Champion CGM7.5 Installation Manual

Installation/Operation and Service Parts Manual

Rotary-type
Conveyor Glasswasher

Model:

CGM7.5
Clockwise Rotation

3765 Champion Boulevard
Winston-Salem, NC 27105
[phone] Fax: [phone]
Toll-free: [phone]

2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
[phone] Fax: [phone]
Toll-free: [phone]

Issue Date: 11.29.16

Manual P/N 0514433 rev. -

For machines beginning with S/N G016052106

Printed in the USA

National Service Department

In Canada: In the USA:

Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
email: [e-mail] email: [e-mail]

ATTENTION:

The glasswasher model no., serial no.,

voltage, Hz and phase are needed to

identify your machine and to answer

questions.

Please have this information on-hand

if you call for service assistance.

COPYRIGHT © 2016 All rights reserved Printed in the USA

Product Registration

REGISTER YOUR PRODUCT to
ACTIVATE YOUR WARRANTY.

4:34 PM 44%

Three ways to register:

• Use your mobile device to scan the QR code located on the front panel

of your machine or enter our URL http://www.champdw.us/CG.

• Visit our website at:

http://www.championindustries.com/warranty-registration

• Use the FAX FORM on the next page.

PRODUCT REGISTRATION

BY FAX

COMPLETE THIS FORM AND FAX TO:

[phone] in the USA

1-[phone] in Canada

PRODUCT REGISTRATION CARD

Model

Date of Installation:
Company Name:

Address:
Telephone #: ( ) ---

Serial #

(Street) Province Postal Code

Contact:

Installation Company:
Address:
Telephone #:
Contact:

FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY

IMPORTANT IMPORTANT

Revision History

Revision History

We reserve the right to make changes to this manual without notice and without incurring any
liability by those changes. Equipment owners may request a revised manual, at no charge, by
calling 1 [phone] in the USA or by calling 1 [phone] in Canada.

Revision Revised Serial Number Revision
Date Pages Effectivity Description

11.29.16 All G016052106 Released CGM7.5 version

i

Limited Warranty

LIMITED WARRANTY

Champion Industries. (herein referred to as The Company), 3765 Champion Blvd., Winston-Salem, North Carolina 27105,
and 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.

Warranty of Machines: The Company warrants all new machines of its manufacture bearing the name "Champion"

and installed within the United States and Canada to be free from defects in material and workmanship for a period of one
(1) year after the date of installation or fifteen (15) months after the date of shipment by The Company, whichever occurs
first. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to Champion within
ten (10) days after installation either online at http://www.championindustries.com/warranty-registration or by fax on the
form provided at the front of this manual. If warranty registration is not returned to The Company within such period, the
warranty will expire after one year from the date of shipment. The Company will not assume any responsibility for extra costs
for installation in any area where there are jurisdictional problems with local trades or unions. If a defect in workmanship or
material is found to exist within the warranty period, The Company, at its election, will either repair or replace the defective
machine or accept return of the machine for full credit; provided; however, as to glasswashers, The Company's obligation
with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation,
whichever occurs first. In the event that Champion elects to repair, the labor and work to be performed in connection with
the warranty shall be done during regular working hours by The Company's authorized service technician. Defective parts
become the property of The Company. Use of replacement parts not authorized by The Company will relieve The Company of
all further liability in connection with its warranty. In no event will The Company's warranty obligation exceed The Company's
charge for the machine. The following are not covered by The Company's warranty:

a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish
as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to
utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended
concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others,
(7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by
connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes,
(9) Damage caused by labor dispute.

Warranty of Parts: The Company warrants all new machine parts produced or authorized by The Company to be
free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and
workmanship is found to exist within the warranty period The Company will replace the defective part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANY'S
WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. THE COMPANY MAKES NO OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF
MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION INDUSTRIES SHALL NOT BE LIABLE
FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE
EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN THE COMPANY'S DISHWASHING
MACHINES AND THE COMPANY'S PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED,
INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

Champion Industries does not authorize any other person, including persons who deal in Champion Industries dishwashing machines to
change this warranty or create any other obligation in connection with Champion Industries Dishwashing Machines.

ii

Table of Contents

Table of Contents

Revision History
Limited Warranty
Specifications

................................................................................................................ i

