Champion C44F Assembly Instructions & Owner's Manual
C44F
C44F
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E
LLIPTICAL
LLIPTICAL
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RAINER
RAINER
Champion and C logo are used under li cense from Champion Ath leticwear
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SSEMBLY
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SAFETY GUIDELINES AND WARNING LABELS. RETAIN PRODUCT LITERATURE FOR FUTURE REFERENCE.
SS
EXERCISING , STOP IMMEDIATELY AND CONSULT YOUR PHYSICIAN.
SERIAL NO. __________________________________________ PURCHASE DATE:_______________________
Part No. 06055 Revision: A Date: 09/05
:
READ ALL ASSEMBLY INSTRUCTIONS AND SAFETY PRECAUTIONS BEFORE USING THIS PRODUCT. REFERENCE ALL
:
:
AFETY
: PROPERLY WARM UP AND STRETCH BEFORE EXERCISING. IF YOU FEEL PAIN OR DIZZINESS AT ANY TIME WHILE
AFETY
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NSTRUCTIONS
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NSTRUCTIONS
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ANUAL
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ANUAL
PAGE 1 TABLE OF CONTENTS
C44F
Reference Information Page
Assembly Prep & Intro 2
Parts Listing 3
Hardware Chart 4
Product Exploded View 5
Product Assembly Instruction 6-13
Computer Operation 14-18
Troubleshooting 19
Preventative Maintenance 20
Warranty Terms 21
Product Registration 22
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MPORTANT
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MPORTANT
WARNING: To reduce the risk of injury, please read the following precautions before assembling or using this product.
1. It is the responsibility of the owner to ensure that all users of this equipment are adequately informed of stated precautions.
2. Read all instructions and enclosed literature carefully. Understand the assembly and operation before using the equipment.
3. Use equipment on a flat level surface. Use adjustment levelers on the bottom of equipment to help stabilize unit.
4. It’s recommended to place an exercise / product mat beneath the equipment for added protection of floors or carpets.
5. Keep children & pets away from equipment at all times. Unplug equipment for added safety while not in use.
6. Inspect product on a frequent basis. Tighten lose assemblies or hardware as needed. Replace worn or damaged parts.
7. This equipment is intended for internal home use only. Do not use in a non-residential environment.
Use in non- recommended environments can lead to serious injury and will void all related warranties & liabilities.
8. Recommended user weight should not exceed 300 lbs.
9. Frequently wipe equipment down with a dampened soft cloth.
10. Observe and adhere to all warning labels posted on equipment.
11. Properly warm-up and stretch before starting any strength training or cardio exercise routine.
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RECAUTIONS
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RECAUTIONS
12. If you feel pain or dizziness at any time while exercising, stop immediately and consult your physician.
Safety Warning: Before starting an exercise program, consult your physician. This is especially important for individuals over the
age of 35 or persons with pre-existing health problems. It’s important to read all instructions carefully. We assume no responsibility for personal injury or consequential damages sustained by or through the use of this equipment. Additional terms & conditions are listed in the back of this manual or enclosed owners manual.
PAGE 2 ASSEMBLY PREP & INTRO.
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♦ The product assembly process has been documented in easy to follow stages. Please read all assembly
instructions carefully. Take time to review the manual and familiarize yourself with the entire
assembly process before proceeding.
Assembly Tip: It is always helpful to pre-stage the items needed for each assembly step.
♦ To ensure ease of product assembly, please take time to verify the size and quantities of all required
assembly hardware. Use the itemized parts listing as reference.
♦ Perform product assembly in a 4ft. x 6ft. flat area. Note: After assembly is completed, allow a minimal
of 2-3ft. of space on each side of unit for user access and dismounting.
♦ The basic tools for assembling this product are included with main assembly hardware.
♦ Do not dispose of any packaging materials until assembly of the product is completed.
♦ If you experience problems with operation of the equipment after assembly, please review the
troubleshooting reference page in this manual.
♦ Fill-out the product registration form and return it to us within 30-days of purchase.
♦ For added component life, follow the preventative maintenance tips listed in this manual.
♦ Please contact us if have additional questions or need service assistance.
