
28 326054 FLANGE WELDMENT, P5 RECIRC PUMP 2
29 103378 TIE, WRAP 2
30 11 1614 PUSHBUTTON ASSY., GREEN 1
31 11 1615 PUSHBUTTON ASSY., RED 1
32 111616 CONTACT BLOCK, NC START/STOP 1
33 111617 CONTACT BLOCK, NO START/STOP 1
34 113140 BOOT, PUSHBUTTON 2
35 307831 COVER, START/STOP SST 1
36 307833 ENCLOSURE, BOX SST 1
37 106026 WASHER, FLAT 4
38 107967 HEX GRIP NUT, 1/4-20 SST W/NYLON 4
39 100007 SCREW, TRUSS HD. 10-32 X 3/8" SST 4
40 112823 NAMEPLATE, STOP 1
41 112822 NAMEPLATE, START 1

47

Recirculating Pump Assembly - Water Extractor/Pulper

7

1

9

15

2

8

12

5

8

17

14

12

10

13

3

6

11

16

4

12

7

18

48

Water Extractor/Pulper - Recirculating Pump Assembly

Item Part Description Qty.
No. No.

1 C3819 PUMP SUCTION, MACHINED 1
2 D4820 PUMP DISCHARGE HOUSING 1
3 12799-1 IMPELLER 1
4 14269-1 HOUSING, PUMP SEAL 1
5 100002 BOLT, HEX HD. 1/4-20 X 1-3/8" SST 1
6 100153 BOLT, HEX HD. 3/8-16 X 1" SST 4
7 100735 BOLT, HEX HD. 1/4-20 X 5/8" SST 12
8 102504 PIPE PLUG, 1/2" NPT BRASS 2
9 104638 GASKET, PUMP SUCTION 1
10 107364 WASHER, FIBER, 1/4 iD X 7/8 OD 1
11 106407 WASHER, LOCK 3/8" SPLIT SST 1
12 106482 WASHER, LOCK 1/4" SPLIT SST 13
13 106619 KEY, 3/16" X 3/16" LG. SST 1
14 109678 GASKET, FIBER 1
15 109679 GASKET, FIBER 1
16 110276 PUMP SEAL 1" 1
17 106990 GASKET, PUMP DISCHARGE 1

18 113326 MOTOR, 1HP 208-240, 480V/60/3PH 1

--- 204725 MOTOR, 3/4HP 208-240, 480V/60/3PH 1

--- 180287 MOTOR, 3/4HP 575V/60/3PH 1

--- 112678 MOTOR, 3/4HP 200V/50-60/3PH 1

--- 111413 MOTOR, 3/4HP 380V/50/3PH 1

--- 180409 MOTOR, 3/4HP 415V/50/3PH REWOUND 1

--- 114843 MOTOR, 2HP 380V/50/3PH 1

49

Recirculating Pump Option - Water Extractor/Pulper • Rear View

16

15

1

28

2

2

3

4

4

2

24

25

23

2

22

4

5

3

26

21

3

25

4

24

20

2

19

6

2

2

1

18

12

1

Comes with
Item No. 15

2

1

See previous page for
pump assembly.

27

15

16

2

17

4

7

13

8

14

9

10

11

12

13

50

Rear View • Water Extractor/Pulper - Recirculating Pump Option

Item Part Description Qty.
No. No.

