Champion C46530 Owner's Manual And Operating Instructions

10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China
C46530
Rev C46530-20081202
Owner’s Manual and Operating Instructions
3” Semi-Trash Pump
Table of Contents
Introduction ..................................... 1
3” Semi-Trash Pump ................................ 1
Accessories ................................................ 1
This Booklet .............................................. 1
Manual Conventions ......................... 2
Safety Rules ...................................... 3
Controls and Features ....................... 5
Semi-Trash Pump ..................................... 5
Parts Included .......................................... 6
Assembly .......................................... 7
Remove the Semi-trash pump from the
Shipping Carton ........................................ 7
Install the Wheel Kit ................................. 7
Install the Support Leg ............................. 7
Install the Handle ..................................... 7
Add Engine Oil ......................................... 7
Add Fuel .................................................... 8
Operation ......................................... 9
Semi-Trash Pump Location ...................... 9
Connecting a Hose Kit (not included) ...... 9
Starting the Engine ................................. 10
Stopping the Engine ............................... 10
Maintenance .................................... 11
Engine Maintenance ................................ 11
Oil ......................................................... 11
Spark Plugs .......................................... 11
Air Filter ............................................... 11
Cleaning .............................................. 12
Adjustments ........................................ 12
Maintenance Schedule ........................ 12
Storage ........................................... 13
Engine Storage ........................................ 13
Semi-trash pump Storage ....................... 13
Specifications ................................. 14
Engine Specifications .............................. 14
Semi-trash pump Specifications ............. 14
Fuel .......................................................... 14
Oil ............................................................ 14
Spark Plugs ............................................. 14
Valve Clearance ....................................... 14
Parts Diagram ......................................... 15
Parts List ................................................. 16
Engine Parts Diagram ............................. 17
Engine Parts List ..................................... 18
Troubleshooting ............................. 21
Warranty ........................................ 22
Warranty Qualifications ......................... 22
Limited Repair/Replacement Warranty 22 Do not return the unit to the place of
purchase .................................................. 22
Warranty Exclusions ............................... 22
Normal Wear ....................................... 22
Installation, Use and Maintenance ..... 22
Other Exclusions ................................. 22
Limits of Implied Warranty and
Consequential Damage ........................... 22
Contact Information ............................... 22
Address ................................................ 22
Customer Service ................................ 22
Technical Service ................................. 22
Notes .............................................. 26
Introduction
Introduction
Congratulations on your purchase of a Champion Power Equipment semi-trash pump. CPE designs and builds semi-trash pumps to strict specifications. With proper use and maintenance, this semi-trash pump will bring years of satisfying service.
3” Semi-Trash Pump
This unit is a gasoline engine driven, impeller based semi-trash pump. It is designed to pump clear water with solids not exceeding ¾ in (1.9 cm) diameter only.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
Accessories
Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, hose kits and other accessories, please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
1-877-338-0999
Model Number
C46530
Serial Number
Date of Purchase
Purchase Location
Rev C46530-20081202 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, death or serious injury.
will
result in death
could
result in
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, minor or moderate injury.
may
result in
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your semi-trash pump, we can help. Please call our help line at 1­877-338-0999.
2 Rev C46530-20081202
Safety Rules
Safety Rules
WARNING
Read this manual thoroughly before operating your semi-trash pump. Failure to follow instructions could result in serious injury or death.
DANGER
DO NOT pump gasoline, oil-fuel mixtures, detergents, acids, chemicals, beverages, pesticides, fertilizers or any other flammable or corrosive liquids.
Pumping volatile liquids may result in an explosion or fire. These liquids will corrode the pump and void your warranty.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories.
Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
DANGER
The semi-trash pump develops powerful force.
DO NOT move the semi-trash pump when it is in use. DO NOT use hoses or connectors that are worn, damaged or frayed. DO NOT allow children or unqualified persons to operate or service the semi-trash pump.
WARNING
DO NOT immerse this unit in water.
DANGER
Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
Operate semi-trash pump outdoors only in a well ventilated area DO NOT operate the semi-trash pump inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
WARNING
Sparks can result in fire or electrical shock.
When servicing the semi-trash pump:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
Rev C46530-20081202 3
Safety Rules
DANGER
Fuel and fuel vapors are highly flammable and extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel
Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the semi-trash pump
DO NOT attempt to start a damaged semi-trash pump. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the semi-trash pump is resting firmly on level ground.
When operating the semi-trash pump:
DO NOT move or tip the semi-trash pump during operation. DO NOT tip the semi-trash pump or allow fuel or oil to spill.
When transporting or servicing the semi-trash pump:
Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire.
When storing the semi-trash pump:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
WARNING
DO NOT pump salt, sludge, sewer, sea, or any other type of water containing solid material exceeding ¾” (1.9 cm) diameter.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement, traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
CAUTION
Exceeding the semi-trash pump’s specification for maximum head can damage the semi-trash pump and/or hose kits connected to it
DO NOT modify the semi-trash pump in any way. DO NOT attempt to exceed the rated flow. Attempting to increase the rated flow may
damage the unit and/or shorten its life.
CAUTION
Improper treatment or use of the semi-trash pump can damage it, shorten its life and void your warranty.
WARNING
Water pumped through this unit shall not be used as drinking water.
4 Rev C46530-20081202
Use the semi-trash pump only for intended uses. Operate only on level surfaces.
DO NOT expose semi-trash pump to excessive
moisture, dust, or dirt.
DO NOT allow any material to block the cooling
slots. DO NOT use the semi-trash pump if: Equipment sparks, smokes or emits flames Equipment vibrates excessively
Controls and Features
Controls and Features
Read this owner’s manual before operating your semi-trash pump. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Semi-Trash Pump
Fuel Tank (1) – 0.92 gallon (3.5 L) capacity fuel tank
Air Filter (2) – Protects the engine by filtering dust and debris from the intake air.
Muffler (3) 3” Outlet (4) – 3” NPT outlet connector Pump Chamber (5) – fill with water prior
to operation
3” Inlet (6) – 3” NPT inlet connector Pump Housing (7) – Impeller-based
pump Oil Filler Cap (8) – Check and fill engine
oil level
Recoil Starter (9) – Used to start the engine
Serial Number (10) – Please have this number available when calling for assistance
NOT SHOWN: Throttle – Used to adjust engine speed Choke – Used to start the engine Engine Switch – Used to start the engine Low Oil Sensor– Senses the level of oil in
the crankcase and shuts the engine down if the level falls too low
Rev C46530-20081202 5
Controls and Features
Parts Included
Your Model C46530 Gasoline Powered Semi-Trash pump ships with the following parts:
Wheel Kit
Axle 1 piece 10” Solid Wheel 2 pieces Vibration Mounts 2 pieces Handle Assembly 1 piece Support Leg 1 piece
Bolt Kit
Wheel Retaining Pins 2 pieces Flat Washers 2 pieces Cap Screws and Nuts 10 sets
Oil Funnel 1 piece
6 Rev C46530-20081202
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