Champion Industries 44 DR, 54 DR, 64, 84 User Manual

Installation/Operation with Service Replacement Parts

Single Tank Dual Rinse
44" Model 44DR

E-series Rack Conveyor

Single Tank Dual Rinse
44" with 22" Prewash
Model 66DRPW

Dishwashers

Models

Single Tank Dual Rinse

44DR
66DRPW
70DRFFPW
80DRHDPW

(with swing-out doors)

Two Tank

64
86PW
90FFPW
100HDPW

www.championindustries.com

3765 Champion Boulevard
Winston-Salem, NC 27105
[phone] Fax: [phone]
Toll-free: 1 [phone]

Two Tank 64"
Wash and Power Rinse
Model 64

Issue Date: 7.14.15

Manual P/N 115328 rev. A

For machines beginning with S/N RE13077060 and above

2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
[phone] Fax: [phone]
Toll-free: 1 [phone]

54DR
76DRPW
80DRFFPW
90DRHDPW

84
106PW
110FFPW
120HDPW

Printed in USA

For future reference, record your dishwasher information in the box below.

Model Number__________________________ Serial Number_______________________

Voltage________________Hertz_____________ Phase__________________

Champion Service Agent __________________________________ Tel:______________________

Champion Parts Distributor _________________________________ Tel:______________________

National Service Department

In Canada: In the USA:

Toll-free: 1 [phone] Toll-free: 1 [phone]
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
email: [e-mail] email: [e-mail]

ATTENTION:

The dishwasher model number,

serial number, voltage, hertz and phase

are needed to identify your machine and to

answer questions.

Please have this information on-hand

if you call for service assistance.

For all models:
The data plate mounts to one

side of the top-mounted control
cabinet.

The Canadian Green Building Council, respectively, and are used by permission. The logos signify only that Champion Industries,

The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and

Inc. is a USGBC member and a CaGBC member; USGBC and CaGBC do not review,

certify nor endorse the products or services offered by its members.

COPYRIGHT © 2015 All rights reserved Printed in the USA

REGISTER YOUR PRODUCT ONLINE

Make sure you are connected to the internet then enter an address below:

In the U.S.A.

http://www.championindustries.com/register

In Canada

http://www.championindustries.com/canada/register

PRODUCT REGISTRATION

IMPORTANT IMPORTANT

BY FAX

COMPLETE THIS FORM AND FAX TO:

[phone] in the USA

1 [phone] in Canada

PRODUCT REGISTRATION CARD

Model

Date of Installation:
Company Name:

Address:
Telephone #: ( ) ---

(Street)

Serial #

State

or Province

Zip or

Postal Code

Contact:

Installation Company:
Address:
Telephone #:
Contact:

FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY

Revision History

Revision History

A revision might be a part number change, new instructions, or information that was
not available at print time. We reserve the right to make changes to this manual without
notice and without incurring any liability by making the changes. Dishwasher owners
may request a revised manual, at no charge, by calling 1 [phone] in the USA
or 1 [phone] in Canada.

Revision Revised Serial Number Description
Date Pages Effectivity

9.11.13 All RE13077060 Released First Edition

7.14.15 60-63, 124-129 RE150607977 Revised images and Parts List for
Doors and Screens

7.14.15 All --- Reviewed and Revised Manual

i

Limited Warranty

LIMITED WARRANTY

Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and
P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.

Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name "Champion" and

installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year
after the date of installation or fifteen (15) months after the date of shipment by Champion, whichever occurs first. [See below
for special provisions relating to glasswashers.] Warranty registration must be returned to Champion within ten (10) days after
installation either online on the Champion Industries website (http://www.championindustries.com/register) in the USA or
http://www.championindustries.com/canada/register in Canada or by fax on the form provided at the front of this manual. If
warranty registration is not returned to Champion within such period, the warranty will expire after one year from the date of
shipment. Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional
problems with local trades or unions. If a defect in workmanship or material is found to exist within the warranty period,
Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit;
provided; however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end (a)
120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion elects to repair, the
labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion
authorized service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by
Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion's warranty
obligation exceed Champion's charge for the machine. The following are not covered by Champion's warranty:

a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish
as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to
utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended
concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7)
Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection
of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by
labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY
TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS
OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST
IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES
ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or
create any other obligation in connection with Champion Dishwashing Machines.

ii

Table of Contents

Table of Contents

E-series Rack Conveyor Dishwashers

Revision History ........................................................................................................................... i

Limited Warranty ......................................................................................................................... ii

Model Descriptions....................................................................................................................... iv

Installation .................................................................................... 1

Installation Codes, Warranty Registration, Receiving ....................................................... 1

Table Connections ....................................................................................................... 2

Utilities, Hot and Cold Water Connections ..................................................................... 3

Drain Connections, Steam Supply and Condensate Connections ....................................... 4

Ventilation Guidelines

Electrical Connections .................................................................................................. 5

Optional Table Limit Switch .......................................................................................... 7

Chemical Connections, Vent Fan Signal Connections ....................................................... 8

Machine Running and Table Limit Switch Signal Connections ............................................ 9

Curtain Locations ........................................................................................................ 10

Hot Water Coil Tank Heat, Air Purging Instructions .......................................................... 11

Door Safety Switches ................................................................................................... 13

Removing and Installing Spray Arms and Scrap Screens .................................................. 14

Installation Checklist .................................................................................................... 18

.................................................................................................. 4

Operation .....................................................................................19

Operation .................................................................................................................. 19

Door Safety Switches ................................................................................................... 20

Scrap Screens............................................................................................................. 22

Cleaning and Maintenance .......................................................................................... 23

E-Rack Digital Temperature Display Meters (Operation and Calibration) ............................. 26

Troubleshooting .......................................................................................................... 30

Service Replacement Parts .......................................................... 31

Electrical Schematics ....................................................................147

Control Circuit Board Diagnostics ...............................................157

iii

Model Descriptions

Model Descriptions

Champion's single tank and two tank rack conveyor dishwashers are fully automatic. Standard
equipment includes 1HP prewash, 2HP wash and 2HP power rinse pumps.
The conveyor drive is a 1/6 HP motor. All models are available in right-to-left (R-L) or
left-to-right (L-R) direction.

Model Numbers

Single Tank - Basic (dual rinse)....................................... 44DR, 54DR

Single Tank with 22" Prewash (dual rinse) ....................... 66DRPW, 76DRPW

Single Tank with 36" Prewash ....................................... 80DRHDPW, 90DRHDPW

Single Tank with 26" Front Feed Prewash ....................... 70DRFFPW, 80DRFFPW

Dual-Rinse (DR) models feature a recirculating rinse that conserves energy.
The 44 DR and 54 DR basic models are high temperature 180°F/80°C hot final rinse
water sanitizing dishwashers. Prewash options are available in 22", 36", and
26" front feed. Built-in stainless steel electric booster heaters in 40°F/22°C and
70°F/39°C rise are available and steam booster heaters in 40°F/22°C and 70°F/39°C rise.

Two Tank - Basic .......................................................... 64, 84

Two Tank with 22" Prewash ........................................... 86PW, 106PW

Two Tank with 36" Prewash ........................................... 100HDPW, 120HDPW

Two Tank with 26" Front Feed Prewash ........................... 90FFPW, 110 FFPW

The 64, and 84 basic models are high temperature 180°F/80°C hot water final rinse
sanitizing models. Prewash options are available in 22", 36", and 26" front feed.
Built-in stainless steel electric booster heaters in 40°F/22°C and 70°F/39°C rise are
available and steam booster heaters in 40°F/22°C and 70°F/39°C rise.

All rack conveyor dishwasher models are covered by a 1-year parts and labor limited
warranty.

! ATTENTION !

The installation, and initial start-up of your dishwasher must be performed by qualified

electricians, plumbers, and authorized service technicians trained in commercial

dishwashers.

Defects and repairs caused by unauthorized installers will not be covered by the

limited dishwasher warranty.

iv

Installation

Installation Codes

The installation of the dishwasher must comply with all local electrical, plumbing, health and
safety codes or in the absence of local codes, installed in accordance with the applicable
requirements in the National Electrical Code, ANSI/NFPA 70 (latest edition), CAN/CSA B149.1
and the Canadian Electrical Code (CEC), Part 1, CSA C22.1 (latest edition); and the Standard
for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.

Warranty Registration

Warranty registration must be submitted to Champion within ten (10) days after installation either
online on the Champion Industries website (http://www.championindustries.com/register) in the
USA or http://www.championindustries.com/canada/register in Canada or by fax on the form
provided at the front of this manual. If warranty registration is not returned to Champion within
such period, the warranty will expire after one year from the date of shipment.

Receiving

CAUTION:
Be careful when moving or lifting the dishwasher to prevent damaging the dishwasher or the

installation site. Check doorway and passageway clearance before moving the dishwasher.
Remove dishwasher front panels and check under the machine base for obstructions before
moving.

1. Inspect the dishwasher for shipping damage

2. Check the dishwasher interior for curtains, panels and other supplies.

3. Lift the dishwasher off the shipping pallet and move the machine near its permanent location.

4. Leave a minimum of 6" between walls and the rear of the dishwasher.

5. Level the dishwasher side-to-side and front-to-back using a bubble level.
The dishwasher legs are adjusted by screwing them in or out.

6. Do not remove tags attached to the utility connections until the installation is complete.

7. Remove the protective film from the dishwasher exterior.

8. Remove any foreign material from the dishwasher interior.

1

Installation

Table Connections

The dishwasher and dish tables must be in their final locations and level before connection. The
recommended table height is 34”/864mm.

1. Slope the load end dish table away from the entrance of the dishwasher to prevent water
from flowing into the dishwasher.

2. Slope the unload end dish table toward from the exit of the dishwasher so that water
flows back into the dishwasher.

3. The dish table flanges should be bolted and sealed to the ends of the dishwasher using a
food-grade silicon sealant as shown in the table connection detail illustration below.

Dishwasher

Table connection detail

Table

Flange

Silicon

Sealant

See the table
connection detail above

2

L-R Direction Shown

Typical table installation

Standard Table

Height

34"

Installation

Utilities

Hot Water Connections

NOTE:

Only qualified personnel should make dishwasher plumbing connections. Connections must
meet local plumbing and sanitary codes. Improper installation is not covered be the dishwasher
warranty.

Hot Water Requirements:

1. A water hardness of 3 grains/U.S. gal [51.3 mg/L] or less is recommended.

2. Connect a 3/4" NPT hot water supply line to the line strainer located at the top rear of the
dishwasher.

3. For a dishwasher without a booster heater, the hot water connection must supply a
minimum of 180°F/82°C measured at the dishwasher.

4. For a 40°F/22°C rise booster heater, the hot water connection must supply a minimum of
140°F/60°C measured at the dishwasher.

5. For a 70°F/39°C rise booster heater, the hot water connection must supply a minimum of
110°F/43°C measured at the dishwasher.

6. For a single wash tank hot water coil heated dishwasher, the hot water connection must
supply a minimum of 185°F/85°C measured at the dishwasher.

7. For a two-tank hot water coil heated dishwasher, the hot water connection must supply a
minimum of 195°F/91°C measured at the dishwasher.

8. Install a pressure regulating valve (PRV) before the dishwasher supply connection to
maintain a flowing pressure of 20-25 PSI

9. Install a service shut-off valve in the supply line, as close to the dishwasher as possible.
The size of the valve must be the same size or larger than the supply line.

Cold Water Connections

Cold Water Requirements:

1. A water hardness of 3 grains/U.S. gal [51.3 mg/L] or less is recommended.

2. Connect a 1/2" NPT cold water supply line for a dishwasher equipped with a prewash cold
water tempering option. Connection is located at the top of rear of the dishwasher load end.

3. Connect a 1/2" NPT cold water supply line for dishwashers required to have a drain water
temperature tempering option. Request a drain tempering water kit (P/N 452891).

