Page 1
REGISTER YOUR PRODUCT ONLINE
at www.championpowerequipment.co.uk
OPERATOR'S MANUAL
MODEL #CPG4000DHY-EU
3500W WIRELESS REMOTE START OPEN
FRAME INVERTER
NO OIL
SUPPLIED
IN UNIT
Add 10w30
Oil Before Use
+44(0)-1942-715-407
or visit www.championpowerequipment.co.uk
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20210222
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MANUAL
CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator
outside is absolutely mandatory to keep your family safe from carbon
monoxide. But there’s even more you can do. By educating yourself
about all carbon monoxide risks, you’ll be better prepared to protect
your family from this colorless, oderless threat.
ALWAYS READ
THE OPERATOR’S
MANUAL FIRST
KNOW THE SYMPTOMS
• Headache
• Nausea
• Shortness of breath
• Dizziness
• Fatigue
STAY ALERT WITH CARBON
MONOXIDE DETECTORS
KEEP IT OUTSIDE AND AWAY FROM
DOORS, WINDOWS, AND GARAGES
IF YOU FEEL SYMPTOMS,
LEAVE RIGHT AWAY
POINT FUMES AWAY FROM
NEARBY PEOPLE
www.TakeYourGeneratorOutside.com
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction
Safety Definitions
Important Safety Instructions
Fuel Safety ........................................................ 7
Safety and Dataplate Labels ...................................... 8
Safety Symbols .................................................... 9
Operation Symbols ............................................... 10
Quick Start Label Symbols....................................... 11
Controls and Features ................................. 12
Generator ......................................................... 12
Control Panel ..................................................... 13
Wireless Remote Control ......................................... 14
FCC Statement for Remote Control Device...................... 14
Parts Included .................................................... 15
Assembly ..................................................... 16
Unpacking ........................................................ 16
Install the Wheel Kit .............................................. 16
Connect the Battery .............................................. 16
Add Engine Oil .................................................... 17
Add Fuel .......................................................... 18
Grounding ........................................................ 19
Operation .....................................................20
Generator Location ............................................... 20
Surge Protection ................................................. 20
Wireless Set Button .............................................. 20
Starting the Engine ............................................... 21
Battery ............................................................ 23
Connecting Electrical Loads ..................................... 23
Do Not Overload Generator ...................................... 23
Eco (Economy) Mode ............................................. 24
Parallel Operation ................................................24
Stopping the Engine .............................................. 24
Moving the Generator ............................................ 25
Operation at High Altitude ....................................... 25
................................................... 4
..........................................4
....................... 5
Cleaning and Adjusting the Spark Plug
Cleaning the Air Filter ............................................ 27
Cleaning the Spark Arrestor ..................................... 27
Adjusting the Governor ........................................... 27
Generator Battery ................................................ 27
Remote Control Battery .......................................... 28
Maintenance Schedule ........................................... 28
Storage
Short Term Storage (up to 30 days) ............................. 28
Mid Term Storage (30 days – 1 year) ...........................29
Long Term Storage (over 1 year) ................................29
Removing from Storage .......................................... 29
........................................................28
.......................... 26
Specifications .............................................. 31
Generator Specifications ......................................... 31
Engine Specifications ............................................ 31
Oil Specifications ................................................. 31
Fuel Specifications ............................................... 31
Battery Specifications............................................ 31
Temperature Specifications ...................................... 31
Parts Diagram .................................................... 32
Parts List ......................................................... 33
Engine Parts Diagram ............................................ 35
Engine Parts List ................................................. 36
Wiring Diagram ................................................... 38
Troubleshooting ...........................................39
Warranty*
Warranty Qualifications .......................................... 41
Repair/Replacement Warranty ................................... 41
Do Not Return The Unit To The Place Of Purchase ............. 41
Warranty Exclusions ............................................. 41
Other Exclusions ................................................. 41
Limits of Implied Warranty and Consequential Damage ........ 41
Contact Information .............................................. 41
.................................................... 41
Maintenance ................................................ 26
Cleaning the Generator .......................................... 26
Changing the Engine Oil
......................................... 26
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment
(CPE) product. CPE designs, builds, and supports all of our
products to strict specifications and guidelines. With proper
product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time of
publication, and we reserve the right to change, alter and/or
improve the product and this document at any time without prior
notice.
CPE highly values how our products are designed, manufactured,
operated, and serviced as well as providing safety to the operator
and those around the generator. Therefore, it is IMPORTANT to
review this product manual and other product materials thoroughly
and be fully aware and knowledgeable of the assembly, operation,
dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety
and operation procedures before each use. Please always exercise
common sense and always err on the side of caution when
operating the product to ensure no accident, property damage,
or injury occurs. We want you to continue to use and be satisfied
with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper
accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to
supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate
label to the table below
CPE TECHNICAL SUPPORT TEAM
+4 4(0)-1942-715-407
MODEL NUMBER
CPG4000DHY-EU
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not
hazard-related (e.g., messages relating to property damage).
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
DANGER
Generator exhaust contains carbon monoxide, a colorless,
odorless, poisonous gas. Breathing carbon monoxide will
cause nausea, dizziness, fainting or death. If you start to feel
dizzy or weak, get to fresh air immediately.
ONLY OPERATE GENERATOR OUTDOORS ONLY IN A WELL
VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any building, including
garages, any vehicles, basements, crawlspaces and
sheds, enclosure or compartment, including the generator
compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through
windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison
you cannot see or smell.
DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/or
accessories. Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed.
Use only Champion electrical cords for proper application.
DO NOT operate generator in wet weather.
DO NOT allow children under the age of 18 or unqualified
persons to operate or service the generator.
NEVER use inside a house, out building, sheds, garages,
vehicles or confined spaces, EVEN IF if doors and windows are
open and well ventilated.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
NEVER use generator with muffler extension or added
extraction systems this will invalidate your warranty.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to the
manufacturer’s instructions.
WARNING
Although the generator contains a spark arrester, maintain a
minimum distance of 5 ft. (1.5 m) from dry vegetation and any
surrounding areas to prevent fires.
Use a ground fault circuit interrupter (GFCI) in damp areas and
areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a
listed 30A transfer switch installed by a licensed electrician
and approved by the local authority having jurisdiction. The
connection must isolate the generator from the utility power
and must comply with all applicable laws and electrical codes.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life
support appliances.
NEVER use this product to power medical devices or medical
appliances.
Inform your electricity provider immediately if you or anyone in
your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience a
medical emergency.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Spark from removed spark plug wire can result in fire or
electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot
contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch any hot surfaces on the generator including
muffler system when running or stopped for less than 1 hour.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Never use muffler extensions.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
WARNING
This product contains a button battery. If swallowed, it could
cause severe injury or death in just 2 hours. Seek medical
attention immediately.
CAUTION
Exceeding the generator’s running capacity can damage the
generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
The Starting Watts listed on your generator is the wattage the
generator can output for an average of 6 seconds (Inverter) or
10 minutes (Open Frame Type).
The Maximum Watts is the MAX watts output the generator
can run at – however it is not recommended to run your
generator at the maximum watts for periods more than
average 5 minutes (Inverter) and 60 minutes (Open Frame
Type).
Once this period is over, and if the wattage has not
reduced, the Overload Protection will activate and the
generator will trip.
WARNING
Rapid retraction of the recoil cord will pull hand and arm
towards the engine faster than you can let go. Broken bones,
fractures, bruises or sprains could result. Unintentional
startup can result in entanglement, traumatic amputation or
laceration.
When starting engine, pull the recoil cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices
plugged in and turned on.
WARNING
This product contains a sealed battery. Never attempt to open
it.
In the event the sealed battery is damaged and leaking fluid it
should be disposed of immediately and replaced.
All batteries supplied are covered by 1 year warranty only and
are not part of the 3 year extended warranty.
CAUTION
Improper treatment or use of the generator can damage it,
shorten its life or void the warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect
them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
– Muffler extensions or extraction systems need to be added
If battery fluid is exposed to hands, eyes or face, wash and
rinse with fresh water. If this doesn’t resolve the issue,
immediate medical attention is required.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY
FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs
room to expand when temperatures rise.
– In the case of any petroleum gasoline fire, flames should never
be extinguished unless the fuel supply valve can be turned
OFF. By not doing so, if a fire is extinguished and the supply
of fuel is not turned OFF, an explosion hazard could be created.
When adding or removing gasoline:
Always be certain that the generator is resting firmly on level
ground.
When operating the generator:
DO NOT move or tip the generator during operation.
When transporting or servicing the generator:
Always check that the fuel valve is in the OFF position and the
gasoline tank is empty.
For LPG compatible models, check that the LPG cylinder is
disconnected and stored securely away from the generator.
Remove/Disconnect spark plug or HT lead.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other
sources of ignition.
Do not store generator, gasoline or LPG cylinders near furnaces,
water heaters, or any other appliances that produce heat or have
automatic ignitions.
Do Not store generator with fuel left inside the tank, over time it
will solidify and contaminate.
DANGER
NEVER place a gasoline container, gasoline tank, LPG cylinder
or any combustible material in the path of the exhaust stream
during operation of the engine.
DO NOT use any naked flames including lighters, cigars, matches
or cigarettes when attempting to replace fuel.
Turn the generator off and let cool for at least ten minutes before
removing the gasoline cap. Always loosen the cap slowly to relieve
pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas
station. Always use an approved container to transfer the fuel to
the generator.
