Champion I 66 User Manual

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Page 1

Project Item No. Quantity

MODEL I 66 RACK CONVEYOR

STANDARD FEATURES

• One-piece cast stainless steel upper & lower spray arm assemblies

• Standard vertical opening 20-3/4" [527]

• Wide 15-1/2" [394] and 26" [660] leakproof doors, internally-fitted

• Front enclosure panels

• Stainless steel heavy-gauge construction, including base and feet

• Stainless steel pumps and impellers

• Prewash pump 1 Hp motor

• Wash pump 2 Hp motor

• Electric tank heat

• Automatic tank fill

• 40°F rise booster

• Low-water tank heat protection

• Energy/rinse saver device

• Anti-jam conveyor drive system

• Convenient top-mounted controls

• Common utility connections

• Pressure regulator valve (PRV)

• Door safety switch

MODEL I 66

44" [1118] Single Tank with

22" [559] Prewash High-Temperature

Rack Conveyor Dishwashing Machine

Shown with Vent Cowl and Damper Option

(1M) 5/05 Printed in U.S.A.

CH908-I

SPECIFIER STATEMENT

Specified unit will be Champion Model I 66 high temperature rack conveyor dishwashing machine with 22" [559] prewash. Constructed of Type 304 stainless steel and measuring 66" [1676] long with 20-3/4" [527] vertical opening. Features top mounted control cabinet; upper and lower onepiece stainless steel spray arm assemblies, external prewash scrap basket. Large 15-1/2" [394] prewash and 26" [660] wash front access doors with safety switch. Anti-jam conveyor drive system.

Champion Industries, Inc.

P. O. Box 4149, Winston-Salem, NC 27115 USA

Tel: 800/532-8591 Fax: 336/661-1979

www.championindustries.com

Dimensions shown in inches and [millimeters]

Page 2

44" [1118] Single Tank with

22" [559] Prewash High-Temperature

Rack Conveyor Dishwashing Machine

MODEL I 66

Wall-of-Water Spray Pattern

Large Heating Element

Two-Piece Scrap Screen

Stainless Steel Built-in Nested Booster

One-Piece Cast Stainless Steel Spray Assembly

EFFICIENT NEW SPRAY SYSTEM DESIGN

To make the E-Series more ecient and more forgiving we designed a new spray arm system that includes:

• Wall-of-water spray pattern via stainless steel uted directional spray jets for quick and ecient washing

• Easily removable spray arm assembly for ease of cleaning

• Stainless steel pump housing and impeller

• Larger tanks hold more water for better washing results

INTEGRATED BOOSTER HEATER

As well as the E-Series performs, we created a way to make it perform even better. The electric booster heater is an exceptional value — engineered within the E-Series footprint to oer a variety of advantages over other booster designs, such as:

• Inter-plumbed and inter-wired

• One control shuts o washer and booster

• 15 kW for 40°F/22°C rise

• 24 kW for 70°F/39°C rise (optional)

• Conductive heat transfer to wash tank

• Stainless steel booster heater lasts the life of the machine

• Integrated design saves oor space

www.championindustries.com

Page 3

44" [1118] Single Tank with 22" [559] Prewash High-Temperature Rack Conveyor Dishwashing Machine

MODEL I 66

Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.

Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com

Left-to-Right Operation

22"

[559]

26" [660]

Door

[394]

5" [127]

34" [864]

20-3/4"

[527]

7" [178]

Plumbing

Clearance

15-1/2"

Door

WASH

PRE

WASH

Door

Removal

Machine

Height

Load

Height

Door

Open

Height

Clear

1HP

1/6 HP

2HP

BSTR

7-1/2"

Cowl

25"

14-1/2"

10" [254]

2" [51]

7-1/2"

Front View

End ViewSuggested Table

Construction

Plan View

2-1/4"

1-3/4"

1-1/2"

Can be up to 10"

5/8"

21"

12" [305]

89" [2261]

58-1/2" [1486]

82" [2083]

[368]

[152]

[191]

44" [1118]

[203]

[102]

66" [1676]

82" [2083]

38-1/2" [978]

36-1/8" [918]

7-1/2"

Wall

Control

Cabinet

6" [152] Nom.

22" [559]

2-1/2"

[64]

[191]

[635]

2-3/8" [60]

3-5/8" [98]

30-5/8"

[779]

[51]

25" [635]

Opening

20-1/8"

[511]

Ins. Track

6-1/2" [165]

2" [51]

34-3/4"

[883]

[203]

16"

[406]

16"

[406]

8" [203]

14-1/2"

[368]

Page 4

44" [1118] Single Tank with 22" [559] Prewash High-Temperature Rack Conveyor Dishwashing Machine

MODEL I 66

Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.

Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com

Right-to-Left Operation

7" [178]

66" [1676]

44" [1118] 22"

[559]

82" [2083]

Door

15-1/2"

[394] Door

WASH

PRE

WASH

5" [127]

[127]

34" [864]

Load

Height

12" [305]

Plumbing

Clearance

89" [2261]

Door

Removal

58-1/2" [1486]

Machine

Height

82" [2083]

Door

Open

Height

20-3/4"

[527]

Clear

3" [76]

[203]

[102]

1HP

1/6 HP

2HP

BSTR

7-1/2"

Cowl

2" [51]

25" [635]

16"

[406]

16" [406]

34-3/4"

[883]

6" [152]

10" [254]

[51]

14-1/2" [368]

6-1/2" [165]

38-1/2" [978]

36-1/8" [918]

7-1/2"

[203]

7-1/2" [191]

Front View

End ViewSuggested Table

Construction

Plan View

Wall

Control

Cabinet

14-1/2" [368]

6" [152] Nom.

22" [559]

2-1/2"

[64]

2-3/8" [60]

3-5/8" [98]

30-5/8"

[779]

[51]

25" [635]

Opening

20-1/8"

[511]

Ins. Track

[203]

2-1/4" [57]

1-3/4" [44]

1-1/2" [38]

Can be up to 10" [254]

5/8" [16]

21" [533]

26" [660]

[152]

[191]

Page 5

70°F/39°C Rise – 24kW Electric built-in booster (booster only)

Minimum Maximum

Supply Ckt. Overcurrent

Elec. Rated Conductor Protective

Specs. Amps Ampacity Device

220/60/3 108 115 115

380/50/3 108 115 115

Volume crated: 164 cu. ft./4.6 cu. m. Shipping weight crated: 950 lbs./431 kg.

Dimensions shown in inches and [millimeters]

Due to an ongoing value analysis program at Champion, specications contained in this catalog are subject to change without no tice.

Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: 336/661-1979 • www.championindustr ies.com

44" [1118] Single Tank with 22" [559] Prewash High-Temperature Rack Conveyor Dishwashing Machine

MODEL I 66

SPECIFICATIONS

Capacity

802.rh rep skcaR 12 .laGSUknat hsaW

Liters 79

8.5).nim/tf( deeps royevnoC

Motor Horsepower

6/1evirD 1hsawerP 2hsaW

Water Consumption

421 .laGSU)esu .xam( .rh reP

Liters 469

06. .laGSUkcar reP

Liters 2

Heating

51)Wk( cirtcele ,taeH knaT

Electric booster (built-in)

(kW supplied for 40°F rise) 15 Electric booster (kW supplied for 70°F rise) 24

Venting

002)MFC muminim( dne daoL

Unload end (minimum CFM) 400

Standard 20" [508] x 20" [508] rack comple ment

2geP 1talF

Warning: Plumbing and electrical connections should be made by

qualied personnel who will observe all the applicable plumbing, sanitary, safety codes and the National Electrical Code.

Note: Water Hammer A rrestor (meeting ASSE-1010 standard or

equivalent) to be supplied (by others) in common water supply line at service connection.

Venting Notes: Fabricated duct size:

3-7/8" x 15-7/8" (Outside dimensions)

Utilities

1 Electrical

A Machine connection B Booster connection

2 Hot Water

3/4" [19] NPT 140°F/60°C min. hot water connection. (40°F/22°C rise booster)

3/4" [19] NPT 110°F/49°C min. hot water connection. (70°F/39°C rise booster)

Flow pressure 20-22 psi.

3 Drain

1-1/2" [38] NPT machine connection. Maximum ow 15 gpm.

4 Vents

A Load end: 200 CFM @ 1/4" [6] S.P. B Unload end: 400 CFM @ 1/4" [6] S.P.

(With blower-dryer increase room ventilation by 600 CFM.)

Machine only

Minimum Maximum

Supply Ckt. Overcurrent

Elec. Rated Conductor Protective

Specs. Amps Ampacity Device

220/60/3 50 60 60

380/50/3 50 60 60

MACHINE CONNECTION

BOOSTER CONNECTION

40°F/22°C Rise – 15kW Electric built-in booster (booster only)

Minimum Maximum

Supply Ckt. Overcurrent

Elec. Rated Conductor Protective

Specs. Amps Ampacity Device

220/60/3 86 110 110

380/50/3 86 110 110

Page 6

44" [1118] Single Tank with 22" [559] Prewash High-Temperature Rack Conveyor Dishwashing Machine

MODEL I 66

MODEL I 66 RACK CONVEYOR

OPTIONS & ACCESSORIES

Booster Heaters

(completely interplumbed, controls are interwired)

Electric: 24 kW (external 70°F/39°C max. rise) (3 phase only)

Cantilever sideloader (with or without hood) for 90° load operation

Extended pawl bar (extended drive unit) for use with load tabling

90° Motorized rack advance conveyor (unload)

180° Motorized rack advance conveyor (unload)

Racks: peg or flat racks (specify type)

Roller conveyor table (mobile or stationary)

Table limit switch, unmounted (recommended on all rack conveyor installations)

Vent cowl, stainless steel with 7" [178] stack and locking damper

Vent fan control

Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.

Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com

Model MRA 90

90° Motorized Rack Advance Curve

(Must be ordered with Roller Conveyor Table)

Model MRA 180

180° Motorized Rack Advance Curve

(Must be ordered with Roller Conveyor Table)

Model RCT 64 or RCT 84

Roller Conveyor Table

Cantilever Sideloader

(no hood)