3

Installation

Drain Connections

1. The 1-1/2" drain line was removed and packed inside the dishwasher prior to shipping. Install the drain
line once the dishwasher has been placed in its final location.

2. Connect the 1-1/2" NPT drain line above a drain sink or to a 1-1/2" or larger drain line connection.

3. Observe all local plumbing and sanitary codes when installing.

Steam Supply and Condensate Connections

1. The steam supply line must be a 2" NPT line.

2. Check the steam pressure requirements prior to connecting the steam supply lines. Standard high
steam supply required is 15-30 PSI/103-201 kPa.

3. Low steam supply pressure is 7-14 PSI/48.2-96.5 kPa

4. Connect a steam supply line the same size or larger to the dishwasher at the steam supply strainer
located at the unload end of the dishwasher.

5. Condensate lines must be gravity drain with no back pressure. A condensate lift pump must be
installed if the condensate flow is above the finished floor.

Ventilation Connections

1. DO NOT VENT THE DISHWASHER INTO WALLS, CEILINGS OR ENCLOSED PLACES.

2. Vent stacks with adjustable dampers are supplied with the dishwasher to connect house vent.

3. Connect stainless steel water-tight duct inside the 4" x 16"/ 106mm x 407mm vent stacks
supplied with the dishwasher.

4. A minimum of 6 air changes per hour of kitchen is recommended

Ventilation Guidelines:

Dishwasher without a prewash tank option:
Load end- 200 CFM @ 1/4" SP/ 95 Liters/second
Unload end- 400 CFM @ 1/4" SP/ 189 Liters/second

Dishwasher with a Prewash tank option:
Load end- 150 CFM @ 1/4" SP/ 95 Liters/second
Unload end- 400 CFM @ 1/4" SP/ 189 Liters/second

Dishwashers with more than two tanks:
Load end- 200 CFM @ 1/4" SP/ 95 Liters/second
Unload end- 400 CFM @ 1/4" SP/ 189 Liters/second

4

MACHINE ELECTRICAL CONNECTION

Installation

Electrical Connections

WARNING:

Electrocution or serious injury may result when working on an
energized circuit.

Disconnect power at the main breaker or service disconnect switch
before working on the circuit.

Lock-out and tag the breaker to indicate that work is being
performed on the circuit.

! ATTENTION !

A qualified electrician must connect the main incoming power to the dishwasher in accordance
with all local codes and regulations or in the absence of local codes in accordance with the
National Electrical Code.

! ATTENTION !

Electrical and grounding connections
must comply with the National Electrical Code
or in the absence of a National Code then
all Local Electrical Codes.

A qualified electrician MUST compare the
electrical power supply with the machine
electrical specifications stamped on the
MACHINE ELECTRICAL CONNECTION PLATE
located inside the control cabinet before
connecting the main power to the dishwasher.

1. The incoming power to the dishwasher is made in the power terminal block,
located inside the top-mounted control cabinet.

2. The electrician must connect the incoming power based on the information
that is stamped on the Machine Electrical Connection Plate.

3. Any change to the Machine Electrical Connection Plate must be approved
by the factory in advance.

4. A knock-out plug is provided at the rear of the control cabinet for electrical
service connections.

5. Built-in electric booster heaters may have a separate main power connection.

6. Electric blower-dryers have a separate main power connection.

5

Installation

Electrical Connections (continued)

Motor Rotation

1. Check the converyor drive motor to ensure it rotates in the correct direction. The motor

shaft must rotate in a counterclockwise direction when viewed from the rear.

2. The dishwasher motors are phased together; therefore, if the conveyor motor rotation

is correct then the pumo motors will also be correct.

3. If the conveyor motor rotation is not correct, then reverse the L1 and L2 wires on the

out put side of the dishwasher main ternimal block located inside the top-mounted
control cabinet. Check to ensure the conveyor motor rotates counterclockwise after
reversing the wires.

NOTE:
The prewash, wash and rinse pump motor shafts rotate clockwise when viewed from the
rear. In addition, the motors have direction arrow labels indicating the properrotations.

WARNING:

Moving Conveyor Parts may cause INJURY OR DEATH.
Keep hands and clothing clear of the conveyor when the

conveyor is moving.

THREE PHASE

POWER CONNECTION

LINE IN

L1 L2 L3

GRD

USE EXTREME CAUTION WHEN THE CONVEYOR IS MOVING.

Main Terminal Block Inside the Top-mounted Control

Cabinet.

6

Motor Direction Rotation Label on Motor Frame.

Installation

(Optional) Table Limit Switch

A recommended option for any rack conveyor dishwasher is a table limit switch. The limit switch
is installed at the end of the clean-end table and is designed to stop the conveyor and pumps in
the event that dish racks back up on the clean-end table. This feature prevents possible damage
to the conveyor due to jamming. The operation of the table limit switch is described below.

1. If the dishwasher is running and the table limit switch (TLS) is activated, the GREEN cycle
light remains illuminated and the pumps and conveyor drive stop.

2. If the table limit switch (TLS) is deactivated within 5 minutes the dishwasher will resume the
cycle where it left off; after 5 minutes the green light goes out and the START button must be
pushed and a rack inserted into the machine.

3. Any dish racks left in the machine after 5 minutes have elapsed must be removed
and processed again.

4. To restart the dishwasher, make sure the table limit switch (TLS) is clear, then push the GREEN
START pushbutton and insert a rack into the load end of the machine. The green cycle light
will illuminate; the pumps and conveyor motor will run.

Soiled-end table

L-R Operation

Rack Conveyor Dishwasher

Table Limit Switch

Clean-end table

7

Installation

Chemical Connections

1. Use a qualified detergent/chemical supplier for detergent/chemical and
dispensing equipment needs.

2. Labeled detergent control circuit connection terminals are provided in the control
cabinet for detergent and rinse agent/sanitizer dispensing equipment (supplied by
others).

3. The illustration on the right, shows the terminal board for the machine.

4. The signal connection points include:

• Detergent signal 120VAC, 1A max load.

• Rinse aid/Sanitizer signal 120VAC, 1A load.

• Vent Fan 120VAC, 1Amp max amp load

5. A removable black plug is provided in the load end side of the wash tank for
installation of the detergent conductivity cell.

Detergent
Probe Location

SIGNAL ONLY

VENT FAN

120V

COMMON

RINSE AID

120V

COMMON

DETERGENT

120V

8

Vent Fan Signal Connection

1. A terminal block is provided inside the top-mounted control
cabinet to provide a 120VAC, 1 AMP Max Load signal.

NOTE:

The Vent Fan Signal Connection supplies 120VAC to a control
relay (supplied by others) when the dishwasher is ON and O
VAC when the dishwasher is OFF. Power to operate the vent
fan (supplied by others) must be supplied separately.

Installation

SIGNAL ONLY

VENT FAN

120V

COMMON

RINSE AID

120V

Machine Running & Table Limit Switch Signal Connections

1. Connections are provided for systems that
require a signal to indicate the dishwasher
is running.

2. A signal connection is provided to indicate
that the dishwasher has stopped due to a
conveyor jam or when the clean dish table
is full of racks and additional racks cannot
exit the machine.

3. The table limit switch option is recommended to
be installed on all dishwashers and can be
ordered from the factory P/N 407400.

SIGNAL ONLY

MACHINE
RUNNING

TABLE
LIMIT
SWITCH

9

Installation

R-L Direction

Curtain Locations

1. Refer to the illustrations below and hang the curtains as shown.
J-hooks are located in the corners of each section to accept the curtain rods.

• Standard long curtains 24” x 20-1/4”

• High hood long curtains 24” x 22-3/4”

• Standard medium curtains and DR 24” x 13-1/4”

• High hood short curtains 24” x 20-1/4”

• Final rinse curtain 24” x 6-1/4”

2. Make sure the that the short flaps of the curtains face the load end of the dishwasher.
The long curtains always go on each end of the dishwasher.

Final Rinse Curtain

(DR) Dual Rinse Curtain

DRFR

Dual Rinse Single Tank Dishwasher with Prewash Curtains.

Medium Curtain

Long Curtain

Long Curtain

NOTE:

Misplacing a curtain or failing
to install a curtain will adversely
affect the proper operation of
the machine.

10

Wash Power Rinse

Two Tank Dishwasher Curtain Locations

Installation

Hot Water Coil Tank Heat

Purging Air from the Dishwasher/Booster Heater System

CAUTION:

PERMANENT DAMAGE to the hot water recirculating pump can

occur if the air is not purged from the dishwasher/booster heater
system prior to placing the dishwasher into service.

Follow the instructions on pages 9-10 to prevent damage to the
dishwasher hot water recirculating pump.

The air trapped in the Dishwasher Hot Water Recirculating Pump and Water Lines must be
purged. Refer to the illustration below and follow the procedure on the next page.

A

The air purge petcock is located behind the dishwasher
lower front panel at the booster end of the machine.

B

The dishwasher recirculating pump is located

near the base at the booster end of the machine.

11

Installation

Hot Water Coil Tank Heat

Purging Air from the Dishwasher/Booster Heater System (continued)

Refer to the illustration on the previous page and follow the procedure below to purge the air from the
system. Plumbing and electrical service connections must be completed before purging the system.

To purge the air:

1. Make sure the dishwasher main power switch is OFF.

2. Make sure the main water supply valve located at the booster heater is OFF.

3. Open petcock (A) on the inlet side of the dishwasher hot water heater coil.

4. Remove the silver plug located in the center of the recirculating pump.

5. Turn the main water supply valve ON. Water will begin to fill the booster heater and the dishwasher
heater coil.

6. Water and air will begin to flow out of the purge petcock and the recirculating pump and eventually
only water will be observed.

7. Turn the booster heater power switch ON.

8. Turn the dishwasher power switch ON. The dishwasher wash tank will begin to fill with water.

9. Continue to observe the petcock and the recirculating pump and make sure that there is a steady
stream of water is flowing from (A) and (B).

10. Replace the silver plug (B) in the center of the recirculating pump then close the petcock (A).

11. Turn the dishwasher power switch OFF.

12. Purging is complete.

12

Installation

Door Safety Switches

Dishwasher access doors are equipped with a door safety switch that automatically stops
the dishwasher pumps and conveyor drive if a door is raised while the dishwasher is
running. In addition, the dishwasher will not start if a door is left open.

1. If the dishwasher is running and a door is raised, the lighted GREEN START
pushbutton goes out and the pumps and conveyor drive stop.

2. Check the interior of the dishwasher for any dish racks still in the machine.
These dish racks must be washed again to ensure they are washed and sanitized
completely.

3. To restart the dishwasher, make sure all doors are closed, then push the GREEN
START pushbutton.

Spray Arm and Scrap Screen Installation

The illustrations below and on the following pages illustrate how to install and
remove the spray arm assemblies and scrap screens.

Removing the lower spray arm assembly

13

Installation

Removing the Spray Arm End Plugs

Installing the Lower Spray Arm Assembly

14

Installation

Installing the Upper Spray Arm Assembly

Removing the Spray Arm End Plugs

15

Installation

Removing the Dual Rinse (DR) scrap screens

Refer to the illustrations on this and the next page to remove and install the Dual
Rinse (DR) scrap screens and rinse arm.

16

Installation

Installing the Dual Rinse (DR) scrap screens

17

Installation

Check list

1. Remove white protective film from the dishwasher exterior.

2. Install lower panels to the dishwasher.

3. Remove any foreign material from inside of the machine.

4. Check that the chemical supplies (supplied by others) are full.

5. Check to ensure the dishwasher drains are closed.

6. Install scrap screens, baskets and spray arms.

7. Turn main utilities to the dishwasher ON. (Power, water, steam if applicable).

8. Make sure doors are closed.

9. Turn dishwasher power switch ON. The tanks fill with water and the tank and booster
heat will come on.

NOTE:
The dishwasher will not start if the tanks are not full of water. If the dishwasher fills for
more than 20 minutes, the dishwasher will shut down and the green indicator light will
flash. Check the drain valves and make sure they are fully closed, then push the power
switch OFF and back ON and push the Green Start button to resume operation.