DO NOT overfill the gasoline tank.
DO NOT attempt to remove/refill fuel in any confined spaces,
vehicles or building.
If any petrol or flammable liquid spills outside the generator tank it
MUST be cleaned up first before starting the generator
Always keep gasoline away from sparks, open flames, pilot lights,
heat and other sources of ignition.
When starting the generator:
DO NOT attempt to start a damaged generator.
Always check that the gasoline cap, air filter, spark plug, fuel lines
and exhaust system are properly in place.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel
item that is broken, cut, torn or damaged.
Always allow spilled gasoline to evaporate fully before attempting
to start the engine.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
El uso de un generador en interiores PUEDE MATARLO EN
MINUTOS. El escape del generador contiene monóxido de
carbono. Éste es un veneno que no se puede ver ni oler.
NUNCA lo use dentro del
hogar ni el garaje, INCLUSO SI las puertas y ventanas est án abiertas. Úselo SÓLO
a la INTEMPERIE lejos de ventanas, puertas, y orificios de ventilación.
Using a generator indoors CAN KILL YOU IN MINUT ES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
PELIGRO
ONLY use OUTSIDE and far away
from windows, doors, and vents.
NEVER use inside a home or garage,
EVEN IF doors and windows are open.
Utiliser un générateur à l’intérieur PEUT VOUS TUER EN QUELQUES
MINUTES. L’échappement du générateur contient du monoxyde de
carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sentir.
Ne l’utilisez JAMAIS
dans la maison ou le garage MÊME SI les portes et les fenêtres sont ouver tes.
Utilisez-le
UNIQUEMENT À L’EXTÉRIEUR, loin des fenêtres, portes et trappes de ventilation.
DANGER
DANGER
1596-L-SF-A
1110-L-OP-B
UNLEADE D FUEL ONLY. Minimum octane
rating of 87. Maxim um 10% ethanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos
como mínimo. Máximo de etanol de 10%.
ESSENCE SA NS PLOMB SEUL EMENT.
Indice d’octa ne minimal de 87.
Maximum 10 % d'éth anol.
WARNING
DO NOT TOUCH!
Exhaust gases, muf fler
and engine components
are extremely HOT and
cause burns.
Operation of this equipme nt may create sparks tha t can start
fires around dry veget ation. A spark arrest or may be
required. The operator should contact local fire agencies for
laws and regulations relat ing to fire prevention requ irements.
If installed, clean ever y 100 hours or every seaso n.
1531-L-SF-A
ADVERTENCIA
¡NO TOCAR! Los gase s de
escape, el silenciador y los
componentes del motor es tán
extremadamente CA LIENTES y
causan quemaduras.
La operación de este equ ipo puede producir chisp as que pueden provocar
incendios alrededor de la vegetación seca. Un supresor de chispas puede que
sea necesario. El operadaor debe comunicarse con las agencias locales de
bomberos para las leyes y reglamentos relativos a los requisitos de prevención
de incendios. Si está ins talado, limpie cada 100 hor as o cada temporada.
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
C
B
Top
A
Back
LABEL DESCRIPTION
A
CO Danger/
Safety Icons
B
C
Fuel
Hot Surface
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas
can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Ear Protection. Ear protection is recommended when working close to the generator. If the generators
noise level is over 85 dBa, ear protection is mandatory. See specifications page for noise level
measurements.
Electric Hazard. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an
electrocution hazard. A transfer switch must be used when connecting to a building.
Fire Hazard. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause
severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion.
Risk Of Being Burnt. To reduce the risk of injury or damage, avoid contact with any hot surface.
Carbon Monoxide(co) Danger.
Wet Conditions Alert. Do not expose to rain or use in damp locations except as follows:
If you must operate in rain or damp locations, DO NOT operate without proper protection of the electrical
components.
Use of a safety canopy that is fire retardant and will provide proper air ventilation for the engines exhaust
stream can be used. Keep all objects a minimum of 5 feet (1.5m) away from the generator at all times.
Heat from the muffler surface and exhaust stream can ignite combustible materials.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Start/Stop
Wireless Pair button
Overload Reset button
Low Oil
ECO
Economy Mode Button
Choke Button
12V Direct Current
Circuit Breaker Reset:
Push
SYMBOL MEANING
Parallel Connection(s)
Neutral Floating.
Neutral circuit IS NOT
electrically connected to
the frame/ground of the
generator.
Fuel/Gasoline Valve
On/Off
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
10W-30
1
2 3
35 6 7 18
2
1X
4
1X
IMPORTANT SAFETY INSTRUCTIONS
Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
Starting the Engine
DANGER
Position the generator outside as far away as possible
from windows, doors, ventilation equipment and out
buildings.
1. Check oil level. (No oil supplied with unit)
Add recommended 10W30 NON synthetic oil on first use.
2. Check gasoline level.
When adding gasoline, use a minimum octane rating of 87
and an ethanol content of 10% or less by volume.
3. Turn the fuel valve to “ON” position.
4. Press the START/STOP button once.
5. Choke engine
Press the choke button.
6. Pull the recoil cord.
7. Run engine
Press the choke button.
8. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads.
2. Press the START/STOP button once.
3. Turn the fuel valve to “OFF” position.
Wireless and Electric Start
See page 21 in “Operation” section.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.
Generator
9
1
2
3
4
5
6
1. Fuel Cap – Remove to add fuel.
2. Gasoline Tank – 2.9 gal. (11 L)
3. Air Filter – Protects the engine by filtering dust and debris
from the intake air
4. Fuel Valve – Used to turn fuel supply on and off to engine.
5. Battery – Provides 12V DC power the starting system.
8
7
6. Recoil Starter – Used to manually start the engine
7. Power Button
8. Control Panel – See “Control Panel” section.
9. Carrying Handle(s) – Used to lift or carry the unit.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
Control Panel
CONTROLS AND FEATURES
1
2
6
3
4
5
A
1. Choke Button – Used to start a cold engine.
1a. Green – Choke is ON.
1b. Off – Choke is OFF.
2. Economy Mode Button – Enables/disables automatic idle
control.
2a. Off – Economy Mode is OFF.
2b. Green – Economy Mode is ON.
3. Oil Warning Indicator Light – When ON, engine will shut
down and not run. Check oil level.
B
8
7
RECEPTACLES
12V DC, 8 Amp (Automotive)
A
z
May be used to supply electrical power for
operation of 12 Volt DC, 8 Amp electrical
loads.
2 x 16A Schuko 220v (EU)
1 x 13A & 1 x 16A 230v (UK)
B
May be used to supply electrical power for
operation of 220-240 Volt AC, single phase,
50 Hz electrical loads.
4. AC Overload Reset Button – Used to re-energize
receptacles after overload fault.
4a. Green – Systems Normal.
4b. Red Constant – Overload Warning.
4c. Red Flash – Overload Fault. Push to reset.
5. Wireless Reset – Used to reset or pair remote control(s).
5a. Blue – Unit is paired with remote. Push to Reset.
5b. Off – Unit is not paired with remote.
6. Circuit Breakers (Push Reset) – Protects the generator
against electrical overloads.
7. Ground Terminal – Consult an electrician for local
grounding regulations.
8. Parallel Outlets – Used for parallel operation (parallel kit
sold separately).
WARNING
NEVER use both AC & DC together, this will damage
generator and possible equipment.
One or the other MUST ONLY be used at a time.
Prolonged exposure to engine exhaust can cause serious
injury or death.
While charging a device do no place on the exhaust side of
the generator. Extreme heat caused by exhaust can damage
the device, and cause a potential fire hazard.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
CONTROLS AND FEATURES
Wireless Remote Control
This generator is equipped with a RED wireless remote control
system for starting and stopping. The system consists of (4) main
components:
1. Receiver Control Module (RCM)
2. Remote Control
3. Start/Stop button
4. Auto-Choke
The Remote Control functions are enabled when:
1. The START/STOP button is in “STANDBY” mode and flashes
green once per second.
The Remote Control functions are disabled when the above
condition is not met.
To start the generator wirelessly, press the “START” a button on
on the Remote Control one time to enter standby mode, indicated
by the START/STOP button on control panel flashing green once
per second. Press the “START” button on the Remote Control
again to start the engine. The engine will attempt to start (6)
times. The RCM controls the Auto-Choke during each attempt
to start. If the generator does not start, call Champion Customer
Care team for assistance at +44(0)1942-715-407.
To stop the generator wirelessly, press the “STOP” $ button on
the Remote Control one time.
Remote Control Power Consumption
While the START/STOP button is in “STANDBY” mode and flashing
green once per second, the RCM is active and waiting for a remote
signal. This standby function requires a small amount of electrical
current from the battery and will shut off automatically after 12
hours.
Pushing and holding the “STOP” $ button on the remote control
for 5 seconds or pushing and holding the START/STOP button
on the control panel for 5 seconds disables the standby function
manually and the RCM will no longer consume any battery power
or wait for remote signal. This is indicated by the START/STOP
button no longer flashing.
RED Statement for Remote Control Device
1. This device complies with RED Rules. Operation is subject to
the following two conditions:
1a. This device may not cause harmful interference.
1b. This device must accept any interference received,
including interference that may cause undesired
operation.
2. Changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to
operate the equipment.
