CHAMPION 92221 User Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS

22 Ton

LOG SPLITTER

MODEL NUMBER

92221

SAVE THESE INSTRUCTIONS

Important Safety Instructions are included in this manual.

MADE IN CHINA

REV 92221-20130425

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

AN IMPORTANT MESSAGE ABOUT TEMPERATURE:

Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents.

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

• Tech Bulletins

• Product Registration

WARNING:

The Engine Exhaust from this product contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm.

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

TABLE OF CONTENTS

92221

22 Ton

LOG SPLITTER

Introduction ............................ 1

Introduction .......................... 1

Portable Log Splitter .................... 1

Accessories .......................... 1

This Booklet .......................... 1

Manual Conventions ....................... 2

Safety Rules ............................ 3

Training ............................. 5

Preparation .......................... 5

Operation ............................ 6

Maintenance and Storage ................. 6

Controls and Features ..................... 7

Log Splitter .......................... 7

Assembly .............................. 8

Open Shipping Crate .................... 8

1) Install the Hydraulic Oil Filter ............ 8

2) Install the Tow Bar ................... 8

3) Install the Wheels .................... 8

4) Install the Beam ..................... 8

5) Install the Cylinder and Wedge ........... 9

6) Install the Engine and Hoses ............ 9

High Pressure Hose .................. 10

Suction Hose ...................... 10

Oil Return Hose .................... 10

Add Hydraulic Oil ..................... 10

Add Engine Oil ....................... 11

Add Engine Fuel ...................... 12

Operation ............................. 13

Before Each Use Inspect the Log Splitter ..... 13

Towing Log Splitter Safety ............... 13

Log Splitter Location ................... 13

Starting the Engine .................... 14

Stopping the Engine ................... 14

Log Splitter Operation .................. 15

Operation at High Altitude ............... 16

Maintenance and Storage .................. 17

Engine Maintenance ................... 17

Oil ............................. 17

Spark Plugs ....................... 17

Air Filter ......................... 17

Log Splitter Maintenance ................ 17

Changing the Hydraulic Oil and Oil Filter ... 18

Cleaning ......................... 19

Maintenance Schedule ................ 19

Storage ............................ 19

Log Splitter Storage ................. 19

Engine stored for Less than 30 Days ...... 19

Engines Stored for Over 30 Days ......... 19

Speciﬁcations .......................... 20

Log Splitter Speciﬁcations ............... 20

Engine Speciﬁcations .................. 20

Spark Plugs ......................... 20

Maintenance Valve Clearance ............. 20

Hydraulic Oil System ................... 20

Fuel .............................. 20

Engine Oil .......................... 20

An Important Message About Temperature .... 20

Parts Diagram ........................ 21

Parts List ........................... 22

Engine Parts Diagram .................. 23

Engine Parts List ..................... 24

Troubleshooting ......................... 25

Warranty ............................. 26

Warranty Qualiﬁcations ................. 26

Repair/Replacement Warranty ............. 26

Do Not Return The Unit To The Place Of

Purchase ........................... 26

Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 26

Normal Wear ...................... 26

Installation, Use and Maintenance ........ 26

Other Exclusions .................... 26

Limits of Implied Warranty and Consequential

Damage .......................... 26

Contact Information .................... 26

Address .......................... 26

Customer Service ................... 26

Technical Service ................... 26

INTRODUCTION

ENGLISH 92221

Introduction

Congratulations on your purchase of a Champion Power Equipment log splitter. CPE designs and builds log splitters to strict speciﬁcations. With proper use and maintenance, this log splitter will bring years of satisfying service.

Accessories

Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To ﬁnd out more please visit our website at:

www.championpowerequipment.com

This Booklet

Portable Log Splitter

This unit is a gasoline engine driven hydraulic log splitter. It is designed to split wood logs for use as ﬁre wood for a stove or ﬁre place. This log splitter will only split logs lengthwise, with the grain only.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.

Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

Champion Power Equipment Support

1-877-338-0999

Model Number

92221

Serial Number

Date of Purchase

Purchase Location

For O il Typ e see “Add Engine Oil” section. For Fuel Typ e see “Add Fuel” section.

1 REV 92221-20130425

92221 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE

If you have questions regarding your log splitter, we can help. Please call our help line at 1-877-338-0999

REV 92221-20130425 2

SAFETY RULES

ENGLISH 92221

WARNING

Read this manual thoroughly before operating your log splitter. Failure to follow instructions could result in serious injury or death.

