Page 1
Part 6: REPLACEMENT PARTS
PART 6:REPLACEMENT PARTS
In This Part—
• Introduction
• Parts illustrations and replacement parts lists
6.1 Introduction
Part 6, Replacement Parts covers parts illustrations and parts lists for the major components of
your dishwasher. Parts lists are not provided for permanently assembled, (e.g. welded assemblies), items nor for items unsuited for field replacement.
Parts lists contain the current Champion part number or the abbreviation "Coml" which indicates
the part may be available locally or fabricated from raw materials onboard ship.
The "Coml" part number is primarily used for common pipe and pipe fittings.
6.2 Parts Procurement
All parts are available from:
The Source
502 Rotary Street
Hampton, VA 23661
You also can contact The Source by telephone or fax, Monday through Friday, except for holidays, from 8 a.m. Till 5 p.m EST:
Phone: (757) 825-1600
(800) 497-2144
Fax: (757) 825-1202
website: www.thesource2000.com
Email: Darlene EhRenfried..........darlene@thesource2000.com
Ed Perrales........................eperrales@thesource2000.com
Kenny Height....................kheight@thesource2000.com
Larry Davis.......................ldavis@thesource2000.com
57
Page 2
Part 6: REPLACEMENT PARTS
C
hamp
ion
1
2
4
24
25
25
26
28
27
29
5
6
7
8
8
9
10
11
13
14
15
31
32
30
30
16
17
18
20
19
21
23
22
12
1
2
1
3
34
33
37
36
35
3
1
58
Vents, Curtains, Doors, Panels,
Scrap screens, and Water level gauges
Figure 6.1
(R-L machine shown)
Page 3
Part 6: REPLACEMENT PARTS
VENTS, CURTAINS, DOORS, PANELS,
SCRAP SCREENS, AND WATER LEVEL GAUGES
(R-L MACHINE SHOWN)
Fig. 6.1 Part
Item No. No. Part Description Qty.
1 108250 Rod, curtain (Beginning w/S# J1921, 1 additional rod added/ 3 prior) 4
2 108042 Curtain, long....................................................................................... 2
3 108043 Curtain, short(Beginning w/S# J1921, 1 additional curtain added/ 1 prior) 2
4 323021 Vent Assy. LH ..................................................................................... 1
5 100735 Screw, 1/4-20 x 5/8" ........................................................................... 12
6 106482 Washer, lock 1/4" ............................................................................... 12
7 106026 Washer, flat 1/4" ................................................................................. 12
8 317331 Feet, flanged (Prior to S/N J1588) ..................................................... 8
8 325351 Feet, flanged (After S/N J1589) ......................................................... 8
9 200087 Gauge, water level sight ..................................................................... 2
10 107970 Screw, 8-32 x 1" ................................................................................. 8
11 107966 Nut, lock 8-32..................................................................................... 8
12 322712 Assy., lift-out door.............................................................................. 2
13 108966 Handle, door ....................................................................................... 4
14 100779 Screw, 1/4-20 x 5/8" ........................................................................... 8
15 106482 Washer, lock 1/4" ............................................................................... 8
16 322839 U-clip .................................................................................................. 1
17 100734 Screw, 1/4-20 x 1/2" ........................................................................... 3
18 106482 Washer, lock 1/4" ............................................................................... 3
19 10003 Nut, 1/4-20 ......................................................................................... 3
20 322763 Screen, scrap ...................................................................................... 4
21 322705 Bracket, screen support ...................................................................... 2
22 106727 Screw, flat HD, 10-32 x 5/8" .............................................................. 8
23 104985 Nut, hex 10-32 .................................................................................... 8
24 322770 Vent Assy. RH (not shown) ................................................................ 1
25 110235 Leg Assy. ............................................................................................ 8
26 322901 Cover, drive chain (R-L machine) ...................................................... 1
27 322972 Cover, drive chain (L-R machine) ...................................................... 1
28 323241 Bracket, offset .................................................................................... 1
29 107967 Nut, lock 1/4-20 ................................................................................. 2
30 325344 Panel, end ........................................................................................... 2
31 111026 Magnet, door safety ............................................................................ 2
32 108954 Nut, grip 6-32 ..................................................................................... 4
33 104883 Screw, 6-32 round head ...................................................................... 4
34 323432 Panel, wash tank (L-R machine) ........................................................ 1
35 323433 Panel rinse tank (R-L machine) .......................................................... 1
36 323431 Panel, rinse tank (L-R machine) ......................................................... 1
37 323434 Panel, wash tank (R-L machine) ........................................................ 1
59
Page 4
Part 6: REPLACEMENT PARTS
1
4
5
7
18
17
13
1
3
6
1
19
14
18
17
8
9
11
12
10
10
16
15
2
8
9
11
12
10
10
16
15
2
60
Figure 6.2 -
Tank fill assembly and Temperature gauges
(R-L machine shown)
Page 5
Part 6: REPLACEMENT PARTS
T ANK FILL ASSEMBLY AND
TEMPERATURE GAUGES
(R-L MACHINE SHOWN)
Fig. 6.2 Part
Item No. No. Part Description Qty.
1 107440 Thermometer gauge flanged 8' capillary ............................................ 2
2 Coml Locknut, 1/2" NPT brass .................................................................... 2
3 112088 Overlay, rinse 160°............................................................................ 1
4 112086 Overlay, wash 150° ........................................................................... 1
5 323240 Bracket, gauge, top mounted (single) ................................................ 1
6 112778 Label “rinse temp” ............................................................................. 1
7 112777 Label “wash temp” ............................................................................. 1
8 201029 Locknut, 1/2" NPT brass, nickel plated ............................................. 2
9 Coml Nipple, 1/2" NPT x 6-3/4" RTOE brass ............................................. 2
10 Coml Steel elbow, 1/2" NPT brass ............................................................... 4
11 111779 Ball valve, 1/2" brass M x F............................................................... 2
12 Coml Nipple, close, 1/2" NPT brass ............................................................ 2
13 325495 Bracket, gauge, top mounted (double) ............................................... 1
14 112803 Label, "final rinse" ............................................................................. 1
*15 100500 Vacuum breaker, 1/2" brass................................................................ 2
*16 108349 Repair kit vacuum breaker, 1/2" (Prior to S/N J1533) (Bronze)........ 2
*16 113221 Repair kit vacuum breaker, 1/2" (After S/N J1534) (Plastic) ............ 2
17 201041 Washer, 7/8" ID x 1 3/16" .................................................................. 3
18 100547 Locknut, 1/2" NPT, SST..................................................................... 3
19 112090 Overlay, final rinse 180°F .................................................................. 1
-- 900836 Kit* Repair, 1/4" and 1/2" Vacuum Breaker (Includes one each of
108349, 113219, 113221)
* Kit 900836 was created to repair either style of vacuum breaker (bronze or plastic).
Plastic style are no longer available for the complet vacuum breakers, must replace
with the bronze style when replacing complete vacuum breaker.
61
Page 6
Part 6: REPLACEMENT PARTS
2
4
12
2
5
9
10
6
2
11
7
19
2
20
21
22
23
8
24
25
26
17
16
18
2
3
2
13
1
15
14
36
38
37
45
46
To
Incoming
Water Supply
20
39
40
41
43
42
44
44
41
27
28
27
29
27
27
33
34
35
30
30
32
30
31
Figure 6.3 -
Final rinse piping assembly
(R-L machine shown)
62
Page 7
Part 6: REPLACEMENT PARTS
FINAL RINSE PIPING ASSEMBLY
(R-L MACHINE SHOWN)
Fig. 6.3 Part
Item No. No. Part Description Qty.
1 102522 Tee 3/4" SST ...................................................................................... 1
2 Coml Nipple, close 3/4" NPT brass ............................................................. 6
3 Coml Union, 3/4" brass................................................................................ 1
4 Coml Cross, 3/4" brass................................................................................. 1
5 Coml Tee, reducing 3/4" x 1/2" x 3/4" brass................................................ 1
6 Coml Tee, reducing 3/4" x 3/4" x 1/2" brass............................................... 1
* 7 104429 Vacuum brkr, 3/4" NPT (Bronze)....................................................... 1
8 Coml Union copper, 3/4" NPT x 3/4" c ....................................................... 1
9 Coml Bushing reducing, 1/2" x 1/4" brass................................................... 1
10 100123 Petcock, 1/4" ...................................................................................... 1
11 100135 Pressure gauge, 1/4" NPT O-60 ......................................................... 1
12 Coml Plug, 3/4" NPT brass .......................................................................... 1
13 Coml Bushing reducing, 3/4" x 1/2" brass................................................... 1
14 Coml Bushing reducing, 3/4" x 1/4" NPT brass .......................................... 1
15 110855 Plug 1/4" NPT Plastic......................................................................... 1
16 111437 Valve, 3/4" Hot water 120VAC coil ................................................... 1
17 109903 Kit , Repair ......................................................................................... 1
*18 108516 Solenoid, 3/4" valve 120VAC ............................................................ 1
*19 108351 Repair kit vacuum brkr, 3/4" (Prior to S/N J1533) ............................ 1
19 113223 Repair kit vacuum brkr, 3/4" (After S/N J1534) ................................ 1
-- 900837 Kit*Repair, 3/4" Vacuum Breaker (Includes one each of 108351 & 113223)
20 102438 Elbow Street 1/2" X 90°..................................................................... 2
21 100209 Nipple, close 1/2 NPT brass ............................................................... 2
22 102549 Union, 1/2" NPT brass ....................................................................... 1
23 111287 Nipple 1/2 NPT x 5-1/2" brass ........................................................... 1
24 104749 Valve, ball 1/2" ................................................................................... 1
25 102412 Coupling, 1/2" NPT brass .................................................................. 1
26 107448 Adapter, 1/2" x 1/2" Copper............................................................... 1
27 107315 Tubing, copper 3/8" Type L ............................................................... A/R
28 112825 Flow Control, 1GPM 1/2 NPT ........................................................... 1
29 102388 Bushing, reducer 1/2" x 1/4" .............................................................. 1
30 108254 Adapter, 3/8" x 1/4" NPT copper ....................................................... 4
31 101265 Union 1/4" NPT brass ........................................................................ 1
32 102422 Elbow, 1/4 NPT x 90° brass ............................................................... 1
33 112109 Nipple, RTOE 1/4" x 2-1/2" brass...................................................... 1
34 100573 Locknut 1/4 NPT brass....................................................................... 1
35 201669 Locknut 1/4 NPT Nickel plate ........................................................... 1
36 Coml Locknut, 3/4" NPT brass .................................................................... 1
37 112803 Label, final rinse................................................................................. 1
38 325495 Bracket, gauge top mounted (double) ................................................ 1
39 108620 Gasket final rinse................................................................................ 1
40 323233 Final rinse manifold (L-R machine)................................................... 1
— 323234 Final rinse manifold (R-L machine) ................................................... 1
41 205421 Final rinse pipe, upper and lower ....................................................... 2
42 106530 Final rinse nozzle, upper .................................................................... 3
43 112022 Final rinse nozzle, lower .................................................................... 3
63
Page 8
Part 6: REPLACEMENT PARTS
FINAL RINSE PIPING ASSEMBLY
Fig. 6.3 Part
Item No. No. Part Description Qty.