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REPARATION
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REPARATION
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1-877-861-2181
PAGE 3
PARTS REFERENCE
C44F PP
ARTS
ARTS
Item Part Description QTY.
1 23110 Fr o n t S t a bi l i z e r A s s e mb l y 1
2 NA Base Assembly 1
3 12059 Lower Data Cable 1
4 05183 Stabilizer Extension Assembly 2
5 23107 Ha n d l e b a r Ma s t A s s e mb l y 1
6 11025 Up p e r D a t a Ca b l e 1
7 07125 Shroud Boot 1
8 13107 Pi v o t Ar m A s s e m bl y ( L e ft) 1
9 13108 P i v o t A rm A s s e m b ly ( R i g h t ) 1
10 23114 P e d al A r m A s s e mb l y ( L e ft) 1
11 23115 Pe d a l A r m A s s e m b l y ( R ig h t ) 1
12 23140 Co m p u t e r M ou n t i n g B r a c ke t 1
L
L
Item Part Description QTY.
29 07116 (P r e i n s t al l e d ) R o l l e r C o v e r ( R i g h t) 2
30 10027 Computer 1
31 14001 AC Adapter 1
32 31001 Bottle Cage 1
33 31010 Sports Bottle 1
34 01003 Bu t t o n H e ad A l l e n B o l t M8 x 1 . 2 5 x 1 6 L en g t h 2
35 01385 Fl a t W a s he r 8 x 1 9 x 2t 2
36 01015 Acorn Nut M8 4
37 01372 He x B o l t M 8 x 1 . 2 5 x 5 0 L en g t h 4
38 01003 B u t t o n H e a d Al l e n B o l t M 8 x 1 . 2 5 x 1 6 L en g t h 10
39 01380 Spr i n g ( L o c k) W a s h e r 7
40 01382 F l a t W a s h e r 1 0 x 26 x 2 t 4
ISTING
ISTING
13 07124 Upp e r Mas t C o v e r ( Re a r ) 1
14 07123 U p p e r M a s t C o v e r ( F r o n t ) 1
15 07109 Upper (Left) Rear Pivot Cover 1
16 07110 Upper (Left) Front Pivot Cover 1
17 07122 Up p e r ( R i gh t ) R e a r P i vo t C o v e r 1
18 07121 Up p e r ( R i gh t ) F r o n t Pi v o t C o v e r 1
19 12060 Hea r t R a t e C a b l e A s s e m b l y 1
20 07111 Lower (Left) Rear Pivot Cover 1
21 07112 Lower (Left) Front Pivot Cover 1
22 07119 Lo w er ( R i g h t ) R ea r P i v o t C o ve r 1
23 07120 Low e r ( R i g h t ) Pi v o t C o v e r 1
24 07113 (P r e i n s t al l e d ) R o l l e r A r m P i v o t C o v er ( T o p / L eft) 1
25 07114 ( P r e i n s ta l l e d ) R o l l er A r m P i v o t C ov e r ( B o t t o m / L e ft) 1
26 07118 (P r e i n s t a l l e d ) R o l l e r A r m P i v o t C o v e r (T o p / R i g h t ) 1
41 01030 He x H e a d F la n g e B o l t M 8 x 1.0 x 2 0 L e n g t h 2
42 11026 Th r e a d P i vo t S h a f t 1 7 x 38 5 L e n g t h 1
43 01328 Fl a t W a s he r 1 7 . 5 x 2 5 .3 t ( B l a c k ) 4
44 01051 Wa v e W a s h e r 1 7 .5 x 2 5 . 3 t ( B la c k ) 2
45 01347 T e f l o n Wa s h e r 2
46 01384 B u t t o n H e a d Al l e n B o l t M 8 x 1 . 2 5 x 7 5 L en g t h 2
47 01383 Fl a t W a s h e r 8 x 16 x 1 t 2
48 01023 Nylo n N u t M 8 2
49 01386 B u t t o n H e a d A ll e n B o l t 3 / 8 x 1 2 8 L e n g t h 2
50 01326 F l a t W a s h e r 1 0 x 18 x 1 t 2
51 01043 Tru s s S cr e w M 5 x 1 4 L e ng t h ( B l a c k) 22
52 01337 Self-thr eading Truss Screw M3 x 14 Length 18
53 01336 Self-thr eading Truss Screw M3 x 25 Length 2
54 01323 Tr u s s S c r ew M 5 x . 8 x 1 2 L e ng t h ( B l a c k) 4
27 07117 ( P r e i n s t a l l e d ) R o l l e r A r m P i v o t C ov e r ( B o t t o m / R i g h t ) 1
28 07115 (P r e i ns t a l l e d ) R ol l e r C o v e r (L e ft) 2
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55 01327 Nylon Nut 2
1-877-861-2181
HARDWARE CHART
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AGE 4
49
34
50
C44F HH
ARDWARE
ARDWARE
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EFERENCE
R
EFERENCE
36
37
52
55 41
47
NOTE: Most of the listed assembly hardware has been packaged separately, but some hardware items have been
preinstalled in the identified assembly parts. In these instances, simply remove and reinstall the hardware as
assembly is required. Please reference the individual assembly steps and make note of all preinstalled hardware.
