CHAMPION 92750 User Manual

Page 1
OWNER’S MANUAL AND OPERATING INSTRUCTIONS
27 Ton
LOG SPLITTER
MODEL NUMBER
92750
SAVE THESE INSTRUCTIONS
MADE IN CHINA
REV 92750-20131216
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
Page 2
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
• Tech Bulletins
• Product Registration
1-877-338-0999
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
Page 3
TABLE OF CONTENTS
92750
27 Ton
LOG SPLITTER
Introduction ............................ 1
Introduction .......................... 1
Portable Log Splitter .................... 1
Accessories .......................... 1
This Booklet .......................... 1
Manual Conventions ....................... 2
Safety Rules ............................ 3
Training ............................. 5
Preparation .......................... 5
Operation ............................ 6
Maintenance and Storage ................. 6
Controls and Features ..................... 7
Log Splitter .......................... 7
Assembly .............................. 8
Open Shipping Crate .................... 8
1) Install the Tow Bar ................... 8
2) Install the Fenders ................... 8
3) Install the Wheels .................... 8
4) Install the Beam ..................... 8
5) Install the Cylinder and Wedge ........... 9
6) Install the Engine and Hoses ........... 10
Add Engine Oil ....................... 10
Add Engine Fuel ...................... 11
Add Hydraulic Oil ..................... 11
Operation ............................. 12
Before Each Use Inspect the Log Splitter ..... 12
Towing Log Splitter Safety ............... 12
Log Splitter Location ................... 12
Starting the Engine .................... 13
Stopping the Engine ................... 13
Log Splitter Operation .................. 14
Maintenance and Storage .................. 15
Engine Maintenance ................... 15
Oil ............................. 15
Spark Plugs ....................... 15
Air Filter ......................... 15
Cleaning ......................... 15
Maintenance Schedule ................ 15
Log Splitter Maintenance ................ 16
Storage ............................ 16
Log Splitter Storage ................. 16
Engine stored for Less than 30 Days ...... 16
Engines Stored for Over 30 Days ......... 16
Troubleshooting ......................... 17
Specifications .......................... 18
Log Splitter Specifications ............... 18
Engine Specifications .................. 18
Fuel .............................. 18
Oil ............................... 18
Hydraulic Oil ........................ 18
Spark Plugs ......................... 18
Maintenance Valve Clearance ............. 18
Parts Diagram ........................ 19
Parts List ........................... 20
Engine Parts Diagram .................. 21
Engine Parts List ..................... 22
Warranty ............................. 23
Warranty Qualifications ................. 23
Repair/Replacement Warranty ............. 23
Do Not Return The Unit To
The Place Of Purchase .................. 23
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 23
Normal Wear ...................... 23
Installation, Use and Maintenance ........ 23
Other Exclusions .................... 23
Limits of Implied Warranty and Consequential
Damage .......................... 23
Contact Information .................... 23
Address .......................... 23
Customer Service ................... 23
Technical Service ................... 23
Page 4
INTRODUCTION
ENGLISH 92750
Introduction
Congratulations on your purchase of a Champion Power Equipment log splitter. CPE designs and builds log splitters to strict specifications. With proper use and maintenance, this log splitter will bring years of satisfying service.
Accessories
Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more, please visit our website at:
www.championpowerequipment.com
This Booklet
Portable Log Splitter
This unit is a gasoline engine driven hydraulic log splitter. It is designed to split wood logs for use as firewood for a stove or fireplace. This log splitter will only split logs lengthwise, with the grain only.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Champion Power Equipment Support
1-877-338-0999
Model Number
92750
Serial Number
Date of Purchase
Purchase Location
For O il Typ e see “Add Engine Oil” section. For Fuel Typ e see “Add Fuel” section.
1 REV 92750-20131216
Page 5
92750 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your log splitter, we can help. Please call our help line at 1-877-338-0999
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Page 6
SAFETY RULES
ENGLISH 92750
WARNING
Read this manual thoroughly before operating your log splitter. Failure to follow instructions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Log Splitter engine exhaust contains carbon monoxide, a colourless. odourless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Operate log splitter outdoors only in a well ventilated area. DO NOT operate the log splitter inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE, using a log splitter indoors CAN KILL YOU IN MINUTES.
DANGER
DANGER
Sparks can result in fire or electrical shock.
When servicing the engine:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least 91.4 cm (3 ft.) of clearance on all sides to ensure adequate cooling. Maintain at least 1.5 m (5 ft.) of clearance from combustible materials.
WARNING
Crush hazard
Wedge can cut through skin and break bones. Keep all limbs away from wedge and endplate.
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewellery. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
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WARNING
Projectile hazard
Pieces of log may be ejected from the splitter while operating. Wear ANSI approved safety glasses when
operating. Be alert.
WARNING
Keep operator work zone clear
Keep work zone clear of debris while working to ensure safe footing.
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92750 ENGLISH
SAFETY RULES
DANGER
Skin injection hazard. High-pressure hydraulic oil can inject under your skin.
Make sure all fittings are tightly secure before applying pressure. Relieve system of pressure before servicing.
WARNING
Towing h azard
ALWAYS check all local and state regulations regarding towing, licensing and lights before towing your log splitter. Review towing safety warnings in your towing vehicle manual. Drive safely. Be aware of the added length of the log splitter. NEVER ride or transport cargo on the log splitter. Choose a level surface to operate the lo g split ter.
NEVER EXCEED MAX. Towing Speed 72 km/h (45 MPH)
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
DANGER
Fuel and fuel vapours are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel:
Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the log splitter at the gas station. Use an approved container to transfer the fuel to the log splitter. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the engine:
DO NOT attempt to start a damaged engine. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the log splitter is resting firmly on level ground.
When operating the log splitter:
DO NOT move or tip the log splitter during operation. DO NOT tip the log splitter or allow fuel or oil to spill. Block the tires to prevent unintended movement.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
CAUTION
Improper treatment or use of the log splitter can damage it, shorten its life and void your warranty.
Use the log splitter only for intended uses. Operate only on level surfaces. DO NOT expose log splitter to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the engine if:
– Equipment sparks, smokes or emits flames – Equipment vibrates excessively
When transporting or servicing the log splitter:
Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire.