NOTICE
This equipment has been tested and found to comply with
latest EU ‘RED’ directive. These limits are designed to provide
protection against harmful interference in a residential or
commercial installation/areas. This equipment generates, uses
and can radiate radio frequency energy and if not installed and
used correctly in accordance with the instructions, may cause
some harmful interference to radio communications. If this
equipment does cause harmful interference to radio equipment
reception, which can be determined by turning the equipment
off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and
receiver.
– Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
Call technical help on +44(0)1942-715-407 for assitance.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
Parts Included
Wheel Kit
CONTROLS AND FEATURES
8 in. (20.3 cm) Never Flat Wheel
Wheel hub caps ...................................................2
Roll Pin .............................................................2
Large R-clip ........................................................ 2
Support Leg w/Vibration Mounts ...............................................1
Flange Bolt M8x16 (for Support Leg) .........................................2
Handle ......................................................................................1
Flange Bolt M8x45 (for handle) .................................................2
Flange Lock Nut M8 .................................................................. 2
..................................2
Other
Oil Funnel ..................................................................................1
Dual Port USB Adapter (5V/2.4A) ...............................................1
Battery Charging Cables ............................................................ 1
Remote Key Fob ........................................................................1
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
ASSEMBLY
ASSEMBLY
Your generator requires some assembly. This item is shipped from
our factory without oil. Recommend 10w30 Non synthetic oil &
fuel (Petrol) needs to be added on first use before starting the
engine.
If you have any questions regarding the assembly of
your generator, call our Technical Support Team at
+44(0)1942-715-407. Please have your serial number and model
number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Carefully cut each corner of the box from top to bottom. Fold
each side flat on the ground to provide a surface area to work
with the generator.
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road use.
Install the Wheels
1. Before adding fuel and oil, carefully tip the generator onto the
control panel side.
Install the Support Leg
1. Attach the support leg (E) to the generator frame with flange
bolts (F).
2. Slowly tip the generator back down so that it rests on the
Wheels and support leg.
E
F
Install the Handle
3. Place the handle (G) over the mounting channel on the frame.
4. Secure the handle to the frame using the two flange bolts (H)
(M8x45).
5. Place a flange lock nut (I) on the end of each bolt and fasten
securely. DO NOT over tighten the flange lock nuts.
H
2. Remove wheel hub cap (B) from wheel by inserting a small
screwdriver into the slot provided and pry upward.
3. Slide the roll pin (C) through the wheel (A) from the outside.
4. Slide the roll pin through the mount point on the frame.
5. Insert r-clip (D) into hole at end of roll pin.
6. Re-install hub cap on wheel.
7. Repeat to attach the second wheel.
C
I
G
Connect the Battery
1. Remove the protective cover from the red (+) lead on the
battery.
2. Attach the red (+) lead to the red (+) terminal on the battery
with the bolt and secure with the nut.
3. Repeat for the black (–) battery lead.
B
D
A
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
°F
°C -17. 8 -6.7 4.4 15.6 26.7 3 7.8 48.9
1. Place the generator on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Using a funnel, add up to 20.3 fl. oz. / 0.6 qt. (0.6 L) of oil (not
No oil in engine, recommended 10w30 Non
synthetic engine oil needs to be added.
ASSEMBLY
Recommended Engine Oil Type
10W-30
10W- 405W-30
5W-30 Full Synthetic
-20 0 20 40 60
-28.9
Ambient temperature
included) and replace oil fill cap/dipstick. DO NOT OVERFILL.
80 100 120
CAUTION
DO NOT attempt to crank or start the engine before it has
been properly filled with the recommended type 10w30 Non
synthetic and amount of oil. Damage to the generator as
a result of failing to follow these instructions will void your
warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing
that requires no additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 10W-30 oil.
However, using the listed conventional oils shown in the
“Recommended Engine Oil Type” chart may be used for typical
use including the first 5 hours of the break-in run time period
of the engine.
If running generator in extreme temperatures, refer to the
“Recommended Engine Oil Type” chart.
4. Check engine oil level at every use and add as needed.
MAX
OIL DIP STICK
NOTICE
Check oil level often during the break-in period. Refer to the
Maintenance section for recommended service intervals.
CAUTION
This engine is equipped with a low oil shut-off and will stop
when the oil level in the crankcase falls below the threshold
level.
CAUTION
As a good general rule of thumb the bottom 2 threads on the
oil port is full, Always make sure the generator is level and
never tip the generator to check oil levels.
17
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
NOTICE
The first 5 hours of run time are the break-in period for the
unit. During the break in period stay at or below 50% of the
running watt rating and vary the load occasionally to allow
stator windings to heat and cool. Adjusting the load will also
cause engine speed to vary slightly and help seat piston rings.
After the 5 hour break-in period, change the oil.
NOTICE
ASSEMBLY
Only synthetic oil may be used after the 5 hour initial break-in
period. Using synthetic oil does not decrease the recommended
oil change interval. Full synthetic 5W-30 oil will aid in starting
in cold ambient < 41º F (5º C) temperatures.
Add Fuel
DANGER
Gasoline vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause
severe burns or death.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator. Use an
approved container to transfer the fuel to the generator.
Never use a gasoline container, gasoline tank, or any other fuel
item that is broken, cut, torn or damaged.
DO NOT overfill the gasoline tank. Always keep fuel away from
sparks, open flames, pilot lights, heat and other sources of
ignition.
Use clean, fresh, regular unleaded gasoline with a minimum
octane rating of 87 and an ethanol content of 10% or less by
volume. ybc
3. Screw on the gasoline cap and wipe away any spilled fuel.
CAUTION
Use unleaded gasoline with a minimum octane rating of 87
and an ethanol content of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank.
DO NOT mix oil and gasoline.
DO NOT overfill the tank. Fill tank to approximately ¼ in.
(6.4 mm) below the top of the tank to allow for gasoline
expansion.
DO NOT pump gasoline directly into the generator at the pump.
Use an approved fuel container to transfer the gasoline to the
generator.
DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
WARNING
Pouring gasoline too fast through the fuel screen may result
in gasoline splashing over the generator and operator while
filling.
DO NOT mix oil with gasoline.
1. Remove the gasoline cap.
2. Slowly add gasoline to the tank. Tank is full when gasoline
reaches red circle on screen. DO NOT OVERFILL. Gasoline
can expand after filling. A minimum of ¼ in. (6.4 mm) of
space left in the tank is required for gasoline expansion,
although more than ¼ in. (6.4 mm) is recommended. Gasoline
can be forced out of the tank as a result of expansion if
overfilled, and can affect the stable running condition of the
generator. The approximate fuel level is shown on the fuel
gauge on top of the fuel tank.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
NOTICE
The generator engine works well with 10% or less ethanol
blended gasoline. When using ethanol-gasoline blends there
are some issues worth noting:
– Ethanol-gasoline blends can absorb more water than
gasoline alone.
– These ethanol blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and
carburetor. The compromised gasoline can be drawn into
the carburetor and cause damage to the engine and/or
create potential hazards.
– If a fuel stabilizer is used, confirm that it is formulated to
work with ethanol-gasoline blends.
– Any damages or hazards caused by using ethanol blended
gasoline higher than 10% by volume, improperly stored
gasoline, and/or improperly formulated stabilizers, are not
covered by manufacturer’s warranty.
It is advisable to always shut off the gasoline supply and
run the engine to starvation after each use. See Storage
instructions for extended non-use.
Grounding
Your generator must be properly connected to an appropriate
ground to help prevent electric shock.
– Electrical devices that require a grounded receptacle pin
connection will not function if the receptacle ground pin is not
functional.
Neutral Bonded to Frame*
– Neutral circuit IS electrically connected to the frame/ground of
the generator.
– The generator system ground connects lower frame cross-
member below the alternator. The system ground is connected
to the AC neutral wire.
* See your Specifications section for specified type of grounding.
OPERATION
Generator Location
WARNING
NEVER operate install a this generator inside any confined
spaces, building, garage, basement, crawlspace, shed,
vehicles, enclosure or compartment, including a generator
compartment of a recreational vehicle.
NEVER operate or start the generator in the back of an
SUV, camper, trailer, truck bed (regular sides, flat or other
configuration), under staircases, stairwells, next to walls
or buildings or in any other location that will not allow for
adequate cooling of the generator or for the proper exit of the
exhaust flow from the muffler system.
WARNING
Failure to properly ground the generator can result in electric
shock.
A ground terminal connected to the frame of the generator has
been provided (see Controls and Features for terminal location).
For remote grounding, connect a length of heavy gauge
(12 AWG minimum) copper wire between the generator ground
terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to ensure
compliance with local electrical codes.
Neutral Floating*
– Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
– The generator (stator winding) is isolated from the frame and
from the AC receptacle ground pin.
It is not recommended operating or storing this generator
in wet weather conditions such as rain or snow. Using a
generator in wet conditions could result in serious injury or
death due to electrocution. If it has to be used in damp or wet
weather a recommended covering needs to be used for safety.
In some state’s generators may be required to be registered
with the local utility company when used at construction sites
and may be subject to additional rules and regulations, consult
your local municipal authority.
Generators should always be operated on a flat, level surface
at all times (even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of
clearance from all combustible material.
Generators must also have a minimum of 3 feet (91.4 cm)
of air flow clearance on all sides to allow for adequate
performance cooling, maintenance and servicing.
19
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
WARNING
Always place the generator in a well-ventilated area. NEVER
place the generator near air intake vents or where exhaust
fumes could be drawn into occupied or confined spaces.
Always carefully consider wind and air currents when
positioning generator.
Always allow generators to properly cool before transport or
for storage purposes.
