CHAMPION 91050 User Manual

Page 1
OWNER’S MANUAL AND OPERATING INSTRUCTIONS
3 in. (7.6 cm)
Chipper-Shredder
MODEL NUMBER
91050
SAVE THESE INSTRUCTIONS
MADE IN CHINA
REV 91050-20140620
www.championpowerequipment.com
12039 Smith Ave.
Santa Fe Springs, CA 90670
USA / 1-877-338-0999
Page 2
AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents.
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
• Tech Bulletins
• Product Registration
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
Page 3
TABLE OF CONTENTS
91050
3 in. (7.6 cm)
Chipper-Shredder
Introduction ............................ 1
Introduction .......................... 1
Chipper-shredder ....................... 1
Website ............................. 1
This Booklet .......................... 1
Manual Conventions ....................... 2
Safety Rules ............................ 3
Training ............................. 5
Preparation .......................... 5
Operation ............................ 6
Maintenance and Storage ................. 6
Controls and Features ..................... 7
Chipper-shredder ....................... 7
Parts Included ........................ 8
Assembly .............................. 9
Unpacking ........................... 9
1) Install the Shredder Chute .............. 9
2) Install the Handle .................... 9
3) Install the Chipper Chute ............... 9
4) Install the Chute Deflector ............. 10
Collection Bag ....................... 10
Add Engine Oil ....................... 10
Add Engine Fuel ...................... 11
Operation ............................. 12
Chipper-shredder Location ............... 12
Work Area .......................... 12
Before Each Use Inspect the Chipper-shredder . 13
Starting the Engine .................... 13
Chipper-shredder Operation .............. 14
Chipping and Shredding Tips ............. 15
Chipping ......................... 15
Shredding ........................ 15
Clearing the Shredding Chute ............. 15
Emptying the Collection Bag .............. 16
Stopping the Engine ................... 16
Maintenance and Storage .................. 17
Engine Maintenance ................... 17
Oil ............................. 17
Spark Plugs ....................... 17
Air Filter ......................... 18
Chipper-shredder Maintenance ............ 18
Cleaning ......................... 18
Flail Housing and Impeller Cleaning ....... 18
Blade Sharpening ................... 19
Maintenance Schedule ................ 20
Storage ............................ 20
Chipper-shredder Storage .............. 20
Engine Stored for Less than 30 Days ...... 20
Engines Stored for Over 30 Days ......... 20
Troubleshooting ......................... 21
Specifications .......................... 22
Chipper-shredder Specifications ........... 22
Engine Specifications .................. 22
Fuel .............................. 22
Oil ............................... 22
Spark Plugs ......................... 22
Maintenance Valve Clearance ............. 22
Parts Diagram ........................ 23
Parts List ........................... 24
Engine Parts Diagram .................. 25
Engine Parts List ..................... 26
Warranty ............................. 27
Warranty Qualifications ................. 27
Repair/Replacement Warranty ............. 27
Do Not Return The Unit To
The Place Of Purchase .................. 27
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 27
Normal Wear ...................... 27
Installation, Use and Maintenance ........ 27
Other Exclusions .................... 27
Limits of Implied Warranty and Consequential
Damage .......................... 27
Contact Information .................... 27
Address .......................... 27
Customer Service ................... 27
Technical Service ................... 27
Page 4
INTRODUCTION
ENGLISH 91050
Introduction
Congratulations on your purchase of a Champion Power Equipment chipper-shredder. CPE designs and builds chipper-shredders to strict specifications. With proper use and maintenance, this chipper-shredder will bring years of satisfying service.
Website
Champion Power Equipment manufactures and supports every product we sell. To find out more about your chipper­shredder please visit our website at:
www.championpowerequipment.com
This Booklet
Chipper-shredder
This unit is a gasoline engine driven chipper-shredder. It is designed to chip wood branches and shred leaves. This chipper-shredder will only wood 3 in. (7.6 cm) or less in diam eter.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Champion Power Equipment Support
1-877-338-0999
Model Number
91050
Serial Number
Date of Purchase
Purchase Location
For O il Typ e see “Add Engine Oil” section. For Fue l Ty pe see “Add Fuel” section.