............................................................................................................. ii

..................................................................................................................iv

Installation ......................................................................................... 1

Unpacking ................................................................................................ 1

Utility Connections ..................................................................................... 3

Chemicals ................................................................................................. 4

Flow Diagram ........................................................................................... 6

Quick Operation Guide .............................................................................. 7

Operation ......................................................................................... 8

Assembling the Glasswasher ....................................................................... 8

Filling the Wash Tank ................................................................................. 8

Operating Instructions ................................................................................ 8

Cleaning ............................................................................................15

Daily Cleaning or after 8 hours of operation ............................................... 15

Weekly Cleaning or 56 hours of operation ................................................. 10

Troubleshooting ..................................................................................12

Service Replacement Parts ....................................................................17

Electrical Schematic

.............................................................................42

iii

Specifications

CG

Rotary Type Series
Fully Automatic
Glasswashing Machine

Dimensions shown in inches and [millimeters]

25" [635]

CG GLASSWASHER

2

3

7-3/4"

[197]

6-1/4"

[159]

Plan View

Utilities

*Electrical 208 - 230/60/1, 15 amp

1

Hot water

1/2" IPS. Flow pressure 25-95 psi

2

Cold water

1/2" IPS. Flow pressure 25-95 psi

3

Drain

1-1/2" tailpiece. Connect to drain size
according to local plumbing code.

Height 39" 46-1/2"

Width 25-1/4" 27"

Depth 26" 27-1/2"

Ship Wt.

lbs/kg 156 176

* Adjustable foot height - 1-1/4"

1

2-1/2" [64]

Uncrated Crated

6-1/4" [156]

6-1/4" [156]

26" [660]

4-3/4" [121]

* NOTE: CG models supplied
with 6 ft. plug-in cord
(NEMA 6-15P).

Warning: Plumbing and

electrical connections
should be made by qualied
personnel who will observe
all the applicable plumbing,
sanitary and safety codes.

3

Front View

2

1

5-1/2" [140]

12" [305]

Vertical Clearance

39" [991]

6-1/4" [156]

1 2

7-3/4"

[197]

12-1/2"

[318]

17-3/4" [451]

3

SPECIFICATIONS

Capacity (hr.)

2-1/2" glasses/hr. 1200

Conveyor Movement

CG Clockwise

Water consumption

Cold Water (approx.) 2.5 gpm
Hot Water (initial ll) 3 gpm
(Max. use – approx. 10 gph)

Temperatures °F

Inlet water (hot) 140-160
Inlet water (cold) 75

Heating

Tank heat, electric, (kW) 3

Clearance

Through machine (inches) 12

39" [991]

Side View

iv

Due to an ongoing value analysis program at Champion, specications contained in this catalog are subject to change without notice.

Champion Industries, Inc., 3765 Champion Blvd., Winston-Salem, NC 27105 • 336/661-1556 • Fax: [phone] • www.championindustries.com

Installation

Unpacking

1. Move the glasswasher to its permanent location.

2. Open the door and remove the box marked "LEGS".
The box contains (4) 6" [152cm] screw-in legs.
These legs are threaded tightly into the base of the machine.

3. Remove (2) 1/2-13 x 2" bolts holding the glasswasher
to the pallet.

4. Lift the front door off the bottom hinges and set carefully aside.

5. The illustrations below show one method to install the legs
without lifting the glasswasher completely off the pallet.

NOTE:

The installation of the dishwasher must comply with all local electrical, plumbing, health
and safety codes or in the absence of local codes, installed in accordance with the
applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical
Code (CEC), Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire
Protection of Commercial Cooking Operations, NFPA 96.

Installation

CAUTION:

The glasswasher water inlet plumbing and the drain piping extend below the
pallet. Use extreme care when moving the glasswasher to prevent damage to the
glasswasher plumbing.

Boxed Legs

Water

Drain

Remove the (2) pallet bolts holding

the glasswasher to the pallet.

Connections

Pallet

Glasswasher plumbing connections extend

below the pallet.

Continued on the next page.

1

Installation

Thread (1) leg in each

corner of the

machine base

Installation

Unpacking (continued)

6. Use two people to move the machine in order to install the legs.

7. Have one person behind the glasswasher tilt it back as the person in front twists the machine
to the right. This makes the front left leg mounting hole accessible.