Failure to follow proper safety precautions may result in
personal injury, damage to the generator and void the
manufacturer’s warranty.
WARNING
During operation the muffler and exhaust fumes will become
hot. If adequate cooling and breathing space are not supplied,
or if the generator is blocked or enclosed, temperatures can
become extremely heated and may lead to fire.
WARNING
Surge Protection
Electronic devices, including computers and many programmable
appliances use components that are designed to operate within a
narrow voltage range and may be affected by momentary voltage
fluctuations. While there is no way to prevent voltage fluctuations,
you can take steps to protect sensitive electronic equipment.
– Install CE & UKCA Certified, plug-in surge suppressors on the
outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet styles.
They’re designed to protect against virtually all short-duration
voltage fluctuations.
Wireless Set Button
The wireless set button is a feature that lets the user synchronize
the remote key fob to the generator. Up to two remote key fobs
can be synchronized to the generator at a time. Follow the
proceeding steps to reset a remote or synchronize two remotes:
1. Press the START/STOP button once on the front panel of the
generator. The button will flash green once per second.
Do Not install or operate this generator with any muffler/
exhaust extraction or extension in place otherwise you will
damage the engine. Failure to comply with this results in your
warranty immediately invalidated and terminated.
2. Push and hold the wireless set button for approximately three
(3) seconds. The wireless set button will illuminate blue and
the START/STOP button will stop flashing.
3. Push and release the STOP $ button on the remote key
fob. The START/STOP button will flash green once and the
wireless set button will flash blue once to indicate the remote
program has been erased.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
Wireless Remote Start
OPERATION
4. Push and release the START a button on the remote.
The START/STOP button will flash green once and the
wireless set button will flash blue once and again illumniate
blue to indicate the remote has been programmed.
5. Push and hold the wireless set button for approximately three
(3) seconds until the blue light of the wireless set button goes
out, and the green light of the START/STOP button flashes
once per second indicating it is in “STANDBY” mode.
6. Press the START button on the remote to start the engine and
follow the remote STOP instructions to verify the remote(s)
are working properly.
Wireless remote starting is only possible within 80 feet of the
generator.
DO NOT attempt to adjust the choke. The remote system will
automatically close and open the choke.
1. Press the START/STOP button once. The button will flash
green.
2. Press and release the “START” button on the remote control.
DO NOT hold the button down, only press the button once.
The engine will attempt to start six times.
NOTICE
Two remote key fobs can be synchronized to the generator at
one time.
NOTICE
Changing a remote key fob battery may not require the user to
reset the remote. If remote does not function after changing
the battery, proceed with Wireless Set Button instructions.
Starting the Engine
1. Make certain the generator is on a flat, level surface.
2. Turn the gasoline fuel valve to the “ON” position.
Electric Start
DO NOT attempt to adjust the choke. The remote system will
automatically close and open the choke.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
1. Press the START/STOP button once. The button will flash
green but the generator will not attempt to start.
2. Press the START/STOP button a second time. The button will
now flash green once per half second and the generator will
attempt to start. There will be (6) starting attempts. After
generator starts, the button will turn solid green.
4. Pull the recoil cord slowly until resistance is felt and then pull
OPERATION
rapidly. If several pulls are required or starting in cold ambient
temperature < 59°F (15°C), see notices below.
Manual Start
1. Disconnect all electrical loads from the generator. Never start
or stop the generator with electrical devices turned on.
2. Press the START/STOP button once. The button will flash
green.
3. Press the choke button until illuminated green.
5. Press the choke button until no longer illuminated green.
NOTICE
If the engine starts but does not continue to run make certain
that the generator is on a flat, level surface. This engine is
equipped with a low oil sensor that will prevent the engine
from running when the oil level falls below a critical threshold.
22
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
Battery
NOTICE
When the START/STOP button is pushed to “STANDBY” mode,
the button will flash green if the battery is sending out a
charge. If the button does not flash green while in “STANDBY”
mode, check that the battery connection is still good.
NOTICE
The supplied 12V battery does re-charge while the engine is
running, but it is also recommended that the battery needs
be fully charged at least once per month or maintained with a
trickle charger or battery maintainer (not included) especially if
the generator isnt used regular, batteries supplied are covered
by 1 year warranty and are not included in the extended 3
years offered.
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after
starting.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting
watts necessary for your purposes:
1. Select the electrical devices you plan on running at the same
time.
2. Total the running watts of these items. This is the amount of
power you need to keep your items running.
3. Identify the highest starting wattage of all devices identified
in step 1. Add this number to the number calculated in step 2.
Starting wattage is the surge of power needed to start some
electric driven equipment. Following the steps listed under
“Power Management” will guarantee that only one device will
be starting at a time.
4. If the generator power output is cut off due to an overload
condition indicated by the AC overload blinking light, lower
the load by unplugging one or more items, then press the
AC overload reset button before restarting the generator for
continued normal operation.
Plug in and turn on the desired 220-240 Volt AC single phase, 50
Hz electrical loads.
– DO NOT connect 3-phase loads to the generator.
– DO NOT overload the generator.
WARNING
Always remember to plug your appliances directly into the
generator and do not plug the generator power cord into any
electrical outlet or connect to the circuit breaker panel in your
home. Connecting a generator to your home’s electric utility
company’s power lines, or to another power source, called
‘backfeeding’ is a dangerous practice that is illegal in many
states and municipalities.
This action if done incorrectly could damage your generator,
appliances and could cause serious injury or death to you
or a utility worker when attempting to restore power during
an outage occurrence in the neighborhood who may then
unexpectedly encounter high voltage on the utility line and
suffer a fatal shock.
Whether injuries occur or not, if installed incorrectly and not to
applicable laws and codes, you may be subject to fines or the
utility company may disconnect your home power should this
practice be found in your home.
If the generator will be connected to a building electrical
system, those connections must isolate the generator power
from the utility power. You are responsible for ensuring your
generator’s electricity does not backfeed into the electric
utility power lines. These connections must comply with all
applicable laws and codes – Consult your local utility company
or a qualified electrician to properly install this connection.
Power Management
Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts
To prolong the life of your generator and attached devices, follow
these steps to add electrical load:
1. Start the generator with no electrical load attached.
2. Allow the engine to run for several minutes to get up to
temperature.
3. Plug in and turn on the first item. It is best to attach the item
with the largest load first.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional item.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
NOTICE
Never exceed the specified capacity when adding loads to the
generator.
Eco (Economy) Mode
The Eco Mode button can be activated to turn on economy control
in order to minimize fuel consumption and noise while operating
the unit during times of reduced electrical output. Eco Mode
allows the engine speed to idle during periods of non-use.
The engine speed returns to normal when an electrical load is
connected. When the economy switch is off, the engine runs at
normal speed continuously.
ECO
Engine will shut off but the START/STOP button will remain in
“STANDBY” mode for 12 hours and fuel valve will remain in the
“ON” position waiting for the next start instruction.
To completely shut down the generator, make sure the START/
STOP button is in “OFF” mode and no longer flashing green and
fuel valve is turned to “OFF” position when the generator will not
be used for an extended period of time.
OPERATION
NOTICE
CAUTION
For periods of high electrical load or momentary fluctuations,
the Eco Mode MUST be turned off.
Parallel Operation
The Champion model CPG4000DHY-EU is parallel ready and can
be operated in parallel with another Champion unit to increase
the total available electrical power. A Champion model 75500i-UK
parallel kit (sold separately) is required for parallel operation. For
a list of compatible models or to order a parallel kit, please call
customer service at +44(0)1942-715-407 or visit
www.championpowerequipment.co.uk
Detailed instructions for parallel kit installation and operation of
the connected generators are provided in the parallel kit operator’s
manual.
NOTICE
Battery power is drawn while the generator is in standby mode
(START/STOP button flashing green).
The generator will stay in standby mode for 12 hours if shut
down using the Remote Control.
To turn standby mode off manually, push and hold the “STOP”
button on the remote control for 5 seconds or push and hold
the START/STOP button on the control panel for 5 seconds.
The RCM will no longer consume any battery power or wait for
remote signal. This is indicated by the START/STOP button no
longer flashing.
Manual Stop
1. Turn off and unplug all electrical connected loads. Never start
or stop the generator with electrical devices turned on.
2. Let the generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator.
3. Press the START/STOP button.
Stopping the Engine
Remote Stop
1. Turn off all electrical connected loads. Never start or stop the
generator with electrical devices turned on.
2. Let the generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator.
3. Press the “STOP” button on the remote.
24
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
4. Turn the fuel valve to the “OFF” position.
Important: Always ensure that the START/STOP button is “OFF”
and not illuminated and fuel valve is in the “OFF” position when
the generator will not be used for an extended period of time.
NOTICE
If the engine will not be used for a period of two (2) weeks or
longer, please see the Storage section for proper engine and
fuel storage.
Moving the Generator
– NEVER lift or carry the generator using the folding handle.
– ALWAYS place the generator on its wheels in the upright
position.
– ALWAYS turn the generator off and ensure the fuel valve is
closed.
– ALWAYS make sure engine and muffler are cooled down
before the generator can be handled safely (typically 15-30
minutes).
1. Begin by raising the folding handle, found on opposite side of
wheels.
2. Using the handle, tilt the end of the generator slightly off the
ground until balanced on the wheels.
3. While maintaining balance, roll the generator to the desired
location.
– Failure to follow these instructions could result in personal
injury or damage to the generator.
