Congratulations on your purchase of a
Champion
desi
specification
maintenance, this engine will bring years of
satisfying
Replacement Engine
This unit is a gasoline driven, key-way shaft
replace
power
washers,
agricultural
and
Record
Have
inquiries.
Power Equipment engine. CPE
gns and builds engines to strict
s. With proper use and
service.
ment engine. It is designed to supply
for air compressors, pumps, pressure
reel-type lawn mowers, go-carts,
and construction equipment
other pulley-style applications.
the model and serial numbers as well as date and place of purchase for future reference.
this information available when ordering parts and when making technical or warranty
Champion Power Equipment Support
Accessories
Champion Power Equipment manufactures
and
sells accessories designed to help you
get
the most from your purchase. To find out
more,
please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the
accuracy
informati
right
product
witho
and completeness of the
on in this manual. We reserve the
to change, alter and/or improve the
and this document at any time
ut prior notice.
(877) 338-0999
Model Number
C46500 / C46565-2
Serial Number
Date of Purchase
Purchase Location
C46565-2-07-1-0126
1
Page 4
Manual Conventions
Manual Conventions
This manual uses the following symbols to
help
differentiate between different kinds of
informati
a key word to alert you to potential hazards
in operating and owning power equipment.
on. The safety symbol is used with
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided,
minor or moderate injury.
may
result in
Follow
the
all safety messages to avoid or reduce
risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided,
or serious injury.
result in death
will
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided,
death or serious injury.
could
result in
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided,
result in property damage.
may
NOTE
If you have questions regarding your engine, we
can help. Please call our help line at (877) 338-
0999.
2
C46565-2-07-1-0126
Page 5
Safety Rules
WARNING
Safety Rules
Sparks can result in fire or electrical shock.
WARNING
Read this manual thoroughly before operating
your engine. Failure to follow instructions could
result in serious injury or death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to
cause cancer, birth defects, or other reproductive
harm.
DANGER
Engine exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death.
When servicing the engine:
Disconnect the spark plug wire and place it
where it cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat.
Severe burns can occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all
sides to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.
Operate engine outdoors only in a well ventilated
area.
DO NOT operate the engine inside any building,
enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
C46565-2-07-1-0126
3
Page 6
Safety Rules
DANGER
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or
death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen
the cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated
area.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the engine
DO NOT attempt to start a damaged engine.
Make certain that the gas cap, air filter, spark
plug, fuel lines and exhaust system are properly
in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the engine is resting firmly on
level ground.
When transporting or servicing the
engine:
Make certain that the fuel shutoff valve is in the
off position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the engine:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
Rapid retraction of the starter cord will pull hand
and arm towards the engine faster than you can
let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to
avoid kickback.
DO NOT start or stop the engine with electrical
devices plugged in.
CAUTION
Improper treatment or use of the engine can
damage it, shorten its life and void your
warranty.
Use the engine only for intended uses.
Operate only on level surfaces.
DO NOT expose engine to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling
slots.
DO NOT use the engine if:
Equipment sparks, smokes or emits flames
Equipment vibrates excessively
4
C46565-2-07-1-0126
Page 7
Controls and Features
Controls and Features
Read this owner’s manual before operating your engine. Familiarize yourself with the location
and
function of the controls and features. Save this manual for future reference.
Replacement Engine
2
1
3
4
5
6
(1) Fuel Filler Cap – venting gas cap.
(2)Fuel Tank – 0.97 gallon capacity fuel
tank.
(3)
Spark Plug – ¾” long neck
Choke – Used to start the engine
(4)
(5) Fuel Valve Lever – Turn this valve to
the
“On” position to supply fuel to the
engine.
(6)
Starter Grip – rubber comfort grip for
recoil
starter.
7
8
11
10
9
(7) Recoil Starter – Used to start the
eng
ine
(8) Air Cleaner – Protects the engine by
filter
ing dust and debris from the intake air.