10. Check the digital tank water temperature gauges to ensure they indicate the proper
levels. The final rinse gauge displays OFF when the final rinse is not running.

11. Check for leaks.

12. Push the START button.

13. Insert an empty dish rack into the load end of the dishwasher.
The pumps and conveyor will run.

14. Carefully, open each dishwasher door to make sure the safety switch stops the
conveyor and pumps.

15. Restart the dishwasher by pressing the START button.

16. Allow the dish rack to travel to the unload end of the dishwasher. The final rinse
will run.

17. Allow the rack to exit the dishwasher. The dishwasher pumps and conveyor should
stop when the rack exits the dishwasher.

18. Push the Stop button when the machine is running and the dishwasher should stop.

19. Push the START button, insert a dish rack into the load end of the machine and the
pumps and conveyor should start.

20. Push the dishwasher Power Switch OFF. The dishwasher should shut down.

21. Drain the dishwasher and check that floor drains can handle the water volume leaving
the dishwasher.

NOTE:
Opening a door will stop the pumps and drive. If the door is closed within 5 minutes the
machine will resume operation where it left off. After 5 minutes the START switch must
be pressed and a dish rack inserted into the machine for normal operation.

18

Operation

Operation

1. Check that the spray pipes, curtains, and scrap screens are in place and clean.

2. Check that the overflow drains are closed.

3. Check the chemical supplies (supplied by others). Turn on the detergent dispenser switches.

4. Turn on the exhaust vent system (if applicable), and make sure it is operating.

5. Close the door(s). Push the power switch ON..
Machine will begin to fill through the fill valve and the final rinse piping.

6. When the tanks are full, wait until the wash tank digital temerature guage has reached the
proper temperature. The digital tank temperature gauges are located on the control cabinet.
Minimum wash temperatures are:

• All single tank models - 160°F/71°C to 175°F/79°C

• Single tank with Prewash - Wash Tank 160-175°F/71-79°C

• The Prewash tank for all models has no temperature rating.

• 2-tank (Wash Tank) 150-165°F TO 66°F/74°C
(Power Rinse Tank) 165-180°F TO 74°F/82°C

• Final Rinse for all models is a minimum of 180-195°F/82-91°C.

• Dual Rinse (if equipped) is 165-180°F/74-82°C rinse for all models.

7. Push the Green START button. The Green Cycle Light illuminates indicating the dishwasher
is ready for automatic operation.

8. Pre-scrape wares to remove large food particles and load wares into the dish racks.

9. Pegged racks are for plates and/or trays. Flat racks are for bowls and/or silverware.
Spread silverware evenly in a single layer in a flat rack or upright (loosely packed) in a
cutlery rack/cylinder.

10. Push a dish rack into the load-end of the dishwasher until it contacts the idle pump
switch lever, the conveyor and pumps will start.

11. The dishwasher will run for 90 seconds to wash, rinse and move the dish rack out
of the unload end of the dishwasher.

12. Inserting another dish rack into the machine before the first rack exits will keep the
dishwasher running until the last dish rack exits the machine.

13. Check the final rinse pressure and temperature as the racks pass through the final
rinse. This final rinse pressure MUST be 20-22 psi and the final rinse temperature
MUST be a minimum of 180-195°F/82-91°C .

14. The pumps and the conveyor drive will automatically stop after the last rack exits
the machine.

15. The machine may be stopped at any time during the cycle by pressing the red STOP
pushbutton. The green light will go out.

16. Check the interior of the dishwasher for any dish racks still in the machine.
These dish racks must be washed again to ensure they are washed and sanitized
completely.

17. To restart, push the green START pushbutton and push another dish rack into the
dishwasher load end until the pumps and conveyor start.

18. Repeat steps 7-10 until all wares are washed.

19

Operation

Pump Intake

Screen

Dual Float

Switch

Drain

Screen

Door Safety Switches

Dishwasher access doors are equipped with a door safety switch that automatically stops
the dishwasher pumps and conveyor drive if a door is opened while the dishwasher is
running. In addition, the dishwasher will not start if a door is left open.

1. If the dishwasher is running and a door is opened, the GREEN cycle light
remains illuminated and the pumps and conveyor drive stop.

2. If the door is closed within 5 minutes the dishwasher will resume the cycle where it
left off; after 5 minutes the green cycle light goes out and the START button must be
pushed and a rack inserted into the machine.

3. Any dish racks left in the machine after 5 minutes have elapsed must be removed
and processed again.

4. To restart the dishwasher, make sure all doors are closed, then push the GREEN
START pushbutton and insert a rack into the load end of the machine. The green
cycle light will illuminate; the pumps and conveyor motor will run.

Pump Intake Screen and Dual Float Switch

Refer to the illustration below and note the location of the pump intake screen and dual float
switch.

1. Make sure the pump intake screen is installed by sliding it on the bracket located in front
of the wash pump intake.

2. Make sure the float balls on the dual float switch move freely on the float stem.

3. Check the interior of the tank for any foreign objects and make sure the drain screen is
clean.

Make sure tank is clean, the pump intake screen is installed and the dual float switch

moves freely.

20

Blank Page

This Page

Intentionally

Left Blank

21

Operation

Scrap Screens

1. All models have scrap
screens in the tanks.

2. Install two scrap screens in
each wash tank making sure
they fit securely without large
gaps between them.

3. Install an internal refuse
basket in each wash tank.

4. If equipped, install one large
scrap screen and one
external refuse basket in the
prewash tank.

5. For machines equipped with
a dual rinse section, install
two scrap screens in the dual
rinse section.

! ATTENTION !

NEVER REMOVE A SCRAP
SCREEN OR REFUSE BASKET
WHEN THE DISHWASHER IS
RUNNING.

There are have scrap screens in the wash tank and one in the prewash tank

22

There is one refuse basket in the wash tank and an external basket in the prewash

Cleaning

Cleaning your dishwasher is the best maintenance you can perform.
The cleaning intervals below are the minimum requirements for most dishwashers.
You may need to clean your dishwasher more often when washing heavily soiled wares
or during long hours of continuous operation.

Cleaning

Daily or every 2 hours of operation

1. Turn power switch to OFF.

2. Open drain lever(s) to drain water. Remove scrap screens and scrap baskets.
Clean inside of the tanks and flush with clean water.
Back flush the scrap screens until clean then reinstall in the machine.

DO NOT STRIKE SCREENS OR BASKETS AGAINST SOLID OBJECTS

3. Remove the spray arm assemblies. Remove the end cap from each spray arm.

4. Flush the spray arms and nozzles to remove any debris.

5. Replace the end caps. Check the condition of the manifold O-ring.

6. Reinstall the spray arms.

7. Remove and clean the curtains. Allow them to dry at the end of the day.

8. Leave the doors open between operations, allowing the machine to dry.

9. Make sure the final rinse nozzles are clear of mineral deposits.

10. Straighten a metal paper clip and use to clean the nozzles.

11. Check the temperature and pressure gauge readings during operation.

12. Inspect the machine for signs of water leaks.

13. Check the chemical supplies and refill as necessary.

23

Cleaning

Cleaning (continued)

At the End of the Day

1. Perform Steps 1-10 on the previous page.

2. Remove the upper and lower rinse and wash spray arms and end plugs and flush with fresh
water.

3. Remove the Dual Rinse (DR) rinse arm assemblies and flush with fresh water.

4. Clean the final rinse arm nozzles using a small paper clip.

5. Remove the curtains and clean with fresh water.

DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE.

6. Wipe the interior and exterior of the machine with a soft cloth and a mild detergent.

DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER.

7. Reassemble the dishwasher and leave the door open to allow overnight drying

8. Contact the chemical supplier for de-liming if required.

De-liming

Lime (scale) deposits are the result of minerals contained in the water feeding the dishwasher
and appear as a white haze on the surface of the dishwasher. Severe scaling can appear as a
granular deposit. These deposits are a result of the mineral content in the geographic area of the
machine's location.

WARNING:
Death or injury can result from toxic fumes when de-liming agents come in
contact with Chlorine Bleach, or other chemicals that contain iodine, bromine,
or fluorine.
USE EXTREME CAUTION WHEN HANDLING ANY DE-LIMING AGENT

CAUTION:
De-liming agents can cause chemical burns. Wear rubber gloves, eye protec­tion and any other protective clothing as instructed by a qualified chemical
supplier and follow the instructions provided by the chemical supplier.

! ATTENTION !
Place a flat-bottom dish rack upside down on the idle pump start switch at the
entrance end f the dishwasher to keep the dishwasher running during the
de-liming procedure.

24

Weekly

1. Inspect all water lines for leaks and tighten at joints if required.

2. Clean any detergent residue from the exterior of the machine.

3. Check the drain operation.

4. Clean any accumulated scale from the heating element.

5. Inspect the spray arms for any damage or missing parts.

6. Inspect the final rinse arms for missing parts.

7. Inspect the drive assembly and cradle for damaged or missing parts.

8. Check that float switches move freely.

9. Check the idle pump actuator and the final rinse actuator for freedom of travel.

Monthly

Maintenance

Maintenance

1. Inspect interior of machine for lime deposits and clean.

2. Check o-rings on spray arm piping connections.

3. Check the drain operation.

4. Clean any accumulated scale from the heating element.

5. Inspect the spray arms O-rings and ensure all plugs are installed.

6. Inspect the final rinse arms for missing parts and are clean.

7. Inspect the drive assembly and cradle for damaged or missing parts.

8. Check that float switches move freely.

9. Check the idle pump actuator and the final rinse actuator for freedom of travel.

10. Check the drive belt and adjust as necessary.

11. Check the pump rotation and direction of rotation.

12. Check the operation of temperature gauges or displays.

13. Perform complete operation check.

Yearly

1. Contact authorized service agent to perform complete maintenance review of machine.

2. Correct any abnormal situations as recommended.

25

Digital Display

i

-

E-Rack Digital Temperature Display Meters

! ATTENTION !

The Digital Temperature Displays only indicate temperature, they do not control
booster heaters. Electromechanical thermostats continue to control the tank and final rinse heat
circuits.

1. The analog temperature gauges have been replaced with digital temperature display meters.

2. The meters display temperatures for the prewash tank (if equipped), the wash tank,
power rinse tank (if equipped), the dual rinse (DR) tank (if equipped), and the final rinse.

3. A meter displays temperature in 2 ways:
a. The first display is a semi-circular LED bar that moves from left to right as the temperature
increases in magnitude. The color of the bar changes from black, to orange, and to green.
b. The second display is a 3 digit LED that changes from OFF if the tank or final rinse heat is
disabled, to Blank and from a minimum temperature of 70

o

F to the maximum calibrated
temperature set point of the meter.
(Refer to the "Display Meter Operation Checks" on

the next page to change a Meter set-point.)

wash tank or final rinse

Control cabinet showing digital temperature display meters on the right-hand side of the control cabinet.

LED Bar

3 digit

LED

Close-up view of the display meters. Note the sem

and the numeric readouts in the center.

circular indicator bars

26

Digital Display

Display Meter Operation Checks

Check the Meter LEDs:

1. Turn the Dishwasher Power Switch ON. The 3-digit LEDs illuminate simultaneosly, the each LED
bar illuminates from left-to-right.

Check the Meter Temperature Set-point:

Refer to the photo below and the "Rear view of the Digital Displat Circuit Board" on the next page.

1. Remove the top-mounted control cabinet panel. Locate the CHECK pushbutton on the rear of
the display. The pushbutton is located at the top and center of the board.

2. There are 6 set-point values: 70, 120, 150, 160, 165, and 180°F.

3. Turn the dishwasher Power Switch ON, then Push and Hold the CHECK pushbutton. Meter 1
flashes the current user-defined set-point. Meter 2 is blank.