Operation at High Altitude
The density of air at high altitudes is lower than at sea level.
Engine power is reduced as the air mass and air-fuel ratio
decrease. Engine power and generator output will be reduced
approximately 3½% for every 1000 ft. of elevation above sea level.
At high altitudes increased exhaust emissions can also result due
to the increased enrichment of the air fuel ratio. Other high altitude
issues can include hard starting, increased fuel consumption and
spark plug fouling.
To alleviate high altitude issues other than the natural power
loss, CPE can provide a high altitude carburetor main jet. The
alternative main jet and installation instructions can be obtained
by contacting our Technical Support Team. Installation instructions
are also available in the Technical Bulletin area of the CPE website.
The part number and recommended altitude range for the
application of the high altitude carburetor main jet is listed in the
following table.
In order to select the correct high altitude main jet it is necessary
to identify the carburetor model. For this purpose, a code is
stamped on the side of the carburetor. Select the correct high
altitude jet part number corresponding to the carburetor code
found on your particular carburetor.
Carb. Code High Alt. Jet Part Number Altitude Range
P22-16-H 27.131017.01.01
WARNING
Operation using the alternative main jet at elevations lower
than the recommended minimum altitude can damage the
engine. For operation at lower elevations, the originally
supplied standard main jet must be used. Operating the
engine with the wrong engine configuration at a given altitude
may increase its emissions and decrease fuel efficiency and
performance.
3,500 ft.
(1,067 m)
– NEVER tilt sideways while moving the generator.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
MAINTENANCE
Make certain that the generator is kept clean and stored properly.
Only operate the unit on a flat, level surface in a clean, dry
operating environment. DO NOT expose the unit to extreme
conditions, excessive dust, dirt, moisture or corrosive vapors.
MAINTENANCE
WARNING
Never operate a damaged or defective generator.
WARNING
Improper maintenance will void your warranty.
NOTICE
For Emission control devices and systems, read and
understand your responsibilities for service as stated in the
Emission Control Warranty Statement of this manual.
The owner/operator is responsible for all periodic maintenance.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating the generator.
For service or parts assistance, contact our
Technical Support Team at +44(0)1942-715-407.
Cleaning the Generator
CAUTION
DRAIN BOLT
2. Allow the oil to drain completely into an appropriate container.
3. Replace the oil drain plug.
4. Remove the oil fill cap/dipstick to add oil.
5. Add oil according to “Add Engine Oil” on Assembly section.
DO NOT OVERFILL. Oil not included for routine maintenance.
6. Dispose of used oil at an approved waste management
facility.
NOTICE
Once oil has been added, a visual check should show oil
about 1-2 threads from running out of the fill hole. If using
the dipstick to check oil level, DO NOT screw in the dipstick
while checking.
Cleaning and Adjusting the Spark Plug
1. Remove the spark plug cable from the spark plug.
2. Use a spark plug socket tool (not included), or a
13/16 in. (21 mm) socket (not included) to remove the plug.
DO NOT spray generator directly with water.
Water can enter the generator through the cooling slots and
damage the generator windings. It can also contaminate the
fuel system.
1. Use a damp cloth to clean exterior surfaces of the generator.
2. Use a soft bristle brush to remove dirt and oil.
3. Use an air compressor (25 PSI) to clear dirt and debris from
the generator.
4. Inspect all air vents and cooling slots to ensure that they are
clean and unobstructed.
To prevent accidental starting, remove and ground the spark plug
wire before performing any service.
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification
to select the proper grade for your operating environment.
1. Remove the oil drain plug with a 10 mm socket
(not included) and extension.
3. Inspect the electrode on the plug. It must be clean and not
worn to produce the spark required for ignition.
4. Make certain the spark plug gap is
0.028-0.031 in. (0.7-0.8 mm).
CAUTION
Failure to clean/replace the spark plug regular will result in
poor engine performance, poor fuel consumption or worse
damaged engine components.
SPARK PLUG GAP
5. Refer to the spark plug types in Specifications when replacing
the plug.
6. Firmly re-install the plug.
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
Type 2
MAINTENANCE
7. Attach the spark plug cable to the spark plug.
Cleaning the Air Filter
1. Unscrew the cover holding the air filter to the assembly by
turning the fastener counterclockwise.
2. Remove the foam element.
3. Wash in liquid detergent and water. Squeeze thoroughly dry in
a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and tighten the fastener by
turning clockwise.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark
arrestor.
2. Remove the two or three screws (varies by model) holding the
cover plate which retains the spark arrestor to the muffler.
3. Remove the spark arrestor screen.
NOTICE
Federal and local laws and administrative requirements
indicate when and where spark arrestors are required. When
ordered, spark arrestors are required for operation of this
generator in National Forest lands. In California, this generator
must not be used on any forest-covered land, brush-covered
land, or grass-covered land unless the engine is equipped with
a spark arrestor.
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your
warranty.
The air-fuel mixture is not adjustable. Tampering with the governor
can damage your generator and your electrical devices and
will void your warranty. Contact our Technical Support Team at
+44(0)1942-715-407 for all other service and/or adjustment
needs.
4. Carefully remove the carbon deposits from the spark arrestor
screen with a wire brush.
Type 1
* See your model’s parts list for specified type of spark arrestor.
5. Replace the spark arrestor if it is damaged.
6. Position the spark arrestor on the muffler and attach with the
screws removed in step 2.
CAUTION
Failure to clean the spark arrestor regular will result in poor
engine performance, poor fuel consumption or worse damaged
engine components.
Generator Battery
Your generator is equipped with an automatic battery charging
circuit that charges the battery while the engine is running.
The battery will maintain a proper charge if the unit is used on
a regular basis (about once every two weeks). If it is used less
frequently, the battery should be connected to a trickle charger
or battery maintainer (not included) to keep the battery properly
charged.
Maximum charging rate should not exceed 1.5 amps. Follow
the instructions included with the battery charger. The battery
should be fully charged at least once per month. If the battery is
not able to start the engine, it can be started by manually pulling
the engine recoil cord. If the battery voltage is extremely low, the
charging circuit may not be able to re-charge the battery. In this
case, the battery must be connected to a standard automotive
style battery charger for re-charging before it can be used.
Disconnect the Battery
1. Remove the protective cover from the black (–) battery lead.
27
Page 28
CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
STORAGE
2. Disconnect the black (–) lead from the black (–) terminal on
the battery and store the cap screw and nut.
3. Repeat steps 1-2 for the red (+) battery lead.
4. Store the battery in a cool, dry place.
Charge the Battery
For a generator equipped with batteries for electric starting,
proper battery maintenance and storage should be followed.
A trickle charger or battery maintainer should be used to charge
the battery while the generator is in storage. Maximum charging
rate should not exceed 1.5 amps. Follow the instructions included
with the trickle charger or battery maintainer. The battery should
be fully charged at least once per month.
Remote Control Battery
NOTICE
– Always purchase the correct size and grade of battery
most suitable for the intended use.
– Clean the battery contacts and also those of the device
prior to battery installation.
– Remove batteries from equipment which is not to be used
for an extended period of time.
EVERY 50 HOURS OR ANNUALLY
Clean air filter
Change oil if operating under heavy load or in hot
environments
EVERY 100 HOURS OR ANNUALLY
Change oil
Clean/adjust spark plug
Clean spark arrestor
Clean fuel valve filter*
EVERY 250 HOURS
Clean combustion chamber*
Check/adjust valve clearance*
EVERY 3 YEARS
Replace fuel line*
* To be performed by knowledgeable, experienced owners or CPE certified service
centers.
– Remove batteries if consumed or if product is to be left
unused for a long time.
Maintenance Schedule
Follow the service intervals indicated in the following maintenance
schedule.
Service your generator more frequently when operating in adverse
conditions.
Contact our Technical Support Team at +44(0)1942-715-407 to
locate the nearest CPE certified service dealer for your generator
or engine maintenance needs.
EVERY 8 HOURS OR PRIOR TO EACH USE
Check oil level
Clean around air intake and muffler
FIRST 5 HOURS (BREAK IN)
Change oil
STORAGE
WARNING
To avoid accidental or unintended ignition of your generator
during periods of storage, the following precautions should be
followed:
– When storing the generator make sure the START/STOP
button is “OFF” and not illuminated and fuel valve is set to
the “OFF” position.
Short Term Storage (up to 30 days)
Ethanol blended gasoline may gum up and clog the carburetor if
the generator is not run or carburetor drained within 4 weeks.
1. Be sure all appliances are disconnected from the generator.
2. Start the generator as instructed in Starting the Engine
section.
3. Turn the fuel valve to the “OFF” position.
4. Let the engine run until fuel starvation has stopped the
engine. This usually takes a few minutes.
5. If started using remote, press START/STOP button one more
time to ensure the generator is “OFF” and not in “STANDBY”
mode and blinking green.
28
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
STORAGE
Mid Term Storage (30 days – 1 year)
Ethanol blended gasoline in the tank has a maximum shelf life
of up to 1 year with the addition of a properly formulated fuel
stabilizer and stored in a cool, dry place.
1. Be sure all appliances are disconnected from the generator.
2. Add a properly formulated fuel stabilizer to the gasoline tank.
3. Turn the fuel valve to the “ON” position.
4. Start and run the generator for 10 minutes so the treated
gasoline cycles through the fuel system.
5. Option 1: Drain Gasoline from Carburetor
5a. Turn off the generator by pushing the START/STOP
button. If started using remote, press START/STOP button
one more time to ensure the generator is “OFF” and not
in “STANDBY” mode and blinking green.