1 100739 BOLT, HEX HD., 5/16-18 X 3/4" SST 12
2 102376 WASHER, FLAT 5/16 SST 40
3 100154 HEX PLAIN NUT, 5/16-18 SST 16
4 106013 WASHER, LOCK 5/16-18 SST 24
5 104203 CLAMP, HOSE M52 SST GEAR-TYPE 4
6 326045-1 BASE PLATE, FRONT MTD, RECIRC PUMP 1
7 107340 CLAMP, HOSE M28 SST GEAR-TYPE 4
8 102448 ELBOW, 1" NPT X 90º BRASS 1
9 100585 LOCKNUT, 1" NPT BRASS 1
10 111157 NIPPLE, RTOE, 1" NPT 2-1/2" LG. BRASS 1
11 111079 TEE, RED. 1-1/2" X 1-1/2" X 1" NPT BRASS 1
12 111080 PLUG, 1-1/2" NPT SQ. HD. BRASS 2
13 204731 STUB END, PULPER 2
14 202291 HOSE, 1-5/8" ID X 4" LG. 2
15 104751 BALL VALVE, 1-1/2" NPT BRONZE 2
16 100740 BOLT, HEX HD., 5/16-18 X 1" SST 12
17 315147 FLANGE/TEE, WELDMENT RECIRC PUMP 1
18 106990 GASKET, PUMP DISCHARGE 1
19 113331 ROD, THREADED 5/16-18 X 19-1/2" SST 1
20 326050 BRACKET, DRAIN HANDLE SUPT. 1
21 326065 EXTENSION, BALL VALVE HANDLE 1
22 111134-5 STEM, EXTENDED BALL VALVE HANDLE 1
23 111134-2 STOP BRACKET, EXTENDED BALL VALVE HANDLE 1
24 104638 GASKET, PUMP SUCTION 1
25 326054 FLANGE, WELDMENT, RECIRC PUMP 2
26 205435 HOSE, PUMP SUCTION 1
27 100173 NIPPLE, 1-1/2" NPT X 2" LG. BRASS 1
28 104165 CLAMP, HOSE M40 SST, GEAR-TYPE 2

51

Flushing Assembly - Pulper/Water Extractor

y

2

1

3

7

4

21

5

6

8

7

13

10

10

11

18

5

10

3

14

6

9

10

10

14

12

10

or

Water
Suppl

20

6

16

17

52

19

Pulper/Water Extractor - Flushing Assembly

Item Part Description Qty.
No. No.

1 317171 SPRAY ARM WELDMENT 1
2 314131 SPRAY ARM ASSY., (Includes Item Nos. 1,3, 4) 1
3 100547 LOCKNUT, 1/2" NPT BRASS 3
4 111518 NOZZLE, SPRAY, K-4 8
5 102435 ELBOW, 1/2" NPT X 90º BRASS 2
6 102388 BUSHING, RED., 1/2" NPT X 1/4" NPT BRASS 3
7 109909 FITTING, COMP 1/2" OD X 1/4" MPT BRASS 2
8 107380 TUBING, 1/2" TYPE L COPPER A/R
9 108265 VALVE, PRESSURE REG., 1/2" NPT BRONZE 1
10 100209 NIPPLE, 1/2" X CLOSE BRASS 5
11 102514 TEE, 1/2" NPT BRASS 1
12 110551 BACKFLOW PREVENTER, 1/2" NPT BRONZE 1
13 101261 ELBOW, STREET, 1/4" NPT X 90º BRASS 1
14 110676 VALVE, SOLENOID, 1/2" NPT W/DIN PLUG 2

--- 109902 REPAIR KIT, 1/2" SOLENOID VALVE 1

--- 110549 COIL, SOLENOID VALVE 120VAC 1
15 100947 NIPPLE, 1/4" NPT X CLOSE BRASS 1
16 100675 VALVE, SOLENOID 1/4" NPT W/DIN PLUG 2

--- 112152 REPAIR KIT, 1/4" SOLENOID VALVE 1

--- 110549 COIL, SOLENOID VALVE 120VAC 1
17 100123 PETCOCK, 1/4" NPT FEMALE BRASS 2
18 107065 ADAPTER, 1/4 OD X 1/4 MPT PLASTIC 2
19 0502667 TUBING, 1/4" ID X 3/8" OD, WHITE A/R
20 100598 CROSS, 1/2" NPT BRASS 1
21 316653 TUBE, WELDMENT, PULPER FLUSHING 1

53

Deodorizer Pump Assembly - Pulper/Water Extractor

1

5

6

7

9

2

3

4

8

14

12

15

10

11

13

17

16

18

54

19

Pulper/Water Extractor - Deodorizer Pump Assembly

Item Part Description Qty.
No. No.

