CHAMPION 92251-1 User Manual
OWNER’S MANUAL AND OPERATING INSTRUCTIONS
22 Ton
LOG SPLITTER
MODEL NUMBER
92251-1
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 92251-1-20131206
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to
40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to
50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be
brought back within this range before operation. In any event, the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and other vents.
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
s Product Info & Updates
s Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
s Tech Bulletins
s Product Registration
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
92251-1
22 Ton
LOG SPLITTER
Introduction ............................ 1
Introduction .......................... 1
Portable Log Splitter .................... 1
Accessories .......................... 1
This Booklet .......................... 1
Manual Conventions . ...................... 2
Safety Rules . ........................... 3
Training ............................. 5
Preparation .......................... 5
Operation . ........................... 6
Maintenance and Storage . ................ 6
Controls and Features ..................... 7
Log Splitter .......................... 7
Assembly .............................. 8
Open Shipping Crate .................... 8
1) Install the Tow Bar ................... 8
2) Install the Wheels .................... 8
3) Install the Beam ..................... 8
4) Install the Cylinder and Wedge ........... 9
5) Install the Oil Filter ................... 9
6) Install the Engine and Hoses ........... 10
Add Hydraulic Oil ..................... 10
Add Engine Oil ....................... 11
Add Engine Fuel ...................... 11
Operation . ............................ 12
Before Each Use Inspect the Log Splitter ..... 12
Towing Log Splitter Safety ............... 12
Log Splitter Location ................... 12
Starting the Engine .................... 13
Stopping the Engine ................... 13
Log Splitter Operation .................. 14
Maintenance and Storage .................. 15
Engine Maintenance ................... 15
Oil ............................. 15
Spark Plugs ....................... 15
Air Filter ......................... 15
Changing the Hydraulic Oil and Oil Filter ... 16
Cleaning ......................... 17
Maintenance Schedule . ............... 17
Log Splitter Maintenance ................ 17
Storage ............................ 17
Log Splitter Storage ................. 17
Engine stored for Less than 30 Days ...... 17
Engines Stored for Over 30 Days . ........ 17
Trouble shooting . ........................ 19
Specifications . ......................... 20
Log Splitter Specifications ............... 20
Engine Specifications .................. 20
Spark Plugs ......................... 20
Maintenance Valve Clearance ............. 20
Hydraulic Oil ........................ 20
Fuel .............................. 20
Oil ............................... 20
Parts Diagram . ....................... 21
Parts List . .......................... 22
Engine Parts Diagram .................. 23
Engine Parts List ..................... 24
Warranty ............................. 25
Warranty Qualifications ................. 25
Repair/Replacement Warranty . ............ 25
Do Not Return The Unit To
The Place Of Purchase . ................. 25
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 25
Normal Wear ...................... 25
Installation, Use and Maintenance . ....... 25
Other Exclusions . ................... 25
Limits of Implied Warranty and Consequential
Damage . ......................... 25
Contact Information . ................... 25
Address . ......................... 25
Customer Service ................... 25
Technical Service ................... 25
INTRODUCTION
ENGLISH 92251-1
Introduction
Congratulations on your purchase of a Champion
Power Equipment log splitter. CPE designs and builds
log splitters to strict specifications. With proper use
and maintenance, this log splitter will bring years of
satisfying service.
Accessories
Champion Power Equipment manufactures and sells
accessories designed to help you get the most from your
purchase. To find out more, please visit our website at:
www.championpowerequipment.com
This Booklet
Portable Log Splitter
This unit is a gasoline engine driven hydraulic log splitter.
It is designed to split wood logs for use as firewood for
a stove or fireplace. This log splitter will only split logs
lengthwise, with the grain only.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information
available when ordering parts and when making technical or warranty inquiries.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
1-877-338-0999
Model Number
92251-1
Serial Number
Date of Purchase
Purchase Location
For Oil Type see “Add Engine Oil” section. For Fuel Type see “Add Fuel” section.
1 REV 92251-1-20131206
92251-1 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
NOTE
If you have questions regarding your log splitter, we can
help. Please call our help line at 1-8 77-33 8 - 099 9
REV 92251-1-20131206 2
SAFETY RULES
ENGLISH 92251-1
WARNING
Read this manual thoroughly before operating your
log splitter. Failure to follow instructions could result
in serious injury or death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.
DANGER
Log Splitter engine exhaust contains carbon
monoxide, a colourless. odourless, poison gas.