5b. Turn the fuel valve to the “OFF” position.
5c. Use the drain bolt on the carburetor to empty any
excess gasoline from the carburetor into an appropriate
container. Use a funnel (and appropriate hose if
necessary) under the carburetor drain bolt to avoid
spillage.
11. Store the generator in a cool, dry place out of direct sunlight.
Long Term Storage (over 1 year)
For storage over 1 year, the gasoline tank and carburetor must be
completely drained of gasoline.
1. The generator is to be OFF and all appliances disconnected.
Make sure the START/STOP button is not blinking green and
in “STANDBY” mode.
2. Turn the fuel valve to the “ON” position.
3. Use the drain bolt on the carburetor to empty any excess
gasoline from the gasoline tank and carburetor into an
appropriate container. Use a funnel (and appropriate hose if
necessary) under the carburetor drain bolt to avoid spillage.
4. When gasoline stops flowing from the carburetor, replace
and tighten the carburetor drain bolt and be sure to properly
dispose of the drained gasoline according to local regulations
or guidelines.
5. Turn the fuel valve to the “OFF” position.
6. Follow steps 7-11 according to Mid Term Storage.
Removing from Storage
5d. When gasoline stops flowing from the carburetor, replace
and tighten the carburetor drain bolt and be sure to
properly dispose of the drained gasoline according to
local regulations or guidelines.
6. Option 2: Run Dry
6a. With the generator running, turn the fuel valve to the
“OFF” position and allow the generator to run until the
engine stops from complete fuel starvation. This may
take a few minutes.
6b. If started using remote, press START/STOP button one
more time to ensure the generator is “OFF” and not in
“STANDBY” mode and blinking green.
7. Remove the spark plug cap and spark plug and pour about a
tablespoon of oil into the cylinder.
8. Pull the recoil cord slowly to crank the engine to distribute the
oil and lubricate the cylinder.
NOTICE
If the generator has been improperly stored for a period
longer than 30 days with ethanol blended gasoline in the
gasoline tank and/or carburetor, all fuel must be drained
and the carburetor must be thoroughly cleaned of ethanol
build up. This process involves technically advanced tasks.
For assistance please call our Technical Support Team at
+44(0)1942-715-407.
If the gasoline tank and carburetor were properly emptied of all
ethanol blended gasoline prior to the generator being stored,
follow the below steps when removing from storage.
1. Add gasoline to the generator according to Add Fuel.
2. Turn the fuel valve to the “ON” position.
3. After 5 minutes check the carburetor and air filter areas for
any leaking gasoline. If any leaks are found, the carburetor
will need to be disassembled and cleaned or replaced. If no
gasoline leaks are found, turn the fuel valve to the “OFF”
position.
4. Check engine oil level and add clean, fresh oil if needed. See
Oil Specifications for proper oil type.
5. Check and clear air filter of any obstructions such as bugs or
cobwebs. If necessary, clean air filter according to Cleaning
the Air Filter.
9. Install the spark plug and spark plug cap.
10. Clean the generator according to Cleaning the Generator.
6. Start the generator according to Starting the Engine.
29
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CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
SPECIFICATIONS
SPECIFICATIONS
Generator Specifications
Generator Model
Sta r t Type ...............................Wireless, Electric, Manual
Watts (Starting*/Running) .............................. 4500/3500
Volts AC .................................................... 220-240
AC Amps @ 220V .............................................. 15.9
Volts DC .......................................................... 12
DC Amps ............................................................8
Frequency ..................................................... 50 Hz
Phase ......................................................... Single
Grounding Type .....................................Neutral Floating
Weight ............................................ 96.8 lb. (43.9 kg)
Length ........................................... 23.5 in. (59.8 cm)
Width .............................................. 24.8 in. (63 cm)
Height ...............................................20.5 in. (52 cm)
Measured sound pressure level (7m Eco Mode) .............. 64dB(A)
Guaranteed sound power level ....................................... 96 dB(A)
Noise measurement uncertainty ................................. ≤1.5 dB(A)
................................ CPG4000DHY-EU
Recommended Engine Oil Type
10W-30
10W- 405W-30
5W-30 Full Synthetic
-20 0 20 40 60
°F
-28.9
°C -17. 8 -6.7 4.4 15.6 26.7 3 7.8 48.9
Temperature will affect engine oil and engine performance.
Change the type of engine oil used based on temperature
shown in the “Recommended Engine Oil Type” table.
Ambient temperature
NOTICE
80 100 120
Fuel Specifications
Use unleaded gasoline with a minimum octane rating of 87 and
an ethanol content of 10% or less by volume. DO NOT USE E15 or
E85. DO NOT OVERFILL.
Gasoline Capacity .................................... 2.9 gal. (11 L)
Battery Specifications
Engine Specifications
Model ................................................ Y F-172IV-331
Displacement .................................................224 cc
Type ................................................... 4-Stroke OHV
Spark Plug
OE M Type .............................................. NHSP F6RTC
Replacement Type ......................NGK BPR6ES or equivalent
Gap ..................................0.028-0.031 in. (0.7-0.8 mm)
Valve
Intake Clearance ................ 0.13-0.17 mm. (0.005-0.007 in.)
Exhaust Clearance ............... 0.18-0.22 mm (0.007-0.009 in.)
NOTICE
A technical bulletin regarding valve adjustment procedures is
available at www.championpowerequipment.co.uk
Oil Specifications (Oil not included)
Type ....................... Rechargeable, Non-Spillable Lead Acid
Volts DC .......................................................... 12
Capacity ........................................................ 7 Ah
Temperature Specifications
Starting Temperature Range (°F/°C) ........... 5 to 104/-15 to 40
Remote Starting Temperature
Range (°F/°C) ................................... 5 to 104/-15 to 40
NOTICE
An important message about temperature: Your product
is designed and rated for continuous operation at ambient
temperatures up to 104°F (40°C). When needed, it may be
operated at temperatures ranging from 5°F (-15°C) to 122°F
(50°C) for short periods of time. If exposed to temperatures
outside this range during storage, it should be brought back
within this range before operation. In any event, the product
must always be operated outdoors, in a well-ventilated area
and away from doors, windows and vents.
DO NOT OVERFILL.
Type ............................................ *See following chart
Capacity
*The Starting Watts listed on your generator is the wattage the generator
can output for an average of 6 seconds (Inverter) or 10 minutes (Open
Frame Type).
................................ 20.3 fl. oz. / 0.6 qt. (0.6 L)