1 317006 BOX, DEODORIZER 1
2 104624 SCREW, TRUSS HD. 8-32 X 3/8" SST 4
3 106026 WASHER, FLAT, 1/4 SST 4
4 107967 HEX GRIP NUT, 1/4-20 SST W/NYLON 4
5 107970 SCREW, FILLISTER HD. 8-32 X 1" SST 2
6 111509 MOTOR/GEAR REDUCER, DEODORIZER PUMP 1
7 108173 SPACER, SST 2
8 317007 COVER, DEODORIZER BOX 1
9 11 151 1 PUMP ASSY, DEODORIZER 1
10 111510 SCREW, SHOULDER, ROUND HD. 10-24 X 1/2" SST 2
11 111513 COLLAR, DISPENSING PUMP HOSE 2
12 111512 TUBE ASSY., DEODORIZER PUMP 1
13 108411 CLAMP, HOSE SNP-2 2
14 110856 LOCKNUT, 1/4" PLASTIC 1
15 110750 GASKET, 1/4" PLASTIC 1
16 107065 ADAPTER, 1/4" OD X 1/4 MPT, PLASTIC 2
17 0502667 TUBING, 1/4" id X 3/8" OD, WHITE A/R
18 108412 CLAMP, HOSE SNP-6 1
19 107931 TUBE, PICK-UP 1

--- 111514 DEODORIZER PUMP ASSY., COMPLETE 1
(INCLUDES ITEMS 6, 9, 10, 11, 12)

55

Feed Trough Gaskets - Pulper

3

2

s

1

5

4

Feed trough

supplied by other

4

56

Pulper - Feed Trough Gaskets

Item Part Description Qty.
No. No.

1 111873 GASKET, PULPER, 9" TROUGH 1
2 113324 GASKET, PULPER 12" TROUGH 1
3 111478 BOLT, HEX HD. 10-32 X 1/2" SST 9
4 107033 WASHER, FLAT 9
5 107966 GRIPNUT, HEX HD., 10-32 SST W/NYLON INSERT 9

57

Remote Control Cabinet - Pulper/Water Extractor

Comes with

Item No. 30

23

51

41

52

60

53

39

43

40

42

32

20

22

29

34

2

33

54

4

58

25

56

55

44

59

57

58

27

46

47

21

45

15

13

49

48

14

37

36

50

35

19

18

17

38

10

12
28

16

11

6

5

7

26

8

31

30

3

9

24

53

1

Pulper/Water Extractor - Remote Control Cabinet

Item Part Description Qty.
No. No.

1 100095 SCREW, ROUND HD., 10-32 X 3/8" SST 14
2 100302 PILOT LIGHT, 120VAC, RED 1
3 100735 BOLT, HEX HD., 1/4-20 X 5/8" SST 4
4 102292 NAMEPLATE, ON-OFF 1
5 103310 GROUND, LUG 1
6 104873 LABEL, GROUND 1
7 106026 WASHER, FLAT 1/4 SST 4
8 106482 WASHER, LOCK 1/4 SST 4
9 106975 LABEL, 1CR 1
10 106976 LABEL 2CR 1
11 106977 LABEL, 3CR 1
12 106978 LABEL, 4CR 1
13 106980 LABEL, 1M 1
14 106981 LABEL, 2M 1
15 107096 LABEL, 3M 1
16 107098 LABEL, XFMR 1
17 107099 LABEL, 1MOL 1
18 107100 LABEL, 2MOL 1
19 107101 LABEL, 3MOL 1
20 107351 SWITCH, TOGGLE DPDT, ON/NONE/OFF 1
21 --- * --- CONTACTOR, 3 POLE 120VAC COIL (Water Extractor & Recir. Pmp.) A/R
22 108311 CIRCUIT BREAKER, 3 AMP 1
23 108370 LOCK WASHER, ELECTRICAL 2
24 108498 LABEL, MAX FUSE AMP 1
25 108615 LABEL, MACH ELECTRICAL CONNECTION 1
26 --- * --- STEP-DOWN TRANSFORMER, 250VA 1
27 --- * --- CONTACTOR, MOTOR 3 POLE 120VAC COIL (Pulper Drive) 1
28 110346 LABEL, 5CR 1
29 110348 LABEL, 24V XFRM 1
30 110541 SHAFT, CIRCUIT BREAKER 1
31 --- * --- CIRCUIT BREAKER 1
32 110612 NAMEPLATE, CIRCUIT BREAKER 1
33 110613 NAMEPLATE, FLUSHING VALVE 1
34 110628 NAMEPLATE, POWER ON 1
35 111036 SOCKET, RELAY, 2 POLE, 10A 5
36 111067 RELAY, 2 POLE, 10A, 24VAC COIL 1
37 111068 RELAY, 2 POLE, 10A, 120VAC COIL 4
38 111153 FUSE HOLDER ASSEMBLY 2
39 111162 NAMEPLATE, DELAY STOP 1
40 111277 TRANSFORMER, 120VAC:24VAC 1
41 111508 CIRCUIT BD. DEODORIZER SPEED CONTROL 1
42 111523 NAMPLATE, DEODORIZER ON/OFF 1
43 111615 PUSHBUTTON ASSY. RED 1
44 111617 CONTACT BLOCK, NO. START/STOP 1

