Champion CH60 Parts List

Part 6: REPLACEMENT PARTS

PART 6:REPLACEMENT PARTS

In This Part—

• Introduction

• Parts illustrations and replacement parts lists

6.1 Introduction

Part 6, Replacement Parts covers parts illustrations and parts lists for the major components of your dishwasher. Parts lists are not provided for permanently assembled, (e.g. welded assemblies), items nor for items unsuited for field replacement.

Parts lists contain the current Champion part number or the abbreviation "Coml" which indicates the part may be available locally or fabricated from raw materials onboard ship. The "Coml" part number is primarily used for common pipe and pipe fittings.

6.2 Parts Procurement

All parts are available from: The Source 502 Rotary Street Hampton, VA 23661

You also can contact The Source by telephone or fax, Monday through Friday, except for holidays, from 8 a.m. Till 5 p.m EST: Phone: (757) 825-1600

(800) 497-2144 Fax: (757) 825-1202 website: www.thesource2000.com

Email: Darlene EhRenfried..........darlene@thesource2000.com

Ed Perrales........................eperrales@thesource2000.com

Kenny Height....................kheight@thesource2000.com

Larry Davis.......................ldavis@thesource2000.com

Part 6: REPLACEMENT PARTS

hamp

ion

Vents, Curtains, Doors, Panels,

Scrap screens, and Water level gauges

Figure 6.1

(R-L machine shown)

Part 6: REPLACEMENT PARTS

VENTS, CURTAINS, DOORS, PANELS,

SCRAP SCREENS, AND WATER LEVEL GAUGES

(R-L MACHINE SHOWN)

Fig. 6.1 Part Item No. No. Part Description Qty.

1 108250 Rod, curtain (Beginning w/S# J1921, 1 additional rod added/ 3 prior) 4

2 108042 Curtain, long....................................................................................... 2

3 108043 Curtain, short(Beginning w/S# J1921, 1 additional curtain added/ 1 prior) 2

4 323021 Vent Assy. LH ..................................................................................... 1

5 100735 Screw, 1/4-20 x 5/8" ........................................................................... 12

6 106482 Washer, lock 1/4" ............................................................................... 12

7 106026 Washer, flat 1/4" ................................................................................. 12

8 317331 Feet, flanged (Prior to S/N J1588) ..................................................... 8

8 325351 Feet, flanged (After S/N J1589) ......................................................... 8

9 200087 Gauge, water level sight ..................................................................... 2

10 107970 Screw, 8-32 x 1" ................................................................................. 8

11 107966 Nut, lock 8-32..................................................................................... 8

12 322712 Assy., lift-out door.............................................................................. 2

13 108966 Handle, door ....................................................................................... 4

14 100779 Screw, 1/4-20 x 5/8" ........................................................................... 8

15 106482 Washer, lock 1/4" ............................................................................... 8

16 322839 U-clip .................................................................................................. 1

17 100734 Screw, 1/4-20 x 1/2" ........................................................................... 3

18 106482 Washer, lock 1/4" ............................................................................... 3

19 10003 Nut, 1/4-20 ......................................................................................... 3

20 322763 Screen, scrap ...................................................................................... 4

21 322705 Bracket, screen support ...................................................................... 2

22 106727 Screw, flat HD, 10-32 x 5/8" .............................................................. 8

23 104985 Nut, hex 10-32 .................................................................................... 8

24 322770 Vent Assy. RH (not shown) ................................................................ 1

25 110235 Leg Assy. ............................................................................................ 8

26 322901 Cover, drive chain (R-L machine) ...................................................... 1

27 322972 Cover, drive chain (L-R machine) ...................................................... 1

28 323241 Bracket, offset .................................................................................... 1

29 107967 Nut, lock 1/4-20 ................................................................................. 2

30 325344 Panel, end ........................................................................................... 2

31 111026 Magnet, door safety ............................................................................ 2

32 108954 Nut, grip 6-32 ..................................................................................... 4

33 104883 Screw, 6-32 round head ...................................................................... 4

34 323432 Panel, wash tank (L-R machine) ........................................................ 1

35 323433 Panel rinse tank (R-L machine) .......................................................... 1

36 323431 Panel, rinse tank (L-R machine) ......................................................... 1

37 323434 Panel, wash tank (R-L machine) ........................................................ 1

Part 6: REPLACEMENT PARTS

Figure 6.2 -

Tank fill assembly and Temperature gauges

(R-L machine shown)

Part 6: REPLACEMENT PARTS

T ANK FILL ASSEMBLY AND

TEMPERATURE GAUGES

(R-L MACHINE SHOWN)

Fig. 6.2 Part Item No. No. Part Description Qty.