30
Page 31
CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
Parts Diagram
SPECIFICATIONS
101 102
100
4
16
17
18
19
202223
30
31
33
34
35363738
32
27
28
29
39
40
41
53
54
21
8
12
11
24
2526
7
6
5
4
3
2
1
23
4
555657
10
9
2
9596
97
15
14
8
13
99
93 94
87
86
98
88 89 90 91 92
82 83
84 85
62
63
4
67
4243444
45
46
23
51 52
60
61
58
59
23
48 49 50
47
64
65
66
68
69
70717273 74 75 76 77 78 79 80 81
31
Page 32
CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
Parts List
SPECIFICATIONS
# Part Number Description Qty.
1 1.5789.0625
2 1.5789.0620
3 85.220005.01
4 1.5789.0612
5 85.221000.10
5.1 8 5. 2210 00 .10.1
6 CPG4000DHY-EU
7 85.190002.01
8 1.5789.0615
9 85.19 120 0.16
10 1.9074.14.0650
11 8 5.191100.03
12 2.02.006
13 83.190001.01
14 85.190003.01
15 1.845.4219
16 85.100100.01.2
17 46.101300.08
18 46.101503.08
19 1.9074.4.0514
20 85.101000.01.2
21 1.5789.0610
22 85.101203.01.2
23 1.6177.1.08
24 26.100001.00
25 1.5789.0608
26 23.090006.21
27 85.070011.01
28 2.06.007
29 85.070400.01
30 85.071000.02.48
31 122.070015.01
32 2.08.14 3 .1
33 85.070014.02
Flange Bolt M6 x 25
Flange Bolt M6 x 20
Protection Cover,
Control Unit
Flange Bolt M6 x 12
Control Unit, 3.3KW,
230V/50Hz, Wireless
Parallel
220V/50Hz
Engine, 224cc
End Housing, Motor
Flange Bolt M6 x 15
Stator Assembly
Bolt/Washer Assembly
M6 x50
Rotor Assembly
Nut M14 x 1.5
Fan, Generator
End Cover, Generator
Screw ST4.2 x 19
Bracket, Muffler
Spark Arrester
Assembly
Plate, Spark Arrester
Screw/Washer
Assembly M5 x 14
Muffler Assembly
Flange Bolt M6 x 10
Cover, Exhaust Pipe
Lock Nut M8, Flange
Gasket, Muffler
Flange Bolt M6 x 8
Holder, Air Cleaner
Pipe, Fuel, 140mm
Clamp, Ø8 x b6
Fuel Valve
Fuel Tank, 11L, Yellow
Mount Vibration, Fuel
Tank
Flange Bolt/Washer
Assembly M6 x 20
Pipe, Reversal Valve,
540mm
18
# Part Number Description Qty.
2
4
1
7
1
1
1
1
4
1
3
1
1
1
1
4
1
1
1
2
1
2
1
1
1
1
1
2
1
1
4
4
1
34 24.070030.00
35 2.06.006
36 152.070800.00
37 122.070100.09
38 122.070300.03
39 152.200702.00
40 122.200700.03.2
41 1.5789.0845
42 61170.0.2
43 5.1820.001
44 5.1800.003
45 85.201600.01
46 85.201200.01
47 122.201701.11.48
48 122.201501.23.1
49 122.201702.11.48
50 2.16.0 01.1
51 1.5789.0832
52 85.201200.02
53 85.201200.03
54 85.100007.01
55 1.8 62.06
56 5.1900.093
57 1.617 7.1.06
58 152.200002.00.2
59 1.5789.0816
60 152.201400.00
61 1.5789.0825
62 122.200904.00
63 9.1000.07001
64 152.200013.02.3
65 5.1900.022
66 152.200013.02
67 5.1900.023
Hole, Breather Tube
Clamp, Ø7 x Ø1
Reversal Valve
Fuel Tank Cap
Fuel Filter
Cover, Handle
Handle
Flange Bolt M8 x 45
Frame, 520 x 481 x
444mm
Charger
Rectifier
Supporter
Motor Mount, 1
8 in. Wheel, PU, Yellow
Pin Roll, Wheel, Ø16 x
Ø10 x 97, Black
Wheel Cover, Tooth
Profile 8-10 in, Black
Pin Ø2 x 33, "R"