(CONTINUED ON NEXT PAGE

ATTENTION

* Refer to the Remote Control Cabinet Component Selection Chart at the end of the manual.

59

Remote Control Cabinet - Pulper/Water Extractor (continued)

Item Part Description Qty.
No. No.

45 --- * --- MOTOR STARTER OVERLOAD (Optional Recirculating Pump) A/R
46 --- * --- MOTOR STARTER OVERLOAD (Water Extractor Drive) A/R
47 --- * --- MOTOR STARTER OVERLOAD (Pulper Drive) A/R
48 111636 BUS CONNECTOR, 3 POLE 1
49 --- * --- BUS SYSTEM, 3 POLE 1
50 111822 FUSE, A TDR 5 AMP 2
51 112351 TIMER, OMRON 1
52 112352 SOCKET, OMRON TIMER 1
53 113769 RAIL, DIN A/R
54 114194 SWITCH, SELECTOR 1
55 114195 CONTACT BLOCK, N.O., 2-POLE (use with 114194) 1
56 312583 PANEL, INNER 1
57 313114 CONTROL CABINET, WELDMENT 1
58 107860 CLIPS, DOOR HOLD-DOWN 4
59 107431 GASKET, DOOR 3/8" X 3/4" X 12" A/R
60 317008 BRACKET, DEODORIZER SPEED CONTROL BD. 1

ATTENTION

* Refer to the Remote Control Cabinet Component Selection Chart at the end of the manual.

60

Electrical Schematic

Electrical Schematic

Remote Control Cabinet

Component Selection Chart

61

Blank Page

This Page

Intentionally

Left Blank

62

Circuit Breaker (Item 31)

Voltage (VAC)

Step-down Transformer (Item 26)

Voltage (VAC)

3-unit motor system 111671 111671 111671 111671 111671

2-unit motor system 111633 111633 111633 111633 111633

Bus System (Item 49)

Voltage (VAC)

RECIRC. PUMP

3/4 HP 108122 108122 108122 108122 108122

1 HP 108122 108122 108122 108122 108122

WATER PRESS

2 HP 108122 108122 108122 108122 108122

3 HP 108122 108122 108122 108122 108122

Motor (HP)

PULPER DRIVE

5 HP 109582 109582 109582 109582 109582

7.5 HP 109582 109582 109582 109582 109582

Motor Contactor (Item 27)

Voltage (VAC)

Remote Control Cabinet Component Selection Chart

Motor Starter Overload (Items 45, 46, 47)

Voltage (VAC)

Motor (HP)

