Technical Manual
Pass-Through
Glasswasher
Machine Serial No.
Model
CG4
CG6
The Dishwashing Machine Specialists
Champion
June, 2001
P.O. Box 4149
Winston-Salem, North Carolina 27115-4149
Manual P/N 111557 REV. E
Champion Industries, Inc.
www.championindustries.com
Complete the information below so it will be available for quick reference.
Model Number __________________________ Serial Number ________________________
Voltage and Phase ______________________________________________________________
Champion Parts Distributor __________________________________ Phone _____________
_____________________________________________________________________________
Champion Service Agency___________________________________ Phone _____________
_____________________________________________________________________________
Champion Industries Service: 1-800-858-4477 Champion Service Fax: 1-336-661-1660
We strongly recommend that you Fax your orders.
NOTE: When calling to order parts, be sure to have the model number, serial number, voltage,
and phase of your machine.
COPYRIGHT © 2001 by Champion Industries, Inc.
Revision History
Revision Revised Serial Number Comments
Date Pages Effectivity
02/18/91 All 5181 Issued manual and service parts list, Revision A
10/12/94 4 6106 Tank switch shuts down machine, revised the
schematic
05/10/95 4 6216 Changed to new style chemical injection board, revised
the schematic
06/07/95 — 6226 Changed to narrow control box, eliminated float rod
bearing
02/02/97 All — Reissue of manual and service parts lists, Revision B
02/28/00 43 — Revised wash down Hose Assy. Parts List
06/18/00 38-39 G2182 Revised vacuum breaker part nos.
06/18/01 43 — Added panels to optional accessories
REVISIONS
3
CONTENTS
Page
WARRANTY ............................................................................................................................. 4
INTRODUCTION...................................................................................................................... 5
INSTALLATION........................................................................................................................ 6
Unpacking .......................................................................................................................... 6
Measurements ...................................................................................................................... 7
Utility Locations .................................................................................................................. 7
Electrical Connections......................................................................................................... 8
Plumbing Connections......................................................................................................... 8
Water Connections...............................................................................................................8
Drain Connections ...............................................................................................................8
OPERATION.............................................................................................................................. 9
General ................................................................................................................................ 9
To Fill The Wash Tank ........................................................................................................ 9
Operating Instructions ......................................................................................................... 9
Approximate Chemical Settings.......................................................................................... 10
Plumbing Diagram............................................................................................................... 12
MAINTENANCE....................................................................................................................... 13
Daily Cleaning Instructions................................................................................................. 13
Weekly Cleaning Instructions.............................................................................................. 13
TROUBLESHOOTING ............................................................................................................. 14
REPLACEMENT PARTS.......................................................................................................... 17
ELECTRICAL SCHEMATICS ................................................................................................. 44
LIST OF FIGURES
Page
Figure 1 — Unpacking Parts ................................................................................................... 6
Figure 2 — Machine Measurements ....................................................................................... 7
Figure 3 — Wash Tank............................................................................................................ 9
Figure 4 — Plumbing Diagram ............................................................................................... 12
Figure 5 — Main Frame Assembly......................................................................................... 18
Figure 6 — Spray Assembly ................................................................................................... 20
Figure 7 — Main Tank Assembly ........................................................................................... 22
Figure 8 — Lift Bracket and Drive Assembly ........................................................................ 24
Figure 9 — Hood Assembly ................................................................................................... 26
Figure 10 — Control Box ......................................................................................................... 28
Figure 11 — Control Box Cover/Chemical Injector Board ...................................................... 30
Figure 12 — Detergent Tank ..................................................................................................... 32
Figure 13 — Inlet Plumbing...................................................................................................... 34
Figure 14 — Sanitizer Plumbing............................................................................................... 36
Figure 15 — Vacuum Breaker Plumbing .................................................................................. 38
Figure 16 — Wash Pump Assembly ......................................................................................... 40
Figure 17 — Cleaning Accessories ........................................................................................... 42
Figure 18 — Optional Accessories ........................................................................................... 43
Figure 19 — Electrical Diagram (S/N 5181 through 6105)...................................................... 44
Figure 20 — Electrical Diagram (S/N 6106 through 6215)...................................................... 45
Figure 21 — Electrical Diagram (beginning with S/N 6216) ................................................... 46
CONTENTS
4
WARRANTY
LIMITED WARRANTY
Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada L0R 1S0, warrants machines, and parts, as set out
below.
Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name
“Champion” and installed within the United States and Canada to be free from defects in material and
workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of
shipment by Champion, whichever occurs first. [See below for special provisions relating to glasswashers.] The
warranty registration card must be returned to Champion within ten (10) days after installation. If warranty card
is not returned to Champion within such period, the warranty will expire after one year from the date of
shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided, however, as to glasswashers, Champion’s obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion’s warranty obligation exceed Champion’s charge for the machine.
The following are not covered by Champion’s warranty:
a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by
labor dispute.
Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY
. CHAMPION’S WARRANTY
IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF
MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING
MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED,
INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing
INTRODUCTION
Welcome to Champion...
and thank you for allowing us to take care of your glass washing needs.
This manual covers the Models CG4 and CG6 glasswashers.
Your machine was completely assembled, inspected, and thoroughly tested at our factory before
it was shipped to your installation site.
This manual contains:
• Warranty Information
• Operation and Cleaning Instructions
• Maintenance Instructions
• Troubleshooting Guide
• Basic Service Information
• Replacement Parts Lists
• Electrical Schematics
Complete and return your warranty registration card within ten (10) days after the
installation of your machine.
All information, illustrations and specifications contained in this manual are based
upon the latest product information available at the time of publication. Champion constantly
improves its products and reserves the right to make changes at any time or to change
specifications or design without notice and without incurring obligation.
For your protection, factory authorized parts should always be used for repairs.
Replacement parts may be ordered directly from Champion authorized parts distributor or
authorized service agency. When ordering parts, please supply the model number, serial number,
voltage, and phase of your machine, the part number, part description and quantity.
5
INTRODUCTION
6
INSTALLATION
Unpacking
1. Remove all packing from inside and on top of the machine.
2. Remove all packing from glass operated switch and left and right pick-up plates. Check
that the left and right hand pick-up plates are positioned properly.