1 107440 Thermometer gauge flanged 8' capillary ............................................ 2

2 Coml Locknut, 1/2" NPT brass .................................................................... 2

3 112088 Overlay, rinse 160°............................................................................ 1

4 112086 Overlay, wash 150° ........................................................................... 1

5 323240 Bracket, gauge, top mounted (single) ................................................ 1

6 112778 Label “rinse temp” ............................................................................. 1

7 112777 Label “wash temp” ............................................................................. 1

8 201029 Locknut, 1/2" NPT brass, nickel plated ............................................. 2

9 Coml Nipple, 1/2" NPT x 6-3/4" RTOE brass ............................................. 2

10 Coml Steel elbow, 1/2" NPT brass ............................................................... 4

11 111779 Ball valve, 1/2" brass M x F............................................................... 2

12 Coml Nipple, close, 1/2" NPT brass ............................................................ 2

13 325495 Bracket, gauge, top mounted (double) ............................................... 1

14 112803 Label, "final rinse" ............................................................................. 1

*15 100500 Vacuum breaker, 1/2" brass................................................................ 2

*16 108349 Repair kit vacuum breaker, 1/2" (Prior to S/N J1533) (Bronze)........ 2

*16 113221 Repair kit vacuum breaker, 1/2" (After S/N J1534) (Plastic) ............ 2

17 201041 Washer, 7/8" ID x 1 3/16" .................................................................. 3

18 100547 Locknut, 1/2" NPT, SST..................................................................... 3

19 112090 Overlay, final rinse 180°F .................................................................. 1

-- 900836 Kit* Repair, 1/4" and 1/2" Vacuum Breaker (Includes one each of 108349, 113219, 113221)

* Kit 900836 was created to repair either style of vacuum breaker (bronze or plastic).

Plastic style are no longer available for the complet vacuum breakers, must replace with the bronze style when replacing complete vacuum breaker.

Part 6: REPLACEMENT PARTS

Incoming

Water Supply

Figure 6.3 -

Final rinse piping assembly

(R-L machine shown)

Part 6: REPLACEMENT PARTS

FINAL RINSE PIPING ASSEMBLY

(R-L MACHINE SHOWN)

Fig. 6.3 Part Item No. No. Part Description Qty.

1 102522 Tee 3/4" SST ...................................................................................... 1

2 Coml Nipple, close 3/4" NPT brass ............................................................. 6

3 Coml Union, 3/4" brass................................................................................ 1

4 Coml Cross, 3/4" brass................................................................................. 1

5 Coml Tee, reducing 3/4" x 1/2" x 3/4" brass................................................ 1

6 Coml Tee, reducing 3/4" x 3/4" x 1/2" brass............................................... 1

* 7 104429 Vacuum brkr, 3/4" NPT (Bronze)....................................................... 1

8 Coml Union copper, 3/4" NPT x 3/4" c ....................................................... 1

9 Coml Bushing reducing, 1/2" x 1/4" brass................................................... 1

10 100123 Petcock, 1/4" ...................................................................................... 1

11 100135 Pressure gauge, 1/4" NPT O-60 ......................................................... 1

12 Coml Plug, 3/4" NPT brass .......................................................................... 1

13 Coml Bushing reducing, 3/4" x 1/2" brass................................................... 1

14 Coml Bushing reducing, 3/4" x 1/4" NPT brass .......................................... 1

15 110855 Plug 1/4" NPT Plastic......................................................................... 1

16 111437 Valve, 3/4" Hot water 120VAC coil ................................................... 1

17 109903 Kit , Repair ......................................................................................... 1

*18 108516 Solenoid, 3/4" valve 120VAC ............................................................ 1

*19 108351 Repair kit vacuum brkr, 3/4" (Prior to S/N J1533) ............................ 1

19 113223 Repair kit vacuum brkr, 3/4" (After S/N J1534) ................................ 1

-- 900837 Kit*Repair, 3/4" Vacuum Breaker (Includes one each of 108351 & 113223)

20 102438 Elbow Street 1/2" X 90°..................................................................... 2

21 100209 Nipple, close 1/2 NPT brass ............................................................... 2

22 102549 Union, 1/2" NPT brass ....................................................................... 1

23 111287 Nipple 1/2 NPT x 5-1/2" brass ........................................................... 1

24 104749 Valve, ball 1/2" ................................................................................... 1

25 102412 Coupling, 1/2" NPT brass .................................................................. 1

26 107448 Adapter, 1/2" x 1/2" Copper............................................................... 1

27 107315 Tubing, copper 3/8" Type L ............................................................... A/R