Oil Drain Plug – Used to drain the oil
(9)
(10) Oil Filler Cap – Check and fill engine
oi
l level.
(11) Muffler – Full-size muffler for sound
abatement
C46565-2-07-1-0126
5
Page 8
Assembly
Assembly
This unit ships from our factory without oil.
It
must be properly serviced with fuel and oil
befo
re operation.
Install the Spark Arrester
(Option
Insert the spark arrester screen into the
muffler
pl
acing the cover plate over the end of the
scree
Secu
and
lock washers provided with the spark
arrester
al)
outlet. Secure the spark arrester by
n, with the lettering facing outward.
re the cover plate with the two screws
kit.
Add Fuel
1.Use clean, fresh, regular unleaded fuel
with
a minimum octane rating of 85.
2. DO
3. Clean
4. Remove the fuel cap
5. Slowly add fuel to the tank. DO NOT
6. Screw on the fuel cap and wipe away any
NOT mix oil with fuel.
the area around the fuel cap.
overfill.
space
spilled
Allow approximately ¼ inch of
for fuel expansion.
fuel.
CAUTION
Use regular unleaded gasoline with a minimum
octane rating of 85.
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine
before it has been properly filled with the
recommended type and amount of oil. Damage
to the generator as a result of failure to follow
these instructions will void your warranty.
1.Place the engine on a flat, level surface.
2. Remo
3. Add
4. Check engine oil level daily and add as
ve oil fill cap/dipstick to add oil.
0.63 qt (0.6 L) of oil and replace oil
fill
cap/dipstick.
ne
eded.
CAUTION
The engine is equipped with a low-oil-shutoff and
the will stop when the oil level in the crankcase
falls below the threshold level.
Do not mix oil and gasoline.
Fill tank to approximately ¼” below the top of
the tank to allow for fuel expansion.
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running
or hot.
DO NOT overfill the fuel tank.
DO NOT light cigarettes or smoke when filling the
fuel tank.
NOTE
Check oil often during the break-in period. Refer
to the Maintenance section for recommended
service intervals.
6
C46565-2-07-1-0126
Page 9
Operation
Operation
Engine Location
Place the engine in a well-ventilated area.
DO
NOT place the engine near vents or
intakes
into
consider
positioning
Starting the Engine
1.Make certain the engine is on a flat, level
2. Check
3.
4. Move the choke lever to the “Choke”
5. Pull the starter cord slowly until
6. As engine warms up, move the choke
where exhaust fumes could be drawn
occupied or confined spaces. Carefully
wind and air currents when
engine.
surface.
the oil level. Add oil as necessary.
Turn the fuel valve to the “On” position.
position.
resista
nce is felt and then pull rapidly
lever to “Run”.
NOTE
If the engine starts but does not run, make
certain that it is on a flat, level surface. The
engine is equipped with a low oil sensor that will
prevent the engine from running when the oil
level falls below a critical threshold.
Stopping the Engine
1.Let the engine run at no-load for several
min
utes to stabilize internal
temper
2. Turn
position.
3. Turn
atures.
the ignition switch to the “Off”
the fuel valve to the “Off” position.
C46565-2-07-1-0126
7
Page 10
Maintenance
Maintenance
The owner/operator is responsible for all
pe
riodic maintenance.
WARNING
Never operate a damaged or defective engine.
WARNING
Improper maintenance will void your warranty.
Complete all scheduled maintenance in a
timely
manner. Correct any issue before
opera
ting the engine.
NOTE
For service or parts assistance, contact our help
line at (877) 338-0999.
6. Dispose of used oil at an approved waste
management
facility.
Spark Plugs
1.Remove the spark plug cable from the
spark plug.
2. Use
3. Inspe
4. Make certain the spark plug gap is 0.7 -
5. Refer to the spark plug recommendation
6. Carefully thread the plug into the
7. Use
8. Attach the spark plug wire to the plug.
the spark plug tool that shipped
with
your engine to remove the plug.
ct the electrode on the plug. It
must
be clean and not worn to produce
the
spark required for ignition.