4. Continue to Hold the CHECK pushbutton. Meter 1 blanks out and Meter 2 flashes its current

set-point value of 70, 120, 150, 160, 165, and 180°F.

5. Release the CHECK button. Meter 1 and Meter 2 display the actual temperatures in the wash
tanks.

6. A final rinse Meter will dislay OFF until the final rinse switch is activated, then the meter
displays the actual final rinse temperature which is measured at the final rinse manifold.

Check the Meter Temperature Set-point:

The set-point determines how the meter displays the yellow and green bar. For example, if the set­point is 70, then the bar displays yellow from 0-70, then green from 70 and above.

1. Push and Hold the CHECK oushbutton until Meter 1 display flashes.

2. Release the CHECK pushbutton. Meter 1 goes through the set-point values each time the
CHECK pushbutton is pushed and released. The set-point value advances from 70, 120, 150,

160, 165, and 180°F.

3. When the new set-point appeats on the display, hold the CHECK pushbutton until the display
flashes. The number that is displayed is the new-set-point. If the display advances past the
desired set-point, repeat Steps 1-2.

4. In order to change Meter 2, Push and Hold the CHECK pushbutton until Meter 1 flashes.
Continue to Hold the CHECK pushbutton until Meter 2 flashes, and then repeat Steps 2-3 for
Meter 2.

7 0

Set-point value of 70°F

E

Important:

The letter "E" appears in the center
of the 3-digit display when the
thermistor is shorted or open.

27

Digital Display

t

Calibration

Calibration is an internal function of the display circuit board and does not calibrate temperayure
control of th dishwaher components.

NOTE:

The Thermistor Plug and 1 wire from the Rinse Switch Connector must be disconnected from the
display circuit board before calibration.

To calibrate the display board:

1. Turn dishwasher Power Switch OFF.

2. Disconnect the thermistor plug and at least 1 wire from the rinse switch connector.

3. Turn Power Switch ON.

4. Press and Hold the CHECK pushbutton while pressing and releasing the RESEt button.

5. Release the CHECK oushbutton.

6. Display shows "CAL" flashing on METER 1 and METER 2.

NOTE:

If the display shows "EEE", then the thermistor plug is not disconnected. Disconnect the thermistor
plug and repeat Steps 1-6 above.

7. Press and Hold the TEST A pushbutton to calibrate Meter 1 (Test B for Meter 2).

8. The display calibrates and shoes "160".

9. Release TEST A pushbutton. An "E" flashes in the center of METER 1.

10. Press the RESET pushbutton to exit the calibration mode.

11. Repeat Steps 2-8 tp calibrate Meter 2.

12. Turn the dishwasher Power Switch OFF and reconnect the thermistor plug and rinse switch
connector wire.

13. Turn Power Switch ON and return to normal operation.

1 2

Thermistor was ot unplugged

before calibration

Display board is in the

calibration mode

Disconnect

thermistor

plug

Temperature

display

Selector switch

o

F or oC

Disconnec

a rinse

switch wire

3

Meter calibrated

28

0

4

Calibration complete when

"E" flashes

Rear Detail View of DIgital Display Circuit Board

Digital Display

Display Codes and Definitions

The illustrations below show the codes that may appear in the temperature meter displays.

29

Condition Cause Solution

Dishwasher will not run.

Low or no water.

Door not closed.
Main power OFF.
Dishwasher OFF.
Wash tanks not full

Main water supply off.
PRV setting incorrect or low
incoming pressure.
Solenoid strainer clogged.
Solenoid valve defective.
Defective float switch.

Close door completely.
Check breaker on panel.
Turn dishwasher ON.
Check drain valves.

Open supply valve.
Adjust the PRV to 22psi
flowing pressure.
Clean strainer.
Contact Service Agent.
Contact Service Agent.

Dishwasher stays in
wash cycle.

Conveyor jammed or table
limit switch has stopped
conveyor.
Green start button not
pressed.
Machine filled for 20
minutes but did not reach
fill level and shut down.

Contact Service Agent.
Contact Service Agent.

Poor wash results.

Detergent not added to tank.
Wares incorrectly loaded.
in dishrack.
Clogged screens .
Clogged spray arms.
Thermostat defective.
End plugs missing.
Water temperature low.

Check detergent suppy.
Reposition wares or reduce
amount of wares.
Clean screens.
Clean spray arms.
Contact Service Agent.
Check spray arms.
Check incoming water
temperature.

Dishwasher conveyor
will not run.

Idle pump switch defective.
90 second timer defective

Check conveyor for jams
Remove racks from load
end of table.
Press Green start button &
insert rack into machine.
Check drain valves, turn
power ON and OFF, then
push Green Start button.

Incoming water temperature
low.
Defective heater.
Defective temperature
display.

Low tank and/or final
rinse temperature.

Check incoming tempera­ture/contact maintenance.
Contact service agent.
Contact service agent.

Troubleshooting

Troubleshooting

Before calling for service, check the following conditions.

1. Dishwasher main power and water supply is on.

2. Machine has been assembled correctly.

3. Conveyor is clear of any obstructions.

4. Drains are closed.

5. Screens and pump intake screens are clear.

6. Doors are closed and secure.

30

Service Replacement Parts

Illustration ......................................................................................................Page

Front View of Control Panel

Control Cabinet Interior View for Single Tank Models with Dual Rinse ........................ 35

Control Cabinet Interior View for Two Tank Models ................................................. 37

Prewash Panels and Curtains ................................................................................ 44

Single Tank Panels and Curtains ........................................................................... 46

Two Tank Panels and Curtains ............................................................................... 48

Drive Motor Assembly.......................................................................................... 50

Conveyor Drive Assembly .................................................................................... 52

Prewash Track and Cradle Assembly ..................................................................... 54

Single Tank Track and Cradle Assembly ................................................................. 56

Two Tank Track and Cradle Assembly .................................................................... 58

Prewash Scrap Screens ........................................................................................ 60

Single Tank Scrap Screens.................................................................................... 62

Two Tank Scrap Screens ....................................................................................... 64

Prewash Wash Spray Arms .................................................................................. 66

Single Tank Wash Spray Arms .............................................................................. 68

Two Tank Wash and Power Rinse Spray Arms......................................................... 70

.................................................................................. 33

Dual Rinse (DR) Tank Assembly ............................................................................. 72

Dual Rinse (DR) Pump/Motor Assembly .................................................................. 74

Prewash Pump Suction and Discharge ................................................................... 76

Wash and Power Rinse Pump Suction and Discharge .............................................. 78

Pump/Motor Assembly ........................................................................................ 80

Float Switches ..................................................................................................... 82

Single Tank Electric Wash Tank Heat ..................................................................... 84

Two Tank Electric Wash and Rinse Tank Heat .......................................................... 86

Thermostats and Thermistors ................................................................................. 88

Junction Box ....................................................................................................... 90

Final Rinse Piping (All Models) .............................................................................. 92

Fill Piping (All Models) ......................................................................................... 94

Prewash Cold Water Tempering (CWT) Piping ........................................................ 96

(Continued on next page)

31

Service Replacement Parts (continued)

Illustration ......................................................................................................Page

Single and Two Tank Electric Booster Assembly 40°F/70°F

Single Tank Booster Heaters 40°F/70°F ................................................................. 100

Two Tank Booster Booster Heaters 40°F/70°F ......................................................... 102

Two Tank and Heat Recovery Electric Booster Cabinet ............................................. 104

Two Tank Steam Heat with K2 Steam Booster.......................................................... 106

Single Tank Steam Heat ....................................................................................... 108

Two Tank Steam Heat .......................................................................................... 110

22", 26" and 36" Prewash Drain Assemblies ......................................................... 112

E44DR with and without Prewash Drain Assembly ................................................... 114

E54DR with and without Prewash Drain Assembly ................................................... 116

E64 with and without Prewash Drain Assembly ....................................................... 118

E84 Drain Assembly ............................................................................................ 120

E84 with Prewash Drain Assembly ........................................................................ 122

Final Rinse Drain Assembly................................................................................... 124

22" Prewash Door Assembly ................................................................................ 126

E44 and E54 Door Assembly ............................................................................... 128

E64, E84 and 36" Door Assemblies ...................................................................... 130

...................................... 98

Extended Vent Cowls and Splash Shields ............................................................... 132

Standard Vent Cowls ........................................................................................... 134

Single Tank Hot Water Coil (HWC) Heat ............................................................... 136

Two Tank Hot Water Coil (HWC) Heat................................................................... 138

24" Sideloader ................................................................................................... 140

30" Sideloader ................................................................................................... 142

Dish Racks ......................................................................................................... 144

32

Front View of Control Cabinet (All Models)

2

1

2

1

3

Models: E66DRPW, E76DRPW, E70DRFFPW, E80DRFFPW, E80DRHDPW, E90DRHDPW

3

4

4

2

1

3

4

Models: E44DR, E54DR

5

6

Models: E64, E84

7

L-R and R-L Machine Direction Shown

L-R and R-L Machine Direction Shown

L-R Machine Direction Shown

10

WASH FINAL RINSE

9

11

PREWASH WASH FINAL RINSE

10

9

10

11

WASH RINSE FINAL RINSE

10

10

9

9

9

11

11

11

11

2

Models: E86PW, E106PW, E90FFPW, E110FFPW, E100HDPW, E120HDPW

9 9

10

10

11

1

3

4

L-R Machine Direction Shown

8

PREWASH WASH RINSE FINAL RINSE

Item Part Description Qty.
No. No.

1 114505 Breaker, Switch14A ON/OFF 24VAC, 1
2 0512232 Light, Indicator Green LED 2VDC 1
3 115019 Pushbutton, Switch Green 1
4 115018 Pushbutton, Switch Red 1
5 114532 Decal (L-R, and R-L) (See illustration above for model nos.) 1
6 114533 Decal, (L-R and R-L) (See illustration above for model nos.) 1
7 114436 Decal, (L-R) (See illustration above for model nos.) 1

--- 114534 Decal, (R-L) (See illustration above for model nos.) 1
8 114437 Decal, (L-R) (See illustration above for model nos.) 1

--- 114438 Decal, (R-L) (See illustration above for model nos.) 1
9 114489 Gauge, Digital Temperature Display (Order with Item 10) A/R

--- 114559 Support, Circuit Board (4 per board) A/R
10 114934 Suppressor, Transient Voltage (Order with Item 9) 1
11 114508 Cable Assy., 4-conductor Thermistor (1per display board) 1

33

Control Cabinet Interior View for Single Tank Models with Dual Rinse- Layout 1

Note: Control Cabinet Cover P/N 334879 not shown.

7

20

212121232323

6

22

BC WC

HEAT

7CR1CR

5 5 5

BC

HEAT HEAT

24

8

6M DC

9

11

11

10

12

3M 2M

13

1M

14

15

4

16

17

16

16

16

18

27

19

2

8

28

26

18

3

1

This illustration shows a control cabinet with all options. Your control cabinet may not

have the prewash components nor the additional parts required for the 22KW booster.

Please disregard these extra components as necessary.

29

18

25

1MOL2MOL3MOL

34

Control Cabinet Interior View for Single Tank Models with Dual Rinse

Item Part Description Qty.
No. No.