28 112825 Flow Control, 1GPM 1/2 NPT ........................................................... 1

29 102388 Bushing, reducer 1/2" x 1/4" .............................................................. 1

30 108254 Adapter, 3/8" x 1/4" NPT copper ....................................................... 4

31 101265 Union 1/4" NPT brass ........................................................................ 1

32 102422 Elbow, 1/4 NPT x 90° brass ............................................................... 1

33 112109 Nipple, RTOE 1/4" x 2-1/2" brass...................................................... 1

34 100573 Locknut 1/4 NPT brass....................................................................... 1

35 201669 Locknut 1/4 NPT Nickel plate ........................................................... 1

36 Coml Locknut, 3/4" NPT brass .................................................................... 1

37 112803 Label, final rinse................................................................................. 1

38 325495 Bracket, gauge top mounted (double) ................................................ 1

39 108620 Gasket final rinse................................................................................ 1

40 323233 Final rinse manifold (L-R machine)................................................... 1

— 323234 Final rinse manifold (R-L machine) ................................................... 1

41 205421 Final rinse pipe, upper and lower ....................................................... 2

42 106530 Final rinse nozzle, upper .................................................................... 3

43 112022 Final rinse nozzle, lower .................................................................... 3

Part 6: REPLACEMENT PARTS

FINAL RINSE PIPING ASSEMBLY

Fig. 6.3 Part Item No. No. Part Description Qty.

44 106734 End cap, plastic .................................................................................. 2

45 107440 Thermometer ...................................................................................... 1

46 112090 Overlay, final rinse 180°F .................................................................. 1

* Kit 900837 was created to repair either style of vacuum breaker (bronze or plastic).

Plastic style are no longer available for the complet vacuum breakers, must replace with the bronze style when replacing complete vacuum breaker.

(R-L MACHINE SHOWN)

Part 6: REPLACEMENT PARTS

THIS PAGE

INTENTIONALLY

LEFT BLANK

Part 6: REPLACEMENT PARTS

Figure 6.4 -

T rack Assembly

(R-L machine shown)

Part 6: REPLACEMENT PARTS

TRACK ASSEMBL Y

(R-L MACHINE SHOWN)

Fig. 6.4 Part Item No. No. Part Description Qty.

1 322865 Track................................................................................................... 2

(RHR for R-L machine) (LHF for R-L machine) (RHF for L-R machine) (LHR for L-R machine)

2 322866 Track................................................................................................... 2

(LHR for R-L machine) (RHF for R-L machine) (RHR for L-R machine)

(LHF for L-R machine)

3 322889 Bracket, rear track .............................................................................. 6

4 111296 Screw, undercut, 10-32 x 3/8" ............................................................ 24

5 104985 Nut, hex 10-32.................................................................................... 24

6 106482 Washer, lock 1/4" ............................................................................... 24

7 100003 Nut, hex 1/4-20................................................................................... 24

8 112318 Screw, 1/4-20 x 1/2"........................................................................... 12

9 322890 Bracket, front track............................................................................. 6

10 100141 Nut, grip 1/4-20 .................................................................................. 8

11 100073 Screw, 1/4-20 x 1/2" ........................................................................... 8

Part 6: REPLACEMENT PARTS

Figure 6.5 -

Conveyor shafts, chains, bearings, and guides

(For machines built prior to S/N J1050)

Part 6: REPLACEMENT PARTS

CONVEYOR SHAFTS, CHAINS, BEARINGS, AND GUIDES

(For machines built prior to S/N J1050)

Fig. 6.5 Part Item No. No. Part Description Qty.

1 106354 Guide, delrin....................................................................................... 2

2 107245 Pin, roll 1/8" SST ............................................................................... 4

3 322988 Bracket, chain guide rear.................................................................... 1

4 322987 Bracket, chain guide front .................................................................. 1

5 112775 Shaft, take-up ..................................................................................... 1

6 112774 Shaft, drive ......................................................................................... 1

7 112610 Chain, rear w/lugs .............................................................................. 1

8 112611 Chain, front ........................................................................................ 1

9 112597 Sprocket, conveyor 1" bore w/set screw ............................................ 4

10 111201 Screw, 3/8-16 x 1 1/4"........................................................................ 8

11 100143 Screw, 3/8-16...................................................................................... 8

12 104618 Washer, flat 3/8" ................................................................................. 8

13 106407 Washer, lock 3/8" ............................................................................... 8

14 900841 Kit*Bearing/Sleeve USN72 ............................................................... 2

15 112599 Housing, bearing ................................................................................ 2

*16 112708 Seal, .................................................................................................... 1

— 113192 Master Link (not shown) .................................................................... 2

— 113193 Offset Link (not shown) ..................................................................... 2

* When replacing the seal in the bearing flange you must order the kit 900840 (which includes

112599 Housing, Bearing and 113509 Seal). The new style seal will not work in the old housing. Parts may be ordered individually after the initial replacement.