WARNING

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.

DANGER

Log Splitter engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.

Operate log splitter outdoors only in a well ventilated area. DO NOT operate the log splitter inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a conﬁned area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE, using a log splitter indoors CAN KILL YOU IN MINUTES.

DANGER

Sparks can result in ﬁre or electrical shock.

When servicing the engine:

Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can occur on contact. Combustible material can catch ﬁre on contact.

DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least ﬁve feet of clearance from combustible materials.

WARNING

Crush Hazard

Wedge can cut through skin and break bones. Keep all limbs away from wedge and endplate.

Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-ﬁtting clothing, dangling drawstrings or items that could become caught.

WARNING

Operation of this equipment may create sparks that can start ﬁres around dry vegetation.

A spark arrestor may be required. The operator should contact local ﬁre agencies for laws or regulations relating to ﬁre prevention requirements.

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WARNING

Projectile Hazard

Pieces of log may be ejected from the splitter while operating. Wear ANSI approved safety glasses when

operating. Be alert.

WARNING

Keep Operator Work Zone Clear

Keep work zone clear of debris while working to ensure safe footing.

92221 ENGLISH

SAFETY RULES

DANGER

Skin Injection Hazard. High pressure hydraulic oil can inject under your skin.

Make sure all ﬁttings are tightly secure before applying pressure. Relieve system of pressure before servicing.

WARNING

Towing H azard

ALWAYS check all local and state regulations regarding towing, licensing and lights before towing your log splitter. Review towing safety warnings in your towing vehicle manual. Drive safely. Be aware of the added length of the log splitter. NEVER ride or transport cargo on the log splitter. Choose a level surface to operate the lo g split ter.

NEVER EXCEED MAX. Towing Speed 45 MPH (72 KPH)

WARNING

Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

CAUTION

DANGER

Fuel and fuel vapors are highly ﬂammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.

When adding or removing fuel:

Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only ﬁll or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the engine at the gas station. Use an approved container to transfer the fuel to the engine. DO NOT overﬁll the fuel tank. Always keep fuel away from sparks, open ﬂames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.

When starting the engine:

DO NOT attempt to start a damaged engine. Make certain that the gas cap, air ﬁlter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the log splitter is resting ﬁrmly on level ground.

When operating the log splitter:

DO NOT move or tip the log splitter during operation. DO NOT tip the log splitter or allow fuel or oil to spill from the engine. Block the wheels to prevent unintended movement.

When transporting or servicing the log splitter:

Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty.

Disconnect the spark plug wire.

When storing the log splitter:

Store away from sparks, open ﬂames, pilot lights, heat and other sources of ignition.

Parts of the hydraulic circuit (cylinder, pump, valvebody, hoses) can become very hot during operation.

CAUTION

Improper treatment or use of the log splitter can damage it, shorten its life and void your warranty.

Use the log splitter only for intended uses. Operate only on level surfaces. DO NOT expose log splitter to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the engine if:

– Equipment sparks, smokes or emits ﬂames – Equipment vibrates excessively

REV 92221-20130425 4

SAFETY RULES

ENGLISH 92221

Training

1. Read the Operator’s Manual completely before attempting to use this log splitter.

2. Do not allow anyone to operate your log splitter who has not read the Operator’s Manual or has not been instructed on the safe use of the log splitter.

3. Never allow children or untrained adults to operate this machine.

4. Many accidents occur when more than one (1) person operates the log splitter. If a helper is assisting in loading logs to be split, never actuate controls until helper is clear of the area.

5. Never allow anyone to ride on the machine.

6. Never transport cargo on the log splitter.

7. High ﬂuid pressures are developed in hydraulic log splitters. Pressurized hydraulic ﬂuid escaping through a pin hole opening can puncture skin and cause sever blood poisoning. Therefore, the following instructions should be heeded at all times. a. Do not operate the unit with frayed, kinked,

cracked or damaged hoses, ﬁttings, or tubing.

b. Stop the engine and relieve hydraulic system

pressure before changing or adjusting ﬁttings, hoses, tubing, or other system components.

c. Do not adjust the pressure settings of the pump

or valve.

d. Do not check for leaks with your hand. Leaks

can be detected by passing cardboard or wood over the suspected area. Look for discoloration. If injured by escaping ﬂuid, see a doctor at once. Serious infection or reaction can develop if proper medical treatment is not administered immediately.