COMMON ELECTRICAL PARTS (Not Voltage Specific)
1 114756 Circuit Board, Control 1

--- 114759 Support, Circuit Board 4
2 115147 Block, Terminal 10-Pole 1

--- 115345 Jumper, Slotted 1
3 115158 Label (TLS, Machine Run, etc.) 1
4 114898 Transformer, 120:24VAC 20VA 1
5 111827 Contactor, Heat 60 FLA A/R
6 103310 Lug, Ground Wire 1
7 111833 Block, Input Terminal 175A, 3-Pole 1
8 111153 Block, Fuse 600V 30A 2
9 114519 End Block, E/NS 35 N 1
10 114512 Terminal, Single ST 2.5 Gray 4
11 111068 Relay, 2PDT, 10A 120VAC 2
12 111036 Socket, Relay 2
13 114521 End Cover, Single Terminal D-MZB 1.5 NS35 1
14 114520 Terminal, Single MZB 1.5 NS35 6
15 114522 Bridge, Terminal 10-Pole FBS 10-5 (Cut to fit) 1
16 108122 Contactor, 12A A/R
17 115161 Relay, DPDT 30A 120VAC (DR Pump) 1
18 112367 Contact, Auxiliary GVAN11 A/R
19 111633 Bus-System, 2-units (Drive and Wash) 1

--- 111671 Bus-System, 3-units (Drive, Prewash, Wash) 1

VOLTAGE SPECIFIC PARTS:
200-220V/60/3 (Wash Tank Heat)

20 180171 Block, Fuse 600V 60A 3P J Type 1
21 180175 Fuse, J 50A 600V 3
200-220V/60/3 (12KW Booster)
22 180171 Block, Fuse 600V 60A 3P J Type 1
23 180174 Fuse, J 45A 600V 3

200-220V/60/3 (22KW Booster)

22 108424 Block, Fuse 600V 100A 3P T Type 1
23 180059 Fuse, T 80A 250V 3

(Continued on next page)

35

Control Cabinet Interior View for Single Tank Models with Dual Rinse

Item Part Description Qty.
No. No.

VOLTAGE SPECIFIC PARTS:
200-220V/60/3

24 111822 Fuse, Line 120VAC, 5A 600V LPCC-5 2
25 111624 Overload, Motor (Drive) 0.63-1.0A 1
26 111628 Overload, Motor (Prewash) 4.0-6.3A 1
27 111629 Overload, Motor (Wash) 6.0-10.0A 1
28 100922 Fuse, DR Heat 600V 20A, ATMR-20 2
29 107091 Transformer, 500VA 1

230-240V/60/3 (Wash Tank Heat)

20 180171 Block, Fuse 600V 60A 3P J Type 1
21 180174 Fuse, J 45A 600V 3
230-240V/60/3 (12KW Booster)
22 180171 Block, Fuse 600V 60A 3P J Type 1
23 180173 Fuse, J 40A 600V 3

230-240V/60/3 (22KW Booster)

22 108424 Block, Fuse 600V 100A 3P T Type 1
23 180060 Fuse, T 70A 250V 3

230-240V/60/3

24 111822 Fuse, Line 120VAC, 5A 600V LPCC-5 2
25 111624 Overload, Motor (Drive) 0.63-1.0A 1
26 111628 Overload, Motor (Prewash) 4.0-6.3A 1
27 111629 Overload, Motor (Wash) 6.0-10.0A 1
28 100922 Fuse, DR Heat 600V 20A, ATMR-20 2
29 107091 Transformer, 500VA 1

460-480V/60/3 (Wash Tank Heat)

20 111135 Block, Fuse 600V 30A 3P J Type 1
21 180243 Fuse, J 25A 600V 3
460-480V/60/3 (12KW Booster)
22 111135 Block, Fuse 600V 30A 3P J Type 1
23 112062 Fuse, J 20A 600V 3

460-480V/60/3 (22KW Booster)

22 180171 Block, Fuse 600V 60A 3P J Type 1
23 180172 Fuse, J 35A 250V 3

(Continued on next page)

36

Control Cabinet Interior View for Single Tank Models with Dual Rinse

Item Part Description Qty.
No. No.

VOLTAGE SPECIFIC PARTS:
460-480V/60/3

24 111821 Fuse, Line 120VAC, 5A 600V LPCC-3 2
25 111624 Overload, Motor (Drive) 0.63-1.0A 1
26 111626 Overload, Motor (Prewash) 1.6-2.4A 1
27 111627 Overload, Motor (Wash) 2.5-4.0A 1
28 100913 Fuse, DR Heat 600V 10A, ATMR-10 2
29 107091 Transformer, 500VA 1

575V/60/3 (Wash Tank Heat)

20 111135 Block, Fuse 600V 30A 3P J Type 1
21 112062 Fuse, J 20A 600V 3
575V/60/3 (12KW Booster)
22 111135 Block, Fuse 600V 30A 3P J Type 1
23 111682 Fuse, J 15A 600V 3

575V/60/3 (22KW Booster)

22 111135 Block, Fuse 600V 30A 3P J Type 1
23 111683 Fuse, J 30A 600V 3

575V/60/3

24 107289 Fuse, Line 120VAC, 2.5A 600V LPCC-2-1/2 2
25 111624 Overload, Motor (Drive) 0.63-1.0A 1
26 111626 Overload, Motor (Prewash) 1.6-2.4A 1
27 111627 Overload, Motor (Wash) 2.5-4.0A 1
28 100913 Fuse, DR Heat 600V 10A, ATMR-10 2
29 111046 Transformer, 500VA 1

NOTE: Hot water coil (HWC) machines do not have heat contactors. These parts are replaced
by the parts listed below and the parts are mounted in the control cabinet where the heat contactors
were installed.

Hot Water Coil Heat Dishwashers Components (Not Shown)

--- 111068 Relay, 2PDT, 10A 120VAC 1

--- 111036 Socket, Relay 1

--- 102346 Terminal, 2-Pole 1

37

Control Cabinet Interior View for Two Tank Models

Note: Control Cabinet Cover P/N 334879 not shown.

7

18

191919212121

6

20

5 5

RC WC

HEAT HEAT

1CR

12

10

13

4M

8

9

3M 2M

11

14

1M

4

15

15

15

15

16

26

24

16

23

16

22

16

25

2

3

RINSEWASHPREWASH DRIVE

4MOL

1MOL2MOL3MOL

27

1

17

This illustration shows a control cabinet with all options. Your control cabinet may not

have the prewash components nor the additional parts required for the 22KW booster.

Please disregard these extra components as necessary.

28

38

Control Cabinet Interior View for Two Tank Models

Item Part Description Qty.
No. No.

COMMON ELECTRICAL PARTS (Not Voltage Specific)
1 114756 Circuit Board, Control 1

--- 114759 Support, Circuit Board 4
2 115147 Block, Terminal 10-Pole 1

--- 115345 Jumper, Slotted 1
3 115158 Label (TLS, Machine Run, etc.) 1
4 114898 Transformer, 120:24VAC 20VA 1
5 111827 Contactor, Heat 60 FLA 2
6 103310 Lug, Ground Wire 1
7 111833 Block, Input Terminal 175A, 3-Pole 1
8 114519 End Block, E/NS 35 N 1
9 114512 Terminal, Single ST 2.5 Gray 6
10 111068 Relay, 2PDT, 10A 120VAC 2
11 111036 Socket, Relay 2
12 114521 End Cover, Single Terminal D-MZB 1.5 NS35 1
13 114520 Terminal, Single MZB 1.5 NS35 6
14 114522 Bridge, Terminal 10-Pole FBS 10-5 (Cut to fit) 1
15 108122 Contactor, 12A A/R
16 110811 Contact, Auxiliary GVAN11 A/R
17 112424 Kit, Fuse Block 1
26 111671 Bus-System, 3-units (Drive, Prewash, Wash) 1

--- 111634 Bus-System, 4-units (Drive, Prewash, Wash, Rinse) 1

VOLTAGE SPECIFIC PARTS:
200-220V/60/3 (Wash Tank Heat)

18 180171 Block, Fuse 600V 60A 3P J Type 1
19 180175 Fuse, J 50A 600V 3
200-220V/60/3 (Rinse Tank Heat)
20 180171 Block, Fuse 600V 60A 3P J Type 1
21 180172 Fuse, J 35A 600V 3

(Continued on next page)

39

Control Cabinet Interior View for Two Tank Models

Item Part Description Qty.
No. No.

VOLTAGE SPECIFIC PARTS:
200-220V/60/3

22 111624 Overload, Motor (Drive) 0.63-1.0A 1
23 111628 Overload, Motor (Prewash) 4.0-6.3A 1
24 111629 Overload, Motor (Wash) 6.0-10.0A 1
25 111629 Overload, Motor (Rinse) 1
27 109064 Transformer, 250VA 1
28 112482 Fuse, 600V LPCC-3.5A 2

230-240V/60/3 (Wash Tank Heat)

18 180171 Block, Fuse 600V 60A 3P J Type 1
19 180174 Fuse, J 45A 600V

230-240V/60/3 (Rinse Tank Heat)

20 180171 Block, Fuse 600V 60A 3P J Type 1
21 111683 Fuse, J 30A 600V 3

230-240V/60/3

22 111624 Overload, Motor (Drive) 0.63-1.0A 1
23 111628 Overload, Motor (Prewash) 4.0-6.3A 1
24 111629 Overload, Motor (Wash) 6.0-10.0A 1
25 111629 Overload, Motor (Rinse) 6.0-10.0A 1
27 109064 Transformer, 250VA 1
28 112482 Fuse, 600V LPCC-3.5A 2

460-480V/60/3 (Wash Tank Heat)

18 111135 Block, Fuse 600V 30A 3P J Type 1
19 180243 Fuse, J 25A 600V 3
460-480V/60/3 (Rinse Tank Heat)
20 111135 Block, Fuse 600V 30A 3P J Type 1
21 112062 Fuse, J 20A 600V 3

(Continued on next page)

40

Control Cabinet Interior View for Two Tank Models

Item Part Description Qty.
No. No.

VOLTAGE SPECIFIC PARTS:
460-480V/60/3

22 111623 Overload, Motor (Drive) 0.4-.063A 1
23 111626 Overload, Motor (Prewash) 1.6-2.4A 1
24 111627 Overload, Motor (Wash) 2.5-4.0A 1
25 111627 Overload, Motor (Rinse) 2.5-4.0A 1
27 109064 Transformer, 250VA 1
28 112484 Fuse, 600V LPCC-1.5A 2

575V/60/3 (Wash Tank Heat)

20 111135 Block, Fuse 600V 30A 3P J Type 1
21 112062 Fuse, J 20A 600V 3
575V/60/3 (Rinse Tank Heat)
22 111135 Block, Fuse 600V 30A 3P J Type 1
23 111682 Fuse, J 15A 600V 3

575V/60/3

22 111624 Overload, Motor (Drive) 0.63-1.0A 1
23 111626 Overload, Motor (Prewash) 1.6-2.4A 1
24 111627 Overload, Motor (Wash) 2.5-4.0A 1
25 111627 Overload, Motor (Rinse) 2.5-4.0A 1
27 109064 Transformer, 250VA 1
28 112484 Fuse, 600V LPCC-1.5A 2

NOTE: Hot water coil (HWC) machines do not have heat contactors. These parts are replaced
by the parts listed below and the parts are mounted in the control cabinet where the heat
contactors were installed.

Hot Water Coil Heat Dishwashers Components (Not Shown)

--- 111068 Relay, 2PDT, 10A 120VAC 1

--- 111036 Socket, Relay 1

--- 102346 Terminal, 2-Pole 1

41

Solid State Control Board Cable Assemblies

Rack Switch

Final Rinse

3

Jam Switch

Table Limit

Stop

Start

Pause

Power

1

Run Light

Final Rinse

Wash Fill

Prewash Fill

Rinse Aid

H1

H2

2

H5 H3

Rinse Flt L

DR Level

Rinse Flt U

5

Wash Flt L

Prewash Flt L

Prewash Flt U

Wash Flt U

Solid State Circuit Bd.

P/N 114756

Pumps

Booster Heat

H7

7

Digital Display
Rinse

Run

Reset

AA

Prewash

DR Tank

Rinse Tank

Wash Heat

DR/Rinse Heat

DR Pump

H4

H6

4

6

Item Part Description Qty.
No. No.