1 REV 91050-20140620
Page 5
91050 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your chipper­shredder, we can help. Please call our help line at
1-877-338-0999.
REV 91050-20140620 2
Page 6
ENGLISH 91050
SAFETY RULES
DANGER
Read this manual thoroughly, and understand all safety rules before operating the chipper-shredder. Become familiar with the product and know how to stop the product immediately if needed. Failure to follow safety instructions and familiarize one’s self with product operation could result in serious property damage, injury or death.
DANGER
Always disconnect the spark plug wire during times of inactivity, cleaning and maintenance. This will prevent any accidental start up that may cause damage or injury.
DANGER
Engine exhaust contains carbon monoxide, a colourless. odourless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Run the motor outdoors only in a well ventilated area. DO NOT operate the engine inside any buildings or enclosures. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE, using an engine indoors CAN KILL YOU IN MINUTES.
DANGER
Sparks can result in fire or electrical shock.
When servicing the engine:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling. Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
DANGER
Hands, feet, hair, clothing and / or accessories can be caught in moving rotating parts and cause a traumatic amputation or severe laceration.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewellery. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
3 REV 91050-20140620
WARNING
Child, Pet and Bystander Hazard
Do not allow children, pets or bystanders near the work area or location of the chipper-shredder. This can create potential distractions and safety hazards. Accidents, damage and injury could occur. A minimum distance of 75 ft. (22.9 m) from the chipper-shredder is recommended. Projectiles can also fly haphazardly in the work area. Only a qualified adult with complete working knowledge of the product and safety rules should operate the chipper-shredder and be in the work area.
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91050 ENGLISH
SAFETY RULES
DANGER
Fuel and fuel vapours are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel:
Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the chipper­shredder at the gas station. Use an approved container to transfer the fuel to the chipper­shredder. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the engine:
DO NOT attempt to start a damaged engine. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the chipper-shredder is resting firmly on level ground.
WARNING
Projectile Hazard
Pieces of debris may be ejected from the chipper­shredder while operating. Be alert.
DANGER
Always wear proper clothing and safety gear.
Close fitting clothing and safety approved eye protection must be wore at all times around the chipper-shredder. Wear boots or sturdy shoes that will improve footing around slippery surfaces.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
When operating the chipper-shredder:
DO NOT move or tip the chipper-shredder during operation. DO NOT tip the chipper-shredder or allow fuel or oil to spill.
When transporting or servicing the chipper-shredder:
Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire.
When storing the chipper-shredder:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
WARNING
Keep Operator Work Zone Clear
Keep work zone clear of debris while working to ensure safe footing.
CAUTION
Improper treatment or use of the chipper-shredder can damage it, shorten its life and void your warranty.
Use the chipper-shredder only for intended uses. Operate only on level surfaces. DO NOT expose chipper-shredder to excessive moisture, dust, or dirt.DO NOT allow any material to block the cooling slots. DO NOT use the engine if:
– Equipment sparks, smokes or emits flames – Equipment vibrates excessively – Equipment makes unusual sounds – Equipment is damaged
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SAFETY RULES
ENGLISH 91050
Training
1. Read the Operator’s Manual completely before attempting to use this chipper-shredder.
2. Do not allow anyone to operate your chipper­shredder who has not read the Operator’s Manual or has not been instructed on the safe use of the chipper-shredder.
3. Never allow children or untrained adults to operate this machine.
4. Many accidents occur when more than one (1) person operates the chipper-shredder. If a helper is assisting, never actuate controls until helper is clear of the area.
5. Never allow anyone to ride on the machine.
6. Never transport cargo on the chipper-shredder.
7. Projectiles can exit the chipper-shredder at high velocities. Therefore, the following instructions should be heeded at all times. a. Never operate the unit on hardened ground, such
as asphalt or concrete.
b. Never operate the unit close to any buildings or
walls.
c. Do not allow children, pets, bystanders, and
assistants to be within 75 ft. (22.9 m) of the unit during operation.
d. Do not lean directly over any chute, entry or exit,
during operation.