When storing the log splitter:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
CAUTION
Parts of the hydraulic circuit (cylinder, pump, valve­body, hoses) can become very hot during operation.
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SAFETY RULES
ENGLISH 92750
Training
1. Read the Operator’s Manual completely before attempting to use this log splitter.
2. Do not allow anyone to operate your log splitter who has not read the Operator’s Manual or has not been instructed on the safe use of the log splitter.
3. Never allow children or untrained adults to operate this machine.
4. Many accidents occur when more than one (1) person operates the log splitter. If a helper is assisting in loading logs to be split, never actuate controls until helper is clear of the area.
5. Never allow anyone to ride on the machine.
6. Never transport cargo on the log splitter.
7. High fluid pressures are developed in hydraulic log splitters. Pressurized hydraulic fluid escaping through a pin hole opening can puncture skin and cause sever blood poisoning. Therefore, the following instructions should be heeded at all times. a. Do not operate the unit with frayed, kinked,
cracked or damaged hoses, fittings, or tubing.
b. Stop the engine and relieve hydraulic system
pressure before changing or adjusting fittings, hoses, tubing, or other system components.
c. Do not adjust the pressure settings of the pump
or valve.
d. Do not check for leaks with your hand. Leaks
can be detected by passing cardboard or wood over the suspected area. Look for discolouration. If injured by escaping fluid, see a doctor at once. Serious infection or reaction can develop if proper medical treatment is not administered immediately.
8. Keep the operator zone and adjacent area clear for safe, secure footing.
9. If your log splitter is equipped with an internal­combustion engine and intended for use near any unimproved forest, brush, or grass covered land, the engine exhaust should be equipped with a spark arrestor. Make sure you comply with local, state, and federal codes. Take appropriate fire-fighting equipment with you.
10. Log splitters should be used only for splitting wood. Do not use for other purposes unless the manufacturer provides attachments and instructions.
Preparation
1. Be thoroughly familiar with all controls and with proper use of the equipment.
2. Safety Gear: a. Always wear safety shoes or heavy boots when
operating the machine.
b. Always wear safety glasses or goggles when
operating the machine.
c. Never wear jewelry or loose-fitting clothing that
might become entangled in moving or rotating parts of the machine.
3. Make sure the splitter is on a level surface. Block tires and ensure support leg is secure to prevent unintended movement of the log splitter during operation. a. Always operate the splitter from the
manufacturer’s indicated operator zone.
4. Logs to be split on ram-type units should be cut as squarely as possible.
5. Fuel: a. Use an approved fuel container. b. Never add fuel to a running or hot engine. c. Fill fuel tank outdoors with extreme care. Never
fill fuel tank indoors.
d. Replace gasoline cap securely and clean up any
spilled fuel.
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Page 9
92750 ENGLISH
SAFETY RULES
Operation
1. Before starting this log splitter, review all safety rules. Failure to follow these rules may result in serious injury to the operator or bystanders.
2. Be sure to confirm all hose connections and hose clamps are tight before each use. It is possible for connections to vibrate loose over time.
3. Never leave the machine unattended with the power source operating.
4. Never operate the machine when under the influence of alcohol, drugs or medication.
5. The machine owner should instruct all operators in safe log splitter operation.
6. Always operate the log splitter with all safety equipment in place and all controls properly adjusted for safe operation.
7. Always operate the log splitter at manufacturer’s recommended speed.
8. Always keep hands and feet clear of moving parts.
9. When loading a ram-type log splitter, place your hands on the sides of the log, not the ends. Never place your hands or any part of your body between a log and any part of the log splitter. a. On ram-type log splitters, never attempt to split
more than one (1) log at a time unless the ram has been fully extended and a second log is needed to complete the separation of the first log.
10. On ram-type log splitters on which the logs are not cut square, the longest portion of the log should be rotated down and the most square end placed against the ram.
11. Use only your hand to operate the log splitter controls.
12. Do not refuel the engine until it has cooled for several minutes.
Maintenance and Storage
1. Always shut off the power source while repairing or adjusting the splitter except as recommended by the manufacturer.
2. Clean debris and chaff from the engine cylinder, cylinder head fins, blower house rotation screen, and muffler areas. If the engine is equipped with a spark arrestor muffler, clean and inspect it regularly (follow manufacturer’s service instructions). Replace, if damaged.
3. Never store the unit indoors with fuel in the tank. Fumes might reach an open flame spark. Allow the engine to cool before storing in any enclosure.
4. Clear debris from moveable parts, but only when the power source is shut off.
5. Check to be sure all nuts and bolts are tight to assure the equipment is in safe working condition.
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ENGLISH 92750
CONTROLS AND FEATURES
Read this owner’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Log Splitter
5
6
7
8
9
10
4
3
2
1
11
(1) 2 in. (5.1 cm) Ball Coupler – For towing the log
splitter behind your vehicle.
(2) Hydraulic Cylinder – Bore 4.7 in. (12 cm) x
23 in. (58.4 cm) stroke. Rated to 3600 psi.
(3) Engine – 208cc, OHV, 4-stroke, air cooled.
(4) Control Valve Handle – Controls the movement of
the cutting wedge.
(5) Wedge
(6) Splitting Beam
12
(7) Log Catchers
(8) Fenders
(9) Tires – Maximum travel speed is 45 MPH
(72 km/h).
(10) Mounting Plates – Holds hydraulic cylinder in
place.
(11) Support Leg – Supports log splitter while
operating. Raise leg for towing.
(12) Safety Chains – For use while towing.
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92750 ENGLISH
ASSEMBLY
Your log splitter is requires some assembly. If you have any questions regarding the assembly of your log splitter, call our help line at 1-877-338-0999. Please have your serial number and model number available.
Open Shipping Crate
1. Set the shipping crate on a solid, flat surface
2. Carefully cut the shipping bands and remove lid of shipping crate.
3. Locate all hardware before beginning assembly.
1) Install the Tow Bar
1. Assemble two piece tow bar with two M12x65 bolts and M12 lock nuts and washers. (A)
A
3) Install the Wheels
1. Place bearings in the wheel hub
2. Press the seal over the bearing on the inside of the wheel. Use a hammer and wood block to flush the seal with the end of the hub.