1 115173 Harness, 6-pin Input E44/54 DR,DRPW, E64/84 E64/84PW 1
2 115174 Harness, 6-pin Output E44/54 DR,DRPW, E64/84 E64/84PW 1
3 115175 Harness, 8-pin Input E64/84 E64/84PW 1

--- 115180 Harness, 8-pin Input E44/54 DR,DRPW 1
4 115176 Harness, 2-pin Output E64/84 E64/84PW 1

--- 115181 Harness, 2-pin Input E44/54 DR,DRPW 1
5 115177 Harness, 2-pin Input E64/84 E64/84PW 1

--- 115182 Harness, 2-pin Input E44/54 DR,DRPW 1
6 115178 Harness, 2-pin Output E64/84 E64/84PW 1

--- 115182 Harness, 2-pin Output E44/54 DR,DRPW 1
7 115179 Harness, 2-pin Output All Models 1

42

Control Cabinet Interior View for Single Tank Models with Dual Rinse - Layout 2

Note: Control Cabinet Cover P/N 334879 not shown.

28

18

18

18

27

26

25

7

6

5

22 22

5

5

8

17

2121212323

23

15

13

14

1

4

9

10

11

19

16 16

16

This illustration shows a control cabinet with all options. Your control cabinet may not

have the prewash components nor the additional parts required for the 22KW booster.

Please disregard these extra components as necessary.

See pages 35-37 for P/N's

12

29

9

3

2

43

Prewash Panels and Curtains

1

(L-R Direction Shown)

2

3

4

5

6

3

3

7

10

9

8

14

3

13

12

11

44

Prewash Panels and Curtains

Item Part Description Qty.
No. No.

1 113828 Rod Curtain 5/16 x 21-1/2" 2
2 113720 Curtain 24 x 20-1/4" 2
3 100073 Screw 1/4-20 x 1/2 Truss Head 8
4 328006 Support, 22" PW Rear Screen 1
5 329926 Baffle, Table Flange 1
6 328030 Table Flange Support 1
7 329351 Panel, 25" End Standard 1
8 108418 Plug, 1/2" 2
9 109034 Gasket 2
10 108417 Nut 2
11 335223 Panel Assy. Front Perimeter 22" PW Prewash 1

- 334756 Panel Assy. Front Perimeter 26" PW Prewash 1

- 335224 Panel Assy. Front Perimeter 36" PW Prewash 1
12 328959 Basket, Refuse 22" 1

- 329492 Basket, Refuse 26" 1

- 328967 Basket, Refuse 36" 1
13 328427 Cover, Refuse Basket 22" 1

- 328524 Cover, Refuse Basket 36" 1
14 108966 Handle, Door 1

45

Single Tank Panels and Curtains

(L-R Direction Shown)

Final Rinse

5

1

Curtain

6

3

1

DR Curtain

End Curtain

2

End Curtain

4

2

8

7

46

9

17

16

15

8

12

13

9

10

11

14

Single Tank Panels and Curtains

Item Part Description Qty.
No. No.

1 113828 Rod, Curtain, 5/16 x 21-1/2" 2
2 113720 Curtain 24" x 20-1/4" (End Curtain) 2
3 114012 Rod, Curtain, 5/16" x 23-1/2" 1
4 108043 Curtain, 24" x 13-1/4" (DR Curtain) 1
5 108250 Rod, Curtain 5/16" x 24-5/8" 2
6 109723 Curtain 24" x 6 -1/4" (Rinse Curtain) 1
7 329926 Baffle 1
8 100007 Screw 10-32 x 3/8" Truss Head 4
9 329351 Panel, 25” End Standard 2
10 100734 Bolt 1/4-20 x 1/2 SST 2
11 335219 Panel Assy., 44 Front Perimeter 1

- 335220 Panel Assy., 54 Front Perimeter 1
12 113944 Nut, 3/4" NPT 2
13 108620 Gasket 2
14 113943 Plug, 3/4" NPT 2
15 108418 Plug, 1/2" NPT 4
16 109034 Gasket 4
17 108417 Nut, 1/2" NPT 4

47

Two Tank Panels and Curtains

1

4

2

1

3

2

5

3

5

16

6

7

8

9

10

11

12

13

15

14

15

48

Two Tank Panels and Curtains

Item Part Description Qty.
No. No.

1 113828 Rod, Curtain, 5/16 x 21-1/2" 2
2 113720 Curtain 24 x 20-1/4” 2
3 114012 Rod, Curtain, 5/16" x 23-1/2" 1
4 108043 Curtain, 24" x 13-1/4" 1
5 329926 Baffle 1
6 328030 Table Flange 2
7 329351 Panel, 25” End standard 1
8 100073 Screw 1/4-20 x 1/2 Truss Head 8
9 113944 Nut, 3/4" NPT 4
10 108620 Gasket 4
11 113943 Plug, 3/4" NPT 4
12 108417 Nut, 1/2" NPT 4
13 109034 Gasket 4
14 108418 Plug, 1/2" NPT 4
15 328976-01 Panel, 84 Front Perimeter RH/LH 2
16 335221 Panel, 64 Front Perimeter 1

49

1

15

2

3

16

4

5

17

18

7

6

8

9

10

14

13

12

11

11

13

7

Drive Motor Assembly

50

Drive Motor Assembly

Item Part Description Qty.
No. No.

1 0509199 Drive Motor Switch 1
2 327918 Bracket, Motor Switch Mounting 1
3 See Sheave and V-Belt Chart Below ---
4 327916 Plate, Drive Motor Mounting 1
5 327920 Plate, 44 Motor Assy Mounting 1
5 327917 Plate, 64 Motor Assy Mounting 1
6 327919 Bracket, Motor Spring Mounting 1
7 106482 Washer Lock 1/4 Split SST 4
8 102376 Washer, Flat 5/16 x 3/4 x .06 SST 2
9 113702 Spring 0.6OD x 0.095 Wire x 1.5 Lg 1
10 113704 Screw, 5/16 x 3-1/2 Hex Head SST 1
11 113700 Bushing 3/8 x 3/4 x 1/16 Thrust Bronze 3
12 113703 Bushing, 3/4 x 7/8 x 3/8 x 1-1/8 Flg 1
13 113701 Bushing 1/4 x 3/8 x 1/2 x 1/16 Flg Bronze 1
14 113732 Motor, Gear 1/6HP 3PH, MV 1
15 100734 Bolt 1/4-20 x 1/2 Hex Head SST 2
16 100736 Bolt 1/4-20 x 3/4 Hex Head 3
17 100734 Bolt 1/4-20 x 1/2 Hex Head SST 2
18 109009 Grip Nut, 5/16-18 w/nylon insert 1

Sheave and V-belt Chart

Model Motor Sheave Part

No.

E44DR 103166: AK39 5/8

Bore

E54DR 113896: AK54 5/8

Bore

E64 113689: AK46 5/8

Bore

E84 103170: AK49 5/8

Bore

Drive Sheave Part
No.

113892: AK59 5/8 Bore 100794: 4L 310

113892: AK59 5/8 Bore 100797: 4L 340

113896: AK54 5/8 Bore 100797: 4L 340

108897:AK44 5/8 Bore 100794: 4L 310

V-Belt Drive Part
No.

51

14

15

21

22

24

23

25

24

20

19

19

21

20

17

1

26

3

4

5

7

6

8

9

10

11

12

13

18

2

16

Tank Bottom

Conveyor Drive Assembly

52

Conveyor Drive Assembly

Item Part Description Qty.
No. No.

1 202381 Roller Crosshead 1

2 100868 Roller Stud Crosshead 1

3 107089 Nut Jam 1/2-13 1

4 206300 Crank, Rack Arm 1

5 206301 Shaft 5/8" O.D. x 9" LG. 1

6 113861 Housing, Bearing/Seal 1

7 102244 Seal 5/8” 1

8 206303 Gasket/Bearing Seal 1

9 100382 Bearing Jaf #EK104-10 1

10 100007 Screw, 10-32 x 3/8 Truss Head 1

11 104925 Washer 1/4 x 1 x 16 Gauge 1

12 103180 Wiper Ring 1

13 104916 Key 3/16 x 3/16 x 3/4 SST 1

14 See Sheave and V-belt Chart on previous page. ----

15 See Sheave and V-belt Chart on previous page. ----

16 327924 Bracket, 44 Drive Bearing Mounting 1

17 113860 Bearing, Sealed 5/8 Bore 1

18 104923 Screw 1/4-20 x 3/8 Round Head 4

19 100739 Bolt 5/16-18 x 3/4 Hex Head SST 8

20 106013 Washer Lock 5/16 Split 8

21 102376 Washer, flat 5/16" 8

22 100154 Nut Plain 5/16-18 SST 8

23 100746 Bolt 3/8-16 x 1-1/4" Hex Head 2

24 104618 Washer 3/8 x 7/8 x 1/16 SST 2

25 109010 Grip Nut, 3/8" w/nylon insert 2

26 100769 Screw, Set 3/8-16" x 3/4" Dog Point 1

53

Prewash Track & Cradle Assembly

12

19

11

10

13

14

14

19

8

20

7

6

9

17

4

2

15

18

23

3

22

Tank

24

17

18

20

5

1

16

19

21

23

54

Prewash Track & Cradle Assembly

Item Part Description Qty.
No. No.

1 113719 Switch, Door Safety 1
2 328046 Idle Pump Switch Weldment 1
3 113937 Magnet, SS 1
4 100764 Screw, 6-32 x 1/2 Round Head SST 2
5 108954 Nut, Grip 6-32 Hex Head W/Nylon Insert 2
6 106482 Washer Lock 1/4 Split 2
7 327833 Pin Idle Pump Switch lever 1
8 100736 Bolt, 1/4-20 x 3/4" Hex Head 2
9 328041 Track, 22” PW Rear 1
10 414334 Cradle Assembly, Complete, PW22" (includes items 11, 12, 13, 19) 1

---- 414438 Cradle Assembly Complete, PW36" (includes items 11, 12, 13, 19) 1
11 204513 Pawl, Cradle 4
12 206345 Spacer, Rack Cradle Pawl 4
13 113692 Bolt, Shoulder, 3/8 x 3/4 x 5/16-18 x 3/8" SST 4
14 333155 Cradle, Drive Rod Single Tank, 22" PW. 36" PW 2
15 206343 Bearing, E Cradle Support 4
16 327955 Track, 22” PW Front 1
17 100735 Bolt 1/4-20 x 5/8" Hex Head SST 8
18 112318 Washer, Flat 1/4-20 8
19 100142 Nut, Grip 5/16-18 6
20 331988 Bracket, Lower Washarm Support 2
21 100734 Bolt, Hex. Hd. 1/4-20 x 1/2" 6
22 206920 Rod, Lower Washarm Support, Threaded 1
23 100141 Nut, Grip 1/4-20 8
24 336164 Bracket, Lower Wash Support 1

---- 900897 Kit, Idle Pump Assy. (Includes items 1-8)

55

SingleTank Track & Cradle Assembly

15

22

18

14

10

15

17

23

16

16

13

16
20

22

12

11

21

17

9

7

8

19

6

3

4

5

1

56

6

7

8

3

4

5

1

2

Single Tank Track & Cradle Assembly

Item Part Description Qty.
No. No.