Breathing carbon monoxide will cause nausea,
dizziness, fainting or death. If you start to feel dizzy
or weak, get to fresh air immediately.
Operate log splitter outdoors only in a well
ventilated area. DO NOT operate the log splitter
inside any building, enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings. DANGER CARBON MONOXIDE, using a
log splitter indoors CAN KILL YOU IN MINUTES.
DANGER
DANGER
Sparks can result in fire or electrical shock.
When servicing the engine:
Disconnect the spark plug wire and place it where
it cannot contact the plug. DO NOT check for spark
with the plug removed. Use only approved spark
plug testers.
WARNING
Running engines produce heat. Severe burns can
occur on contact. Combustible material can catch
fire on contact.
DO NOT touch hot surfaces. Avoid contact with
hot exhaust gases. Allow equipment to cool before
touching. Maintain at least 3 ft. (91.4 cm) of
clearance on all sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from
combustible materials.
WARNING
Crush Hazard
Wedge can cut through skin and break bones. Keep
all limbs away from wedge and endplate.
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories. Traumatic amputation or
severe laceration can result.
Keep hands and feet away from rotating parts. Tie up
long hair and remove jewellery. Operate equipment
with guards in place. DO NOT wear loose-fitting
clothing, dangling drawstrings or items that could
become caught.
3 REV 92251-1-20131206
WARNING
Projectile Hazard
Pieces of log may be ejected from the splitter while
operating. Wear ANSI approved safety glasses when
operating. Be alert.
WARNING
Keep Operator Work Zone Clear
Keep work zone clear of debris while working to
ensure safe footing.
92251-1 ENGLISH
SAFETY RULES
DANGER
Skin Injection Hazard. High pressure hydraulic oil
can inject under your skin.
Make sure all fittings are tightly secure before
applying pressure. Relieve system of pressure
before servicing.
WARNING
Towing Hazard
ALWAYS check all local and state regulations
regarding towing, licensing and lights before towing
your log splitter. Review towing safety warnings in
your towing vehicle manual.
Drive safely. Be aware of the added length of the
log splitter. NEVER ride or transport cargo on the
log splitter. Choose a level surface to operate the
log splitter.
NEVER EXCEED MAX. Towing Speed 45 MPH (72
KPH)
WARNING
Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
DANGER
Fuel and fuel vapours are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel:
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the log splitter
at the gas station. Use an approved container to
transfer the fuel to the log splitter.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the engine:
DO NOT attempt to start a damaged engine.
Make certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the log splitter is resting firmly on
level ground.
When operating the log splitter:
DO NOT move or tip the log splitter during
operation.
DO NOT tip the log splitter or allow fuel or oil to
spill.
Block the tires to prevent unintended movement.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
CAUTION
Improper treatment or use of the log splitter can
damage it, shorten its life and void your warranty.
Use the log splitter only for intended uses. Operate
only on level surfaces. DO NOT expose log splitter
to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling
slots. DO NOT use the engine if:
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
When transporting or servicing the log splitter:
Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the log splitter:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
CAUTION
Parts of the hydraulic circuit (cylinder, pump, valvebody, hoses) can become very hot during operation.
REV 92251-1-20131206 4
SAFETY RULES
ENGLISH 92251-1
Training
1. Read the Operator’s Manual completely before
attempting to use this log splitter.
2. Do not allow anyone to operate your log splitter who
has not read the Operator’s Manual or has not been
instructed on the safe use of the log splitter.
3. Never allow children or untrained adults to operate
this machine.
4. Many accidents occur when more than one (1)
person operates the log splitter. If a helper is
assisting in loading logs to be split, never actuate
controls until helper is clear of the area.
5. Never allow anyone to ride on the machine.
6. Never transport cargo on the log splitter.
7. High fluid pressures are developed in hydraulic
log splitters. Pressurized hydraulic fluid escaping
through a pin hole opening can puncture skin
and cause sever blood poisoning. Therefore, the
following instructions should be heeded at all times.
a. Do not operate the unit with frayed, kinked,
cracked or damaged hoses, fittings, or tubing.
b. Stop the engine and relieve hydraulic system
pressure before changing or adjusting fittings,
hoses, tubing, or other system components.
c. Do not adjust the pressure settings of the pump
or valve.
d. Do not check for leaks with your hand. Leaks
can be detected by passing cardboard or wood
over the suspected area. Look for discolouration.
If injured by escaping fluid, see a doctor at
once. Serious infection or reaction can develop
if proper medical treatment is not administered
immediately.