48
35 45
44 40
43
46
PAGE 5
EXPLODED PARTS VIEW
20
51
1
15
52
34
51
35
52
8
21
51
C44F PP
12
51
52
13
42
51
16
6
7
2
ARTS
ARTS
35 54
35
3
38
39
32
5
38
14
51
33
22
17
43
51
30
44
11
43
46
9
45
47
36
35
40
18
41
23
48
4
37
10
40
49
50
31
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ASSEMBLY INSTRUCTION PAGE 6
ASSEMBLY STAGE #1
Attach Stabilizers to the Main Base
2
34
35
1
36
35
4
37
Recommended: Apply thin coat of silicon lubricant to the top of the base rails
ADJUSTMENT LEVELER
Assembly Hardware Required:
#34 Button Head Allen Bolt Qty. 2 #35 Flat Washer Qty. 6
#37 Hex Head Bolt Qty. 4 #36 Acorn Nut Qty. 4
Assembly Description:
A) Securely fasten the Front Stabilizer Assembly (#1) to the Base Assembly (#2) using 2-Button Head Allen Bolts (#34) and
2– Flat Washers (#35).
B) Attach the Stabilizer Extension Assemblies (#4) to the rear frame extrusion of the Base Assembly using 4-Hex Head Bolts
(#37), 4-Flat Washers (#35), and 4-Acorn Nuts (#36) as shown above.
Assembly Notes: Use the Adjustable Levelers located on the bottom of the Stabilizer End Caps to level the equipment and prevent
the base unit from rocking on an uneven surface.
We also recommend using a silicon lubricant to coat the base rails. This will smooth the travel of the pedal movement, as well as,
eliminate any tracking or noise problems that may be caused by the roller material.
♦ Assembly Stage #1 complete
ASSEMBLY INSTRUCTION PAGE 7
ASSEMBLY STAGE #2
Attach Handlebar Mast to the Main Base
Figure #1
6
3
Important: Be Careful Not to Pinch Cables
During Assembly
5
35
39
Hardware Preinstalled in Frame
38
6
7
3
Assembly Hardware Required
#35 Flat Washer* Qty. 7 #39 Spring (Lock) Washer* Qty. 7
#38 Button Head Allen Bolt* Qty. 7
Assembly Description:
A) Remove the preinstalled mounting hardware from the Base Assembly (#2). Slide the Shroud Boot (#7) over the Handlebar
Mast Assembly (#5). Assembly Note:
B) Connect the Upper Data Cable (#6) to the Lower Data Cable Assembly (#3) as shown in Figure 1.
C) Tuck the cable lengths inside the frame tubes and slide the Handlebar Mast Assembly (#5) down onto the Base Assembly
(#2). Align the mounting holes and secure the mast assembly in place using 7-Button Head Allen Bolts (#38), 7-Spring /
Lock Washers (#39), and 7-Flat Washers (#35) as shown.
♦ Assembly Stage #2 completed
: (*Hardware may be preinstalled in the Base Assembly)
For easier assembly tape the boot in place in the upper area of the mast.
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