Part 6: REPLACEMENT PARTS

Figure 6.5a -

Conveyor shafts, chains, bearings, and guides

(For machines beginning with S/N J1050 and above)

68a

Part 6: REPLACEMENT PARTS

CONVEYOR SHAFTS, CHAINS, BEARINGS, AND GUIDES

(For machines beginning with S/N J1050 and above)

Fig. 6.5a Part Item No. No. Part Description Qty.

1 106354 Guide, delrin ....................................................................................... 2

2 107245 Pin, roll 1/8" SST ............................................................................... 4

3 322988 Bracket, chain guide rear .................................................................... 1

4 322987 Bracket, chain guide front .................................................................. 1

5 113180 Shaft, take-up ..................................................................................... 1

6 112774 Shaft, drive ......................................................................................... 1

7 112610 Chain, rear w/lugs .............................................................................. 1

8 112611 Chain, front ........................................................................................ 1

9 112597 Sprocket, conveyor 1" bore w/set screw ............................................ 4

10 111201 Screw, 3/8-16 x 1 1/4" ........................................................................ 8

11 100143 Screw, 3/8-16 ...................................................................................... 8

12 104618 Washer, flat 3/8" ................................................................................. 8

13 106407 Washer, lock 3/8" ............................................................................... 8

14 113182 Bearing ............................................................................................... 4

15 112599 Housing, bearing ................................................................................ 4

16 113509 Seal ..................................................................................................... 1

17 113181 Sleeve, 1" SST .................................................................................... 4

— 113192 Master Link (not shown) .................................................................... 2

— 113193 Offset Link (not shown) ..................................................................... 2

18 322865 Track................................................................................................... 2

(RHR for R-L machine) (LHF for R-L machine) (RHF for L-R machine) (LHR for L-R machine)

19 322866 Track................................................................................................... 2

(LHR for R-L machine) (RHF for R-L machine) (RHR for L-R machine)

(LHF for L-R machine)

20 322889 Bracket, rear track .............................................................................. 6

21 111296 Screw, undercut, 10-32 x 3/8" ............................................................ 44

22 104985 Nut, hex 10-32 .................................................................................... 44

23 106482 Washer, lock 1/4" ............................................................................... 24

24 100003 Nut, hex 1/4-20 ................................................................................... 24

25 112318 Screw, 1/4-20 x 1/2" ........................................................................... 12

26 322890 Bracket, front track ............................................................................. 6

27 100141 Nut, grip 1/4-20 .................................................................................. 8

28 100073 Screw, 1/4-20 x 1/2" ........................................................................... 8

29 113212 Strip, guide ......................................................................................... 4

69a

Part 6: REPLACEMENT PARTS

Figure 6.6 -

Conveyor chain take-up assembly

(For machines built prior to S/N J1050)

Part 6: REPLACEMENT PARTS

CONVEYOR CHAIN TAKE-UP ASSEMBLY

(For machines built prior to S/N J1050)

Fig. 6.6 Part Item No. No. Part Description Qty.

1 309397 Rod, 5/8-11 x 6" ................................................................................. 2

2 107691 Nut, 5/8-11 hex hd.............................................................................. 6

3 111082 Pin, roll, 3/16" x 7/8" ......................................................................... 4

4 323052 Adaptor, take-up bearing.................................................................... 2

5 112707 Housing, bearing ................................................................................ 2

5 112599 Housing, bearing (effective 2/23/2000) ............................................. 2

**6 112598 Bearing ............................................................................................... 2

--- 900841 Kit*Bearing/Sleeve USN72 ............................................................... 2

7 309386 Track, take-up bearing........................................................................ 2

8 323231 Housing, take-up ................................................................................ 1

9 100739 Screw, 5/16-18 x 3/4"......................................................................... 4

10 106013 Washer, lock 5/16" ............................................................................. 4

11 109009 Nut, lock 5/16-18 ............................................................................... 4

12 107967 Nut, lock 1/4-20 ................................................................................. 8

13 112318 Screw, 1/4-20 hex hd.......................................................................... 4

14 100003 Nut, hex 1/4-20................................................................................... 4

** Effective 2/23/00 part number 112598 has been replaced by 900841 Kit*Bearing/

Sleeve. These bearings and sleeves will fit in housing part number 112707. If part number 112707 needs to be replaced then we suggest you use the following:

--- 900838 Kit* bearing replacement (includes items 5 and item 6).