3. Slide the wheel over the axel on the hydraulic oil tank.
4. Install the castle nut and tighten by hand. Tighten another ¼ turn with a wrench to seat the bearing.
5. Spin the wheel to distribute grease.
6. Loosen the castle nut and re-tighten by hand.
7. Install the cotter pin through the castle nut and axle to prevent the nut from backing off.
8. Place axle cap over castle nut and axle.
9. Repeat steps 1-8 for the other wheel.
NOTE
Keep the wheel hub clean and free from debris during assembly.
2. Attach the tow bar to the bracket on top of the hydraulic oil tank with two M12x85 bolts and M12 lock nuts. (B)
B
2) Install the Fenders
1. Attach the fender to the side of the hydraulic oil tank with an M10x30 bolt, M10 washer, M10 lock washer and M10 nut. The safety reflector should be facing the back of the hydraulic oil tank.
2. Repeat with second fender on opposite side.
CAUTION
Over-tightening the castle nut will cause the bearings to run hot and fail prematurely.
4) Install the Beam
1. Install the front support leg and secure with pin and R-pin (hairpin clip). (A)
A
2. Stand the beam upright on foot plate behind the hydraulic fluid tank. (B)
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ASSEMBLY
ENGLISH 92750
3) Install the Beam Cont’d.
CAUTION
Beam is heavy. Use at least 2 people when lifting or moving the beam.
B
1. Slowly lift the front of the tow bar to roll the frame toward the beam and carefully align the pivot holes on the bottom of the beam and the top of the hydraulic oil tank.
2. Once aligned, secure the beam to the tank with hitch pin and R-pin. (C)
5) Install the Cylinder and Wedge
1. Place the wedge on the beam between the cylinder mounts and slide it forward into the rails. (A)
2. Remove the cylinder mounting plates. (A)
A
3. Install the cylinder by sliding the pegs at the end of the cylinder into the mounting slots on top of the beam. Be sure to slide the cylinder all the way back into the mounting slots. (B)
NOTE
The cylinder will support itself when slid all the way back into the mounting slots.
C
3. Hold the top of the beam by the cylinder mount and carefully rotate the beam toward the tow bar.
4. Once the bracket on the bottom of the beam is aligned with the tow bar, secure with pin and R-pin. (D)
D
4. Secure the cylinder mounting plates with hardware removed in step 2. (B)
5. Slide the wedge back toward the cylinder and align the bolt hole in the wedge with the bolt hole in the cylinder rod. (B)
NOTE
The cylinder rod may need to be rotated slightly in order to properly align the the wedge. Insert a screwdriver into the bolt hole in the cylinder rod and slowly rotate as needed.
6. Secure the wedge to the cylinder rod with an M12x75 bolt and M12 nut. Lightly tighten the nut to approximately 5 ft-lb. (B)
B
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Page 13
92750 ENGLISH
ASSEMBLY
6) Install the Engine and Hoses
1. Attach the engine/pump to the engine mounting plate on the hydraulic oil tank. (A)
2. Place O-ring into the outlet fitting on the top of the pump. (A)
A
3. Connect one end of the high pressure hose to the pump outlet fitting and the other end to the inlet on the control valve. (B)
NOTE
The swivel nut end of the high pressure hose connects to the pump outlet.
6) Install the Engine and Hoses Cont’d.
D
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the log splitter as a result of failure to follow these instructions will void your warranty.
B
4. Connect one end of the clear oil hose to the hydraulic oil tank just beneath the engine and the other end to the pump inlet on the bottom of the pump. (C)
C
1. Make sure the log splitter is on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Add up to 0.6 qt. (0.6 L) of oil (SAE10W-30). Replace oil fill cap/dipstick. DO NOT OVERFILL.
4. Check engine oil level daily and add as needed.
CAUTION
The engine is equipped with a low oil shut-off and the will stop when the oil level in the crankcase falls below the threshold level.
NOTE
Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.
5. Connect one end of the oil return hose to the outlet barb fitting on the control valve and the other end to the barb fitting on the oil tank. (D)
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ASSEMBLY
ENGLISH 92750
Add Engine Fuel
1. Use clean, fresh, regular unleaded fuel with a
minimum octane rating of 85 and an ethanol content of less than 10% by volume.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap.
5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel
can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended. Fuel can be forced out of the tank as a result of expansion if it is overfilled, and can affect the stable running condition of the product. When filling the tank, it is recommended to leave enough space for the fuel to expand.
6. Screw on the fuel cap and wipe away any spilled fuel.
CAUTION
Use regular unleaded gasoline with a minimum octane rating of 85.
Do not mix oil and gasoline. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for fuel expansion. DO NOT pump gas directly into the engine at the gas station. Use an approved container to transfer the fuel to the engine. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank.
WARNING
Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling.
Add Hydraulic Oil
1. Make sure the log splitter is on a flat, level surface.
2. Remove the oil plug from the oil tank. (A)
3. Add 5 gal. (18.9 L) of hydraulic oil - 10W AW32, ASLE H-150, or ISO 32 are all acceptable types of fluid.
4. Check the hydraulic oil level using the oil sight glass. Oil level should be centered on the glass sight. (B)
5. Replace and tighten the oil plug and orient the vent hole away from the operator zone.
A
B
WARNING
DO NOT remove the hydraulic oil fill cap when the engine is running or hot. Hot oil can escape causing severe burns. Always allow the log splitter to cool completely before removing the hydraulic oil cap. High fluid pressure and temperatures are created in the hydraulic log splitters. Hydraulic fluid will escape through a pin-size hole opening and can puncture skin and cause severe blood poisoning. Inspect hydraulic system regularly for possible leaks. Never check for leaks with your hand while the system is pressurized. Seek medical attention immediately if injured by escaping fluid.
NOTE
Our engines work well with 10% or less ethanol blend fuels. When using blended fuels there are some issues worth noting:
– Ethanol-gasoline blends can absorb more water than
gasoline alone.
– These blends can eventually separate, leaving water
or a watery goo in the tank, fuel valve and carburetor.
– With gravity-fed fuel supplies, this compromised fuel
can be drawn into the carburetor and cause damage to the engine and/or potential hazards.
– There are only a few suppliers of fuel stabilizer that
are formulated to work with ethanol blend fuels.
– Any damages or hazards caused by using improper
fuel, improperly stored fuel, and /or improperly formulated stabilizers, are not covered by
manufacture’s warranty. It is advisable to always shut off the fuel supply, run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days.