1 113719 Switch, Reed Aleph 1
2 327969 Idle Pump Switch Weldment 1
3 113937 Magnet, SS 1
4 100764 Screw, 6-32 x 1/2 Round Head SST 2
5 108954 Nut, Grip 6-32 Hex Head W/Nylon Insert 2
6 106482 Washer Lock 1/4 Split 2
7 327833 Pin Idle Pump Switch 1
8 100736 Bolt, 1/4-20 x 3/4" Hex Head 2
9 414370 Track, E44 Front 1
10 414307 Cradle, E44 1
11 113692 Bolt, Shoulder 3/8 x 3/4" x 5/16-18 x 3/8" 8
12 206345 Spacer, Pawl 8
13 204513 Pawl, NG Cradle 8
14 414357 Track, E44 Rear 1
15 206343 Bearing, Rack Cradle Slide 4
16 100142 Nut, Grip 5/16-18 14
17 100141 Nut, Grip 1/4-20 4
18 100736 Bolt 1/4-20 x 3/4 Hex Head SST 2

--- 106482 Washer Lock 1/4-20 Split 2
19 329283 Weldment, DR/Final Rinse Switch (L-R Machine) 1

--- 329295 Weldment, DR/Final Rinse Switch (R-L Machine) 1
20 100734 Bolt, Hex. Hd. 1/4-20 x 1/2" 6
21 100735 Bolt 1/4-20 x 5/8" Hex Hd., SST 9
22 331988 Bracket Lower Washarm Support 2
23 206920 Rod, Support 1

--- 414377 Cradle, Complete (Includes Items 10-13 and 16) 1

--- 900897 Kit, Idle Pump Assy. (Includes Items 1-8) A/R

57

Two Tank Track & Cradle Assembly

13

21

19

16

15

16

21

10

18

17

22

18

20

18

21

10

12

11

14

23

17

21

18

18

9

2

20

1

58

5

4

3

6

2

2

7

8

1

Two Tank Track & Cradle Assembly

Item Part Description Qty.
No. No.

1 113719 Switch, Reed Aleph 1
2 327969 Idle Pump Switch Weldment 2
3 113937 Magnet, SS 1
4 100764 Screw, 6-32 x 1/2 Round Head SST 2
5 108954 Nut, Grip 6-32 Hex Head W/Nylon Insert 2
6 106482 Washer Lock 1/4 Split 2
7 327833 Pin Idle Pump Switch 1
8 100736 Bolt, 1/4-20 x 3/4 Hex Head 2
9 335471 Track, Front E64 (L-R Machine) 1

--- 335472 Track, Front E64 (R-L Machine) 1

--- 335474 Track, Front E84 (L-R Machine) 1

--- 335475 Track, Front E84 (R-L Machine) 1
10 206920 Rod, Support 2
11 113692 Bolt Shoulder, 3/8 X 3/4 X 5-16 X 18 SST 12
12 206345 Spacer, Pawl 12
13 204513 Pawl, NG Cradle 12
14 414378 Cradle, E64 Assembly 1

--- 414979 Cradle, E84 Assembly 1
15 335470 Track, Rear E64 (L-R Machine) and (R-L Machine) 1

--- 335473 Track, Rear E84 (L-R Machine) and (R-L Machine) 1
16 206343 Bearing, Rack Cradle Slide (E64 Qty. 8) (E84 Qty. 12) A/R
17 100141 Nut, Grip 1/4-20 8
18 100142 Nut, Grip 5/16-18 16
19 100736 Bolt 1/4-20 x 3/4 Hex Head SST 2

--- 106482 Washer Lock 1/4-20 Split 2
20 100734 Bolt, Hex. Hd. 1/4-20 x 1/2" 8
21 331988 Bracket, Lower Washarm Support 4
22 206920 Rod, Lower Washarm Support 2
23 100735 Bolt 1/4-20 x 5/8" Hex Hd., SST 8

--- 900897 Kit, Idle Pump Assy. (Includes Items 1-8) A/R

59

2

1

Prewash Scrap Screens

60

Prewash Scrap Screens

Item Part Description Qty.
No. No.

1 328958 Screen. Refuse 22" PW 1

--- 328960 Screen, Refuse 36" PW 1

--- 328958 Screen, Refuse 26" PW 1

2 328959 Basket, Refuse 22" PW 1

--- 328967 Basket, Refuse 36" PW 1

--- 329492 Basket, Refuse 26" PW 1

61

Single Tank Scrap Screens

3

4

2

1

Beginning with
S/N RE15067977 and above

6

5

1

7

Prior to S/N RE15067977

62

9

8

8

Single Tank Scrap Screens

Item Part Description Qty.
No. No.

1 414300 Basket, Refuse (E44) (All S/N's) 1
2 336691 Filler, Basket (Beginning with S/N RE15067977 and above) 1
3 106014 Nut, Acorn 1/4-20 SST 2
4 336692 Filler, Rear (E44) (Beginning with S/N RE15067977 and above) 2

--- 336703 Filler, Rear (E54) (Beginning with S/N RE15067977 and above) 2

5 336690 Screen, Scrap (Beginning with S/N RE15067977 and above) 1
6 414329 Screen, L-R Rear (Single Tank) (Prior to S/N RE15067977) 1

--- 414329 Screen, R-L Front (Single Tank) (Prior to S/N RE15067977) 1

7 414328 Screen, Refuse L-R Front (Single Tank) (Prior to S/N RE15067977) 1

--- 414328 Screen, Refuse R-L Rear (All Models) (Prior to S/N RE15067977) 1

8 331923 Support, Screen (Single Tank) (Prior to S/N RE15067977) 2
9 328653 Screen, Outboard, (E54DR Only) (Prior to S/N RE15067977) 1

63

Two Tank Scrap Screens

3

4

2

Beginning with
S/N RE15067977 and above

4

5

1

3

5

2

1

1

64

1

6

8

6

8

7

9

Prior to
S/N RE15067977

7

9

9

9

Two Tank Scrap Screens

Item Part Description Qty.
No. No.

1 414300 Basket, Refuse (All Models) 1
2 336691 Filler, Basket (Beginning with S/N RE15067977 and above) 2
3 106014 Nut, Acorn 1/4-20 SST 2
4 336692 Filler, Rear (E64) (Beginning with S/N Re15067977 and above) 2

--- 336703 Filler, Rear (E84) (Beginning with S/N Re15067977 and above) 2

5 336690 Screen, Scrap (Beginning with S/N Re15067977 and above) 2
6 414329 Screen, L-R Rear (All Models) 1

--- 414329 Screen, R-L Front (All Models) 1

7 414328 Screen, Refuse L-R Front (All Models) 1

--- 414328 Screen, Refuse R-L Rear (All Models) 1

8 328653 Screen, Outboard, (E84 Only) 1
9 331923 Support, Screen 2

65

Prewash Spray Arms

17

16

15

6

Rear Wall

5

of Hood

18

3

8

14

4

13

2

12

11

10

9

12

7

66

3

5

12

9

4

2

1

Prewash Spray Arms

Item Part Description Qty.
No. No.

1 414569 Wash Manifold Assembly 6” Lower (E22" and E36") 1
2 113723 O-Ring 1
3 113738 Block, Washarm Retaining 4
4 113540 Locknut 2NPT SST 2
5 113741 Gasket, Flat EDPM 2-3/8 ID 2
6 328028 Standpipe, 22” PW 1
7 414568 Wash Manifold Assy 6” Upper E22" 1

--- 414567 Wash Manifold Assy. 10" Upper E36" 1
8 328998 Bracket, Upper Safety 1
9 113555 Plug, Wash Arm E-Series (Qty per arm) 4
10 113716 O-ring 4
11 328034 Support, Upper Wash 1
12 106014 Nut, Acorn 1/4-20 SST 8
13 106482 Washer, Lock 1/4" Split SST 8
14 106026 Washer, Flat 1/4" SST 8
15 329000-1 Bracket, Support 1
16 100141 Grip Nut, 1/4" SST 2
17 100735 Bolt, Hex Hd. 1/4-20 SST 2
18 329001 Support, Upper Wash 1

67

Single Tank Wash Spray Arms

14

13

10

6

Rear Wall

of Hood

18

2

11

5

4

12

17

16

15

7

3

16

68

2

16

9

8

5

3

1

4

9

8

Single Tank Wash Spray Arms

Item Part Description Qty.
No. No.

1 414567 Wash Manifold Assembly 10” 15° Lower (L-R) 1

--- 414566 Wash Manifold Assembly 10” 15° Lower (R-L) 1
2 113741 Gasket, Flat EDPM 2-3/8 ID 2
3 113738 Block, Washarm Retaining 2
4 113723 O-ring 2
5 113540 Locknut 2NPT SST 2
6 327993 Standpipe, R-L 44 1

--- 414317 Standpipe, L-R 44 1
7 414565 Wash Manifold Assy 14” Straight Upper (L-R) 1

--- 414564 Wash Manifold Assy 14” Straight Upper (R-L) 1
8 113555 Plug, Wash Arm E-Series (Qty per arm) 4
9 113716 O-ring 4
10 329001 Bracket, Upper Wash arm support 1
11 328998 Bracket, Upper Safety Catch 1
12 106026 Washer, Flat 1/4" SST 4
13 100141 Grip Nut, 1/4-20 SST 10
14 100736 Bolt, Hex Hd. 1/4-20 x 3/4" SST 10
15 328034 Support, Upper Wash 1
16 106014 Nut, Acorn 1/4" SST 8
17 106482 Washer, Lock 1/4" Split SST 4
18 329000-1 Latch, E Upper Washarm Weldment (L-R Operation) 1

--- 329000-2 Latch, E Upper Washarm Weldment (R-L Operation) 1

69

Two Tank Wash & Power Rinse Spray Arms

19

18

14

12

11

8

17

1

16

15

14

12

2

11

13

4

7

Rear Wall

of Hood

11

11

4

9

5

10

1

Rear Wall

of Hood

2

1

3

4

3

11

3

2

3

70

1

11

2

9

4

10

5

9

6

10

9

6

10

Two Tank Wash & Power Rinse Spray Arms

Item Part Description Qty.
No. No.

1 113741 Gasket, Flat EDPM 2-3/8 ID 4
2 113540 Locknut 2NPT SST 4
3 113738 Block, Washarm Retaining 2
4 113723 O-ring 2

5 414565 Wash Manifold Assembly 14” Straight Upper (L-R) 2

--- 414564 Wash Manifold Assembly 14” Straight Upper (R-L) 2

--- 414565 Wash Manifold Assy. E84 (L-R) 2

--- 414564 Wash Manifold Assy. E84 (R-L) 2

6 414567 Wash Manifold Assembly 10” 15° Lower (L-R) 2

--- 414566 Wash Manifold Assembly 10” 15° Lower (R-L) 2

--- 414564 Wash Manifold Assy. E84 (L-R) 2

--- 414565 Wash Manifold Assy. E84 (R-L) 2

7 414318 Standpipe 64 L-R Wash 1

--- 328443 Standpipe 64 R-L Wash 1
8 414319 Standpipe 64 L-R Rinse 1

--- 328445 Standpipe 64 R-L Rinse 1
9 113555 Plug, Wash Arm E-Series (Qty per arm) 4
10 113716 O-ring 4
11 106014 Nut, Acorn 1/4" SST 10
12 106482 Washer, 1/4" Split SST 8
13 328034 Support, Upper Washarm 2
14 106026 Washer, Flat 1/4" SST 8
15 100141 Grip Nut, 1/4" SST 4
16 328998 Bracket, Upper Safety 2
17 329000-1 Latch, E Upper Washarm Weldment (L-R Operation) 2

--- 329000-2 Latch, E Upper Washarm Weldment (R-L Operation) 2
18 329001 Bracket, Upper Washarm Support 2
19 100736 Bolt, Hex Hd. 1/4-20 x 3/4" SST 4

71

Dual Rinse (DR) Tank Assembly

25

24

22

DR Curtain

31

23

15

3

8

32

8

29

30

20

38

11

28

8

8

23

23

33

21

8

12

6

27

35

4

34

38

19

16

14

18

4

17

8

37

8

34

36

26

72

8

L-R Direction Shown

Dual Rinse (DR) Tank Assembly

Item Part Description Qty.
No. No.