8. Keep the operator zone and adjacent area clear for
safe, secure footing.
9. If your log splitter is equipped with an internalcombustion engine and intended for use near any
unimproved forest, brush, or grass covered land,
the engine exhaust should be equipped with a spark
arrestor. Make sure you comply with local, state,
and federal codes. Take appropriate fire-fighting
equipment with you.
10. Log splitters should be used only for splitting
wood. Do not use for other purposes unless the
manufacturer provides attachments and instructions.
Preparation
1. Be thoroughly familiar with all controls and with
proper use of the equipment.
2. Safety Gear:
a. Always wear safety shoes or heavy boots when
operating the machine.
b. Always wear safety glasses or goggles when
operating the machine.
c. Never wear jewelry or loose-fitting clothing that
might become entangled in moving or rotating
parts of the machine.
3. Make sure the splitter is on a level surface. Block
tires and ensure support leg is secure to prevent
unintended movement of the log splitter during
operation.
a. Always operate the splitter from the
manufacturer’s indicated operator zone.
4. Logs to be split on ram-type units should be cut as
squarely as possible.
5. Fuel:
a. Use an approved fuel container.
b. Never add fuel to a running or hot engine.
c. Fill fuel tank outdoors with extreme care. Never
fill fuel tank indoors.
d. Replace gasoline cap securely and clean up any
spilled fuel.
5 REV 92251-1-20131206
92251-1 ENGLISH
SAFETY RULES
Operation
1. Before starting this log splitter, review all safety
rules. Failure to follow these rules may result in
serious injury to the operator or bystanders.
2. Be sure to confirm all hose connections and hose
clamps are tight before each use. It is possible for
connections to vibrate loose over time.
3. Never leave the machine unattended with the power
source operating.
4. Never operate the machine when under the
influence of alcohol, drugs or medication.
5. The machine owner should instruct all operators in
safe log splitter operation.
6. Always operate the log splitter with all safety
equipment in place and all controls properly
adjusted for safe operation.
7. Always operate the log splitter at manufacturer’s
recommended speed.
8. Always keep hands and feet clear of moving parts.
9. When loading a ram-type log splitter, place your
hands on the sides of the log, not the ends. Never
place your hands or any part of your body between a
log and any part of the log splitter.
a. On ram-type log splitters, never attempt to split
more than one (1) log at a time unless the ram
has been fully extended and a second log is
needed to complete the separation of the first
log.
10. On ram-type log splitters on which the logs are not
cut square, the longest portion of the log should
be rotated down and the most square end placed
against the ram.
11. Use only your hand to operate the log splitter
controls.
12. Do not refuel the engine until it has cooled for several
minutes.
Maintenance and Storage
1. Always shut off the power source while repairing or
adjusting the splitter except as recommended by the
manufacturer.
2. Clean debris and chaff from the engine cylinder,
cylinder head fins, blower house rotation screen,
and muffler areas. If the engine is equipped with a
spark arrestor muffler, clean and inspect it regularly
(follow manufacturer’s service instructions).
Replace, if damaged.
3. Never store the unit indoors with fuel in the tank.
Fumes might reach an open flame spark. Allow the
engine to cool before storing in any enclosure.
4. Clear debris from moveable parts, but only when the
power source is shut off.
5. Check to be sure all nuts and bolts are tight to
assure the equipment is in safe working condition.
REV 92251-1-20131206 6
ENGLISH 92251-1
CONTROLS AND FEATURES
Read this owner’s manual before operating your log splitter. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.
Log Splitter
4
3
2
11
1
13
12
10
5
6
7
9
8
(1) 2 in. (5.1 cm) Ball Coupler – For towing the log
splitter behind your vehicle.
(2) Hydraulic Cylinder – 4 in. (10.2 cm) bore x
22.6 in. (57.5 cm) stroke. Rated to 3500 psi.
(3) Mounting Plates – Holds hydraulic cylinder in
place.
(4) Control Valve Handle – Controls the movement of
the cutting wedge.
(5) Wedge
(6) Splitting Beam
7 REV 92251-1-20131206
(7) Engine – 208cc, OHV, 4-stroke, air cooled.
(8) Tires – Maximum travel speed is 45 MPH (72 KPH).
(9) Hydraulic Fluid Filter
(10) Hydraulic Pump – Pumps hydraulic oil through the
system.
(11) Beam Bracket – Holds splitting beam in place.
(12) Support Leg – Supports log splitter while
operating. Raise leg for towing.
(13) Safety Chains – For use while towing.
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