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6. Start Engine. Extend and retract the wedge to purge air from the hydraulic system. When the wedge motion is smooth, the system is properly purged.
7. Check the hydraulic oil tank sight glass. Add approximately 1 to 1.5 gallons of hydraulic oil to bring the level back up to the sight glass.
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92750 ENGLISH
OPERATION
Before Each Use Inspect the Log Splitter
1. Check the hydraulic oil level and visually inspect all hoses, attachments and cylinder for leaks, cracks, fraying or other damage.
2. DO NOT operate the log splitter if there is any indication of damage or oily residue.
3. Inspect the engine and make sure the oil level is correct before operating. If the engine is equipped with a spark arrestor, clean and inspect it regularly (follow spark arrestor maintenance schedule).
4. The tires need to be fully inflated and in good repair. Reference the tire sidewall for recommended tire pressure.
WARNING
DO NOT overinflate tires. Serious injury can result if tires explode. DO NOT tow the log splitter if the tires are worn or will not hold air. DO NOT exceed the maximum 72 km/h (45 MPH) towing speed.
Log Splitter Location Cont’d.
W
o
r
k
Horizontal Operating
Position
Z
o
n
e
Vertical Operating
Position
Towing Log Splitter Safety
1. Always check local and state regulations regarding the requirements for towing, licensing and lights.
2. Before towing make sure the log splitter is correctly and securely attached to the vehicle and the safety chains attached with enough slack to allow for turning.
3. Never exceed the max. travel speed of 72 km/h (45 MPH). Towing the log splitter at speeds greater than 72 km/h (45 MPH) could result in serious injury or death. Always adjust your towing speed according to the terrain and conditions.
4. Always disconnect the log splitter from the towing vehicle before operating.
Log Splitter Location
This log splitter must have at least 7 ft. (2.1 m) of clearance from combustible material. Leave at least 3 ft. (91.4 cm) of clearance on all sides of the log splitter to allow for adequate cooling, maintenance and servicing. DO NOT place the log splitter near vents or intakes where engine exhaust fumes could be drawn into occupied or confined spaces. Always operate the log splitter outdoors. The log splitter needs to be on a dry, level surface with good footing. DO NOT work on mud, ice, tall grass, brush or snow. Only operate log splitter from work zone shown below.
W
o
r
k
Z
o
n
e
NOTE
For Vertical Operation:
– Remove the beam lock-pin from the beam
bracket
– Use handle on cylinder to rotate beam to vertical
position
– Insert beam lock-pin in the pivot bracket
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OPERATION
Log Splitter Location Cont’d. Starting the Engine Cont’d.
ENGLISH 92750
WARNING
ALWAYS use the log splitter for its intended use. The log splitter should only be used to split wood logs, length wise with the grain. NEVER modify, alter or change the log splitter in anyway. Modifications will void the warranty. NEVER attach a rope, cable or other device to the control lever on the log splitter. DO NOT modify or change the engine and operating speeds or pressure settings. These changes can cause safety issues. ONLY operate the log splitter in daylight. NEVER operate, or let anyone else operate, the log splitter while under the influence of alcohol, drugs, or medication. NEVER leave the log splitter unattended while the engine is running. DO NOT change the splitting position with the engine running. Contact with the muffler can cause serious burns. Always make sure the beam is in the locked position. DO NOT let the beam drop as it could crush fingers or cause damage to the log splitter.
NOTE
If the engine starts, but does not run, make certain that the log splitter is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. The hydraulic oil needs to be above -12°C (10°F) before starting the engine. Cold hydraulic oil can damage the hydraulic pump. If outdoor air temperature is below 0°C (32°F) allow the log splitter to warm up by extending and returning the wedge several times before splitting wood.
Stopping the Engine
1. Turn the fuel knob to the “Off” position.
2. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes.
3. Turn the engine switch to the “Off” position.
Important: Always ensure that the Fuel Valve and the Engine Switch are in the “OFF” position when the engine is not in use.
Starting the Engine
1. Make certain the log splitter is on a flat, level surface.
2. Turn engine switch to “ON” position.
3. Turn the fuel valve to the “ON” position.
4. Move the choke lever to the “Choke” position.
5. Pull the starter cord slowly until resistance is felt and then pull rapidly. SEE NOTE BELOW.
NOTE
Keep choke lever in “Choke” position for only 1 pull of the recoil starter. After first pull, move choke lever to the “Run” position for up to the next 3 pulls of the recoil starter. Too much choke leads to spark plug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start.
6. As engine warms up, move the choke lever to “Run.”
7. Move the throttle lever to the “Fast” position.
NOTE
If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.
13 REV 92750-20131216
Page 17
92750 ENGLISH
Log Splitter Operation
1. ALWAYS wear ear and eye protection, protective clothing and safety gear.
2. Block tires and put both support legs in the DOWN position to prevent unintended movement of the log splitter during operation.
3. Set log splitter in either the horizontal or vertical position.
OPERATION
NOTE
HORIZONAL position is used for lighter logs that can easily be loaded onto the beam. VERTICAL position is used for light logs as well as heavy logs that are difficult to load onto the beam. Back injury can result from lifting logs onto the log splitter if proper lifting techniques are not used.
4. Load a log onto the beam against the end plate (MAX LOG LENGTH – 60.3 cm {23.8 in.}).
5. Make sure all limbs are clear of crush zones.
6. Push the control valve handle forward (towards the end plate) to split the log.
7. Push the auto control valve handle backward to return the wedge to its original position.
8. Clear the split wood from the work zone.
CAUTION
Do not hold auto control valve in return position. It will damage the stop block or beam.
NOTE
It is normal for the hydraulic fluid to become foamy or frothy during operation.
REV 92750-20131216 14
Page 18
MAINTENANCE AND STORAGE
FILL
FILL
DIPSTICK
ENGLISH 92750
The owner/operator is responsible for all periodic maintenance.
WARNING
Never operate a damaged or defective log splitter.
WARNING
Improper maintenance will void your warranty.
NOTE
For service or parts assistance, contact our help line at 1-877-338-0999.
Complete all scheduled maintenance in a timely manner. Correct any issue before operating the log splitter.