3. Check the position of the splash curtains.
4. Check that the conveyor is aligned with the drive sprockets and the lift bracket on the right
hand side is firmly engaged over track adjusters.
5. Remove the packing from within and above the detergent tank.
6. Ensure the standpipe is in position in the detergent tank. Ensure the short standpipe is in
position on the right hand side of the wash tank underneath the conveyor lift bracket.
NOTE:
The wash tank standpipe is located inside the wash return screen for shipping.
7. Ensure that the wash return screen in the detergent tank is in position.
8. Check that the lower drain screen is in position.
INSTALLATION
Figure 1 — Unpacking Parts
SHUT-OFF
CURTAIN
PICK-UP
PLATE
MAIN TANK
STANDPIPE
7
6
DETERGENT
TANK
8
7
INSTALLATION (Cont’d)
Measurements
Uncrated Crated
SW-400 SW-600 SW-400 SW-600
Height 38-1/2" (978) 38-1/2" (978) 49" (1244) 46-1/2" (1181)
Width 48" (1219) 72" (1182) 25-1/4" (640) 27" (685)
Depth 22" (559) 22" (559) 25-1/8" (638) 27-1/2" (698)
Ship Wt. 225lb/102kg 285lb/129kg 154lb/70kg 176lb/80kg
*adjustable foot height 1-3/4" (45)
max. height 40-3/4" (1035)
Figure 2 — Machine Measurements
Utility Locations
1. Hot Water
2. Cold Water
3. Drain
CAUTION:
Allow 2" (50mm) additional vertical clearance above hood to permit hood removal when
installing unit under a counter top.
INSTALLATION
22" [559]
1
9 " [235]
1
23 " [591]
4
6" [152]
6' [1829] ELECTRIC CORD
WITH PLUG
19" [483]
24" [610]
12" [305]
1
2 " [57]
4
48" [1219]
Plan View Plan View
4
3
6" [152]
48" [1219]
Front View Front View
3
22" [559]
1
12 " [311]
4
6" [152]
1
2
1
10 " [261] VERTICAL
4
CLEARANCE
1
9 " [235]
4
1
38 " [978]
2
1
2
1
23 " [591]
4
6" [152]
DIMENSIONS SHOWN IN
INCHES AND MILLIMETERS
SW600SW400
12" [305]
72" [1829]
3
72" [1829]
6' [1829] ELECTRIC CORD
WITH PLUG
31" [787]
36" [914]
1
14 " [362]
4
10 " [261] VERTICAL
21
6" [152]
3
6" [152]
1
1
4
CLEARANCE
1
12 " [311]
4
2
1
38 " [978]
2
!
INSTALLATION (Cont’d)
Electrical Connections
1. The Glass Washer has a six foot power cord with a “U” ground tandem plug for
connection to a power receptacle.
2. Provide a nonlocking 250 volt, 15 ampere, 2 pole, 3 wire grounding receptacle within four
feet of the base of the Glass Washer(CSA TYPE 6-15R). This should be installed by a
qualified electrician to meet the specifications of the local electrical code.
3. This machine operates from 208 to 240 volts.
NOTE:
This machine is 50Hz and 60Hz capatable.
Plumbing Connections
Hot Water Connection
1. Connect a minimum 1/2" water line to the hot water solenoid valve. Supply temperature
must be minimun 140°F/60°C, with a flow pressure between 25-95 PSI/172-656 kPa.
2. Hot water consumption is approximately 10 Imp. gph./12 U.S. gph/45 litres/h.
Cold Water Connection
1. Connect a minimum 1/2" water line to the cold water solenoid valve. Flow pressure must
be between 25-95 PSI/172-656 kPa.
2. Open mixing valve located between hot and cold solenoid valves for areas with very cold
rinse water to heat the rinse water which will prevent glasses from cracking.
3. Cold water consumption is approximately 2.4 Imp. gpm/2.8 U.S. gpm/10.6 litres/min.
NOTE:
Install check valves on the hot and cold water lines as close as possible to the water inlet.
Drain Connection
1. This machine is gravity drain. Connect a 1-1/2" drain line where indicated.
2. PVC pipe is generally recommended as copper is prone to attack by the sanitizing
chemicals.
WARNING:
Plumbing and electrical connections should be made by a qualified workman who will
observe all the applicable plumbing, sanitary and safety codes. Before all utilities are
installed, ensure that all the bullet feet are in contact with the floor and at the desired
level.
8
INSTALLATION
!
OPERATION
General
1. The wash tank is equipped
with a float assembly that
operates a single camoperated switch.
2. The water temperature is
controlled by a heater and
a thermostat. The
thermostat should be
between 140°F/60°C and
160°F/ 71°C.
To Fill the Wash Tank
Ensure that the standpipe (A) is in place. Put switch (B) up to the “ON-FILL” position. The
water will fill until the proper level is reached. The heating element will then turn on
automatically once the tank has filled.
Detergent is fed from the supply container into the detergent tank in controlled amounts by the
detergent pump. Use detergent at a strength of 0.35% or as recommended by your chemical
supplier.
To Flush the Wash Tank
The selector switch (B) may be pushed down to the “FLUSH” position to clean the detergent
tank during cleaning operations. The glasswasher will not wash dishes in the flush position. To
use the flush function: Remove the standpipe (A) and drain the tank. Push the selector switch
(B) down to the flush position. Water will enter the detergent tank as long as the switch is held
in the “FLUSH” position. When desired flushing is complete, release switch (B).
NOTE:
Use a commercial grade NON-CHLORINATED liquid detergent manufactured specifically
for glassware washing machines. Your chemical representative should test the solution to
ensure the proper strength to achieve the best cleaning results.
NOTE:
Many of the chemicals used in glass and dishwashers are harmful to the skin and eyes in
their concentrated form. Use extreme caution when handling containers to prevent
accidental exposure.
Operating Instructions
1. Open front door, flip toggle switch located on wash tank to the “ON-FILL” position. Wash
tank will automatically fill.
2. Ensure there is product in the detergent, sanitizer and rinse agent containers.
3. Load glasses on the conveyor. Start machine with round start/stop knob located on the
front load side of unit. Machine will now stop with shut-off rod and can be restarted with
the round stop/start knob or shut-off rod.