PULPER DRIVE

5 HP 111632 111629 111629 111630 113161

7.5 HP 113810 113161 113161 113161

WATER PRESS

2 HP 111629 111627 111627 111627 111627

3 HP 113161 111628 111628 111628

RECIRC. PUMP

3/4 HP 111628 111625 111625 111626 111626

1 HP 111628 111626 111626

Motor Overloads ● Motor Contactors ● Bus Systems

Step-down Transformers ● Circuit Breakers

Remote Control Cabinet Component Selection Chart

208-240V/60/3 480V/60/3 575/60/3 380/50/3 415/50/3

110589 110587 110587 110587 110587

45 A 25A 25A 25A 25A

208-240V/60/3 480V/60/3 575/60/3 380/50/3 415/50/3

109064 109064 111521 111464 111464

208-240V/60/3 480V/60/3 575/60/3 380/50/3 415/50/3

208-240V/60/3 480V/60/3 575/60/3 380/50/3 415/50/3

113161

113810

24.0 - 32.0 26.0

9.0 - 14.0

Adjust 111628

111629

111630

111632

13.0 - 18.0

20.0 - 25.0

6.0 - 10.0

4.0 - 6.3

111625

111626

111627

1.0 - 1.6

1.6 - 2.4

2.5 - 4.0

208-240V/60/3 480V/60/3 575/60/3 380/50/3 415/50/3

Motor Overload Range and Setting

Part No. Range (Amps) Setting

12.0

23.0

16.0

9.0

6.0

3.0

2.0

1.5

63

Close-coupled Pulper/Water Press Electrical Schematic

1

2

2CR

5CR

4CR

4

CB

3A

33

DELAY STOP

TIMER (IF USED)

32

1
7

30

8

5

5

STOP

STOP

3

3

3

3

4

TR

CLUTCH

M

OFF DELAY

4

6

120 VOLTS

DELAY STOP (IF USED)

4CR

2

5

6

6

6

6

START

1CR

2

R

34

OFF

7

ON

36

4CR

3CR

2

31

7

7

7

5CR

1CR

1M

2M

1MOL

2MOL

POWER
LAMP

2

DEODORIZING UNIT

2

ON/OFF SWITCH

2

2

2

HOLD IN
RELAY

2

PULPER DRIVE
MOTOR

2

WATER PRESS
DRIVE MOTOR

(IF USED)

MAIN DISCONNECT

SWITCH/CB

L1 L2 L3

GND

2CR

3CR

4CR

5CR

7CR

1M

1MOL

2M

2MOL

3M

HOLD-IN RELAY1CR

DOOR INTERLOCK RELAY

DEODORIZING UNIT RELAY

DELAY STOP RELAY

DELAY STOP HOLD IN RELAY

BOOSTER HEAT HOLD-IN RELAY

PULPER DRIVE MOTOR CONTACTOR

PULPER DRIVE MOTOR OVERLOAD

WATER PRESS MOTOR CONTACTOR

WATER PRESS MOTOR OVERLOAD

RECIRCULATION MOTOR CONTACTOR

RECIRCULATION MOTOR OVERLOAD3MOL

1SOL PULPER FILL/FLUSHING VALVE

7 2

3M

7

3MOL

2SOL

RECIRCULATION
PUMP MOTOR
(IF USED)

2

PULPER SEAL/FLUSHING VALVE

1MOL 1M

20
21
22

SLURRY
DRIVE
MOTOR

2SOL

3SOL

AS

SEAL FLUSHING VALVE

WATER PRESSS FLUSHING VALVE

ARC SUPPRESSOR

3

17

4

12

DP

WATER PRESS/SLURRY

FLUSHING CONTROL

(IF USED)

A B

OFF ON

x
x

S1

2M

DSS

DISCHARGE
CHUTE

3CR

40

16

ORANGE

10

11

11

YELLOW

BLACK

3

12 13

14

SPEED CONTROL

CIRCUIT BOARD

120V

T2

24V

DSS

PULPER CHUTE

WHITE

PSW

4

10

1SOL

2

PULPER FILL/ FLUSHING VALVE

2MOL252M

23
24

WATER
PRESS
DRIVE

CB

CIRCUIT BREAKER

DP DEODORIZING PUMP

DSS

FU

DOOR SAFETY SWITCH

FUSE/FUSE BLOCK

PSW PRESSURE SWITCH

3MOL

11

2

3SOL

2

WATER PRESS FLUSHING VALVE

2

FU1

FU2

3M

26
27
28

RECIRCULATION
PUMP
(IF USED)

LINE V

T1

15

AS

2CR

1312

13

INTERLOCK
HOLD-IN-RELAY

DEODORIZING PUMP
(IF USED)

120V

1

1 2

2

S1 WATER PRESS/SLURRY FLUSH SW.

T1

T2

TR

120V CONTROL TRANSFORMER

24V CONTROL TRANSFORMER

DELAY STOP TIMER

RELAY

DIAGRAM STATE

POWER OFF
DOORS CLOSED
TANKS EMPTY

NO
NC

COIL
COMMON

PULPER
B/701012 Rev.J

64