Engine Maintenance
To prevent accidental starting, remove and ground spark plug wire before performing any service.
Oil
Change oil when the engine is warm. Refer to the oil specification to select the proper grade of oil for your operating environment.
1. Remove the oil drain plug with a 10 mm socket and extension.
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add 0.6 L (0.6 qt.) of oil and replace oil fill cap/ dipstick. DO NOT OVERFILL
6. Dispose of used oil at an approved waste management facility.
NOTE
Once oil has been added, use the dipstick to check oil level, DO NOT screw in the dipstick while checking.
Spark Plugs
1. Remove the spark plug cable from the spark plug.
2. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.
3. Make certain the spark plug gap is 0.6 - 0.8 mm (0.024 - 0.031 in.).
0,6 - 0,8 mm (0,024 - 0,031 po)
4. Refer to the spark plug recommendation chart when replacing the plug.
5. Carefully thread the plug into the engine.
6. Use the spark plug tool to firmly install the plug.
7. Attach the spark plug wire to the plug.
Air Filter
1. Using your fingers, press and slide the top of the air filter housing to remove.
2. Remove the plastic outer casing.
3. Remove the foam element.
4. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.
5. Saturate in clean engine oil.
6. Squeeze in a clean, absorbent cloth to remove all excess oil.
7. Place the filter in the assembly.
8. Reattach the air filter cover.
Cleaning
WARNING
Used oil is a hazardous waste product and must be disposed of properly. Do not discard with household waste. Check with your local authorities, service center, or dealer for safe disposal /recycling facilities.
15 REV 92750-20131216
CAUTION
DO NOT use a garden hose to clean the engine or lo g split ter.
Water can contaminate the fuel system and can enter the engine through the cooling slots and damage the engine.
Clear the debris from the beam, wedge and endplate. Use a damp cloth to clean exterior surfaces of the engine and lo g split ter. Use a soft bristle brush to remove excess dirt and oil. Use an air compressor (25 PSI) to clear dirt and small debris. Wipe all metal parts with an oily rag to help prevent rust and corrosion.
Page 19
92750 ENGLISH
MAINTENANCE AND STORAGE
Maintenance Schedule
Follow the service intervals indicated in the schedule below. Service your log splitter more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment authorized service dealer for your log splitter or engine maintenance needs.
Every time of use or daily
Check engine and hydraulic oil levels
Clean around air intake and muffler
Check air filter
First 5 Hours
Change engine oil
Every 25 Hours or per 1 month
Change engine oil
Clean air filter
Every 50 hours or per 6 months
Clean and adjust spark plug
Check cooling fan
Every 100 hours or per 1 year
Clean spark arrester (optional)
Check/adjust maximum load speed*
Check/adjust valve clearance*
Clean fuel tank and filter*
Change hydraulic oil
Change hydraulic oil filter
Every year
Inspect wheel bearings and repack bearing grease as needed
Every 200 hours
Clean combustion chamber
Every 200 hours or per 2 years
Check/replace fuel line
Change spark plug
*To be performed by knowledgeable, experienced owners, any small engine repair shop, or Champion Power Equipment certified dealers.
Storage
Refer to the Maintenance section for proper cleaning instructions.
Log Splitter Storage
1. The log splitter needs to be cool for at least 5 minutes before storing.
2. Clean the log splitter before storage according to the Maintenance section.
3. Retract the wedge to protect the rod from corrosion.
4. Wipe the beam and wedge with an oily rag to prevent rust and corrosion.
Engine Stored for Less than 30 Days
1. Allow the engine to cool completely before storage.
2. Clean engine according to the Maintenance section.
3. To extend the fuel storage life add a properly formulated fuel stabilizer to the tank.
4. Ensure the fuel valve is in the “OFF” position.
Engines Stored for Over 30 Days
1. Add a properly formulated fuel stabilizer to the tank.
2. Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor.
3. Turn the fuel valve to the “Off” position.
4. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes.
5. The engine needs to cool completely before cleaning and storage.
6. Clean the engine according to the maintenance section.
7. Change the oil.
8. Remove the spark plug and pour about 1⁄2 ounce (14.8 mL) of oil into the cylinder. Using the Recoil, crank the engine slowly to distribute the oil and lubricate the cylinder.
9. Reattach the spark plug.
Log Splitter Maintenance
Make certain that the log splitter is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapours. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed. Clean spark arrester every 100 hours. Check and tighten all bolts and nuts before operating the lo g split ter.
WARNING
Never store the log splitter inside next to appliances where there is a source of heat or open flame, spark or pilot light because they can ignite gasoline vapors. DO NOT store a log splitter near fertilizer or any corrosive material. Even with an empty gas tank, gasoline vapors could ignite.
REV 92750-20131216 16
Page 20
ENGLISH 92750
TROUBLESHOOTING
Problem Cause Solution
Engine will not start No fuel Add fuel
Faulty spark plug Replace spark plug
Unit loaded during startup Remove load from unit
Engine starts but runs roughly Low oil level Fill crankcase to the proper level
Place log splitter on a flat, level surface
Choke in the wrong position Adjust choke
Spark plug wire loose Attach wire to spark plug
Engine shuts down during operation Out of fuel Fill fuel tank
Low oil level Fill crankcase to the proper level
Place log splitter on a flat, level surface
Engine cannot supply enough power or overheating
Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting
Oil leak from hose connection Loose hose clamp or hydraulic fitting Tighten hose clamp or hydraulic fitting
Oil leak from cylinder Faulty cylinder rod seal Contact Customer Service
Wedge will not extend or retract Faulty control valve Contact Customer Service
Wedge does not Auto-Return Low hydraulic oil Check oil level and add as needed
Excessive bouncing while towing Under-inflated tires Inflate tires to proper pressure. Refer
Insufficient ventilation Check for air restriction. Move to a
well ventilated area
the wedge several times until motion is smooth
Debris lodged in beam guides Clear debris from beam
Low hydraulic oil Check oil level and add as needed
Scored or bent cylinder rod Contact Customer Service
Loose hydraulic fitting Tighten hydraulic fitting
Faulty combination washer seal on cylinder hydraulic fitting
Faulty hydraulic pump Contact Customer Service
Low hydraulic oil Check oil level and add as needed
Faulty control valve Contact Customer Service
Contact Customer Service
to tire sidewall
For further technical support:
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com
17 REV 92750-20131216
Page 21
92750 ENGLISH
SPECIFICATIONS
Log Splitter Specifications
– Ram Force ........................ 27 Ton
– Max Cycle Time .................16 seconds
– Hydraulic Tank Capacity ..........5 gal. (18.9 L)
– Max Log Length ............ 23.8 in.(60.3 cm)
– Max Log Weight .............. 100 lb. (45 kg)
– Coupler Ball Size ............... 2 in. (5.1 cm)
– Tire Size ...................40.6 cm (16 in.)