Part 6: REPLACEMENT PARTS

70a

(For S/N J1050 Only)

(For S/N J1051 and above)

Figure 6.6a -

Conveyor chain take-up assembly

(For machines beginning with S/N J1050 and above)

Part 6: REPLACEMENT PARTS

CONVEYOR CHAIN TAKE-UP ASSEMBLY

(For machines beginning with S/N J1050 and above)

Fig. 6.6a Part Item No. No. Part Description Qty.

1 325374 Chain tensioner ................................................................................... 2

2 324328 Support, rear chain tensioner .............................................................. 2

3 325376 Support, front chain tensioner ............................................................ 2

4 100754 Screw (10-32 x 1/2”), slot flat ............................................................ 8

5 100735 Screw (1/4-20 x 3/4”), hex cap .......................................................... 8

6 106026 Washer, flat ......................................................................................... 8

7 106482 Washer, lock ....................................................................................... 8

8 205971 Sprocket, chain tensioner ................................................................... 2

9 113014 Bolt (3/8-16 x 1.5”), shoulder with hex socket .................................. 6

10 325373 Shim, tensioner ................................................................................... 2

11 205969 T-nut (5/16-18) ................................................................................... 2

12 205970 Roller, chain tensioner ........................................................................ 4

13 325567 Bracket, chain tensioner (Single Piece construction) ......................... 1

71a

Part 6: REPLACEMENT PARTS

Figure 6.7 -

Conveyor drive assembly

Part 6: REPLACEMENT PARTS

CONVEYOR DRIVE ASSEMBLY

Fig. 6.7 Part Item No. No. Part Description Qty.

1 322737 Bracket, drive base ............................................................................. 1

2 100073 Screw, 1/4-20 x 1/2"........................................................................... 4

3 100141 Nut, grip, 1/4-20 ................................................................................. 4

4 106026 Washer, flat 1/4" ................................................................................. 4

5 100153 Bolt, 3/8-16 x 1" hex hd ..................................................................... 2

6 100143 Nut, grip 3/8-16 .................................................................................. 2

7 322736 Base, drive .......................................................................................... 1

8 111095 Eyebolt, 1/4-20 x 1" ........................................................................... 1

9 100141 Nut, 1/4-20 hex hd.............................................................................. 6

10 106482 Washer, lock 1/4" ............................................................................... 5

11 112709 Spring, extension................................................................................ 1

12 100352 Switch, micro ..................................................................................... 1

13 0508751 Screw, 10-32 x 1 1/2" ......................................................................... 2

14 107966 Nut, lock 10-32................................................................................... 2

15 100738 Bolt, 1/4-20 x 1" ................................................................................. 2

16 112701 Bracket, switch ................................................................................... 1

17 100740 Screw, 5/16-18 x 1"............................................................................ 10

18 102376 Washer, flat 5/16" ............................................................................... 10

19 106013 Washer, lock 5/16" ............................................................................. 6

20 100154 Nut, 5/16-18 hex hd............................................................................ 6

21 112713 Sheave, reducer 250RPH ................................................................... 1

112603 Sheave, reducer 185RPH ................................................................... 1

112604 Sheave, reducer 135 RPH .................................................................. 1

112784 Sheave, reducer 85/60 RPH ............................................................... 1

22 103162 Sheave, motor 250/185/135/85 RPH.................................................. 1

110164 Sheave, motor 60 RPH ....................................................................... 1

23 100791 V-belt, 4L280 ..................................................................................... 1

100795 V-belt, 4L320 ..................................................................................... 1

24 112590 Motor, drive 1/4 hp 440V/60/3ph ...................................................... 1

25 113398 Reducer, gear (L-R machine) ............................................................. 1

113399 Reducer, gear (R-L machine) ............................................................. 1

26 112609 Sprocket, drive ................................................................................... 1

27 108147 Key, 1/4" x 1/4" x 1 1/4" .................................................................... 1

28 322898 Guard, belt (R-L machine) ................................................................. 1

29 – Guard, belt (L-R machine) ................................................................. 1

30 101149 Link, Master #50 ................................................................................ 1

31 112785 Chain, #50 .......................................................................................... A/R

32 113397 Sprocket, reducer 250/185/135 RPH.................................................. 1

110164 Sprocket, reducer 85 RPH .................................................................. 1

112783 Sprocket, reducer 60 RPH .................................................................. 1

33 104915 Key, 3/16" x 3/16" x 1 1/4" ................................................................ 1

34 325344 Panel, louvered end ............................................................................ 1

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