9
OPERATION
Figure 3 — Wash Tank
A
B
10
OPERATION (Cont’d)
APPROXIMATE CHEMICAL SETTINGS
General
Approximate chemical settings can be obtained by counting the revolutions of the injector
rotors.
1. For detergent, one revolution per second equals approximately 0.35% concentration.
NOTE:
Detergent pump only operates when hot water tank is filling.
2. For sanitizer, one revolution in 5 seconds equals approximately 12.5 ppm Iodine or 50
ppm chlorine.
3. For rinse agent, one revolution in 8 seconds is recommended.
To Adjust Detergent Injector:
1. When a new detergent container is installed, push the prime button in and hold until the
detergent feed tube is full.
2. Install the detergent tank standpipe and switch tank fill toggle switch up to the “ON-FILL”
position. The detergent feeder will now feed detergent into the detergent tank with water
fill.
3. To increase detergent volume, turn the detergent adjustment screw clockwise.
4. To decrease the detergent volume, turn the detergent adjustment screw counter-clockwise.
To Adjust Sanitizer Injector:
1. When a new sanitizer container is installed, push the prime button in and hold until
sanitizer feed tube is full.
2. Start the washer with rocker switch located on the front of the machine. Take a sample
from the final rinse spray tube to check sanitizer level.
3. To increase the volume of sanitizer, turn the adjustment screw clockwise.
4. To decrease the volume of sanitizer, turn the adjustment screw counter-clockwise.
NOTE:
If Iodopher is being used as a sanitizer, it is not necessary to use a separate rinse agent. To
turn rinse agent injector “OFF” in this case, turn the adjustment screw counter-clockwise
until the pump stops turning.
NOTE:
OPERATION
11
OPERATION (Cont’d)
To Adjust Rinse Agent Injector:
1. When a new rinse agent container is installed, push the prime button in and hold until the
rinse injector feed tube is full.
2. Start the washer. Take a sample from the final rinse spray tubes.
3. To increase the volume of rinse agent, turn the adjustment screw clockwise.
4. To decrease the volume of rinse agent, turn the adjustment screw counter-clockwise.
NOTE:
To meet the requirements of N.S.F. standards, Iodophor in a concentration of 12.5 ppm or
chlorine at 50 ppm must be used in the final rinse.
OPERATION
OPERATION (Cont’d)
12
OPERATION
Figure 4 — Plumbing Diagram
12
10
COLD
WATER IN
11
10
HOT
WATER IN
FLOW
8) CHEMICAL INJECTOR
9) INJECTION FITTING
10) WATER INLET VALVES
11) MIXING VALVE
7) MAIN TANK STANDPIPE
12) VACUUM BREAKER
9
1) WASH WATER TANK
2) STAND PIPE
3) WASH RETURN SCREEN
4) DRAIN PAN
5) DRAIN SCREEN
6) WASH PUMP
RINSE
8
RINSE SAN DET
7
3
1
4
2
TO DRAIN
WASH
5
6
13
MAINTENANCE
MAINTENANCE
CLEANING
Daily Cleaning Instructions
1. Clear the conveyor of glassware and turn glasswasher off by flipping the toggle switch
located on the wash tank to the “off” position.
2. Remove load and unload end pick-up plates and splash curtains. Wash them with hot soapy
water, rinse thoroughly, then dry.
3. Lift and remove spray hood and set it aside.
4. At right hand side of machine, raise conveyor lift bracket to stop position. Remove any
debris from catch pan located below spray tubes and in area surrounding overflow tube.
5. Remove overflow tube at right side of upper tank area. Starting at the left side of the
machine, flush all debris from left to right side of machine using a wash down nozzle.
NOTE:
Do not leave water in tank overnight!!!
6. Replace overflow tube, lower lift bracket to adjusters and ensure brackets are solidly
engaged over track adjusters.
7. Replace spray hood, ensuring hood hose connections are firmly engaged. Replace curtains
and pick-up plates.
8. Remove and clean upper and lower wash tank screens. Remove standpipe from the
detergent tank; wash down then rinse the interior of the detergent tank.
9. Replace stand pipe. Replace both upper and lower screens.
10. Ensure there is product in the detergent, sanitizer and rinse agent containers. Close doors.
Weekly Cleaning Instructions
1. Lift and remove front spray-hood cover and open front doors. Remove upper and lower
manifold end caps and clean spray tubes with reamer, tube brush, and tube scraper
provided.
2. Remove detergent, sanitizer, and rinse agent feed lines from containers and place them in a
container of hot water. Hold prime buttons in until the feed lines have been thoroughly
flushed. Replace the feed lines to their proper container and prime product through lines.