1 100003 Nut, Hex Plain 1/4-20 SST 4
2 100097 Screw, Truss Head, 10-32 x 1/2" SST 2
3 100156 Locknut, 3/4" NPT Brass 1
4 100547 Locknut, 1/2" NPT SST 2
5 100735 Bolt, Hex Head, 1/4-20 x 5/8" SST 4
6 104584 Nut, Hex Plain 1/2-13 SST 1
7 104882 Washer, Flat 1/2" SST 1
8 105993 Clamp, Hose M20 Gear-type 8
9 106026 Washer, Flat 1/4" SST 4
10 106482 Washer, Lock 1/4" Split SST 4
11 107290 Nozzle, 1/8" HU-SS 8015 6
12 107589 Washer, Lock 1/2" Split SST 1
13 107966 Nut, Hex Grip 10-32 SST w/nylon insert 2
14 108043 Curtain, 24" x 13-1/4" 1
15 108620 Gasket, Rinse Manifold, 3/4" Piping 1
16 108954 Nut, Hex Grip 6-32 SST w/nylon insert 2
17 109069 Thermostat, Control with Capillary 1
18 115352 Switch, Float 1
19 113604 Thermostat, High Limit Fixed Snap 212°F 1
20 113716 O-ring, Plug Rinse 2
21 113795 Plug, Rinse Manifold 2
22 114012 Rod, Curtain 5/16" x 23-1/2" Lg. 1
23 114021 Hose, 1" ID x 2-1/4" Lg. 3
24 114290 O-ring 2
25 114291 Washer, Rubber 2
26 114420 Heater, 1.5KW 200/220V/60/1, includes O-ring 2

----- 114421 Heater, 1.5KW 230/20V/1, includes O-ring 2

----- 114422 Heater, 1.5KW 460/480V/1, includes O-ring 2

----- 114423 Heater, 1.5KW 575V/1, includes O-ring 2
27 114435 Thermistor, 10KΩ, 36" Lead 1
28 115231 Pump Assy., Auxillary Rinse 115/60/1 1
29 207231 Tube, Pump Discharge 1
30 329009 Tube, Weldment, LWR. Horizontal 2
31 332170 Screen, Scrap DR 2
32 332211 Manifold, Auxillary Rinse 1
33 334900 Bracket, Pump Support 1
34 115498 O-ring 1
35 0512299 Adapter 1
36 0503588 O-ring 2
37 115230 Hose, DR Drain 1
38 104882 Washer, Flat 1/2" 2

73

Dual Rinse (DR) Pump/Motor Assembly

* Not Available as a separate repair part

*

6

*

5

1

2

4

3

7

74

Dual Rinse (DR) Pump/Motor Assembly

Item Part Description Qty.
No. No.

1 115231-1 Screw, Self-tapping Washer Head 6
2 115231-2 Cover, Polypropylene 1
3 115231-3 Nut, Acorn 1/4-20 SST 1
4 115231-4 Impeller, DR Pump SST 1
5 115231-5 Seal, Pump 3/8" Type 16 SST 1
6 115231-6 O-ring 1
7 115231 Pump Assy., Auxillary Rinse 115/60/1 (Includes all items) 1

75

1

2

9

6

7

5

A

3

4

5

Suction

Discharge

L-R Application Shown

Prewash Pump Suction & Discharge

76

Prewash Pump Suction & Discharge

Item Part Description Qty.
No. No.

1 109568 Gasket Pump Suction 1
2 307995 Flange, Suction 1
3 104203 Clamp, Hose M52 SST 2
4 113717 Hose, PW Suction 1
5 113731 Hose 22” PW Pump Discharge 1
6 104165 Clamp, Hose M40 SST 1
7 111964 Hose, Clamp Discharge 1
8 311761 Strainer, Pump Suction (Not Shown) 1
9 113636 Suction, Flange Machined 1
10 112338 Gasket Pump Suction Flange (Not Shown) 1

A Pump Fasteners

100739 Bolt 5/16-18 x 3/4 Hex Head SST 4
102376 Washer 5/16 x 3/4 x 1/16 8
109009 Nut, Grip 5/16 w/Nylon Insert 4

77

Wash & Power Rinse Pump Suction/Discharge

1

2

3

5

6

A

B

4

Tank

78

Wash & Power Rinse Pump Suction/Discharge

Item Part Description Qty.
No. No.

1 110858 Hose Clamp Pump Discharge 1
2 113984 Hose Discharge Pump 1
3 111780 Hose Clamp Discharge 1
4 327997 Pump Motor Base 1
5 113538 Gasket Pump Suction 1
6 327904 Screen Pump Suction 1

A Pump Base Fasteners

100739 Bolt 5/16-18 x 3/4 Hex Head SST 4
102376 Washer 5/16 x 3/4 x 1/16 8
109009 Nut Grip 5/16 w/Nylon Insert 4

B Pump Fasteners

100739 Bolt 5/16-18 x 3/4 Hex Head SST 4
102376 Washer 5/16 x 3/4 x 1/16 8
109009 Nut, Grip 5/16 w/Nylon Insert 4

79

8

1

18

4

15

2

14

9

10

17

20

12

7

6

5

11

21

13

3

16

19

2

Pump/Motor Assembly

80

Pump/Motor Assembly

Item Part Description Qty.
No. No.

1 100736 Bolt 1/4-20 x 3/4 Hex Head 6
2 106482 Washer, Lock 1/4” 10
3 113705 Plug 1/2” NPT Countersunk Brass (2HP) (Wash/Rinse) 1
3 102504 Plug 1/2” NPT Brass Sq Head (1HP) (Prewash) 1
4 102500 Plug 1/4” NPT Brass 2
5 111943 Gasket .032 Thk (3 Notches) 1
6 111942 Gasket .015 Thk (2 Notches) 1
7 111941 Gasket .0085 Thk (1 Notch) 1
8 100735 Bolt 1/4-20 x 5/8 Hex Head 1
9 110247 Nut Jam Hex 7/16-20 SST 1
10 110248 Washer .44OID x .043SST 1
11 113118 Impeller 1HP, SST Machined (Prewash) 1

--- 113603 Impeller 2HP SST Machined (Wash/Rinse) 1

--- 113120 Impeller 3HP, SST 1
12 111111 Seal Pac Type 16 1
13 113635 Flange, Jet Pump, SST NG 1
14 107690 Nut, Jam 3/8-16 4
15 106407 Washer, Lock 3/8 Split 4
16 204460 Backing Plate 1HP, 2HP, 3HP 1
17 110270 Washer, C-Sunk, Ex-Tooth SST 3
18 100754 Screw 10-32 x 1/2 Flat Head 3
19 109654 Slinger-Water 1
20 110419 Motor 1HP MV/60/1 (Prewash) 1

--- 110421 Motor 2HP MV/60/1 (Prewash) 1

--- 110420 Motor 1HP MV/60/3 (Prewash) 1

--- 111739 Motor 1HP 575/60/3 (Prewash) 1

--- 115587 Motor 2HP MV/60/3 (Wash/Rinse) 1

--- 111740 Motor 2HP 575/60/3 (Wash/Rinse) 1

--- 110424 Motor 3HP MV/60/3 (Wash/Rinse) 1

--- 111741 Motor 3HP 575/60/3 (Wash/Rinse) 1
21 113634 Pump Volute SST Machined (Prewash/Wash/Rinse) 1

--- 112338 Gasket, Pump Suction Flange (Not Shown) 1

--- 900737 Kit*Gaskets, Jet Pump (Includes Items 5-7) A/R

--- 900183 Kit*Seal & 1HP Impeller (Includes Items 5-7, 11 and 12) A/R

--- 900185 Kit*Seal & 3HP Impeller (Includes Items 5-7, 11 and 12) A/R

Complete Pump Assemblies:

415531 1HP PW 115-240/1/60
414965 1HP PW 208-480/3/60
415917 1HP PW 575/3/60
415743 2HP PW 115-240/1/60
415744 2HP PW 208-480/3/60
415745 2HP PW 575/3/60
414820 2HP LH 115-240/1/60
414373 2HP LH 208-480/3/60

415918 2HP LH 575/3/60
414821 2HP RH 115-240/1/60
414374 2HP RH 208-480/3/60
416243 2HP RH 220/380/3-50
415919 2HP RH 575/3/60
414977 3HP LH 208-480/3/60
415920 3HP LH 575/3/60
414978 3HP RH 208-480/3/60
415921 3HP RH 575/3/60

LH

RH

PW

LH and RH indicate on which side of the machine the pump is located.

Pump
Configurations

LH RH LH RH

81

Float Switches

Two Tank

Prewash

Single Tank

5

3

4

3

2

1

82

Float Switches

Item Part Description Qty.
No. No.

1 104584 Nut, Plain 1/2-13 1
2 107589 Washer, Lock 1/2” 1
3 104882 Washer, Flat 1/2" 2
4 111151 C-Clip A/R
5 110854 Float Switch, Dual, Prewash 1

-- 113291 Float Switch, Dual, Wash, Single Tank 1

-- 113291 Float Switch, Dual, Wash/Power Rinse, Two Tank 2

-- 110750 Gasket, Float Switch (Not Shown) A/R

83

Single Tank Electric Wash Tank Heat

1

2

3

4

3

5

6

84

Single Tank Electric Wash Tank Heat

Item Part Description Qty.
No. No.

1 113516 Heater 15/18KW 200V- 220V, 380V 1

--- 113517 Heater 15/16.3KW 230- 240V, 400- 415V 1

--- 113518 Heater 15/16.3KW 460- 480V 1

--- 113519 Heater 15KW 575V 1
2 100153 Bolt, 3/18-16 x 1 Hex Head 4
3 104618 Washer 3/8 x 7/8 x 1/16 SST 8
4 108345 Gasket 3 x 3 x 1/8” 2” Hole 1
5 106407 Washer Lock 3/8 Split 4
6 100140 Nut Plain 3/8-16 4

85

Two Tank Electric Wash Tand RInse Tank Heat

3

1

A

Tank

2

Rinse

86

2

Wash

Two Tank Electric Wash and Rinse Tank Heat

Item Part Description Qty.
No. No.

1 113516 Heater 15/18KW 200- 220V (Wash) 1
113517 Heater 15/16.3KW 230- 240V(Wash) 1
113518 Heater 15/16.3KW 460- 480V (Wash) 1
113519 Heater 15KW 575V (Wash) 1
2 108345 Gasket 3 x 3 x 1/8” 2” Hole 1
3 113804 Heater 10/12.1 KW 200- 220V (Rinse) 1
113882 Heater 10/11KW 230- 240V (Rinse) 1
113883 Heater 10/11KW 460- 480V (Rinse) 1
113884 Heater 10/11KW 575V (Rinse) 1

A Element Fasteners (Qty Per Element)

100153 Bolt, 3/18-16 x 1 Hex Head 4
104618 Washer 3/8 x 7/8 x 1/16 SST 8
106407 Washer Lock 3/8 Split 4
100140 Nut Plain 3/8-16 4

87

Thermostats and Thermistors

Single Tank

Two Tank

88

Control

3

4

2

1

Tank

High Limit

3

Thermostats and Thermistors

Item Part Description Qty.
No. No.

1 114435 Thermistor, 10KΩ, 36" lead 2
2 0512299 Adapter 2
3 115489 O-ring 2
4 100547 Locknut, 1/2" NPT, SST 2
5 110561 Thermostat, Fixed Hi Limit 2

89

Junction Box

Thermistor Connection Block

NOTE: Components and quantities vary per machine.

1

2

Interwiring Connection Block

1

1

8

3

4

5

2

90

5

3

6

Junction Box

Item Part Description Qty.
No. No.

1 114521 End Cover, Single Terminal, D-MZB A/R
2 114520 Terminal, Single MZB, 1.5 NS35 A/R
3 114519 End Block, E/NS 35 N 2
4 114518 End Cover, Double Terminal STTB 2.5, A/R
4 114516 End Cover, Single Terminal D-ST 2.5 A/R
5 114515 Terminal, Single, Ground ST 2.5 (Green) A/R
6 114517 Terminal , Double STTB 2.5 A/R
7 114512 Terminal, Single ST 2.5 (Gray) A/R
8 114522 Bridge, 10-Pole FPS 10-5 (Cut to Fit) 1

91

Final Rinse Piping (All Models)

rt

18

14

17

13

12

11

16

From Booster

15

8

10

1

9

Top of Hood

19

20

7

4

6

2

3

Manifold

Dimension in Cha

is center to center

of upper and lower

spray pipe.

92

5

6