44 106734 End cap, plastic .................................................................................. 2
45 107440 Thermometer ...................................................................................... 1
46 112090 Overlay, final rinse 180°F .................................................................. 1
* Kit 900837 was created to repair either style of vacuum breaker (bronze or plastic).
Plastic style are no longer available for the complet vacuum breakers, must replace
with the bronze style when replacing complete vacuum breaker.
(R-L MACHINE SHOWN)
64
Page 9
Part 6: REPLACEMENT PARTS
THIS PAGE
INTENTIONALLY
LEFT BLANK
65
Page 10
Part 6: REPLACEMENT PARTS
1
2
1
2
3
9
9
9
9
9
9
3
3
3
3
3
4
8
7
7
6
6
11
10
5
66
Figure 6.4 -
T rack Assembly
(R-L machine shown)
Page 11
Part 6: REPLACEMENT PARTS
TRACK ASSEMBL Y
(R-L MACHINE SHOWN)
Fig. 6.4 Part
Item No. No. Part Description Qty.
1 322865 Track................................................................................................... 2
(RHR for R-L machine)
(LHF for R-L machine)
(RHF for L-R machine)
(LHR for L-R machine)
2 322866 Track................................................................................................... 2
(LHR for R-L machine)
(RHF for R-L machine)
(RHR for L-R machine)
(LHF for L-R machine)
3 322889 Bracket, rear track .............................................................................. 6
4 111296 Screw, undercut, 10-32 x 3/8" ............................................................ 24
5 104985 Nut, hex 10-32.................................................................................... 24
6 106482 Washer, lock 1/4" ............................................................................... 24
7 100003 Nut, hex 1/4-20................................................................................... 24
8 112318 Screw, 1/4-20 x 1/2"........................................................................... 12
9 322890 Bracket, front track............................................................................. 6
10 100141 Nut, grip 1/4-20 .................................................................................. 8
11 100073 Screw, 1/4-20 x 1/2" ........................................................................... 8
67
Page 12
Part 6: REPLACEMENT PARTS
14
14
15
15
16
11
10
13
12
1
3
2
1
2
4
5
8
7
9
9
10
12
11
13
6
68
Figure 6.5 -
Conveyor shafts, chains, bearings, and guides
(For machines built prior to S/N J1050)
Page 13
Part 6: REPLACEMENT PARTS
CONVEYOR SHAFTS, CHAINS, BEARINGS, AND GUIDES
(For machines built prior to S/N J1050)
Fig. 6.5 Part
Item No. No. Part Description Qty.
1 106354 Guide, delrin....................................................................................... 2
2 107245 Pin, roll 1/8" SST ............................................................................... 4
3 322988 Bracket, chain guide rear.................................................................... 1
4 322987 Bracket, chain guide front .................................................................. 1
5 112775 Shaft, take-up ..................................................................................... 1
6 112774 Shaft, drive ......................................................................................... 1
7 112610 Chain, rear w/lugs .............................................................................. 1
8 112611 Chain, front ........................................................................................ 1
9 112597 Sprocket, conveyor 1" bore w/set screw ............................................ 4
10 111201 Screw, 3/8-16 x 1 1/4"........................................................................ 8
11 100143 Screw, 3/8-16...................................................................................... 8
12 104618 Washer, flat 3/8" ................................................................................. 8
13 106407 Washer, lock 3/8" ............................................................................... 8
14 900841 Kit*Bearing/Sleeve USN72 ............................................................... 2
15 112599 Housing, bearing ................................................................................ 2
*16 112708 Seal, .................................................................................................... 1
— 113192 Master Link (not shown) .................................................................... 2
— 113193 Offset Link (not shown) ..................................................................... 2
* When replacing the seal in the bearing flange you must order the kit 900840 (which includes
112599 Housing, Bearing and 113509 Seal). The new style seal will not work in the old
housing. Parts may be ordered individually after the initial replacement.
69
Page 14
Part 6: REPLACEMENT PARTS
7
17
12
10
13
11
14
17
9
15
6
9
8
17
20
5
17
20
14
15
16
10
11
12
13
20
27
20
28
18
20
24
20
23
25
19
18
29
21
26
22
26
26
Figure 6.5a -
Conveyor shafts, chains, bearings, and guides
(For machines beginning with S/N J1050 and above)
23
24
21
22
29
26
26
19
26
68a
2
Page 15
Part 6: REPLACEMENT PARTS
CONVEYOR SHAFTS, CHAINS, BEARINGS, AND GUIDES
(For machines beginning with S/N J1050 and above)
Fig. 6.5a Part
Item No. No. Part Description Qty.
1 106354 Guide, delrin ....................................................................................... 2
2 107245 Pin, roll 1/8" SST ............................................................................... 4
3 322988 Bracket, chain guide rear .................................................................... 1
4 322987 Bracket, chain guide front .................................................................. 1
5 113180 Shaft, take-up ..................................................................................... 1
6 112774 Shaft, drive ......................................................................................... 1
7 112610 Chain, rear w/lugs .............................................................................. 1
8 112611 Chain, front ........................................................................................ 1
9 112597 Sprocket, conveyor 1" bore w/set screw ............................................ 4
10 111201 Screw, 3/8-16 x 1 1/4" ........................................................................ 8
11 100143 Screw, 3/8-16 ...................................................................................... 8
12 104618 Washer, flat 3/8" ................................................................................. 8
13 106407 Washer, lock 3/8" ............................................................................... 8
14 113182 Bearing ............................................................................................... 4
15 112599 Housing, bearing ................................................................................ 4
16 113509 Seal ..................................................................................................... 1
17 113181 Sleeve, 1" SST .................................................................................... 4
— 113192 Master Link (not shown) .................................................................... 2
— 113193 Offset Link (not shown) ..................................................................... 2
18 322865 Track................................................................................................... 2
(RHR for R-L machine)
(LHF for R-L machine)
(RHF for L-R machine)
(LHR for L-R machine)
19 322866 Track................................................................................................... 2
(LHR for R-L machine)
(RHF for R-L machine)
(RHR for L-R machine)
(LHF for L-R machine)
20 322889 Bracket, rear track .............................................................................. 6
21 111296 Screw, undercut, 10-32 x 3/8" ............................................................ 44
22 104985 Nut, hex 10-32 .................................................................................... 44
23 106482 Washer, lock 1/4" ............................................................................... 24
24 100003 Nut, hex 1/4-20 ................................................................................... 24
25 112318 Screw, 1/4-20 x 1/2" ........................................................................... 12
26 322890 Bracket, front track ............................................................................. 6
27 100141 Nut, grip 1/4-20 .................................................................................. 8
28 100073 Screw, 1/4-20 x 1/2" ........................................................................... 8
29 113212 Strip, guide ......................................................................................... 4
69a
3
Page 16
Part 6: REPLACEMENT PARTS
6
5
7
6
5
8
2
7
13
14
3
4
2
1
9
12
10
11
70
Figure 6.6 -
Conveyor chain take-up assembly
(For machines built prior to S/N J1050)
Page 17
Part 6: REPLACEMENT PARTS
CONVEYOR CHAIN TAKE-UP ASSEMBLY
(For machines built prior to S/N J1050)
Fig. 6.6 Part
Item No. No. Part Description Qty.
1 309397 Rod, 5/8-11 x 6" ................................................................................. 2
2 107691 Nut, 5/8-11 hex hd.............................................................................. 6
3 111082 Pin, roll, 3/16" x 7/8" ......................................................................... 4
4 323052 Adaptor, take-up bearing.................................................................... 2
5 112707 Housing, bearing ................................................................................ 2
5 112599 Housing, bearing (effective 2/23/2000) ............................................. 2
**6 112598 Bearing ............................................................................................... 2
--- 900841 Kit*Bearing/Sleeve USN72 ............................................................... 2
7 309386 Track, take-up bearing........................................................................ 2
8 323231 Housing, take-up ................................................................................ 1
9 100739 Screw, 5/16-18 x 3/4"......................................................................... 4
10 106013 Washer, lock 5/16" ............................................................................. 4
11 109009 Nut, lock 5/16-18 ............................................................................... 4
12 107967 Nut, lock 1/4-20 ................................................................................. 8
13 112318 Screw, 1/4-20 hex hd.......................................................................... 4
14 100003 Nut, hex 1/4-20................................................................................... 4
** Effective 2/23/00 part number 112598 has been replaced by 900841 Kit*Bearing/
Sleeve. These bearings and sleeves will fit in housing part number 112707.
If part number 112707 needs to be replaced then we suggest you use the following:
--- 900838 Kit* bearing replacement (includes items 5 and item 6).
71
Page 18
Part 6: REPLACEMENT PARTS
6
4
3
5
2
7
4
12
12
9
9
12
8
9
10
11
8
9
10
11
1
9
12
9
4
70a
2
4
(For S/N J1050 Only)
3
5
6
4
7
(For S/N J1051 and above)
Figure 6.6a -
Conveyor chain take-up assembly
(For machines beginning with S/N J1050 and above)
13
Page 19
Part 6: REPLACEMENT PARTS
CONVEYOR CHAIN TAKE-UP ASSEMBLY
(For machines beginning with S/N J1050 and above)
Fig. 6.6a Part
Item No. No. Part Description Qty.