14
TROUBLESHOOTING
CONDITION CAUSE SOLUTION
Conveyor does not turn No power.............................................Check fuse panel
Turn power switch on
Drive motor burnt out .........................Replace
Obstruction in wash or rinse ..............Remove obstruction
Micro-switch on switch support..........Adjust or replace
bracket faulty or not making
contact
Conveyor not in position.....................Position properly
Conveyor tension too loose.................Adjust tension with track adjusters
Conveyor catching on spray................Ensure spray tube retaining clips are in
tube support position
Drive sprocket slipping .......................Tighten set screw
Drive chain too slack ..........................Adjust tension
Drive chain seized or broken ..............Lubricate or replace
Excessive overspray Splash curtain not in position ............Install or adjust
from hood section Washer running without any...............Keep conveyor loaded with glasses
glasses on conveyor
Spray tubes at wrong angle.................Ensure spray tube ends are in slots
provided to ensure proper spray angle
Spray tubes plugged............................Clear and clean with reamer, scraper, and
brush
Lack of pressure at wash No water in detergent tank..................Ensure water supply is on
spray tubes Ensure detergent tank stand pipe is in postion
Ensure the tank fill switch is in “ON-FILL”
position and that tank fills with water
Ensure the float switch is activated by the float
cam
Ensure the tank fill solenoid valve is
operational
Obstruction in wash arm .....................Clear obstruction
Pump not operating .............................Check power supply to machine
Check pump capacitor
Replace pump if required
Pump operating but no pressure..........Check condition of impeller and stub shaft
Replace if needed
Pump supply line plugged...................Clear line of cause
Lack of pressure in rinse Rinse spray tubes dirty ........................Clean thoroughly with reamer, scraper, and
spray tubes brush provided
Shut-off valve on supply.....................Open valve
line closed
Low water pressure .............................Minimum 25PSI flow pressure required
Rinse solenoid valve will ...................Check coil
not operate Check and install rebuild kit
Replace if necessary
Rinse solenoid valve strainer .............Remove screen and clean
plugged
Water continues to flow to Solenoid valve not seating ..................Clean seat
detergent tank or spray tubes Install diaphragm kit
with machine off Replace valve
TROUBLESHOOTING
CONDITION CAUSE SOLUTION
Water temperature low Thermostat setting low........................Adjust thermostat
in detergent tank Thermostat defective...........................Replace
Defective float switch .........................Replace
Heater burnt out ..................................Check and replace
Ensure water level is above element
Incoming water temp. low ..................Hot water supply min. 145°F/66°C
Water on floor around Pump seal leaking ...............................Replace
machine Rinse drain in wash area plugged .......Clear obstruction, clean machine
Wash return screen in detergent..........Clean
tank plugged
Drain screen under detergent .............Clean
tank plugged
Main drain plugged .............................Clean
Detergent tank covers are not .............Position all top covers to completely cover
positioned properly causing top of tank
condensation
Fill chute has lime build-up ................De-scale detergent tank
Spray tube clean out caps loose ..........Tighten caps
or o-rings damaged Replace o-rings
Chemical containers filling Dirty rinse tubes..................................Refer to cleaning section
with water Element tube worn ..............................Replace
Worn flow washer in solenoid ...........Replace
valve
Chemicals not feeding No product in containers.....................Refill container
Product gelling or crystallizing...........Flush all lines with hot water and use fresh
in chemical line supply of chemical
Chemical supply strainer plugged.......Clean with hot water
Speed adjustment set too low..............Increase by turning clockwise while machine
is running/filling
No power to pump ..............................Check power LED on chemical control board
Check signal LED for detergent, sanitize/rinse
on board
Replace board if necessary
Pump motor defective .........................Replace pump motor
Element tube stretched ........................Replace
15
TROUBLESHOOTING
17
REPLACEMENT PARTS
REPLACEMENT
PARTS
18
REPLACEMENT PARTS
Figure 5 — Main Frame Assembly
6
13
12
5
11
1
7
8
9
4
3
2
10
19
REPLACEMENT PARTS
1 0707561 Frame Assembly, SW600........................................................... 1
1 0707673 Frame Assembly, SW400........................................................... 1
2 0501873 Grey Cast Foot ........................................................................... 4
3 0703003 Hinge Rail, Right Side ............................................................... 1
4 0501412 Screw, 10-32 x 3/8".................................................................... 8
5 0703002 Hinge Rail, Left Side ................................................................. 1
6 0308100 Front Side Panel, SW600 only................................................... 2
7 0501921 Door Handle............................................................................... 2
8 0501885 Magnetic Door Catch................................................................. 2
9 0501464 Screw, 10-24 x 3/8".................................................................... 4
10 0707514 Door Assembly, Right Hand ...................................................... 1
11 0707515 Door Assembly, Left Hand ........................................................ 1
12 0507836 Label, Wiring Schematic............................................................ 1
13 0507582 Label, Cleaning .......................................................................... 1
MAIN FRAME ASSEMBLY
Fig. 5 Part Part Description Qty.
Item No. No.
20
REPLACEMENT PARTS
Figure 6 — Spray Assembly
10
11
12
13
8
15
9
14
16
10
17
11
6
5
4
3
2
1
12
13
7
9
21
REPLACEMENT PARTS
SPRAY ASSEMBLY
Fig. 6 Part Part Description Qty.
Item No. No.
1 0501746 Manifold Cap ............................................................................. 10
2 0501753 O-Ring........................................................................................ 10
3 0301790 Manifold, Triple ......................................................................... 2
4 0501745 O-Ring........................................................................................ 10
5 0503589 O-Ring........................................................................................ 10
6 0501716 Manifold Retaining Nut ............................................................. 10
7 0307502 Manifold Plug............................................................................. 1
8 0301795 Manifold, Double ....................................................................... 2
9 0303009 Retaining Rod, Triple................................................................. 2
10 0303010 Retaining Rod, Double .............................................................. 2
11 0501718 Spray Tube, Rinse (14 Holes).................................................... 2
12 0501719 Spray Tube, Rinse (13 Holes) .................................................... 2
13 0501717 Spray Tube, Wash ..................................................................... 5
14 0501407 Screw, 8-32 x 1/4"..................................................................... 10
15 0501497 Washer, Lock.............................................................................. 10
16 0303091 Retainer, L.H. ............................................................................. 6
17 0303092 Retainer, R.H.............................................................................. 4
22
REPLACEMENT PARTS
Figure 7 — Main Tank Assembly (R-L Shown)
6
7
16
5
4
3
14
15
8
9
10
11
12
13
17
22
23
24
17
17
25
18
26
2
1
29
19
20
21
28
27
16
15
23
REPLACEMENT PARTS
MAIN TANK ASSEMBLY
Fig. 7 Part Part Description Qty.
Item No. No.