8. Keep the operator zone and adjacent area clear for safe, secure footing.

9. If your log splitter is equipped with an internalcombustion engine and intended for use near any unimproved forest, brush, or grass covered land, the engine exhaust should be equipped with a spark arrestor. Make sure you comply with local, state, and federal codes. Take appropriate ﬁre-ﬁghting equipment with you.

10. Log splitters should be used only for splitting wood. Do not use for other purposes unless the manufacturer provides attachments and instructions.

Preparation

1. Be thoroughly familiar with all controls and with proper use of the equipment.

2. Safety Gear: a. Always wear safety shoes or heavy boots when

operating the machine.

b. Always wear safety glasses or goggles when

operating the machine.

c. Never wear jewelry or loose-ﬁtting clothing that

might become entangled in moving or rotating parts of the machine.

3. Make sure the splitter is on a level surface. Block tires and ensure support leg is secure to prevent unintended movement of the log splitter during operation. a. Always operate the splitter from the

manufacturer’s indicated operator zone.

4. Logs to be split on ram-type units should be cut as squarely as possible.

5. Fuel: a. Use an approved fuel container. b. Never add fuel to a running or hot engine. c. Fill fuel tank outdoors with extreme care. Never

ﬁll fuel tank indoors.

d. Replace gasoline cap securely and clean up any

spilled fuel.

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92221 ENGLISH

SAFETY RULES

Operation

1. Before starting this log splitter, review all safety rules. Failure to follow these rules may result in serious injury to the operator or bystanders.

2. Be sure to conﬁrm all hose connections and hose clamps are tight before each use. It is possible for connections to vibrate loose over time.

3. Never leave the machine unattended with the power source operating.

4. Never operate the machine when under the inﬂuence of alcohol, drugs or medication.

5. The machine owner should instruct all operators in safe log splitter operation.

6. Always operate the log splitter with all safety equipment in place and all controls properly adjusted for safe operation.

7. Always operate the log splitter at manufacturer’s recommended speed.

8. Always keep hands and feet clear of moving parts.

9. When loading a ram-type log splitter, place your hands on the sides of the log, not the ends. Never place your hands or any part of your body between a log and any part of the log splitter.

10. On ram-type log splitters, never attempt to split more than one (1) log at a time unless the ram has been fully extended and a second log is needed to complete the separation of the ﬁrst log.

11. On ram-type log splitters on which the logs are not cut square, the longest portion of the log should be rotated down and the most square end placed against the ram.

12. Use only your hand to operate the log splitter controls.

13. Do not refuel the engine until it has cooled for several minutes.

Maintenance and Storage

1. Always shut off the power source while repairing or adjusting the splitter except as recommended by the manufacturer.

2. Clean debris and chaff from the engine cylinder, cylinder head ﬁns, recoil starter cover, and mufﬂer areas. If the engine is equipped with a spark arrestor mufﬂer, clean and inspect it regularly (follow manufacturer’s service instructions). Replace, if damaged.

3. Never store the unit indoors with fuel in the tank. Fumes might reach an open ﬂame spark. Allow the engine to cool before storing in any enclosure.

4. Clear debris from moveable parts, but only when the power source is shut off.

5. Check to be sure all nuts and bolts are tight to assure the equipment is in safe working condition.

REV 92221-20130425 6

ENGLISH 92221

CONTROLS AND FEATURES

Read this owner’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Log Splitter

(1) 2” Ball Coupler – For towing the log splitter behind

your vehicle.

(2) Hydraulic Cylinder – 4” bore (10.16 cm) x 22.63”

(57.5 cm) stroke. Rated to 3500 psi.

(3) Mounting Plates – Holds hydraulic cylinder in

place.

(4) Control Valve Handle – Controls the movement of

the cutting wedge.

(5) Wedge

(6) Splitting Beam

(7) Log Catchers

(8) Engine – 196cc, OHV.

(9) Tires – Maximum travel speed is 45 MPH (72 KPH).

(10) Hydraulic Pump – Pumps hydraulic oil through the

system.

(11) Beam Lock Pin – Secures in either horizontal or

vertical position.

(12) Beam Bracket – Holds splitting beam in place.

(13) Support Leg – Supports log splitter while

operating. Raise leg for towing.

(14) Safety Chains – For use while towing.

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