1 325374 Chain tensioner ................................................................................... 2
2 324328 Support, rear chain tensioner .............................................................. 2
3 325376 Support, front chain tensioner ............................................................ 2
4 100754 Screw (10-32 x 1/2”), slot flat ............................................................ 8
5 100735 Screw (1/4-20 x 3/4”), hex cap .......................................................... 8
6 106026 Washer, flat ......................................................................................... 8
7 106482 Washer, lock ....................................................................................... 8
8 205971 Sprocket, chain tensioner ................................................................... 2
9 113014 Bolt (3/8-16 x 1.5”), shoulder with hex socket .................................. 6
10 325373 Shim, tensioner ................................................................................... 2
11 205969 T-nut (5/16-18) ................................................................................... 2
12 205970 Roller, chain tensioner ........................................................................ 4
13 325567 Bracket, chain tensioner (Single Piece construction) ......................... 1
71a
5
Page 20
Part 6: REPLACEMENT PARTS
34
24
26
27
28
9
29
10
4
3
2
1
20
20
23
19
16
19
21
18
18
15
10
17
17
22
5
30
31
25
12
9
11
13
8
14
9
32
33
10
7
6
72
Figure 6.7 -
Conveyor drive assembly
Page 21
Part 6: REPLACEMENT PARTS
CONVEYOR DRIVE ASSEMBLY
Fig. 6.7 Part
Item No. No. Part Description Qty.
1 322737 Bracket, drive base ............................................................................. 1
2 100073 Screw, 1/4-20 x 1/2"........................................................................... 4
3 100141 Nut, grip, 1/4-20 ................................................................................. 4
4 106026 Washer, flat 1/4" ................................................................................. 4
5 100153 Bolt, 3/8-16 x 1" hex hd ..................................................................... 2
6 100143 Nut, grip 3/8-16 .................................................................................. 2
7 322736 Base, drive .......................................................................................... 1
8 111095 Eyebolt, 1/4-20 x 1" ........................................................................... 1
9 100141 Nut, 1/4-20 hex hd.............................................................................. 6
10 106482 Washer, lock 1/4" ............................................................................... 5
11 112709 Spring, extension................................................................................ 1
12 100352 Switch, micro ..................................................................................... 1
13 0508751 Screw, 10-32 x 1 1/2" ......................................................................... 2
14 107966 Nut, lock 10-32................................................................................... 2
15 100738 Bolt, 1/4-20 x 1" ................................................................................. 2
16 112701 Bracket, switch ................................................................................... 1
17 100740 Screw, 5/16-18 x 1"............................................................................ 10
18 102376 Washer, flat 5/16" ............................................................................... 10
19 106013 Washer, lock 5/16" ............................................................................. 6
20 100154 Nut, 5/16-18 hex hd............................................................................ 6
21 112713 Sheave, reducer 250RPH ................................................................... 1
112603 Sheave, reducer 185RPH ................................................................... 1
112604 Sheave, reducer 135 RPH .................................................................. 1
112784 Sheave, reducer 85/60 RPH ............................................................... 1
22 103162 Sheave, motor 250/185/135/85 RPH.................................................. 1
110164 Sheave, motor 60 RPH ....................................................................... 1
23 100791 V-belt, 4L280 ..................................................................................... 1
100795 V-belt, 4L320 ..................................................................................... 1
24 112590 Motor, drive 1/4 hp 440V/60/3ph ...................................................... 1
25 113398 Reducer, gear (L-R machine) ............................................................. 1
113399 Reducer, gear (R-L machine) ............................................................. 1
26 112609 Sprocket, drive ................................................................................... 1
27 108147 Key, 1/4" x 1/4" x 1 1/4" .................................................................... 1
28 322898 Guard, belt (R-L machine) ................................................................. 1
29 – Guard, belt (L-R machine) ................................................................. 1
30 101149 Link, Master #50 ................................................................................ 1
31 112785 Chain, #50 .......................................................................................... A/R
32 113397 Sprocket, reducer 250/185/135 RPH.................................................. 1
110164 Sprocket, reducer 85 RPH .................................................................. 1
112783 Sprocket, reducer 60 RPH .................................................................. 1
33 104915 Key, 3/16" x 3/16" x 1 1/4" ................................................................ 1
34 325344 Panel, louvered end ............................................................................ 1
73
Page 22
Part 6: REPLACEMENT PARTS
7
8
4
2
1
6
3
5
2
9
4
10
74
11
12
2
Figure 6.8 -
Rinse saver assembly
Page 23
Part 6: REPLACEMENT PARTS
RINSE SAVER ASSEMBLY
Fig. 6.8 Part
Item No. No. Part Description Qty.
1 106382 Screw, 6-32 x 3/8" ............................................................................. 2
2 108954 Nut, 6-32 ........................................................................................... 8
3 111026 Magnet............................................................................................... 1
4 107967 Nut, lock 1/4-20 ................................................................................ 5
5 322920-2 Side, rinse paddle bracket ................................................................. 1
6 322920-1 Side, rinse paddle bracket ................................................................. 1
7 106472 Screw, 1/4-20 x 1 1/4"....................................................................... 1
8 322919 Paddle, rinse assembly ...................................................................... 1
9 322891 Box, switch........................................................................................ 1
10 322892 Cover, switch box .............................................................................. 1
11 100007 Screw, 10-32 x 3/8"........................................................................... 1
12 112659 Switch, magnetic reed ....................................................................... 1
75
Page 24
Part 6: REPLACEMENT PARTS
3
2
1
7
8
6
5
4
10
9
Tank
4
76
Figure 6.9-
Steam coil assembly
Page 25
Part 6: REPLACEMENT PARTS
STEAM COIL ASSEMBLY
Fig. 6.9 Part
Item No. No. Part Description Qty.
1 323235 Coil steam (1 per tank) ....................................................................... 1
2 B2850-1 Bracket, coil ....................................................................................... 1
3 B2850-2 Bracket, coil ....................................................................................... 1
4 108345 Gasket (2 per coil) .............................................................................. 2
5 100740 Bolt, 5/16-18 x 1" ............................................................................... 24
6 102376 Washer, flat 5/16" ............................................................................... 48
7 106013 Washer, lock 5/16" ............................................................................. 24
8 100154 Nut, 5/16-18 hex hd............................................................................ 24
9 109683 Plate, block-off ................................................................................... 2
10 112257 O-ring ................................................................................................. 2
77
Page 26
Part 6: REPLACEMENT PARTS
2
25
2
1
3
13
6
12
2
28
26
27
5
4
23
24
29
30
11
10
16
7
15
7
14
13
12
6
13
12
13
12
6
8
9
7
6
76a
17
11
20
18
19
10
11
10
22
21
Figure 6.9a-
Electric Tank Heat
(For machines beginning with S/N J1050 and above)
Page 27
Part 6: REPLACEMENT PARTS
ELECTRIC TANK HEAT
(For machines beginning with S/N J1050 and above)
Fig. 6.9a Part
Item No. No. Part Description Qty.
1 317165 Cover, heater box, metal .................................................................... 2
2 106460 Screw (6-32 x 1/4”) ............................................................................ 8
3 317166 Heater box, metal ............................................................................... 2
4 107033 Washer, flat ......................................................................................... 16
5 107967 Nut (1/4-20), grip with nylon insert ................................................... 16
6 107846 Heater Element-10KW (480V) .......................................................... 5
7 108345 Gasket, heater ..................................................................................... 5
8 109638 Flange, blockoff ................................................................................. 1
9 112257 O-ring ................................................................................................. 1
10 100740 Bolt (5/16-18 x 1”), hex cap ............................................................... 24
11 102376 Washer, flat (5/16”) ............................................................................ 48
12 106013 Washer, lock (5/16”) medium split ..................................................... 24
13 100154 Nut (5/16-18), hex finish .................................................................... 24
14 109069 Thermostat, with capillary ................................................................. 1
15 201041 Washer, flat (7/8" ID x 1/8") .............................................................. 1
16 109034 Gasket (1/2 NPT) plug ....................................................................... 1
17 100547 Locknut (1 1/2 NPT) .......................................................................... 1
18 111092 Switch, float ....................................................................................... 1
19 111151 C-clip .................................................................................................. 2
20 110750 Gasket, float switch ............................................................................ 1
21 107589 Washer, lock (1/2") ............................................................................. 1
22 104584 Nut, plain (1/2-13) .............................................................................. 1
23 323428 Wireway box, right side ..................................................................... 1
24 323427 Wireway box, left side ....................................................................... 1
25 323429 Wireway cover ................................................................................... 2
26 323430 Thermostat, shelf bracket ................................................................... 2
27 110561 Thermostat, high limit with reset ....................................................... 2
28 109069 Thermostat, with capillary ................................................................. 2
29 106382 Screw (6-32 x 3/8”), slot truss ............................................................ 4
30 108954 Nut (6-32), with nylon insert .............................................................. 4
77a
7
Page 28
Part 6: REPLACEMENT PARTS
2
2
1
3
25
32
28
26
27
5
4
23
24
30
29
11
10
2
7
6
15
7
13
12
13
14
12
6
13
12
13
12
6
8
9
7
32
16
17
11
20
18
19
10
11
10
21
Figure 6.9b-
Electric Tank Heat
(For machines beginning with S/N J1872 and above)
22
8
76b
Page 29
Part 6: REPLACEMENT PARTS
ELECTRIC TANK HEAT
(For machines beginning with S/N J1872 and above)
Fig. 6.9a Part
Item No. No. Part Description Qty.