1 0707562 Main Tank, SW600 .................................................................... 1
1 0707497 Main Tank, SW400 .................................................................... 1
2 0707498 Main Tank Standpipe ................................................................. 1
3 0303221 Pick Up Plate, Load End............................................................ 1
4 0307500 Wash Return Pan........................................................................ 1
5 0303224 Pick Up Plate, Slotted, Unload End........................................... 1
6 0707485 Shut-off Rod............................................................................... 1
7 0501736 Bushing, Shut-off Rod ............................................................... 2
8 0501728 Pivot Cap.................................................................................... 2
9 0501721 Pivot, Activator Channel............................................................ 2
10 0302975 Slide Washer............................................................................... 2
11 0501727 Activator Channel Guide ........................................................... 2
12 0501408 Screw, 8-32 x 1/4"...................................................................... 4
13 0707576 Activator Channel, SW600 ........................................................ 1
13 0707503 Activator Channel, SW400 ........................................................ 1
14 0307518 Retainer, for Pick-up Plate ......................................................... 4
15 0501539 Nut, 1/4-20 ................................................................................. 4
16 0501501 Lock Washer, 1/4"...................................................................... 4
17 0501412 Screw, 10-32 x 3/8".................................................................... 4
18 0703080 Disconnect Tube Assembly........................................................ 1
19 0504825 Label, Rating.............................................................................. 1
20 0302970 Door Catch Plate ........................................................................ 1
21 0507583 Label, Caution............................................................................ 1
22 0307489 Switch Cover, SW600 ................................................................ 1
22 0307488 Switch and Chain Cover, SW400 .............................................. 1
23 0503301 Label, (disconnect from supply) ................................................ 1
24 0503723 Screw, 6-32 x 1"......................................................................... 2
25 0501375 Trip Switch ................................................................................. 1
26 0503574 Strain Relief Bushing................................................................ 1
27 0307506 Activating Switch Bracket ......................................................... 1
28 0502977 Dual Weld Nut, 6-32 .................................................................. 1
29 107964 Bushing, snap 1/2" .................................................................... 2
–– 0507493 Insulation, tank (CG4) .............................................................. 1
–– 0507587 Insulation, tank (CG6) .............................................................. 2
24
REPLACEMENT PARTS
Figure 8 — Lift Bracket and Drive Assembly
12
11
10
7
9
13
14
15
16
17
18
19
21
20
1
2
22
23
8
6
5
7
3
4
24
25
2026
27
25
REPLACEMENT PARTS
1 0501345 Drive Motor, 230 Volt c/w Fan .................................................. 1
2 0501355 Motor Fan, 2-5/8" Dia................................................................ 1
3 0501456 Bolt, 1/4-20 x 1/2" ..................................................................... 3
4 0702979 Motor Mount Assembly............................................................. 1
5 0501408 Screw, 8-32 x 1/4"...................................................................... 4
6 0501793 Sprocket, 16 Tooth c/w Set Screw ............................................. 1
7 0501395 Set Screw, 1/4-20 x 5/16" .......................................................... 2
8 0501899 Drive Chain ................................................................................ 1
9 0501706 Sprocket, 54 Tooth c/w Set Screw ............................................. 1
10 0501731 Spacer, Drive Shaft .................................................................... 1
11 0501729 Drive Shaft Bushing................................................................... 2
12 0501419 Screw, 1/4-20 x 1/2"................................................................... 6
13 0501710 Sprocket, Conveyor.................................................................... 4
14 0501732 Drive Shaft, 5/8" Dia ................................................................. 1
15 0501702 Retaining Ring ........................................................................... 1
16 0704576 Slide Rail Assembly, SW600..................................................... 1
16 0703029 Slide Rail Assembly, SW400..................................................... 1
17 0501418 Screw, 1/4-20 x 1/2"................................................................... 6
18 0501593 Cross Rod................................................................................... 2
19 0703213 Lift Bracket Assembly, SW600 ................................................. 1
19 0703154 Lift Bracket Assembly, SW400 ................................................. 1
20 0501733 Idler Shaft, 2 - 5/8" Dia.............................................................. 1
21 0501722 Bushing, Idler Shaft ................................................................... 2
22 0501420 Bolt, 1/4-20 x 1"......................................................................... 2
23 0701724 Cam, Belt Adjustment................................................................ 2
24 0503401 Conveyor Belt, SW600 .............................................................. 1
24 0503705 Conveyor Belt, SW400 .............................................................. 1
25 0501590 Conveyor Belt Link, SW600...................................................... 1596
25 0501590 Conveyor Belt Link, SW400...................................................... 1036
26 0501589 Conveyor Rod, SW600 .............................................................. 57
26 0501589 Conveyor Rod, SW400 .............................................................. 37
27 0503664 Retaining Ring, SW600 ............................................................. 114
27 0503664 Retaining Ring, SW400 ............................................................. 74
— 0704862 Idler Shaft Assembly, (items 13, 20, 21) ................................... 1
— 0704863 Drive Shaft Assembly, (items 9 - 15) ........................................ 1
LIFT BRACKET AND DRIVE ASSEMBLY
Fig. 8 Part Part Description Qty.
Item No. No.
26
REPLACEMENT PARTS
Figure 9 — Hood Assembly
8
1
12
10
11
2
3
6
5
4
9
7
3
27
REPLACEMENT PARTS
HOOD ASSEMBLY
Fig. 9 Part Part Description Qty.
Item No. No.
1 0703244 Hood, with vacuum breaker at rear............................................ 1
1 0708681 Hood, with vacuum breaker at front.......................................... 1
2 0501497 Lock Washer, #8......................................................................... 4
3 0501408 Screw, 8-32 x 1/4"...................................................................... 12
4 0302997 Curtain Bracket, Outer ............................................................... 2
5 0501743 Curtain........................................................................................ 2
6 0302998 Curtain Bracket, Inner................................................................ 2
7 0501538 Nut, 8-32 .................................................................................... 4
8 0703176 Curtain Assembly Complete ...................................................... 2
9 0507011 Retaining Ring ........................................................................... 2
10 0703702 Disconnect Assembly................................................................. 2
11 0503703 O-Ring for Disconnect ............................................................... 2
12 0703078 Plumbing Cover ......................................................................... 1
28
REPLACEMENT PARTS
Figure 10 — Control Box
22
30
31
32
33
29
28
27
26
25
24
23
21
20
19
16
14
11
10
17
15
12 13
18
32
9
8
6
7
1
2
4
5
3
29
REPLACEMENT PARTS
29
CONTROL BOX
Fig. 10 Part Part Description Qty.
Item No. No.