0.8mm (0.028 - 0.031 in.).
chart
when replacing the plug.
engine.
the spark plug tool to firmly install
the
plug.
Engine Maintenance
To prevent accidental starting, remove and
ground
any
spark plug wire before performing
service.
Oil
Change oil when the engine is warm. Refer
to
the oil specification to select the proper
grade
of oil for your operating environment.
CAUTION
The engine ships from the factory without oil.
Before pulling the recoil start or starting the
engine, fill with oil. Do not overfill.
1.Remove the oil drain plug with a 15 mm
socket and extension.
2.
Allow the oil to drain completely.
3.
Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add 0.63 qt (0.6 L) of oil and replace oil
fill
cap/dipstick.
Air Filter
1.Remove the snap-on cover holding the
air
filter to the assembly.
2.
Remove the foam element.
3. Wash
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to
6. Place the filter in the assembly.
7. Reatt
in liquid detergent and water.
Squeeze thoroughly dry in a clean cloth.
remove all excess oil.
ach the air filter cover and snap in
place.
8
C46565-2-07-1-0126
Page 11
Maintenance
Spark Arrester
1.Allow the engine to cool completely
before servicing the spark arrester.
2.
Remove the two screws holding the
co
ver plate which retains the end of the
arrester to the muffler.
spark
3. Remo
ve the spark arrester screen.
4. Carefully remove the carbon deposits
the spark arrester screen with a
from
wire
brush.
5. Replace the spark arrester if it is
damaged.
6. Position the spark arrester in the
muffler
and attach with the two screws.
CAUTION
A clogged spark arrester will dramatically reduce
engine performance.
Cleaning
CAUTION
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
First 5 Hours
Change oil
Every 50 hours or every season
Clean air filter
Change oil if operating under heavy load
in hot environments
or
Every 100 hours or every season
Change oil
Clean/Adjust spark plug
Check/Adjust valve clearance *
Clean spark arrester
Clean fuel tank and filter *
Every 3 years
Replace fuel line
* To be performed by knowledgeable,
ienced owners or Champion Power
exper
ipment certified service dealers
Equ
DO NOT spray engine with water.
Water can contaminate the fuel system.
Use a damp cloth to clean exterior surfaces
of
the engine.
Use
a soft bristle brush to remove dirt and
oil.
Use
an air compressor (25 PSI) to clear dirt
and
debris from the engine.
Adjustments
The air-fuel mixture is not adjustable. CPE
recommends
line
at (877) 338-0999 for all other service
and/or
that you contact our service
adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the
schedule
Ser
ope
Co
loca
Equipment
eng
below.
vice your engine more frequently when
rating in adverse conditions.
ntact our help line at (877) 338-0999 to
te the nearest Champion Power
certified service dealer for your
ine maintenance needs.
C46565-2-07-1-0126
9
Page 12
Storage
Storage
Engines stored for over 30 days need to be
drained
in the fuel system, carburetor components
and
follow
Engine Storage
1.Allow the engine to cool completely
of fuel to prevent gum from forming
hoses. For long term storage, please
these guidelines.
befo
re storage.
2. Clean
3. Drain
4. Add a fuel stabilizer into the fuel tank.
5. Change the oil.
6. Remove the spark plug and pour about
7. Reatt
the engine according to the
instru
ctions in the Maintenance section.
all fuel completely from the fuel
line
and carburetor to prevent gum from
forming.
½ ounce of oil into the cylinder. Crank
the
engine slowly to distribute the oil
an
d lubricate the cylinder.
ach the spark plug.
10
C46565-2-07-1-0126
Page 13
Specifications
Specifications
Engine Specifications
Engine 6.5 HP OHV CPE
Single Cylinder
4-Stroke
Air-cooled
NOTE
The gross horsepower of this engine was
laboratory-rated at our factory in accordance with
SAE J1940 as configured to meet safety,
emissions, and operating requirements. The
actual engine horsepower on this class of engine
may be significantly lower..