1 317165 Cover, heater box, metal .................................................................... 2
2 106460 Screw (6-32 x 1/4”) ............................................................................ 8
3 317166 Heater box, metal ............................................................................... 2
4 107033 Washer, flat ......................................................................................... 16
5 107967 Nut (1/4-20), grip with nylon insert ................................................... 16
6 107846 Heater Element-10KW (480V) .......................................................... 5
7 108345 Gasket, heater ..................................................................................... 5
8 109638 Flange, blockoff ................................................................................. 1
9 112257 O-ring ................................................................................................. 1
10 100740 Bolt (5/16-18 x 1”), hex cap ............................................................... 24
11 102376 Washer, flat (5/16”) ............................................................................ 48
12 106013 Washer, lock (5/16”) medium split ..................................................... 24
13 100154 Nut (5/16-18), hex finish .................................................................... 24
14 109069 Thermostat, with capillary ................................................................. 1
15 201041 Washer, flat (7/8" ID x 1/8") .............................................................. 1
16 109034 Gasket (1/2 NPT) plug ....................................................................... 1
17 100547 Locknut (1 1/2 NPT) .......................................................................... 1
18 111092 Switch, float ....................................................................................... 1
19 111151 C-clip .................................................................................................. 2
20 110750 Gasket, float switch ............................................................................ 1
21 107589 Washer, lock (1/2") ............................................................................. 1
22 104584 Nut, plain (1/2-13) .............................................................................. 1
23 323428 Wireway box, right side ..................................................................... 1
24 323427 Wireway box, left side ....................................................................... 1
25 323429 Wireway cover ................................................................................... 2
26 323430 Thermostat, shelf bracket ................................................................... 2
27 110561 Thermostat, high limit with reset ....................................................... 2
28 109069 Thermostat, with capillary ................................................................. 2
29 106382 Screw (6-32 x 3/8”), slot truss ............................................................ 4
30 108954 Nut (6-32), with nylon insert .............................................................. 4
31 Terminal strip ..................................................................................... 1
32 111833 Terminal block 185amp 3pole ............................................................ 1
77b
9
Page 30
Part 6: REPLACEMENT PARTS
1
2
10
10
10
11
12
11
12
13
14
24
15
17
17
18
19
20
21
29
30
31
32
33
34
34
35
35
21
22
22
23
16
13
3
4
4
4
5
6
7
8
9
2
2
25
26
27
28
23
78
Figure 6.10 -
Tank steam piping with booster
(R-L machine shown)
Page 31
Part 6: REPLACEMENT PARTS
TANK STEAM PIPING WITH BOOSTER
(R-L MACHINE SHOWN)
Fig. 6.10 Part
Item No. No. Part Description Qty.
1 Coml Nipple, 3/4 NPT x 16, black iron ....................................................... 1
2 Coml Elbow, 3/4" NPT, BI........................................................................... 3
3 Coml Nipple, 3/4" NPT x 7 1/2", BI ............................................................ 1
4 Coml Street elbow, 3/4" NPT, BI ................................................................. 3
5 Coml Tee, 3/4" NPT, BI ............................................................................... 1
6 Coml Nipple, 3/4" NPT x 5", BI .................................................................. 1
7 Coml Union elbow, 3/4" NPT , female, BI .................................................. 1
8 Coml Nipple, 3/4" NPT x 10 1/2", BI .......................................................... 1
9 Coml Nipple, 3/4" NPT x 5", BI .................................................................. 1
10 Coml Nipple, close, 3/4" NPT, BI................................................................ 5
11 109887 Valve solenoid steam 3/4" NPT ........................................................ 2
12 109903 Repair kit steam valve, 3/4" ...............................................................
13 Coml Union elbow, 3/4" NPT, male, BI ...................................................... 2
14 Coml Bushing, reducing, 3/4" x 1/2", BI ..................................................... 1
15 109683 Flange block off ................................................................................. 2
16 112257 O-ring ................................................................................................. 2
17 Coml Street elbow, 1/2" NPT, BI ................................................................. 2
18 Coml Nipple, close, 1/2" NPT, BI................................................................ 1
19 Coml Elbow, 45°, 1/2", BI ........................................................................... 1
20 Coml Nipple, 1/2" x 2", BI .......................................................................... 1
21 Coml Union, 1/2" NPT, BI........................................................................... 2
22 Coml Nipple, close, 1/2", BI ........................................................................ 2
23 111380 Steam trap, thermodynamic 1/2" SST ................................................ 2
24 Coml Nipple, 3/4" x 2", BI .......................................................................... 1
25 Coml Elbow reducing, 3/4" x 1/2", 90°, BI ................................................. 1
26 Coml Nipple, 1/2" NPT x 4" long, BI .......................................................... 1
27 Coml Nipple, 1/2" NPT x 19" long, BI ........................................................ 1
28 Coml Nipple, 1/2" NPT x 10 1/4" long, BI .................................................. 1
29 Coml Union elbow, female, 1/2" NPT, BI ................................................... 2
30 Coml Nipple, 1/2" NPT x 3 3/4", BI ............................................................ 1
31 Coml Nipple, 1/2" NPT x 5 1/2", BI ............................................................ 1
32 Coml Tee reducing, 3/4" x 1/2" x 1/2", BI................................................... 1
33 Coml Nipple, 3/4" NPT x 12" long, BI ........................................................ 1
34 Coml Union, 3/4" NPT, BI........................................................................... 1
35 108516 Coil, solenoid valve, 3/4" 120v .......................................................... 1
79
Page 32
Part 6: REPLACEMENT PARTS
1
2
10
10
10
11
12
11
12
13
14
24
15
17
17
18
19
20
21
29
30
31
32
33
21
22
18
23
16
13
2
3
4
4
5
6
7
8
9
2
2
25
26
27
28
23
34
36
37
37
35
35
35
80
Tank steam piping with booster
Figure 6.11 -
(L-R machine shown)
Page 33
Part 6: REPLACEMENT PARTS
TANK STEAM PIPING WITH BOOSTER
(L-R MACHINE SHOWN)
Fig. 6.11 Part
Item No. No. Part Description Qty.
1 Coml Nipple, 3/4" NPT x 8-1/2" long, BI ................................................... 1
2 Coml Elbow, 3/4" NPT, BI........................................................................... 4
3 Coml Nipple, 3/4"NPT x 8-1/2" long, BI .................................................... 1
4 Coml Street ell, 3/4" NPT, BI ...................................................................... 2
5 Coml Tee, 3/4" NPT, BI ............................................................................... 1
6 Coml Nipple, 3/4" NPT x 5" long, BI .......................................................... 1
7 Coml Union ell, female, 3/4" NPT, BI......................................................... 1
8 Coml Nipple, 3/4" NPT x 9-1/4" long, BI ................................................... 1
9 Coml Nipple, 3/4" NPT x 5" long, BI .......................................................... 1
10 Coml Nipple close, 3/4" NPT, BI................................................................. 5
11 109887 Valve solenoid steam, 3/4" NPT ........................................................ 2
12 109903 Repair kit steam valve, 3/4" ...............................................................
13 Coml Union ell, male, 3/4" NPT, BI ............................................................ 2
14 Coml Bushing reducing, 3/4" x 1/2" NPT, BI.............................................. 1
15 109683 Flange, blockoff ................................................................................. 2
16 112257 O-ring, flange blockoff....................................................................... 2
17 Coml Street ell, 1/2" NPT, BI ...................................................................... 2
18 Coml Nipple close, 1/2" NPT, BI................................................................. 1
19 Coml Elbow, 45°, 1/2" NPT, BI ................................................................... 1
20 Coml Nipple close, 1/2" NPT, BI................................................................. 1
21 Coml Union, 1/2" NPT, BI........................................................................... 2
22 Coml Nipple, 1/2" NPT x 4" lg., BI ............................................................. 1
23 111380 Steam trap, thermodynamic, 1/2" NPT, SST...................................... 2
24 Coml Nipple close, 3/4" NPT, BI................................................................. 1
25 Coml Elbow reducing, 3/4" x 1/2" NPT, BI................................................. 1
26 Coml Nipple close, 1/2", BI ......................................................................... 1
27 Coml Nipple, 1/2" NPT x 13-3/4" lg., BI .................................................... 1
28 Coml Nipple, 1/2" NPT x 9" lg., BI ............................................................. 1
29 Coml Union ell, female, 1/2", BI ................................................................. 2
30 Coml Nipple, 1/2" NPT x 4-3/4" lg., BI ...................................................... 1
31 Coml Nipple, 1/2" NPT x 5-3/4" lg., BI ...................................................... 1
32 Coml Tee reducing, 3/4" x 1/2" x 1/2" NPT, BI........................................... 1
33 Coml Nipple, 3/4" NPT x 12" lg., BI ........................................................... 1
34 Coml Nipple, 3/4" NPT x 7-1/2" lg., BI ...................................................... 1
35 Coml Union, 3/4", BI ................................................................................... 1
36 Coml Nipple, 3/4" x 23" lg., BI ................................................................... 1
37 108516 Coil, solenoid valve, 3/4" 120V ......................................................... 1
81
Page 34
Part 6: REPLACEMENT PARTS
4
5
5
4
16
6
12
15
A
6
5
4
3
7
6
B
3
1
A
B
C
6
10
9
8
82
B
11
A
C
2
Figure 6.12 -
Junction boxes, Float switches, Door switches, and Thermostats
(Prior to S/N J1871)
12
3
6
13
14
C
Page 35
Part 6: REPLACEMENT PARTS
JUNCTION BOXES, FLOAT SWITCHES,
DOOR SWITCHES AND THERMOSTATS
(PRIOR TO S/N J1871)
Fig. 6.12 Part
Item No. No. Part Description Qty.
1 100321 Box, electrical, 806 Hoffman ............................................................. 1
2 100309 Box, electrical, 404 Hoffman ............................................................. 1
3 322891 Box, switch......................................................................................... 6
4 322892 Cover, switch box............................................................................... 6
5 100007 Screw, 10-32 x 3/8" ............................................................................ 6
6 108954 Nut, 6-32 ............................................................................................ 32
7 112659 Switch, magnetic reed ........................................................................ 2
8 109069 Thermostat, 110-200°F....................................................................... 2
9 111092 Switch, float ....................................................................................... 2
10 111151 C-clip, float switch ............................................................................. 4
11 100094 Washer, flat. 1/2"................................................................................ 2
12 104889 Putty, sealing compound 440 ............................................................. 2
13 107589 Washer, lock, 1/2" .............................................................................. 2
14 104584 Nut, plain, 1/2"-13 Hex hd ................................................................. 2
15 201041 Washer, 7/8" ID x 1/8" ThK ............................................................... 2
16 100547 Locknut, 1/2" SST .............................................................................. 2
83
Page 36
Part 6: REPLACEMENT PARTS
A
Top of Junction Box
7
6
Top of Junction Box
16
15
12
6
B
8
1
A
10
B
C
A
2
9
C
11
B
C
Figure 6.12a-
Junction boxes, Float switches, Door switches, and Thermostats
(For machines beginning with S/N J1872 and above)
12
3
6
13
14
4
5
10
82a
Page 37
Part 6: REPLACEMENT PARTS
JUNCTION BOXES, FLOAT SWITCHES,
DOOR SWITCHES AND THERMOSTATS
(BEGINNING WITH S/N J1872 AND ABOVE)
Fig. 6.12a Part
Item No. No. Part Description Qty.