Shape, Blcak
Flange Bolt M8 x 32
Motor Mount, 2
Motor Mount, 3
Insulation Board, Motor
Mount
Lock Washer Ø6,
Toothed
Grounding Line,
180mm
Lock Nut M6, Flange
Support Leg 60 mm
Flange Bolt M8 x 16
Rubber, Support
Flange Bolt M8 x 25
Pinch, Rubber
Ba t tery 12V7AH
Jacket, Wire, Red
Red Wire, 700 mm,
Battery
Jacket, Wire, Black
Black Wire, 480 mm,
Battery
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
2
2
4
2
1
1
1
1
1
1
2
2
2
1
1
2
1
1
1
32
Page 33
CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
SPECIFICATIONS
# Part Number Description Qty.
Screw/Washer
68 1.9074.4.0512.1
69 85.019.12.2
70 83.210016.01
71 5.1110.005
72 5.1200.308
73 5.1870.014
74 5.1210.916
75 5.112 0.013.1
76 1.819.0414.2
77 1.5783.0520.3
78 1.93.05.3
79 1.8 62.05
80 1.6170.05.3
81 1.97.1.05.3
82 83.210001.00.1
83 5.1870.010.1
84 83.210001.00.3
85 5.1870.010
86 1.6177.1.04.2
87 5.128 0.00 3
88 1.9074.4.0514.1
89 85.061200.01.2
90 85.200106.01
91 85.210002.02
92 1.5789.0615.1
93 5.1460.017
94 5.1040.004
95 1.845.4216
96 5.183 0.025
97 5.1040.013
98 CPG4000DHY-EU.21.10
Assembly M5 x 12,
Black
Control Panel, Black
Speed Limiter
Receptacle, DC 12V
8Amp Circuit Breaker,
Push Button
Circuit Breaker Cover,
Push Button
16Amp Circuit Breaker,
Push Button
Receptacle, Black
Screw M4 x 14
Bolt M5 x 20, Green
Lock Washer Ø5,
Green
Lock Washer Ø5,
Toothed
Nut M5, Green
Washer Ø5, Green
Connect Port, 220240V, Black
Receptacle Cover,
Connect Port, Black
Connect Port, 220240V, Red
Receptacle Cover,
Connect Port, Red
Lock Nut M4, Flange
Fuse, 10A
Screw/Washer
Assembly M5 x 14,
Black
Guide Plate, Rope,
Black
Protector, Front Cover
Control Box
Flange Bolt M6 x 15,
Black
Pilot Lamp
Remote Excercise
Button
Screw ST4.2 x 16
Remote Control
Switch, Button Start
Wire Assembly
10
# Part Number Description Qty.
5
1
1
1
1
2
1
2
8
1
2
1
2
2
1
1
1
1
1
3
1
1
1
4
1
1
2
1
1
1
99 CPG4000DHY-EU.21
100 9.2600.002
101 9.1700.008
102 9.16 00.012
Control Panel
Assembly
Remote Control
Plug, USB 5V/2.4A
Cables, 12V, 2m
1
1
1
1
33
Page 34
CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
Engine Parts Diagram
91
1
95
94
93
90
88
87
86
85
84
108
29
56
31
30
28
45
27
14
75
91
11
81
83
82
80
79
78
58
77
101
102
103
100
80
81
79
78
77
26
92
76
33
36
34
32
19
16
26
73
36
110
74
73
72
71
39
70
63
62
61
60
SPECIFICATIONS
25
39
74
47
59
46
49
69
68
67
66
65
50
44
43
42
41
40
12
38
99
106，107
98
89
105
52
104
48
55
111
54
53
18
19
96
51
52
24
23
22
21
20
64
37
35
25
109
13
12
57
10
9
15
8
7
6
5
4
3
2
17
97
34
Page 35
CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
Engine Parts List
SPECIFICATIONS
# Part Number Description Qty.
1 1.5789.0615
2 85.061100.00.2
3 21.061005.00 Spring, Recoil Starter 1
4 2.10.00 3.1 Rope Ø4 x 1550, Black 1
5 21.061001.01 Reel, Recoil Starter 1
6 45.060003.00 Spring, Ratchet 2
7 45.060002.00 Starter Ratchet, Steel 2
8 45.060009.00 Spring, Ratchet Guide 1
9 45.060007.00 Ratchet Guide 1
10 45.060008.00 Screw, Ratchet Guide 1
11 24.040004.00 Guide Plate, Push Rod 1
12 1.5789.0612 Flange Bolt M6 x 12 6
13 85.080100.02.48 Fan Cover, Yellow 1
14 85.091100.01 Base, Air Cleaner 1
15 21.061300.01.48
16 24.130004.20 Gasket, Air Cleaner 1
17 85.061000.01 Recoil Assembly 1
18 85.091000.01 Air Cleaner Assembly 1
19 85.131000.06 Carburetor 1
20 2.03.016
21 2.02.006 Nut M14 x 1.5 1
22 23.060001.01 Pulley, Starter 1
23 27.080001.00 Cooling Fan 1
24 24 .120 100.10 Flywheel 1
25 2.11.0 01
26 2.01.010 Stud Bolt M8 x 35 2
27 1.9074.4.0512.1 Screw M5 x 12, Black 2
28 85.13 210 0.03
29 85.132200.01 Stepper Motor 1
30 1.823.0306.1 Screw M3 x 6 4
31 81.132001.0 0 Cover, Stepper Motor 2
32 22.130003.00 Gasket, Carburetor 1
33 24.130002.00 Gasket, Insulator 1
34 27.130001.00 Insulator, Carburetor 1
35 27.080600.00 Air Guide, Right Side 1
36 2.01.003 Stud Bolt M6 x 90 2
37 85.030100.01.1 Crankcase 1
38 21.127000.02 Oil Level Sensor 1
39 26.010100.01 Cylinder Head, 224cc 1
Flange Bolt M6 x 15
Cover, Recoil Starter,
Black
Handle, Recoil, Soft,
Yellow
Washer Ø10 x Ø16 x
1.5, Drain Bolt
Oil Seal Ø25 x Ø41.3
x 6
Support, Stepper
Motor
# Part Number Description Qty.
4
1
1
1
2
1
40 27.050200.00 Connecting Rod 1
41 85.050100.01 Crankshaft 1
42 1.276.6205 Bearing 6205 2
43 24.030008.00
44 46.031000.00.48
45 1.6177.06 Flange Nut M6 2
46 85.030007.01 Cover, Crankcase 1
47 1.5789.0832 Flange Bolt M8 x 32 5
48 23.091002.21 Seal, Air Cleaner 1
49 27.030013.01
50 27.030013.00
51 22.123000.02 Ignition Coil 1
52 1.5789.0625 Flange Bolt M6 x 25 3
53 27.091200.01 Cover, Air Cleaner 1
54 23.091003.21 Element, Air Cleaner 1
55 23.091001.21 Separator, Air Cleaner 1
56 45.132200.03
57 85.220005.02
58 2.0 8.121 Flange Bolt M10 x 65 1
59 1.5789.0840 Flange Bolt M8 x 40 1
60 25.040013.00 Lifter, Valve 2
61 2.04.001 Dowel Pin Ø9 x 14 2
62 27.041000.00 Camshaft 1
63 2.14.012
64 2.08.037
65 27.050005.00.1 Piston 1
66 23.050003.00 Pin, Piston 1
67 2.09.001 Circlip Ø18 x Ø1 2
68 27.050303.00 Ring, Oil 1
69 27.050302.00 Ring, Second Piston 1
70 27.050301.00 Ring, First Piston 1
71 27.030009.01 Gasket, Cylinder Head 1
72 2.04.003 Dowel Pin Ø10 x 14 2
73 23.040002.02 Valve, Intake 1
74 23.040006.02 Valve, Exhaust 1
75 85.080200.01 Air Shroud, Cylinder 1
76 2.15.002(F6RTC) Spark Plug F6RTC 1
Gasket, Crankcase
Cover
Oil Dipstick Assembly,
Yellow
Seal Strip, Crankcase
Cover, Short
Seal Strip, Crankcase
Cover, Long
Stepper Motor, Choke
Valve
Protective Cover,
Control Unit, Engine
Woodruff Key 4 x 7.5
x 19
Drain Bolt M10 x 1.25
x 25
1
1
1
1
1
1
1
1
35
Page 36
CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
# Part Number Description Qty.
77 1.5789.0865 Flange Bolt M8 x 65 3
78 23.040017.00 Oil Seal, Valve, Steel 2
79 21.040003.00 Spring, Valve 2
80 21.040007.00
81 21.040001.00
82 21.040008.00 Rotator, Exhaust Valve 1
83 24.040202.00 Shaft, Rocker Arm 1
84 22.040009.00 Rocker Arm 2
85 22.040012.00
86 21.040021.00 Nut M6 x 0.5, Lock 2
87 1.9 7.1.06 Washer Ø6 2
88 1.6177.1.06 Lock Nut M6, Flange 2
89 27.125000.01
90 24.040201.00 Retainer, Rocker Arm 1
91 23.040010.00 Bolt, Rocker Arm 2
92 27.040005.00 Push Rod 2
93 21.020002.01
94 24.021000.00 Cover, Cylinder Head 1
95 23.020001.02
96 27.1310 17. 01 Main Jet, Standard 1
27.131017.01.01 Main Jet, Altitude /
97 1.6177.1.05 Lock Nut M5, Flange 3
98 27.125100.00 Starter Motor 1
99 23.125000.03
100 85.130006.04
101 85.130006.03
102 85.130005.03
103 1.6177.1.04.2 Lock Nut M4, Flange 3
104 1.5789.0629 Flange Bolt M6 x 29 1
105 2.04.005 Dowel Pin Ø8 x 10 2
106 1.93.05 Lock Washer Ø5 2
107 1.16674.0516 Flange Bolt M5 x 16 2
108 24.040200.00 Rocker Arm Assembly 1
109 2.05.001 Clamp, (Ø8 x 6.5) 2
110 27.010000.00
111 2.08.16 6 Flange Bolt M5×12 4
Retainer, Exhaust
Valve Spring
Retainer, Intake Valve
Spring
Screw, Valve
Adjustment
Starter Motor
Assembly
Gasket, Cylinder Head
Cover
Breather Tube, 112 +
35 mm
Relay, Starter, Three
Gear
Support 20mm,
Support plate
Support 15mm,
Support plate
Support, Stepper
Motor
Cylinder Head
Assembly
1
1
2
1
1
1
1
1
2
1
1
SPECIFICATIONS
36
Page 37
CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
Wiring Diagram
R
OUTPUT PANEL
CHARGER
PILOT LAMP
BUTTON START
R
+
G/Y
R
+
B
B
G
_
Y
TERMINAL
EARTH
L
R
L
B
O
20
18
19
16
A
17
17
18
20
19
15
1614
13
SPECIFICATIONS
Y
O
C
15
13
14
B
12
11
W/L
O
9 10
WR0521
87
LW
11
121086
42
C
9
6
R
7
5
Y
Receiver module
5
4
B/W
32
G
1 3
G/Y
1
antenna
L
Y
O
C
R
STEPPING MOTOR (CHOKE)
AC 220V-240V
Br
G/Y
1687
B/W
L
Br
L L
L
G/Y
2
1
4
3
6
5
7
8
9
10
11
12
14
13
16
15
Red Black
L
PARALLEL TERMINAL
C.B.
Br
15
O C
13 14
W
12
W/G
B
11
G/Y
9 10
B
Y
PORTFIRE
6
5
C
4
O
32
W/L
A
1
L
B/W
FUSE
W
B
B
10A
B/W
M
R
STARTER
B
BATTERY
Y
B
OIL LEVEL SW
Br
_
DC12V
+
R
8A, C.B.
B
C
R
Br
L
L
Br
Br
B/W
W
1
2
C
O
4
6
4
2
5
3
1
8910
7
L
B
W/G
9
7
8
10
C
Y L
O
IGNITION COIL
SPARK PLUG
CONTROL UNIT
DC DIODE
Y
RRR
G
G
G
G
Y
STEPPING MOTOR
(THROTTLE)
ENGINE
G
G
WHITE GREEN
BLACK WHITEB/W
W/G
BLUE
YELLOW
L
Y
GREEN YELLOW
G/Y
GREEN
G
ORANGE
WHITE BLUE
O
W/L
RED
WHITE
R
W
AMETHYST
A
C CA RNATION
BROWN
DC COIL
AC COIL
SUB COIL
GENERATOR
Br
BLACK
B
37
Page 38
CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
TROUBLESHOOTING
Problem Cause Solution
No fuel. Add fuel.
Faulty spark plug. Clean and adjust spark plug or replace.
Fill crankcase to the proper level.
Place generator on a flat, level surface.
Press START/STOP button to “STANDBY” mode
then again to “Start” or see manual start section.
Move choke until it stops under RUN position or
push choke button if illuminated green.
Press START/STOP button to “STANDBY” mode
then press “START” one time on remote.
Clear line of site between generator and remote.
Press START/STOP button to “STANDBY” mode
then again to “START”.
Fill crankcase to the proper level. Place generator
on a flat, level surface.
Review load and adjust. See “Connecting
Electrical Loads.”
Move choke until it stops under RUN position or
push choke button if illuminated green.
Reduce AC load and press Overload Reset Button
until illuminated green.
Engine will not start.
Engine starts but runs roughly.
Engine will not start wirelessly.
Engine will not start electrically.
Engine shuts down during operation.
Generator cannot supply enough power
or overheating.
Engine is running but no AC output.
Low oil level.
Spark plug wire loose. Attach wire to spark plug.
Fuel valve is closed. Open fuel valve.
START/STOP button in “OFF” mode.
Old fuel or water in fuel. Drain fuel and replace with fresh fuel.
Flooded with fuel. Let unit stand for 10 mins.
Choke in the wrong position.
Dirty air filter. Clean or replace air filter.
Dirty fuel valve. Clean the fuel valve.
Clogged spark arrestor. Clean spark arrestor.
Remote control battery is dead. Replace remote control battery.
Generator battery is dead. Recharge generator battery.
START/STOP button in “OFF” mode.
Generator out of range of remote signal. Remote must be with 80 feet of generator.
Obstructions in between generator and
remote.
Generator battery is dead. Recharge generator battery.
START/STOP button in “OFF” mode.
Out of fuel. Fill fuel tank.
Low oil level.
Clogged spark arrestor. Clean spark arrestor.
Generator is overloaded.
Dirty air filter. Clean or replace air filter.
Choke in wrong position.
Poor cord connection. Check all connections.
Circuit breaker is open. Reset circuit breaker.
Faulty inverter module. Call Technical Support Team.
Loose wiring. Inspect and tighten wiring connections.
AC Overload: Button illuminated red
Other. Contact the help line.
TROUBLESHOOTING
38
Page 39
CPG4000DHY-EU - 3500W WIRELESS REMOTE START OPEN FRAME INVERTER
Problem Cause Solution
Engine governor defective. Contact the help line.
Dirty fuel valve. Clean the fuel valve.
Engine hunts or falters.
Repeated circuit breaker tripping.
For other issues and technical support:
Technical Support Team
Toll Free +44(0)1942-715-407
sales@winchsolutions.co.uk
Carburetor is dirty and running lean. Contact the help line.
Choke in wrong position.
Overload.
Faulty power cords or device.
Circuit breaker still too hot. Let unit sit for 5 mins.
Move choke until it stops under RUN position or
push choke button if illuminated green.
Review load and adjust. See “Connecting
Electrical Loads.”
Check for damaged, bare or frayed wires. Replace
defective device.
TROUBLESHOOTING
39
Page 40
WARRANTY*
CHAMPION POWER EQUIPMENT
3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center
technical support please visit:
https://www.championpowerequipment.co.uk
To complete registration you will need to include a copy of the
purchase receipt as proof of original purchase. Proof of purchase
is required for warranty service. Please register within ten (10)
days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and
electrical components will be free of defects in material and
workmanship for a period of three (3) years for domestic usage
and One (1) Year for commercial and industrial use. Transportation
charges on product submitted for repair or replacement under
this warranty are the sole responsibility of the purchaser.
This warranty only applies to the original purchaser and is not
transferable. For full T&C’s please visit
www.championpowerequipment.co.uk.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any
issue via phone or e-mail. If the problem is not corrected by
this method, CPE will, at its option, authorize evaluation, repair
or replacement of the defective part or component at a CPE
Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or
replacements without prior authorization, or at an unauthorized
repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need
periodic parts and service to perform well. This warranty does not
cover repair when normal use has exhausted the life of a part or
the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is
deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed
improperly or connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty and is not
required to be performed at a facility or by a person authorized by
CPE.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and storage
covers.
– Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
– Problems caused by parts that are not original Champion
Power Equipment parts.
When applicable, this warranty does not apply to products used
for prime power in place of a utility.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover
any loss of time, use of this product, freight, or any incidental
or consequential claim by anyone from using this product.
THIS WARRANT Y AND THE ATTACHED U.S. EPA and/or CARB
EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE)
ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty
of the original unit. The length of the warranty governing the
exchanged unit will remain calculated by reference to the purchase
date of the original unit.
This warranty gives you certain legal rights which may change
from state to state or province to province. Your state or province
may also have other rights you may be entitled to that are not
listed within this warranty.
Contact Information
Winch Solutions ltd
Unit 17-18 Bradley Trading Estate
Standish WN6 0XQ / UK
www.championpowerequipment.co.uk
support@cpeeurope.co.uk
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