– Max towing speed ...........72 km/h (45 MPH)
– Engine .................208cc, OHV, 4 stroke
– Cylinder size ....4.7 in. x 23 in. (12 cm x 58.4 cm)
– Cylinder rod size ..............1.8 in. (4.5 cm)
– Hydraulic Fluid Type ..............10W AW32,
......................ASLE H-150, ISO 32
– Gear Pump ........................2-stage
– Max pressure .....................3600 psi
– Max flow capacity ..........11 GPM (41.6 LPM)
– Control Valve ............. Detent (auto-return)
Overall Dimensions
– Gross Weight ............... 485 lb. (220 kg)
– Net Weight ................440.9 lb. (200 kg)
– Height .................. 45.9 in. (116.5 cm)
– Width ....................40.9 in. (104 cm)
– Length. . . . . . . . . . . . . . . . . . . .86.2 in. (219 cm)
Engine Specifications
– Model ............................ 170F
– Displacement .......................208cc
– Typ e ........................4-Stroke OHV
– Start Type .........................Recoil
Fuel
Fuel capacity is 0.5 gallons (2 L). Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume.
Oil Cont’d.
Hydraulic Oil System
Oil capacity is 6.5 gallons (24.6 L). Use types 10W AW32, ASLE H-150, ISO32 or universal hydraulic fluid.
NOTE
When temperature is below 0ºC (32ºF) use universal tractor/transmission fluid.
Spark Plugs
OEM spark plug: NHSP F6RTC Replacement spark plug: NGK BPR6ES or equivalent
Make certain the spark plug gap is 0.6 - 0.8 mm or (0.024 - 0.031 in.).
Maintenance Valve Clearance
– Intake: 0.10 – 0.15 mm (0.004 – 0.006 in.)
– Exhaust: 0.15 – 0.20 mm (0.006 – 0.008 in.) Note: Tech bulletin regarding the valve adjustment procedure is on www.championpowerequipment.com.
Oil
Use 10W-30 automotive oil. Oil capacity is 0.6 qt (0.6 L). DO NOT OVERFILL. Please reference the following chart for recommended oil types for use in the log splitter.
REV 92750-20131216 18
Page 22
SPECIFICATIONS
1
3
2
4
63
16
15
5
13
6
11
12
7
68
51
50
21
66
17
4
5
28
19
24
20
21
26
27
23
22
5
25
30
31
32
33
34
33
47
48
46
42
44
43
4039
49
52
54
12
11
64
59
58
60
58
57
56
61
18
62
5
TO(A)
(A)
TO(B)
TO(C)
TO(D)
(B)
(C)
(D)
65
55
4
TO(E)
(E)
Parts Diagram
TO(F)
(F)
41 37 36
35 36 37 38
38 37 36
71
36
37
72
9
70
69
38
67
10
8
13
29
53
14
73
747576
45
77
78
79
74
75
80
Parts Diagram
ENGLISH 92750
19 REV 92750-20131216
Page 23
92750 ENGLISH
# Part Number Description Qty
PMJ27-02-00 Beam 1
1
GB/T 5782-2000 BOLT M12×75 (12.9 ) 1
2
PMJ22J-04-00 Wedge Slide 1
3
GB/T 95-2000 Washer Ø12 7
4
GB / T 889.1-2 000 Lock Nut M12 8
5
PMJ22 G-51 Control Valve "IN" Connector 1
6
PM J2 2J-12 Control Valve 1
7
PM J2 2J-19 Plate 1
8
GB/T 818-2000 Bolt M8x12 2
9
GB / T 859 -1987 Washer Ø8 2
10
PMJ22G- 49 Control Valve "OUT" Connector 2
11
JB/T 8870-1999 Clamp d25 2
12
PM J7-15 Right Angle Joiner 2
13
PMJ7-2 2 Through Joiner 1
14
PMJ30-16A Hydraulic Hose (Valve-Cylinder) 1
15
PMJ30-08A-00 Cylinder 1
16
PM J2 2G-15 Hydraulic Hose(Valve-Oil Tank) 1
17
PMJ22J-06 Ba s e Tu be 1
18
PMJ22J-01-00 Base Connector 1
19
PM J2 2J-10 Pin 1
20
PMJ22G-30 R Pin 2
21
PMJ22G-40 2in. Coupler 1
22
GB/T 5782-2000 Bolt M12×8 0 2
23
GB/T 5782-2000 Bolt M12×90 1
24
GB / T 9 7. 2 -1 9 8 5 Wa sher Ø12 4
25
PM J2 2G-41 Safety Chain With Hook 2
26
PMJ22J-07-00 Front Support Leg 1
27
GB/T 5782-2000 Bolt M12×6 5 2
28
PM J2 2J-18 Hydraulic Hose (Valve-Pump) 1
29
GB / T 3452.1- 92 "O" Ring Ø10×2.65 1
30
PMJ22G-21 Outlet Connector Of Pump 1
31
PM J2 2J-14 Gear Pump 1
32
JB/T 8870-1999 Clamp d40 2
33
PM J2 2G-17 Oil Pipe 1
34
GB/T 5783-2000 Bolt M8×30 4
35
GB/T 95-2000 Washer Ø8 16
36
GB/T 93-1987 Lock Washer Ø8 16
37
GB/T 6170-2000 Nut M8 9
38
GB/T 77-2000 Screw M6×10 1
39
PMJ22G-26 Gear Pump Connector 1
40
# Part Number Description Qty
ASME B18.2.1 1996 Bolt 5/16 in. - 24× 1 in. 4
41
PMJ22G-29 Engine Bushing 1
42
TCQ002 Engine 1
43
GB / T 1096 -1979 Flat Key 5x5 1
44
PMJ22G-28 Engine Connector 1
45
PMJ22G-27 Gear Pump Stand 1
46
PMJ22G-32 Connector Cover 1
47
GB/T 845C-1985 Tapping Screw 4
48
GB / T 848 -198 5 Lock Washer Ø4 4
49
GB / T 859 -1987 Washer Ø4 4
50
GB / T 1099 -1979 Flat Key 3x3 1
51
PMJ22Q-22 Filter Connector 1
52
PMJ22Q-20 Internal Oil Filter 1
53
PM J2 2G-19 Oil Plug 1
54
GB/T 5782-2000 Bolt M8×45 4
55
PMJ22J-05-02 Axle Cap 2
56
GB/T 9459-1988 Slotted Nut M20x1.5 2
57
L44634 LYC DS Tapered Bearing 4
58
PMJ22J-05-03 Wheel 2
59
PMJ22J-05-01 Cased Seal 2
60
GB/T 91-2000 Cotter Pin Ø4×32 2
61
PMJ27-01-00 Oil Tank 1
62
PM J2 2G-12 Hinge Pin 1
63
GB/T 5782-2000 Bolt M12×8 5 2
64
GJY12-3 R Pin 1
65
PM J2 2G-18 Screw NPT 1 in. 1
66
GB 1160. 2- 8 9 Oil Scale 1
67
PM J2 2J-15 Pin 1
68
GB/T 798-1988 Swing Bolt M8x28 1
69
PMJ22G-38 Big Tension Spring 1
70