1 Box, electrical, 806 HoffmanWash .................................................... 1
2 Box, electrical, 404 Hoffman Rinse ................................................... 1
3 322891 Box, switch ......................................................................................... 6
4 322892 Cover, switch box ............................................................................... 6
5 100007 Screw, 10-32 x 3/8" ............................................................................ 6
6 108954 Nut, 6-32 ............................................................................................ 32
7 112659 Switch, magnetic reed ........................................................................ 2
8 109069 Thermostat, 110-200°F ....................................................................... 2
9 111092 Switch, float ....................................................................................... 2
10 111151 C-clip, float switch ............................................................................. 4
11 100094 Washer, flat. 1/2" ................................................................................ 2
12 104889 Putty, sealing compound 440 ............................................................. 2
13 107589 Washer, lock, 1/2" .............................................................................. 2
14 104584 Nut, plain, 1/2"-13 Hex hd ................................................................. 2
15 201041 Washer, 7/8" ID x 1/8" ThK ............................................................... 2
16 100547 Locknut, 1/2" SST .............................................................................. 2
11
83a
Page 38
Part 6: REPLACEMENT PARTS
1
2
6
7
8
9
2
3
4
5
10
11
12
13
14
15
16
17
18
19
20
24
25
26
27
28
24
25
32
33
34
35
36
37
5
4
1
3
29
30
24
31
21
23
22
Figure 6.13 -
Pump assembly
84
Page 39
Part 6: REPLACEMENT PARTS
PUMP ASSEMBL Y
Fig. 6.13 Part
Item No. No. Part Description Qty.
1 100740 Bolt, 5/16-18 x 1" Hex hd .................................................................. 12
2 104619 Washer, flat......................................................................................... 16
3 102376 Washer, flat, 5/16" .............................................................................. 12
4 106013 Washer, lock, 5/16" ............................................................................ 12
5 100154 Nut, 5/16-18 Hex hd........................................................................... 12
6 112591 Motor, pump 2HP MV/60/3 ............................................................... 1
7 110734 Stud, motor ......................................................................................... 4
8 100754 Screw, 10-32 x 1/2" flat hd................................................................. 3
9 109654 Slinger, water ..................................................................................... 1
10 110270 Washer, star countersunk.................................................................... 3
11 204460 Plate, backing ..................................................................................... 1
12 106407 Washer, lock ....................................................................................... 4
13 107690 Nut, jam, 3/8-16 ................................................................................. 4
14 111681 Flange, pump ...................................................................................... 1
15 111111 Seal, pump .......................................................................................... 1
16 111941 Gasket (.0085") (1 notch) ................................................................... 2
17 111942 Gasket (.015") (2 notches) ................................................................. 1
18 111943 Gasket (.032") (3 notches) ................................................................. 2
19 111756 Impeller, 2HP SST.............................................................................. 1
20 111696 Volute, pump ...................................................................................... 1
21 112801 Hose, pump discharge ........................................................................ 1
22 111964 Clamp, hose ........................................................................................ 2
23 102500 Plug, 1/4" NPT, Brass......................................................................... 2
24 106482 Washer, lock, 1/4" .............................................................................. 11
25 100736 Bolt, 1/4-20 x 3/4" Hex hd ................................................................. 10
26 102504 Plug, 1/2" NPT, Brass......................................................................... 1
27 111725 O-ring ................................................................................................. 1
28 112379 Flange, suction machined (Replaces 111841)................................... 1
--- 112338 Gasket Pump, Suction flange (Not Shown) ....................................... 1
29 110248 Washer, flat......................................................................................... 1
30 110247 Nut, jam, 7/16-20 Hex hd................................................................... 1
31 100734 Bolt, 1/4-20 x 1/2" Hex hd ................................................................. 1
32 112800 Hose, pump suction ............................................................................ 1
33 104203 Clamp, hose ........................................................................................ 2
34 307995 Flange, suction ................................................................................... 1
35 109568 Gasket, pump suction ......................................................................... 1
36 319743 Plate, pump suction ............................................................................ 1
37 319742 Hood, pump suction ........................................................................... 1
— 452331 Pump/Motor assy. Complete LH........................................................ 1
(Wash for R-L machine)
(Rinse for L-R machine)
— 452332 Pump/Motor assy. Complete RH........................................................ 1
(Wash for R-L machine)
(Rinse for L-R machine)
— 410269 Pump assy. Complete (Includes items 7-20, 23-31)........................... 1
— 900737 Gasket kit (Includes items 16-18) ...................................................... –
— 900184 Seal/Impeller kit (Includes 15-19) ..................................................... –
85
Page 40
Part 6: REPLACEMENT PARTS
2
3
4
5
2
1
6
6
7
8
6
1
9
9
10
11
12
6
6
6
6
10
11
12
10
11
12
9
9
10
11
12
13
14
13
14
15
16
18
20
21
22
23
24
25
19
17
17
18
19
86
Figure 6.14 -
Wash spray system
(R-L machine shown)
Page 41
Part 6: REPLACEMENT PARTS
WASH SPRAY SYSTEM
(R-L MACHINE SHOWN)
Fig. 6.14 Part
Item No. No. Part Description Qty.
1 106482 Washer, lock, 1/4" .............................................................................. 16
2 100736 Bolt, 1/4-20 x 3/4" Hex hd ................................................................. 16
3 313212 Bracket, standpipe .............................................................................. 2
4 100073 Screw, 1/4-20 x 1/2"........................................................................... 4
5 100141 Nut, grip, 1/4-20 ................................................................................. 4
6 111456 Gasket, manifold ................................................................................ 10
7 316772 Plate, restrictor ................................................................................... 2
8 316773 Slide, restrictor ................................................................................... 2
9 100739 Bolt, 5/16-18 x 3/4" Hex hd ............................................................... 16
10 102376 Washer, flat, 5/16" .............................................................................. 16
11 106013 Washer, lock, 5/16" ............................................................................ 16
12 100154 Nut, plain, 5/16-18 Hex hd................................................................. 16
13 112802 Hose, connecting ................................................................................ 2
14 111964 Clamp, hose ........................................................................................ 4
15 323238 LH side tube ....................................................................................... 1
16 323239 RH side tube ....................................................................................... 1
17 317240 Manifold, 4-hole................................................................................. 2
18 410697 Manifold, 5-hole w/restrictor ............................................................. 2
19 322983 Standpipe ............................................................................................ 2
20 111505 O-ring, spraypipe................................................................................ 18
21 111454 Plate, locking ...................................................................................... 18
22 111478 Bolt, locking plate, 10-32 x 1/2" ........................................................ 56
23 321471 Spraypipe, debossed ........................................................................... 18
24 104414 O-ring, end plug ................................................................................. 18
25 112240 Plug, debossed spraypipe ................................................................... 18
87
Page 42
Part 6: REPLACEMENT PARTS
LEFT SIDE VIEW
TOP VIEW
1
1
3
8
1
1
2
5
4
2
6
6
7
7
9
9
15
15
14
11
11
10
12
13
16
16
17
17
18
18
20
21
22
23
24
24
25
25
26
19
20
19
12
88
Figure 6.15 -
Drain and overflow assembly
Page 43
Part 6: REPLACEMENT PARTS
DRAIN AND OVERFLOW ASSEMBLY
Fig. 6.15 Part
Item No. No. Part Description Qty.
1 112287 Tee 1-1/2" copper, solder connect ...................................................... 2
2 111353 Elbow, 1-1/2" copper, solder connect................................................. 1
3 109110 Elbow 1-1/2" copper x 1-1/2" FTG.................................................... 1
4 102505 Plug 3/4" brass ................................................................................... 1
5 109062 Adapter, 3/4" FTG, x 3/4" FPT copper .............................................. 1
6 109072 Valve, ball 1-1/2" solder ..................................................................... 1
7 113297 Adapter, 1-1/2" x FPT x 1-1/2" FTG copper...................................... 3
8 109111 Tee reducer 1-1/2" x 3/4" x 1-1/2" copper ......................................... 1
9 206139 Flange, drain USN72 mod.................................................................. 2
10 202819 Tube 1-1/2" x 2-3/4" copper............................................................... 1
11 206137 Tube 1-1/2" x 13-5/8" copper............................................................. 1
12 206136 Tube 1-1/2" x 8-3/8" copper............................................................... 1
13 206138 Tube 1-1/2" x 7-1/2" copper............................................................... 1
14 205598 Tube 1-1/2" x 4-7/16" copper............................................................. 1
15 109479 Union 1-1/2 copper, solder connect ................................................... 1
16 100739 Bolt, 5/16-18 x 3/4" Hex hd ............................................................... 16
17 106013 Washer, lock, 5/16" ............................................................................ 16
18 102376 Washer, flat, 5/16" .............................................................................. 16
19 108345 Gasket................................................................................................. 4
20 202191 Flange, drain....................................................................................... 4
21 304816 Screen, drain....................................................................................... 2
22 107967 Nut, grip, 1/4-20 ................................................................................. 2
23 323237 Assembly, overflow............................................................................ 2
24 107136 Bolt, 10-32 x 3/8" Hex hd .................................................................. 4
25 104985 Nut, 10-32 .......................................................................................... 4
26 B2857 Cover assy. ......................................................................................... 2
— 325218 Assembly, drain.................................................................................. 2
89
Page 44
Part 6: REPLACEMENT PARTS
56
57
58
59
59
1
2
3
4
5
10
11
11
11
12
12
28
27
23
29
30
31
32
33
34
34
34
39
40
53
41
42
43
44
45
46
47
48
49
50
51
52
23
55
37
38
35
36
11
13
14
15
20
16
22
21
11
11
25
26
11
18
17
17
23
24
19
7
8
9
10
54
54
T
o final r
inse
Steam in
Condensate out
W
ater in
Steam out
6
60
90
No. 260 Steam booster and Steam piping assembly
(R-L installation shown)
Figure 6.16 -
Control
Thermostat
Page 45
Part 6: REPLACEMENT PARTS
NO. 260 STEAM BOOSTER AND STEAM PIPING ASSEMBLY
(R-L INSTALLATION SHOWN)
Fig. 6.16 Part
Item No. No. Part Description Qty.