8. Screw one of the legs tightly into place. Repeat this process for the remaining legs.

9. Lift the glasswasher off the pallet, and re-install the front door..

10. Level the glasswasher front-to-back and side-to-side by adjusting the leg bullet feet in or out.

11. Compare the site utilities with the data plate specifications. If they
agree, then proceed with the installation according to the diagrams on the next page.

12. Remove the packing material in the glasswasher and discard, then
remove any protective film on the machine.

Tilt the machine back to clear

plumbing connections.

Twist the
glasswasher
to the right,
then to the left.

Twist the machine to the right until the front right leg mounting

hole is accessible.

TILT

1"

6"-7½"

Make sure to install the legs tightly.

2

1½"

Level front-to-back and side-to-side

Utility Connections

Installation

The installation of this machine must be performed
by personnel who will follow all safety, electrical,
plumbing, and sanitation codes.

HOT WATER CONNECTION:

140-160°F/60-71°C
½" IPS
Flow Pressure 25-95 PSI [173-655 kPa]

1

Install water shut-off valves and check-valves in
the water inlet supply lines and
as close to the machine as possible.

COLD WATER CONNECTION:

75°F/24°C
½" IPS
Flow Pressure 25-95 PSI [173-655 kPa]

2

Install water shut-off valves and chack-valves in
the water inlet supply lines and
as close to the machine as possible.

7¾"

[197]

6¼" [156]

4

6 ft.

(1.5M)

Plan View

3

Front View

3

25" [635]

2

1

2
1

26-1/4" [667]
6¼" [156]

6¼" [156]

2½" [64]

39" [991]

DRAIN CONNECTION:
Gravity

3

1-½" Tailpiece (slip-fit)
Maximum drain flow 3 US gallons/min [11L/min].

ELECTRIC CONNECTION:
208-230VAC/50-60Hz/1PH
Min/Max 15A

4

6ft./1.5m flexible cord and plug supplied
NEMA 6-15P electric outlet.

4¾" [121]

6¼" [156]

7¾" [197]

12½" [318]

1

5½" [140]

17¾" [451]

Side View

39" [991]

2

3

3

Installation

RED

CLEAR

BLUE

Installation (continued)

Chemicals

Glassware cleaning chemicals

1. A qualified chemical supplier should supply liquid detergent, sanitizer and rinse-aid for the
glasswasher. The glasswasher manufacturer does not sell glassware washing chemicals.

2. A chemical's formulation and strength vary depending on the chemical supplier; therefore,
the specifications given below are approximations only.

3. The glasswasher has 3 built-in chemical dispensing pumps for

Detergent - Use a commercial grade non-chlorinated detergent specifically made for

glasswashers. The recommended concentration of detergent should be .35%

Sanitizer - 2 types of sanitizer may be used.

(5.25%) Sodium hypochlorite (chlorine bleach) to provide a minimum

concentration of 50 ppm in the final rinse. The 50 ppm concentration must
be checked using test strips to make sure the proper concentration is maintained.

Iodophor (Iodine formulated with a rinse agent), to provide a minimum

concentration of 12.5ppm in the final rinse. The 12.5 ppm concentration must be
checked using test strips to make sure the proper concentration is maintained.

Rinse-aid -

Consult your chemical supplier for the proper type of rinse-aid to use in the

glasswasher.

Installing chemical supply containers and chemical pick-up tubes

1. There is enough space inside the lower compartment to hold
3 one gallon containers for detergent, sanitizer, and rinse-aid.

The contents of each container must be marked clearly.

2. The glasswasher comes equipped with 3 gray tubes, called
stiffener tubes, and tubing for each chemical pump.
The tubing inserted in the chemical container has a strainer.

3. The outlet tubes from the supply containers to the chemical
pumps are marked with color-coded labels, they are:

DET

SAN

RED - Detergent (DET)

CLEAR - Sanitizer (SAN)
BLUE - Rinse-aid (R/A)

4. Pull the stiffener tubes and chemical tubing forward and

DETERGENT

out of the compartment. Make sure the tubing is not
tangled or kinked.

DET

5. Insert the stiffener tube and pick-up tubing into its
container and stow the supply containers in the lower
compartment as shown to the right.