GB/T 5783-2000 Bolt M8×20 4
71
PMJ22J-03 Cylinder Fixing Plate 2
72
PM J3 0F -01-Y Log Catcher-Yellow 2
73
GB/T 95-2000 Wa sher Ø10 12
74
GB/T 93-1987 Lock washer Ø10 12
75
GB/T 5781-2000 B ol t M10 x15 8
76
PMJ22G-34-00 Left Fender 1
77
PMJ22G-35- 00 Right Fender 1
78
GB/T 5781-2000 B ol t M10 x25 4
79
GB/T 6170-2000 N ut M10 4
80
REV 92750-20131216 20
Page 24
SPECIFICATIONS
Engine Parts Diagram
ENGLISH 92750
21 REV 92750-20131216
Page 25
92750 ENGLISH
# Part Number Description Qty
B057890006001670X Bol t M6 ×16 4
1
11221-LC90-050 0 Valve Cover 1
2
12104-KB01- 02 00 Breather Hose Assembly 1
3
90 229 -K B01- 04 00 Valve Cover Gasket 1
4
15400-LC90-0001 Rocker Arm Assembly 2
5
15414-KB01-0000 Nut,Pivot Locking 2
6
15403-KB01-0000 Adjusting Nut,Valve 2
7
154 01-LC 90 -0 001 Rocker Arm 2
8
15415 -KB 01-0 000 Bolt,Pivot 2
9
15406-KB01-0000 Push Rod Guide 1
10
15711-KB01-0000 Valve Spring Retainer (Intake) 1
11
15713-KB01-0000 Exhaus t Lash Cap 1
12
15712-KB01-0000 Valve Spring Retainer ( Exhaust) 1
13
15703-KB01-0000 Valve Spring 2
14
1572B-JD45-0000 Valve Seal (Intake) 1
15
1122R-LC90-0000 Bolt M8×6 0 4
16
1122 B- LC 9 0- 0 30 0 Cylinder He ad 1
17
81300-KB01-0400 Spark Plug(F6RTC) 1
18
91138-KB03-0000 Stud M8× 34 2
19
18066-LC90-0000 Exhaust Pipe Gasket 1
20
B061700008000060X Nut,M8 2
21
B0578900060010702 Bolt M6×10 2
22
18000-LZ4A-0000 Muffler Assembly 1
23
18016-LZ4A-0000 Exhaust Pipe Guard 1
24
B057890006000870H Bolt M6× 8 3
25
91127-KB01-0000 St ud M6 ×113 2
26
17107-L C9 0- 0100 Carburetor Insulator Ga sket 1
27
17112-KB01-0000 Carburetor Insulator 1
28
17182-KB01-0300 Carburetor Gasket 1
29
17100-LC90-2900 C arburetor Assembly 1
30
17113-KB01-0000 Carburetor Gasket Plate 1
31
16100 -L Z4 A- 0100 Air Cleaner A ssembly 1
32
16180 -L Z4 A- 0100 Air Cleaner Housing 1
33
16104-IC77-0000 Sponge Filter 1
34
16101-IC77-0000 Air Cleaner Filter Assembly 1
35
16105-LZ4A-0000 Air Cleaner Cover 1
36
B06177P106000090X Nut M6 2
37
9022B-LC90-0200 Gasket,Cylinder Head 1
38
91521-10001600000 Dowel Pin Ø10×16 2
39
15321-LC90-0000 Push Rod 2
40
15702-LC90-0000 Exhaust Valve 1
41
15701-KC67-0000 Intake Valve 1
42
15002-LC90-0000 Tap pe t 2
43
1310A-LZ4A-0000 Pis ton Ring Set 1
44
13103-LZ4A-0000 1St Piston Ring 1
45
13104-LZ4A-0000 2Nd Piston Ring 1
46
13120-LZ4A-0000 Oil Ring 1
47
13105-KB01-0000 Piston Pin Snap Ring 2
48
13101-L C9 0- 0100 Piston 1
49
13102-LC90-0000 Piston Pin 1
50
B057890006001270X Bolt M6×12 8
51
19113-Z6H-0000 Air Shield 1
52
13220-LC90-0000 Connecting Rod Assembly 1
53
24605-LC90-0000 Governor Arm Shaft 1
54
90101-100 520 0019 0 Washer Ø5.2×1.9 1
55
T1105006001100400 Governor Seal 1
56
24606-KB01-0000 Cotter Pin 1
57
15100-LC90-0000 Camshaft A ssembly 1
58
92102-00000006205 Radial Ball Bearing,6205 2
59
91601-IB84-0000 Woodruff Key 1
60
13230-LC90-1400 Crankshaft As sembly 1
61
24620-LC90-020 0 Governor Gear/ Shaft Assembly 1
62
91521-07001400000 Dowel Pin Ø7×14 1
63
91521-09001400000 Dowel Pin Ø9×14 1
64
90208-LC90-0100 Crankcase Cove r Gasket 1
65
12301-LC90-0002 Crankca se Cover 1
66
T1107025004125600 Oil Seal,Ø25 ר41.25× 6 1
67
# Part Number Description Qty
14311-LC90-0000CD Dipstick Assembly 1
68
B057890008003270X Bolt M8 ×32 7
69
12007-LG10- 0700 Crankcase 1
70
91302-91001516000 Washer 2
71
91103-KB01-0000 Oil Drain Plug 2
72
T110502500412560 0 Oil Seal Ø25ר41.25× 6 1
73
81200-LD29-0200 Ignition Coil As sembly 1
74
B057890 0060 02570X Bolt M6× 25 2
75
82150-LC90-1400 Fl ywhe el 1
76
19102- KB01-010 0 C ooling Fan 1
77
21520 -K B01-0 700 Starter Cup 1
78
B06177F014000090X Nut,Special,M14×1.5 1
79
21500-LZ4A-0600CD Recoil Star ter 1
80
21530-Z6H-02 00CD Blower Housing 1
81
B000950006000000X Gasket Ø6 3
82
B16674A006001070X Bol t M6 ×10 3
83
21510-LC90-14006X Recoil Star ter 1
84
21521-KB01-0000 Alignment Bolt 1
85
21518-KB01-0000 Spring 1
86
21513-KB01-0000 Guide Plate 1
87
21512-KB01-0000 Starter Pawl 2
88
21515- KB01- 00 00 Return Spring, Star ter Pawl 2
89
21511-KB01-0000 Star ter Reel 1
90
21517-KB 01-0100 Star ter Rope 1
91
21516-IB84-0000 Starter Handle 1
92
21514- LC9 0- 0100 Recoil Spring 1
93
21519-LC90-07006X Blower Housing 1
94
72380 -IB8 4- 0200 Ignition Switch 1
95
24610 -KB01-2 30 0 Primer Bracket 1
96
B057870006001270X Bolt M6×12 2
97
24602-LC90-1100 Governor Spring 1
98
24603-KB01-0300 Throttle Linkage Spring 1
99
24604-KB01-0000 Throttle Linkage 1
100
24640-LC90-0000 Governor A rm Assembly 1
101
24607-LC90-0000 Governor Arm 1
102
B06177P106000090X Nut M6 1
103
91121-1060-0212 0X Governor Arm Bolt 1
104
87400-LC90-0200 Oil Sen sor 1
105
T2999404001000108 Fuel Hose 1
106