1 112309 Steam booster, #260 custom.......................................................................... 1
2 101249 Line strainer, 1-1/2" BI (105749 plug, 3/4" BI not shown)........................... 1
3 110005 Valve, solenoid, steam 1" NPT Asco ............................................................ 1
4 110007 Repair kit steam valve, 1" NPT Asco ............................................................ 1
5 110120 Coil, solenoid valve, 1" 120v ........................................................................ 1
6 Coml Union, sweat, 3/4" NPT x 3/4" C .................................................................. 1
7 109887 Valve, hot water, 3/4" NPT ........................................................................... 1
8 109903 Repair kit, hot water valve, 3/4" NPT ........................................................... 1
9 108516 Coil, solenoid valve, 3/4", 120v .................................................................... 1
10 100128 Thermostat, female ........................................................................................ 2
11 Coml Nipple, close, 3/4" NPT, Brass ...................................................................... 9
12 Coml Union, 3/4" NPT, Brass ................................................................................. 2
13 104649 Relief valve, 3/4" NPT, 125psi...................................................................... 1
14 Coml Tee, 3/4" NPT, Brass ..................................................................................... 1
15 Coml Tee, reducing, 1-1/4" x 3/4" x 3/4", Brass ..................................................... 1
16 Coml Nipple, close, 1-1/4" NPT, Brass .................................................................. 1
17 Coml Bushing, reducing, 3/4" x 1/2" NPT, Brass ................................................... 2
18 Coml Nipple, close, 1-1/2", BI ................................................................................ 1
19 Coml Tee, reducing, 1-1/4" x 3/4" x 1-1/4" NPT, Brass ......................................... 1
20 Coml Bushing, reducing, 2" x 1-1/4" NPT, Brass................................................... 1
21 Coml Nipple, 1" NPT x 2-1/2", BI .......................................................................... 1
22 Coml Bushing, reducing, 2" x 3/4" NPT, Brass ...................................................... 1
23 Coml Street ell, 3/4" NPT, Brass............................................................................. 2
24 Coml Elbow, 3/4" NPT, Brass ................................................................................ 1
25 Coml Tee, reducing, 3/4" x 3/4" x 1/2" Brass ......................................................... 1
26 Coml Plug, 1/2" NPT, Brass.................................................................................... 1
27 100309 Junction box................................................................................................... 1
28 107550 Pressure regulating valve, 3/4" ...................................................................... 1
29 110768 Line strainer, 3/4" NPT, Brass....................................................................... 1
30 104828 Ball valve, 3/4" NPT ..................................................................................... 1
31 100983 Bushing, reducing, 2" x 1-1/2", BI ................................................................ 1
32 107500 Street elbow, 1-1/2" x 90°, BI ....................................................................... 1
33 100979 Bushing, reducing, 1-1/2" x 1", BI ................................................................ 1
34 105847 Nipple, close, 1" NPT, BI .............................................................................. 3
35 105733 Elbow, 1" NPT, BI ........................................................................................ 1
36 105851 Union, 1" NPT, BI (not shown)..................................................................... 1
37 112358 Tee, reducing, 1" x 1" x 1/4", BI ................................................................... 1
38 100123 Petcock, gauge, 1/4" M x F ........................................................................... 1
39 110196 Tee, reducing, 1" x 1" x 1-1/2" NPT, BI ....................................................... 1
40 Coml Bushing reducing, 1" x 3/4" NPT, BI ............................................................ 1
41 Coml Nipple, 3/4" NPT x 8-3/4" lg., BI .................................................................. 1
42 Coml Nipple, 3/4" NPT x 7-1/2" lg., BI .................................................................. 1
43 Coml Tee, reducing, 1" x 3/4" x 3/4" NPT, BI ....................................................... 1
44 Coml Nipple, 1/2" NPT x 3-1/2" lg., BI .................................................................. 1
45 111380 Steam trap, thermodynamic, 1/2" NPT, SST................................................. 1
46 Coml Nipple, close, 1/2", BI ................................................................................... 1
47 Coml Union, 1/2" NPT, BI ...................................................................................... 1
48 Coml Nipple, close, 1/2", BI ................................................................................... 1
49 Coml Elbow, reducing, 3/4" x 1/2" NPT, BI........................................................... 1
50 105811 Nipple, 3/4" x 3" long, BI.............................................................................. 1
51 112341 Bushing, reducing, 2" x 3/4" NPT, BI ........................................................... 1
52 322813 Base weldment, 260 Bstr, Navy .................................................................... 1
53 Coml Nipple, 3/4" x 4-1/2" lg., BI .......................................................................... 1
54 Coml Union, 3/4", BI .............................................................................................. 2
55 Coml Elbow, 3/4" x 90, BI ...................................................................................... 1
56 325878 Base, stand ..................................................................................................... 1
57 325881 Panel, front .................................................................................................... 1
58 325880 Panel, top ....................................................................................................... 1
59 100007 Screw (10-32 x 3/8") ..................................................................................... 6
60 109069 Thermostat w/capillary (after S/N J1698)(Control Thermostat Only) .......... 1
91
Page 46
Part 6: REPLACEMENT PARTS
BOOSTER
LOW TEMP
OFF
START
STOP
ON
POWER ON
1
2
3
11
12
13
15
16
17
14
3
4
5
6
6
7
8
9
10
9
10
3
3
CONTROL RELAYS
CONTROL
TRANSFORMER
POWER
TERMINAL BLOCK
MAIN TERMINAL BOARD
TIMERS
120V120V
120V120V
4120V120V
120V
120V
MOTOR OVERLOADS
MOTOR CONTACTORS
CONTROL
FUSES
CIRCUIT
BREAKER
FU1 FU2 CB
RINSE
MRA WASH DRIVE
MRAÊ RINSE DRIVE
WASH
GROUND
RTWT
MACHINE ELECTRICAL
CONNECTION PLATE
18
19
20
21
22
23
22
23
24
25
26
27
28
29
30
29
30
31
32
33
34
35
36
(For machines built prior to J1050)
92
Figure 6.17 -
Steam Remote Control Cabinet
Page 47
Part 6: REPLACEMENT PARTS
STEAM REMOTE CONTROL CABINET
(For machines built prior to S/N J1050)
Fig. 6.17 Part Part Description
Item No. No. Qty.
1 322969 Cabinet, SST ...................................................................................... 1
2 322814 Lid, cabinet......................................................................................... 1
3 107860 Clip, hold down assy. ......................................................................... 4
*4 111802 Nameplate, Off-On (No Longer Available)........................................ 1
*5 111691 Switch, selector, 2 position (No Longer Available) ........................... 1
*6 111617 Block, contact, No .............................................................................. 2
(**)
7 112694 Nameplate, Power On ........................................................................ 1
8 112041 Lens, green pilot lite 64...................................................................... 1
9 111685 Block, lighted contact......................................................................... 2
10 111686 Bulb, 120v .......................................................................................... 2
*11 112822 Nameplate, Start (Replaces 107618).................................................. 1
*
*
*12 111614 Pushbutton, green ............................................................................... 1
*13 111616 Block, contact NC .............................................................................. 2
**
**
*14 112823 Nameplate, Stop (Replaces 107617) .................................................. 1
*15 111615 Pushbutton, red................................................................................... 1
**
16 112693 Nameplate, booster low temp............................................................. 1
17 110980 Lens, red pilot lite 64 ......................................................................... 1
18 111627 Overload, mtr. (2.4-4.0A) wash / rinse............................................... 2
19 111624 Overload, mtr. (0.6-1.0A) drive ......................................................... 1
20 111671 Bus bar, 3-units (w/o MRAN 90) ....................................................... 1
— 110812 Bus bar, 4-units (with MRAN 90)...................................................... 1
21 108122 Contractor, mtr. 12A........................................................................... 4
22 111153 Block, fuse 600v................................................................................. 2
23 111821 Fuse, 3A (ATDR-3) ............................................................................ 2
24 106995 Circuit breaker, 5A ............................................................................. 1
25 304326 Bracket, circuit breaker ...................................................................... 1
26 107091 Transformer, 500va ............................................................................ 1
27 111833 Block, terminal 185A, 3 pole 600v .................................................... 1
28 103310 Lug, ground wire ................................................................................ 1
29 111036 Socket, relay ....................................................................................... 8
30 111068 Relay, 2PDT 10A 120vac ................................................................... 8
31 112352 Socket, timer ...................................................................................... 2
32 112351 Timer, Omron H2C-8R ...................................................................... 2
33 107171 Block, terminal (chemical dispensing)............................................... 1
34 112296 Label, chemical dispensing signal...................................................... 1
35 108607 Block, terminal 18 pt .......................................................................... 1
36 111625 Overload, mtr., (1.0-1.6A) MRAN 90° .............................................. 1
* 900848 Kit*On Off Switch (Includes 113670 Switch, 112821 Nameplate,
111617 Contact Block N.O) (Includes items 4-6).............................. 1
** 900847 Kit*Start Switch Assy (Includes 111614 Pushbutton Green, 111617
Contact block N.O., 112822 Nameplate)(Includes items 6,11, 12) ... 1
*** 900846 Kit*Stop Switch Assy (Includes 111615 Pushbutton Red, 111616
Contact Block N.C., 112823 Nameplate)(Includes items 13-15) ...... 1
93
Page 48
Part 6: REPLACEMENT PARTS
28
27
POWER
TERMINAL BLOCK
CONTROL
TRANSFORMER
GROUND
26
19
1MOL
36
2MOL
MAIN TERMINAL BOARD
33
30
29
120V
120V
120V
WASH DRIVE
RINSE
3MOL
MOTOR OVERLOADS
20
21
18
35
30
CONTROL RELAYS
120V
120V
32
MOTOR CONTACTORS
3M 2M 1M
RINSE WASH DRIVE
120V
31
RTWT
29
120V
TIMERS
120V
24
25
34
FUSES
CONTROL
BREAKER
CIRCUIT
CB
23
22
FU1 FU2
9
8
7
10
14
13
15
16
10
9
17
3
3
POWER ON
STOP
BOOSTER
LOW TEMP
3
ON
OFF
START
5
3
4
6
11
12
6
PRIME
12
6
13
1
2
Figure 6.17a-
Electric Remote Control Cabinet
(For machines beginning with S/N J1050 and above)
12
92a
Page 49
Part 6: REPLACEMENT PARTS
ELECTRIC REMOTE CONTROL CABINET
(For machines beginning with S/N J1050 and above)
Fig. 6.17a Part Part Description
Item No. No. Qty.