1 0707403 Control Box (prior to S/N 6226)................................................ 1
1 0709049 Control Box (starting @ S/N 6226)........................................... 1
2 0307405 Injector Motor Plate ................................................................... 1
3 0501519 Tie, Nylon 4 in ........................................................................... 6
4 0502666 Hose (1/8" I.D. x 1/4" O.D.)...................................................... AR
5 0706635 45CC Element Tube ................................................................... 2
6 0706634 15CC Element Tube ................................................................... 1
7 0707142 Rotor Assembly.......................................................................... 3
8 0506589 Screw, 6-32 x 7/8"...................................................................... 6
9 0504822 Screw, 8-32 x 1/2"...................................................................... 12
10 0501353 Chemical Injector Motor............................................................ 3
11 0507314 Start Capacitor (3 uF)................................................................. 1
12 0307422 Thermostat Bracket .................................................................... 1
13 0501450 Screw, 6-32 x 3/16".................................................................... 4
14 0507323 Thermostat.................................................................................. 1
15 0503592 Label, Ground ............................................................................ 1
15 0501403 Screw, Ground, 10-32 x 3/4" ..................................................... 2
15 0501533 Nut, Ground, 10-32 .................................................................... 2
15 0501493 Washer, Lock, Ground, #10 ....................................................... 2
15 0501472 Washer, Flat, Ground ................................................................. 3
16 0503648 Screw, 8-32 x 5/16".................................................................... 2
17 0503647 Strain Relief Bushing (Medium)................................................ 1
18 0503574 Strain Relief Bushing (Small).................................................... 2
19 0501887 7/8" Button Plug......................................................................... 1
20 0507372 Power Cord................................................................................. 1
21 0503749 Terminal Board........................................................................... 2
22 0701933 Water/Heater Cam c/w Set Screw.............................................. 1
23 0501397 Set Screw, 6-40 x 3/16".............................................................. 1
24 0501379 Float Switch ............................................................................... 1
25 0307369 Nut Plate for Float Switch (starting @ S/N 6226)..................... 1
26 0501433 Screw, 4-40 x 5/8"...................................................................... 2
27 0501411 Screw, 10-32 x 1/4".................................................................... 8
28 0309053 Float Switch Support (starting @ S/N 6226)............................. 1
29 0503642 Label, 2.5 Amp Fuse.................................................................. 1
30 0503693 Label, Switch Up........................................................................ 1
31 0501373 3-Position Switch ....................................................................... 1
32 0501412 Screw, 10-32 x 3/8".................................................................... 8
33 0507470 Label, Injector Prime.................................................................. 1
30
REPLACEMENT PARTS
Figure 11 — Control Box Cover/Chemical Injector Board
7
8
6
5
4
1
2 3
9
10
20
11
12
13
14
1615
17
18
19
31
REPLACEMENT PARTS
CONTROL BOX COVER/CHEMICAL INJECTOR BOARD
Fig. 11 Part Part Description Qty.
Item No. No.
1 0508433 Circuit Board (starting @ S/N 6216)......................................... 1
2 106695 Screw, 6-32 x 1/2”...................................................................... 4
3 0508710 Spacer, 5/16 lg............................................................................ 4
4 0309037 Support Bracket (starting @ S/N 6216)..................................... 1
5 0503637 Fuse, 2.5 Amp ........................................................................... 1
6 0508920 Transformer (starting @ S/N 6216)........................................... 1
7 0501450 Screw, 6-32 x 3/16".................................................................... 4
8 0501411 Screw, 10-32 x 1/4".................................................................... 2
9 0503695 Label, Detergent......................................................................... 1
9 0505483 Label, Rinse................................................................................ 1
9 0503694 Label, Sanitizer .......................................................................... 1
10 0307408 Control Box Cover (prior to S/N 6226)..................................... 1
10 0309052 Control Box Cover (starting @ S/N 6226) ................................ 1
11 0503301 Label, Warning........................................................................... 1
12 0509061 Label, Circuit Board (starting @ S/N 6216).............................. 1
13 0503343 Label, Warranty Void ................................................................. 1
14 0300986 Hinge, Cover ............................................................................. 2
15 0501408 Screw, 8-32 x 1/4"...................................................................... 4
16 0501538 Nut, 10-32 .................................................................................. 4
17 0307409 Injector Pump Cover .................................................................. 1
18 0306363 Dip Tube..................................................................................... 3
19 0502666 Hose, 1/8" I.D. x 1/4" O.D......................................................... AR
20 0501869 Strainer ....................................................................................... 3
NS 0507577 Wiring Harness (Drive Motor, Solenoid Valves)...................... 1
NS 0507578 Wiring Harness, Circuit Board (prior to S/N 6216) .................. 1
NS 0509039 Wiring Harness, Circuit Board (starting @ S/N 6216).............. 1
NS 0503739 Aluminum Spacer, Float Switch (prior to S/N 6226) ................ 2
NOTE:
The circuit board shown in this diagram started at S/N 6216. Prior units will require
circuit board conversion kit P/N 0708523. Once this kit has been installed, all replacement
parts except the wiring harness will be as shown. Replacement wiring harness for circuit
board kit is P/N 0509038.
32
REPLACEMENT PARTS
Figure 12 — Detergent Tank
8
9
10
11
13
14
15
16
12
2
3
4
5
6
7
32
26
1
27
33
34
31
30
29
28
17
18
25
19
36
35
20
21
22
5
23
24
33
REPLACEMENT PARTS
DETERGENT TANK
Fig. 12 Part Part Description Qty.
Item No. No.