1702 0 -KB 01- 04 0 0 Fuel Ho se Clamp Ø9.5× 8 2
107
10061-LZ4A-0000 Wire Clamp 1
108
143 04 -L Z4A- 0100 Dips tick Decoration C over 1
109
24681-LC90-0000 Bolt 2
110
14301-LC90-0500MV Dipstick Assembly 1
111
90101-10155 000150 Oil Filler Tube O -Ring 2
112
14312-LC90-0100MV Oil Filler Tube 1
113
90101-30210000277 Oil Filler Tube O-Ring 1
114
14312-LC90-0100MV Oil Filler Plug 1
115
B057870006001670X Flange Bolt M6×16 2
116
61120-JC79-0700 Cap Componet,Fuel Tank 1
117
61100-LZ4A-04006X Fuel Tank Asse mbly 1
118
61137-LC9 0- 030 0 Fuel Filter 1
119
61195 -IB71-130 0 Fuel Tank Nipple 1
120
B061770106000090X Nut,M6 2
121
B057890006002070X Bolt M6× 20 1
122
87420-KB01-0000 Isolators 1
123
10008-9999-0100 Line Clamp 1
124
19112 -L C9 0 -01 00 Blowe r Housing Shield 1
125
6114M-LC90-0000 Check Valve 1
126
61182-QD03-0000 Rubber Pad 2
127
61101-L Z4A -0100 Fuel H ose 1
128
13215-KB01-0000 Connecting Rod Bolt 2
129
REV 92750-20131216 22
Page 26
WARRANTY
ENGLISH 92750
WARRANTY
CHAMPION POWER EQUIPMENT
1-YEAR LIMITED WARRANTY
Warranty Qualifications
Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one (1) year from the original date of purchase (90 days for commercial and industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Centre. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Log Splitter needs periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labour if this log splitter is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond its limits, modified, and installed improperly. Normal maintenance such as spark plugs, air filters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc. – Wear items such as filter elements, o-rings, etc. – Accessory parts such as starting batteries, and
storage covers.
– Failures to due acts of God and other force majeure
events beyond the manufacturer’s control.
– Problems caused by parts that are not original
Champion Power Equipment parts.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this log splitter. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 www.championpowerequipment.com
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 info@championpowerequipment.com Fax no.: 1-562-236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com 24/7 Tech Support: 1-562-204-1188
23 REV 92750-20131216
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Champion Power Equipment, Inc (CPE),
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
4 s
CPE is pleased to explain the Emission Control Systems Warranty on your 201
mall off-road engine.
New engines must be designed, built and equipped, at the time of sale, to meet EC regulations for small
-road engines. CPE must warrant the emission control system on your small off-road engine for the
non period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your small off-road engine.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service outlet, CPE dealer or CPE, Santa Fe Springs, CA., USA as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
USA
Tel: 1-877-338-0999
tech@championpowerequipment.com
Page 28
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System Warranty Coverage.
Emission Control System Warranty (ECS Warranty):
1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines is:
a. Designed, built and equipped so as to conform at the time of sale with applicable regulations
under the Canadian Environmental Protection Act, 1999 (CEPA 1999).
b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer’s application for certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.
b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.
d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet.
e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.
f. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.
g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission­related parts sufficient to meet the expected demand for such emission-related parts.
h. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.
i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
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EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)
Systems covered by this warranty
Parts Description Fuel Metering System
Fuel regulator, Carburetor and internal parts Air Induction System
Air cleaner, Intake manifold Ignition System
Spark plug and parts, Magneto ignition system Exhaust System
Exhaust manifold, catalytic converter Miscellaneous Parts
Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
USA
1-877-338-0999
Attn: Customer Service
tech@championpowerequipment.com
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