1 322969 Cabinet, SST ...................................................................................... 1
2 322814 Lid, cabinet ......................................................................................... 1
3 107860 Clip, hold down assy. ......................................................................... 4
*4 111802 Nameplate, Off-On ............................................................................. 1
*5 111691 Switch, selector, 2 position ................................................................ 1
*6 111617 Block, contact, NO ............................................................................. 3
(**)
7 112694 Nameplate, Power On ........................................................................ 1
8 112041 Lens, green pilot lite ........................................................................... 1
9 111685 Block, lighted contact......................................................................... 2
10 111686 Bulb, 120V ......................................................................................... 2
*
* 11 112822 Nameplate, Start (Replaces 107618) .................................................. 1
*
* 12 111614 Pushbutton, green ............................................................................... 2
**
* 13 111616 Block, contact NC .............................................................................. 3
**
* 14 112833 Nameplate, Stop (Replaces 107617) .................................................. 1
* 15 111615 Pushbutton, red ................................................................................... 1
**
16 112693 Nameplate, booster low temp ............................................................. 1
17 110980 Lens, red pilot lite .............................................................................. 1
18 111627 Overload, mtr. (2.4-4.0A) wash/rinse................................................. 2
19 111624 Overload, mtr. (0.6-1.0A) drive ......................................................... 1
20 111671 Bus bar, 3-unit (w/o MRAN 90) ........................................................ 1
— 110812 Bus bar, 4-unit (With MRAN 90)....................................................... 1
21 108122 Contactor, mtr. 12A ............................................................................ 3
22 111153 Block, fuse 600v................................................................................. 2
23 111821 Fuse, 3A (ATDR-3) ............................................................................ 2
24 106995 Breaker, circuit 5A ............................................................................. 1
25 304326 Bracket, circuit breaker ...................................................................... 1
26 107091 Transformer, 500va ............................................................................ 1
27 111833 Block, terminal 185A, 3 pole 600V ................................................... 1
28 103310 Lug, ground wire ................................................................................ 1
29 111036 Socket, relay ....................................................................................... 8
30 111068 Relay, 2PDT 10A 120VAC................................................................. 8
31 112352 Socket, timer ...................................................................................... 2
32 112351 Timer, omron H2C-8R ....................................................................... 2
33 107171 Block, terminal (chemical dispensing) ............................................... 1
34 112296 Label, chemical dispensing signal...................................................... 1
35 108607 Block, terminal 18pt. .......................................................................... 1
36 111827 Contactor, block 3 pole 60A .............................................................. 2
37 111625 Overload, mtr. (1.0-1.6A) MRAN 90° ............................................... 1
* 900848 Kit* On Off Switch (Includes 112821 Nameplate, 113670 Switch, 111617
Contact Block N.O.) (Includes items 4-6) ......................................... 1
** 900847 Kit*Start Switch Assy (Includes 111614 Pushbutton Green, 111617
Contact Block N.O., 112822 Nameplate )(Includes items 6,11,12)... 1
*** 900846 Kit*Stop Switch Assy (Includes 111615 Pushbutton Red, 111616 Contact
Block N.C.,112823 Nameplate)(Includes items 13-15) ..................... 1
93a
13
Page 50
Part 6: REPLACEMENT PARTS
CONTROL
TRANSFORMER
MAIN TERMINAL BOARD
26
27
35
37
RINSE
WASH DRIVE MRA
19
20
CB
24
25
GROUND
28
36
MOTOR CONTACTORS
RINSE WASH DRIVE
21
MRA
FU1 FU2
22
23
33
34
18
TIMERS
RTWT
32
31
CONTROL RELAYS
120V
120V
120V
120V
120V
120V
120V
120V
29
30
29
30
1
14
92b
2
9
38
8
3
7
10
14
13
15
10
39
9
17
3
POWER ON
ON
OFF
STOP
START
3
12
6
13
5
4
6
Figure 6.17b-
Steam or Electric Remote Control Cabinet
(For machines beginning with S/N J1080 and above)
11
12
6
LOW RINSE
TEMP ALARM
FINAL RINSE
WATER PRIME
16
Page 51
Part 6: REPLACEMENT PARTS
STEAM OR ELECTRIC REMOTE CONTROL CABINET
(For machines beginning with S/N J1080 and above)
Fig. 6.17b Part Part Description
Item No. No. Qty.
1 322969 Cabinet, SST ...................................................................................... 1
2 322814 Lid, cabinet ......................................................................................... 1
3 107860 Clip, hold down assy. ......................................................................... 4
4 111802 Nameplate, Off-On ............................................................................. 1
5 113670 Switch, selector, 2 position(Replaces 112814)(See Kits Below) ....... 1
6 111617 Block, contact, NO (Replaces 112819) (See Kits Below) ................. 3
7 112824 Nameplate, Power On 22MM (See Kits Below) ................................ 1
8 113751 Lens, green pilot lite (Replaces 112815) (See Kit Below)................ 1
9 112817 Lampholder 120V 22MM (See Kits Below) ...................................... 2
10 112818 Bulb, 120V 22MM (See Kits Below)................................................. 2
11 112822 Nameplate, Start (See Kits Below) .................................................... 1
12 111614 Pushbutton, green (Replaces 112812) (See Kits Below) ................... 2
13 111615 Block, contact NC (Replaces 112820) (See Kits Below)................... 3
14 112823 Nameplate, Stop (See Kits Below)..................................................... 1
15 111615 Pushbutton, red (Replaces 112811) (See Kits Below) ....................... 1
16 113195 Nameplate, Low temp alarm/prime (See Kits Below) ....................... 1
17 113753 Lens, red pilot lite (Replaces 112816) (See Kits Below) ................... 1
18 111627 Overload, mtr. (2.4-4.0A) wash/rinse................................................. 2
19 111624 Overload, mtr. (0.6-1.0A) drive ......................................................... 1
20 111671 Bus bar, 3-unit (w/o MRAN 90) ........................................................ 1
— 110812 Bus bar, 4-unit (With MRAN 90)....................................................... 1
21 108122 Contactor, mtr. 12A ............................................................................ 3
22 111153 Block, fuse 600v................................................................................. 2
23 111821 Fuse, 3A (ATDR-3) ............................................................................ 2
24 106995 Breaker, circuit 5A ............................................................................. 1
25 304326 Bracket, circuit breaker ...................................................................... 1
26 107091 Transformer, 500va ............................................................................ 1
27 111833 Block, terminal 185A, 3 pole 600V ................................................... 1
28 103310 Lug, ground wire ................................................................................ 1
29 111036 Socket, relay ....................................................................................... 8
30 111068 Relay, 2PDT 10A 120VAC................................................................. 8
31 112352 Socket, timer ...................................................................................... 2
32 112351 Timer, omron H2C-8R ....................................................................... 2
33 107171 Block, terminal (chemical dispensing) ............................................... 1
34 112296 Label, chemical dispensing signal...................................................... 1
35 108607 Block, terminal 18pt. .......................................................................... 1
36 111827 Contactor, block 3 pole 60A (Electric Heat Only) ............................. 2
37 111625 Overload, mtr. (1.0-1.6A) MRAN 90° ............................................... 1
38 113752 Mounting base LED green ................................................................. 1
39 113754 Mounting base LED red ..................................................................... 1
--- 900848 Kit*On Off Switch Assy (Includes items 4-6) ................................... A/R
--- 900849 Kit*Light Assy Green (Includes items 7-10, 38) ............................... A/R
--- 900847 Kit*Start Switch Assy (Includes items 6, 11, 12) .............................. A/R
___ 900846 Kit*Stop Switch Assy (Includes items 13-15) ................................... A/R
--- 900851 Kit*Rinse Prime Button (Includes items 6, 12, 13) ........................... A/R
--- 900850 Kit*light Assy Red (Includes items 9, 10, 16, 17, 39) ....................... A/R
93b
15
Page 52
Part 6: REPLACEMENT PARTS
1
2
3
94
Figure 6.18-
Dishracks and PRV
Page 53
Part 6: REPLACEMENT PARTS
DISHRACKS AND PRV
Fig. 6.18 Part
Item No. No. Part Description Qty.
1 101273 Rack, flat bottom ................................................................................ 1
2 101285 Rack, peg ............................................................................................ 1
3 107550 Valve, pressure reducing (PRV) ......................................................... 1
95
Page 54
Part 6: REPLACEMENT PARTS
1
1
4
4
2
4
4
1
1
4
3
5
5
6
5
6
5
1
7
5
1
6
5
6
4
5
4
6
8
9
1
1
9
Figure 6.19-
MRAN 90° Guides
96
Page 55
Part 6: REPLACEMENT PARTS
MRAN 90° GUIDES
Fig. 6.19 Part Part Description
Item No. No. Qty.
1 100735 Bolt (1/4" x 5/8") Hex hd ................................................................... A/R
2 310180 Guide, rack advance ........................................................................... 1
3 314640 Rack, support inner ............................................................................ 1
4 111370 Screw (10-32 x 5/8") Hex hd ............................................................. 7
5 107966 Nut, grip (10-32) ................................................................................ 7
6 314466 Rack, support...................................................................................... 7
7 314641 Rack, support outer ............................................................................ 1
8 314649 Rack, support inner ............................................................................ 1
9 107967 Nut, grip (1/4-20 w/nylon insert) ....................................................... A/R
97
Page 56
Part 6: REPLACEMENT PARTS
1
2
3
4
5
6
7
8
9
98
Figure 6.20-
MRAN 90° Pawl Bar
Page 57
Part 6: REPLACEMENT PARTS
MRAN 90° PAWL BAR
Fig. 6.20 Part Part Description
Item No. No. Qty.
1 314605 Bar, pawl ............................................................................................ 1
2 110240 Bolt, pawl mounting ........................................................................... 7
3 110236 Pawl, rack advance ............................................................................. 7
4 102376 Washer (5/16" x 3/4" x 1/16")............................................................ 7
5 106013 Washer, lock (5/16" split) ................................................................... 7
6 110553 Nut, 8mm SST.................................................................................... 7
7 106560 Pin, cotter (1/8" x 1/-1/2").................................................................. 1
8 320156 Washer (1-1/4" x 3/4" x 1/16")........................................................... 1
9 111062 Shaft, pivot ......................................................................................... 1
99
Page 58
Part 6: REPLACEMENT PARTS
1
2
3
5
4
2
3
5
25
26
13
14
15
17
4
22
21
20
19
18
STUD
(welded)
7
7
5
5
6
1
6
6
7
8
7
25
26
10
11
12
9
16
5
6
29
30
32
31
6
6
25
26
Figure 6.21-
MRAN 90° Table and Drain Assembly
28
25
26
5
23
24
27
100
Page 59
Part 6: REPLACEMENT PARTS
MRAN 90° TABLE AND DRAIN ASSEMBLY
Fig. 6.21 Part Part Description
Item No. No. Qty.