1 0707415 Detergent Tank (up to S/N 6226)............................................... 1
1 0709054 Detergent Tank (starting @ S/N 6226) ...................................... 1
2 0307296 Detergent Tank Cover Lid.......................................................... 1
3 0307378 Detergent Tank Rear Cover........................................................ 1
4 0707375 Detergent Tank Screen Assembly.............................................. 1
5 0507471 Label, Clean Screens Daily........................................................ 2
6 0700948 Standpipe Assembly................................................................... 1
7 0503670 Float Ball.................................................................................... 1
8 0507426 Float Rod.................................................................................... 1
9 0703673 Cam Bushing c/w Set Screw...................................................... 1
10 0501397 Set Screw, 6-40 x 3/16".............................................................. 1
11 0503701 Timer Shaft Bearing (not req’d after S/N 6226)........................ 2
12 0504864 Label, Data ................................................................................. 1
13 0501896 Thermometer Seal ...................................................................... 1
14 0501600 8" Thermometer ......................................................................... 1
15 0503588 Heater “O” Ring......................................................................... 1
16 0507315 3 KW Heater c/w “O” Ring....................................................... 1
17 0507323 Thermostat (Capilary only shown) ........................................... 1
18 0501650 Thermostat Adaptor ................................................................... 1
19 0501836 Adaptor “O” Ring ...................................................................... 1
20 0501419 Bolt, 1/4-20 x 1/2" ..................................................................... 1
21 0707383 Drain Pan Screen Assembly....................................................... 1
22 0707380 Drain Pan Assembly................................................................... 1
23 0307423 Heater Cover .............................................................................. 1
24 0503301 Label, Warning........................................................................... 1
25 0501412 Screw, 10-32 x 3/8".................................................................... 2
26 107435 Nut, M6 ..................................................................................... 4
27 107886 Inlet Chute Gasket...................................................................... 1
28 108051 Elbow Flange ............................................................................. 1
29 0507431 Bolt, M6 x 25mm....................................................................... 4
30 0502563 1" Gear Clamp............................................................................ 1
31 0502668 1" I.D. Braided Hose.................................................................. AR
32 0307427 Inlet Water Tube......................................................................... 1
33 0503679 7/16" Gear Clamp ...................................................................... 2
34 0502665 1/2" I.D. Braided Hose............................................................... 1
35 0502662 1-1/2" Vac-U-Flex Hose ............................................................. 23"
36 0502571 1-1/2" Clamp, Hose.................................................................... 1
34
REPLACEMENT PARTS
Figure 13 — Inlet Plumbing
8
7
6
TO VACUUM BREAKER
8
7
6
TO DETERGENT TANK
11
10
3
9
1
2
3
1
12
COLD WATER VALVE
13
14
25
4
2
2
5
3
HOT WATER VALVE
17
16
15
21
18
19
20
22
23
1
24
35
REPLACEMENT PARTS
INLET PLUMBING
Fig. 13 Part Part Description Qty.
Item No. No.
1 0502783 230V 60HZ Solenoid Valve ....................................................... 2
2 0503802 3/8" MPT Tee............................................................................. 3
3 0503801 3/8" Fem x 1/2" Fem Adapter.................................................... 2
4 0507324 3/8" Check Valve........................................................................ 1
5 0502768 Mixing Valve .............................................................................. 1
6 0502653 3/8" x 1/2" 90° Hose Barb ......................................................... 2
7 0503679 7/16" Gear Clamp ...................................................................... 2
8 0502665 1/2" I.D. Braided Hose............................................................... AR
9 0509659 Brass Cap ................................................................................... 1
10 0307688 Inlet Plumbing Clamp ................................................................ 1
11 0501419 Bolt, 1/4-20 x 1/2" ..................................................................... 2
12 0504822 Screw, 8-32 x 1/2"...................................................................... 2
13 0306208 Cable Clamp Cover.................................................................... 1
14 0307373 Cable Clamp Assembly.............................................................. 1
15 0501404 Screw, 10-32 x 3/8", Brass......................................................... 2
16 0501493 Lock Washer, #10....................................................................... 2
17 0501533 Nut, 10-32, Brass ....................................................................... 2
18 0505229 Solenoid Guide........................................................................... 1
19 0502811 Diaphragm Kit............................................................................ AR
20 0502810 Flow Washer (2.6 GPM) ............................................................ 1
21 0502807 Washer, Brass............................................................................. 1
22 0502804 Washer, Brass............................................................................. 1
23 0502803 Screen......................................................................................... 1
24 0501406 Screw, 8-32 x 1/2"...................................................................... 2
25 0502806 Coil -230V 60HZ ....................................................................... 1
36
REPLACEMENT PARTS
Figure 14 — Sanitizer Plumbing
6
7
11
10
12
13
14
8
9
5
4
3
2
1
37
REPLACEMENT PARTS
SANITIZER PLUMBING
Fig. 14 Part Part Description Qty.
Item No. No.
1 0503668 Thermometer .............................................................................. 1
2 0502583 3/8" FPT Cross Connector ......................................................... 1
3 0502653 3/8" MPT x 1/2" 90° Hose Barb................................................ 1
4 0502645 1/8" Hose Barb........................................................................... 2
5 0502666 1/8" Hose.................................................................................... AR
6 0502665 1/2" I.D. Braided Hose............................................................... AR
7 0503679 7/16" Gear Clamp ...................................................................... 2
8 0503669 Injector Barb Fitting................................................................... 1
9 0502577 3/8 x 1/4 MPT Reducer Bushing ............................................... 1
10 0502781 Needle Valve .............................................................................. 1
11 0507100 0-30 PSI Pressure Gauge ........................................................... 1
12 0300918 Plumbing Clamp......................................................................... 1
13 0501501 Lock Washer, 1/4"...................................................................... 2
14 0501539 Nut, 1/4-20 ................................................................................. 2
38
REPLACEMENT PARTS
Figure 15 — Vacuum Breaker Plumbing
5
6
4
7
3
2
1
39
REPLACEMENT PARTS
VACUUM BREAKER PLUMBING
Fig. 15 Part Part Description Qty.
Item No. No.
1 0502665 1/2" x 3/4" Inner Braided Tubing .............................................. AR
2 0503679 7/16" Gear Clamp ...................................................................... 2
3 0502651 1/2" MPT x 1/2” Hose Barb....................................................... 1
4 0502751 1/2" Vacuum Breaker (Prior to S/N G2182) .............................. 1
5 0508366 Vac Breaker Kit (Prior to S/N G2182)....................................... AR
6 0502650 1/2" x 3/8" Reducer Bushing ..................................................... 1
7 0502653 3/8" MPT x 1/2" 90° Hose Barb................................................ 1
8 113220 1/2" vacuum breaker .................................................................. 1
(Beginning with S/N G2182 and above)
9 113221 Repair kit, vacuum breaker ........................................................ 1
(Beginning with S/N G2182 and above)
NOTE:
Watts vacuum breaker repair kit is not available . . . use item #4.
40
REPLACEMENT PARTS
Figure 16 — Wash Pump Assembly
4
9
10
8
8
7
5
6
5
8
10
17
1
2
3
11
12
13
14
15
18
16
41
REPLACEMENT PARTS
WASH PUMP ASSEMBLY
Fig. 16 Part Part Description Qty.
Item No. No.