SANITIZER

SAN

R/A

RINSE

R/A

4

Installation

DET

SAN

R/A

Priming the Chemical Injectors and Approximate Chemical Settings

Each chemical injector can be adjusted using its prime button and concentration adjusting screw.
These controls are located on the right side of the control box located in the lower compartment of the
glasswasher. The white injector rotors are visible through the control box window.

Push to prime

Rinse-aid

Rotor

Sanitizer

+

Detergent

-

Turn CW to increase(+)
CCW to decrease (-)

Chemical Injector Prime and Concentration Controls

NOTE:

1. Priming the Pumps:

Make sure the proper chemical pick-up tube is in its supply container, then
push and hold the prime button until the detergent, sanitizer and rinse-aid feed tubes are
full of chemicals. Release the Prime button.

2. Approximate Chemical Settings:

The approximate chemical volume dispensed by the chemical injectors can be
determined by counting the number of revolutions of the injector rotor.

Detergent - 1 revolution in 1-second of the detergent pump rotor ~ 0.35% concentration.
Sanitizer - 1 revolution in 5-seconds ~ 12.5 ppm of Iodophor or 50 ppm of chlorine.
Rinse-aid - 1 revolution in 8-seconds ~ the median volume recommended.

Turn the Injector Concentration screws clockwise to increase or counter-clockwise
to decrease the volume of dispensed chemical.

All of the chemical settings below are approximations.
Consult a qualified chemical representative trained in the use of the test equipments
required for taking samples and performing adjustments.

3. The detergent chemical setting must be performed when the hot-water fill solenoid valve
is open. The hot-water valve is open when the power switch is in the ON position during
initial fill and when the detergent tank float assembly calls for hot water

The sanitizer and the rinse-aid setting can be performed whenever the cold-water fill
solenoid valve is open. The cold-water fill valve is open whenever the glasswasher power
switch is ON and the conveyor is turning. A separate rinse-aid is not needed when
Iodophor is used as a sanitizer. Turn the Injector Concentration Screw fully
counter-clockwise until the rinse-aid injector rotor stops turning.

5

Operation

Flow Diagram

The diagram below shows the major components
of the CGM7.5 glasswasher and the flow of
water and chemicals during normal operation.

6

MIX

Plug machine power cord into a
208-230VAC/60/1,15 A wall recep-
tacle. Turn main power and water
service ON.

Remove lower wash tank scrap screen.

Make sure a glass
is against the conveyor
stop switch, Push the rocker
switch UP to the ON
position until the wash
tank is full of water.

Then, push and hold each
chemical Prime button
until chemical supply
tubes are full.

The incoming cold water
supply temperature must
be a minimum temper­ature of 75°F/24°C.
Adjust the temperature of
the incoming cold water temperature
by opening or closing the mixing valve
located between the hot water and the
cold water solenoid valves.

Check the cold water temperature

gauge and the cold water pressure
gauge as you adjust the mixing valve.
The minimum temperature should be
75°F/24°C. The pressure gauge should
read a flowing pressure
of 4-6 psi/24-36 kPa.
Check the wash tank
temperature gauge
for 140°F/60°C­160°F/71°C.

Place glassware on
the conveyor.
The conveyor

stops automatically
when when
the clean glassware
operates the conveyor
stop switch.

Install the drain/
overflow tube into
the drain located
at the front of the
wash tank bottom.

Re-install the
scrap screen
removed
in Step 2.

Pull the chemical
pick-up tubes out
of the machine
Colored labels I.D. each tube
Place tube into its supply container.

On
Off

Flush

MIX

Pressure

Temperature

Wash Tank Heat

Prime

Prime

Prime

Label

Quick Operation Guide

The glass washing machine is designed
to automatically wash a wide variety of glassware.

The glass washer consists of a wash section and
rinse section. Glasses rotate on a conveyor
through each section. A wash tank in the lower
compartment holds heated wash water. The water

level in the wash tank is maintained by a float and
cam-operated switch. The wash tank water
temperature is controlled by a heater and a
thermostat. The rinse water is supplied from
the cold water supply. Chemicals are auto­matically dispensed by built-in chemical pumps

1

2

3

4

6

5

7

8

7

4

6

7

8

1

2

3

5

Red

Label

Detergent

Sanitizer

White

Blue
Label

Rinse-aid

Det.

Sani

R/A

Operation

7