1 202392 Pin, roller ............................................................................................ 2
2 106138 Roller, pawl bar .................................................................................. 2
3 106558 Pin, cotter (1/8" x 3/4") ...................................................................... 2
4 314352 Bracket, roller ..................................................................................... 2
5 100735 Bolt (1/4-20 x 5/8") ............................................................................ A/R
6 107967 Nut, grip (1/4-20 w/nylon insert) ....................................................... A/R
7 107966 Nut, grip (10-32) ................................................................................ 4
8 202381 Roller, crosshead ................................................................................ 1
9 100769 Screw, set (3/8-16 x 3/4" dog point)................................................... 1
10 202386 Crank .................................................................................................. 1
11 100868 Stud, roller .......................................................................................... 1
12 107089 Nut, jam 1/2-13 .................................................................................. 1
13 100007 Screw (10-32 x 3/8) Truss hd. ............................................................ 1
14 104925 Washer (1/4" x 1") .............................................................................. 1
15 100771 Screw, set (1/4-20 x 1/4) Socket hd ................................................... 1
16 103180 Ring, wiper ......................................................................................... 1
17 100153 Bolt (3/8-16 x 1") Hex hd. ................................................................. 4
18 107864 Washer, packing ................................................................................. 1
19 107863 Outlet, waste ....................................................................................... 1
20 304816 Strainer, 6" .......................................................................................... 1
21 106482 Washer, lock 1/4" split........................................................................ 1
22 10003 Nut, plain 1/4-20 SST ........................................................................ 1
23 314354 Stiffener, shaft .................................................................................... 1
24 100747 Bolt (1/2-13 x 1") ............................................................................... 1
25 106026 Washer (1/4" x 5/8" x 1/16") SST ...................................................... A/R
26 100141 Nut, grip (1/4-20) SST ....................................................................... A/R
27 112145 Receptacle (Optional for roller table only) ........................................ 1
28 320261 Bracket, cord (Optional for roller table only) .................................... 1
29 107865 Locknut .............................................................................................. 1
30 107866 Washer, packing ................................................................................. 1
31 107867 Nut, outlet pipe ................................................................................... 1
32 109283 Tailpiece, straight ............................................................................... 1
* Please note that the direction of the crank arm should be clockwise when looking down from the
top of the table.
101
Page 60
Part 6: REPLACEMENT PARTS
4
5
6
2
5
3
1
9
10
11
12
16
6
7
7
6
8
6
8
15
13
14
7
8
7
7
102
Figure 6.22-
MRAN 90° Base Assembly
Page 61
Part 6: REPLACEMENT PARTS
MRAN 90° BASE ASSEMBLY
Fig. 6.22 Part Part Description
Item No. No. Qty.
1 111063 Plate, spacer........................................................................................ 1
2 111075 Roller head, limit switch .................................................................... 1
3 111074 Lever rod, limit switch ....................................................................... 1
4 107341 Switch, limit ....................................................................................... 1
5 100735 Bolt (1/4-20 x 5/8") Hex hd. .............................................................. 1
6 106026 Washer (1/4" x 5/8" x 1/16") SST ...................................................... A/R
7 107967 Nut, grip (1/4-20) w/nylon insert ....................................................... A/R
8 100141 Nut, grip (1/4-20) SST ....................................................................... A/R
9 111114 Bolt ( 3/8 -16 x 3-1/2") SST ............................................................... 1
10 106407 Washer, lock (3/8" split) ..................................................................... 1
11 100141 Nut plain............................................................................................. 1
12 104584 Nut, plain (1/2-13) Hex hd. ................................................................ 1
13 107589 Washer, lock (1/2 external) ................................................................ 1
14 107089 Nut, jam (1/2-13)................................................................................ 1
15 100003 Nut, plain (1/4-20) SST ...................................................................... 1
16 111095 Bolt, eye (1/4-20 x 1")........................................................................ 1
103
Page 62
Part 6: REPLACEMENT PARTS
1
2
3
14
23
4
5
16
20
21
17
19
14
14
15
18
16
14
14
17
24
6
8
8
7
9
10
11
12
13
104
22
Figure 6.23-
MRAN 90° Drive and Motor Assembly
Welded to bottom
of item (13)
Page 63
Part 6: REPLACEMENT PARTS
MRAN 90° DRIVE AND MOTOR ASSEMBLY
Fig. 6.23 Part Part Description
Item No. No. Qty.
1 108820 Gasket, bearing housing ..................................................................... 1
2 102384 Bearing (comes with item 3) .............................................................. 1
3 B1074-1 Housing, bearing ................................................................................ 1
4 102244 Seal assy ............................................................................................. 1
5 100382 Bearing (comes with set screws) ........................................................ 1
6 106619 Key (3/16" x 3/16" x 1") .................................................................... 1
7 111066 Shaft, rack advance ............................................................................ 1
8 111064 Coupler, Shaft..................................................................................... 2
9 100771 Screw, set (1/4-20 x 1/4") socket hd................................................... 1
10 104916 Key (3/16" x 3/16" x 3/4") ................................................................. 1
11 100870 Slinger, water ..................................................................................... 1
12 110152 Reducer .............................................................................................. 1
13 314364 Base, reducer ...................................................................................... 1
14 106026 Washer................................................................................................ 8
15 105296 Spacer, SST ........................................................................................ 4
16 100003 Nut, plain (1/4-20) SST ...................................................................... 6
17 100141 Nut, grip (1/4-20) SST ....................................................................... 6
18 112877 Motor (1/2 HP 115/208-240V/1HP)................................................... 1
19 325622 Clamp, motor...................................................................................... 1
20 111095 Bolt, eye (1/4-20 x 1")........................................................................ 1
21 111076 Spring, motor return ........................................................................... 1
22 106028 Bolt (1/4-20 x 2-1/2") Hex Hd. .......................................................... 4
23 104923 Screw (1/4-20 x 3/8") Round Hd. ...................................................... 4
24 111605 Coupling, spider ................................................................................. 1
105
Page 64
Part 6: REPLACEMENT PARTS
24
23
21
20
2
17
22
2
14
13
30
29
29
28
25
19
7
10
10
1
18
25
12
16
10
15
4
10
11
2
6
9
3
2
8
7
6
26
4
106
27
5
29
29
30
28
5
27
Figure 6.24-
CH-60 Electric Booster Piping
(For USS Ramage Only)
Page 65
Part 6: REPLACEMENT PARTS
CH-60 ELECTRIC BOOSTER PIPING
Fig. 6.24 Part Part Description
Item No. No. Qty.
1 325508 Cannister, booster............................................................................... 2
2 102444 Elbow, street 3/4" x 90° brass ............................................................ 4
3 101582 Nipple, 3/4" x 18-1/2" brass ............................................................... 1
4 113201 Valve, 3/4" relief ................................................................................ 2
5 102443 Elbow, 3/4" x 90° SST ....................................................................... 2
6 102651 Nipple, 3/4" x 2" brass ....................................................................... 2
7 102525 Tee, reducer 3/4" x 1/2" x 3/4" brass.................................................. 2
8 107828 Gauge, Pressure temperature.............................................................. 2
9 107550 Valve, pressure reducing 3/4"............................................................. 1
10 100184 Nipple, 3/4" close brass...................................................................... 4
11 110768 Strainer, line 3/4" brass ...................................................................... 1
12 104828 Valve, ball 3/4" brass.......................................................................... 1
13 102489 Nipple, 3/4" x 2-1/2" brass ................................................................. 1
14 102526 Tee, reducer 3/4" x 3/4" x 1/2"........................................................... 2
15 102390 Bushing, reducer 1/2" x 3/8" brass ..................................................... 1
16 113170 Probe, water level............................................................................... 1
17 102676 Nipple, 3/4" x 10-1/2" brass............................................................... 1
18 100571 Union, 3/4 NPT brass ......................................................................... 1
19 104682 Thermometer 1/2" NPT stem ............................................................. 1
20 102653 Nipple 3/4" x 4" brass ........................................................................ 1
21 102535 Tee, reducer 1" x 1" x 3/4" brass........................................................ 1
22 102396 Bushing, reducer 1" x 3/4" brass ....................................................... 1
23 102394 Bushing, reducer 1" x 1/2" brass ........................................................ 1
24 100128 Thermostat.......................................................................................... 1
25 102392 Bushing, reducer 3/4" x 1/2" brass ..................................................... 1
26 106911 Union, elbow 3/4" x 90° Female brass............................................... 1
27 102506 Plug 3/4" NPT SST ............................................................................ 2
*28 112595 Heater, 15KW 440V/60 /3.................................................................. 4
29 109985 O-ring ................................................................................................. 6
*30 109458 Plate, blockoff .................................................................................... 2
* Mounting hardware:
— 100003 Nut, plain (1/4-20) SST ...................................................................... 3
— 106482 Washer, lock (1/4" split) ..................................................................... 3
107
Page 66
Part 6: REPLACEMENT PARTS
16
8
9
7
18
2
1
2
6
3
14
Side View
4
Front View
5
108
12
11
10
13
15
17
Figure 6.25-
CH-60 Electric Booster Control Cabinet
(For USS Ramage Only)
Page 67
Part 6: REPLACEMENT PARTS
CH-60 ELECTRIC BOOSTER CONTROL CABINET
Fig. 6.25 Part Part Description
Item No. No. Qty.
1 111833 Block, terminal 185A 3 pole .............................................................. 1
2 180171 Block., fuse 600V, 60A ...................................................................... 2
3 180175 Fuse, type J 50A ................................................................................. 6
4 112424 Block, fuse.......................................................................................... 1
5 112887 Fuse, ATDR 1/2A Time delay ............................................................ 2
6 109064 Transformer ........................................................................................ 1
7 113186 Board, water level control .................................................................. 1
8 111827 Contactor, 60FLA............................................................................... 2
9 112083 Fan, blower......................................................................................... 1
10 107351 Switch, toggle DPDT ......................................................................... 1
11 106364 Light, pilot green 120V ...................................................................... 1
12 109069 Thermostat, control ............................................................................ 2
13 110561 Thermostat, high limit ........................................................................ 2
14 325511 Panel, corner post ............................................................................... 1
15 325512 Panel, RH side .................................................................................... 1
16 325513 Panel LH side ..................................................................................... 1
17 325514 Panel Front ......................................................................................... 1
18 325523 Panel Top............................................................................................ 1
109
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