1 0507313 Wash Pump Complete................................................................ 1
2 0307410 Wash Pump Base........................................................................ 1
3 0501419 1/4-20 x 1/2" Bolt ...................................................................... 2
4 0507320 1" I.D. X 1-1/4" O.D. PVC Hose............................................... AR
5 0502563 1" Gear Clamp............................................................................ 4
6 0502668 1" I.D. Braided Hose.................................................................. AR
7 0501632 Pump Hose Connector ............................................................... 1
8 0503679 7/16" Gear Clamp ...................................................................... 2
9 0502665 1/2" I.D. Braided Hose............................................................... AR
10 0502663 3/8" I.D. Braided Hose............................................................... AR
11 0502734 Stub Shaft ................................................................................... 1
12 0502730 Seal Kit c/w Spring .................................................................... AR
13 0502729 Impeller ...................................................................................... 1
14 0502731 Pump Housing............................................................................ 1
15 0501635 “O” Ring, 5/16 I.D. X 1/16W.................................................... 1
16 0502732 Housing Seal Screw ................................................................... 1
17 0503648 Screw, 8-32 x 5/16".................................................................... 4
18 0501406 Screw, 8-32 x 1/2"...................................................................... 4
NOTE:
Motor is not available as a separate item.
42
REPLACEMENT PARTS
Figure 17 — Cleaning Accessories
1
2
3
4
5
6
5
7
8
43
REPLACEMENT PARTS
CLEANING ACCESSORIES
Fig. 17 Part Part Description Qty.
Item No. No.
1 0703390 Tube Scraper ............................................................................. 1
2 0501714 Tube Brush ................................................................................. 1
3 0501633 Jet Reamer c/w Drill .................................................................. 1
4 0703454 Wash Down Nozzle.................................................................... 1
5 0505320 1/2" Hose Washer....................................................................... 1
6 0502779 Nozzle......................................................................................... 1
7 0501833 1/2" x 10' Hose Assembly.......................................................... 1
8 0506643 Faucet ......................................................................................... 1
OPTIONAL ACCESSORIES (not shown)
Fig. 18 Part Part Description Qty.
Item No. No.
– 0706204 Drain Tray and Waste Collector
– 0707258 Quick Disconnect Package (Including Casters)
– 0501874 Caster, reg................................................................................... 2
– 0501876 Caster, locking............................................................................ 2
– 0701962 Caster Kit (2 Locking, 2 Regular)
– 0507255 Hose, 1/2 female quick disconnect, 10'
– 0507256 Hose, 1/2 male quick disconnect, 16"
– 0708453 Hand Sink and Wet Waste Receiver (SW46)
– 0701956 Wash Down Hose (Includes Items 4 - 8)
– 0702882 Panel, Back CG4
– 0702886 Panel, Back CG6
44
ELECTRICAL SCHEMATICS
Figure 19 – Electrical Diagram (S/N 5181 through 6105)
RINSE WATER
VALVE
GLASS SHUTOFF
ARM SWITCH
NO
NC
DIAGRAM IS FOR L-R OPERATION.
FOR R-L OPERATION USE N.O. TERMINAL.
BLACK
2.5A FUSE
RED
BLACK
RED
CONV. DRIVE
WASH PUMP
CAPACITOR
J1 1
2
3
4
5
6
MOTOR
MOTOR
START
DET PUMP
SANI PUMP
RINSE PUMP
WHITE
BLUE
GREEN
FLOAT OPERATED
SW M5
NO
WATER LEVEL
CAM SWITCH
NC
J2
1
2
3
4
OFF
FLUSH
AUTO
TANK FILL
TOGGLE SWITCH
INJECTOR CONTROL BOARD
HEATER
THERMOSTAT
208/230V 12.8A 60HZ SINGLE PHASE
WASH WATER
VALVE
DET TANK
HEATER
0507836
45
ELECTRICAL SCHEMATIC
Figure 20 – Electrical Diagram (S/N 6106 through 6215)
RINSE WATER
VALVE
GLASS SHUTOFF
ARM SWITCH
NO
DIAGRAM IS FOR L-R OPERATION.
FOR R-L OPERATION USE N.O. TERMINAL.
FLUSH
OFF
AUTO
NC
TANK FILL
TOGGLE SWITCH
BLACK
2.5A FUSE
RED
BLACK
RED
CONV. DRIVE
WASH PUMP
CAPACITOR
J1 1
2
3
4
5
6
MOTOR
MOTOR
START
DET PUMP
SANI PUMP
RINSE PUMP
WHITE
BLUE
GREEN
FLOAT OPERATED
SW M5
NO
WATER LEVEL
CAM SWITCH
NC
J2
INJECTOR CONTROL BOARD
FLUSH
OFF
AUTO
TANK FILL
TOGGLE SWITCH
HEATER
THERMOSTAT
208/230V 12.8A 60HZ SINGLE PHASE
1
2
3
4
WASH WATER
VALVE
DET TANK
HEATER
0507836
46
ELECTRICAL SCHEMATIC
Figure 21 – Electrical Diagram (beginning with S/N 6216)
RINSE WATER
VALVE
GLASS SHUTOFF
ARM SWITCH
NO
NC
DIAGRAM IS FOR L-R OPERATION.
FOR R-L OPERATION USE N.O. TERMINAL.
240V PRIM.
TRANSFORMER
18V SEC.
BLACK
DET PUMP
BLACK
RED
RED
SANITIZER PUMP
RINSE AID PUMP
POWER
LED 3
CONV. DRIVE
MOTOR
WASH PUMP
MOTOR
START
CAPACITOR
2.5A FUSE
WHITE
WHITE
BLUE
GREEN
NO
WATER LEVEL
CAM SWITCH
NC
FLOAT OPERATED
SW M5
TANK FILL
TOGGLE SWITCH
INJECTOR
CONTROL BOARD
DETERGENT
LED 2
R/S
LED 1
FLUSH
AUTO
TANK FILL
TOGGLE SWITCH
HEATER
THERMOSTAT
FLUSH
OFF
AUTO
OFF
208/230V 12.8A 60HZ SINGLE PHASE
SANI/RIN
RED
BLUE
DETERGENT
WASH WATER
VALVE
DET TANK
HEATER
0507836
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