8. Keep the operator zone and adjacent area clear for safe, secure footing.
9. If your chipper-shredder is equipped with an internal-combustion engine and intended for use near any unimproved forest, brush, or grass covered land, the engine exhaust should be equipped with a spark arrestor. Make sure you comply with local, state, and federal codes. Take appropriate fire­fighting equipment with you.
10. Chipper-shredders should be used only for chipping branches 3 in. (7.6 cm) or less in diameters or shredding vegetation with small diameter branches. Do not use for other purposes.
11. Always make sure the spark plug wire is disconnected from the engine when not in use, and before cleaning or maintenance.
Preparation
1. Be thoroughly familiar with all controls and with proper use of the equipment.
2. Make sure the spark plug wire is disconnected until operation.
3. Safety Gear: a. Always wear safety shoes or heavy boots when
operating the machine.
b. Always wear safety glasses or goggles when
operating the machine.
c. Never wear jewelry or loose-fitting clothing that
might become entangled in moving or rotating
parts of the machine. d. Always wear hearing protection. e. Tie back long hair or anything that will dangle
and may get entangled.
4. Inspection: a. Make sure the spark plug wire has been fully
removed and the unit is grounded.
b. Make sure the chutes, chambers, and intakes/
exits are all clean and free of any debris.
c. Make sure the work area is clean and has no
obstacles or distractions.
d. Make sure all connections and parts are secure
and undamaged.
e. Make sure collection bag is fully connected and
secure.
f. Make sure material to be chipped is less than 3
in. (7.6 cm) in diameter. Branches to be chipped can be pruned down.
g. Make sure material to be chipped or shredded is
not damp or wet.
5. Check to make sure the chipper-shredder is on a level surface that is not asphalt, concrete or harden
ground. Block the wheels and ensure support leg is secure to prevent unintended movement of the chipper-shredder during operation. a. Always operate the chipper shredder from the
manufacturer’s indicated operator zone.
6. Fuel: a. Use an approved fuel container. b. Never add fuel to a running or hot engine. c. Fill fuel tank outdoors with extreme care. Never
fill fuel tank indoors.
d. Replace gasoline cap securely and clean up any
spilled fuel.
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Page 9
91050 ENGLISH
SAFETY RULES
Operation
1. Before starting this chipper-shredder, review all safety rules. Failure to follow these rules may result in serious injury to the operator or bystanders.
2. Be sure to confirm all connections are tight before each use. It is possible for connections to vibrate loose over time.
3. Never leave the machine unattended with the power source operating.
4. Never operate the machine when under the influence of alcohol, drugs or medication.
5. The machine owner should instruct all operators in safe chipper-shredder operation.
6. Always operate the chipper-shredder with all safety equipment in place and all controls properly adjusted for safe operation.
7. Always operate the chipper-shredder at manufacturer’s recommended speed.
8. Always keep hands and feet clear of moving parts.
9. When loading the chipper-shredder, never place your hands inside or on the sides of the chutes, chambers, or intake. Never place your hands or any part of your body between the material and any part of the chipper-shredder. a. Never attempt to chip more than one (1) branch
at a time, this may cause the chute, chamber or intake to become clogged.
b. Never attempt to use your hand, foot or any body
part to unclog the chipper-shredder.
c. Only attempt to unclog with a small diameter
stick that can get chipped.
d. If a major clog occurs; turn the fuel valve off and
let the unit run until dry, turn off the engine, let the unit cool down, unplug the spark plug wire and take apart the unit to see where the clog has occurred. Remove clog before further operation.
10. Only chip branches 3 in. (7.6 cm) or less in diam eter.
11. Only shred dry or slightly damp material. Never attempt to shred material that is wet, as this may cause clogging to occur.
12. Use only your hand to operate the chipper-shredder controls.
13. Do not refuel the engine until it has cooled for several minutes.
Maintenance and Storage
1. Always shut off the power source and disconnect the spark plug wire and ground the engine, while repairing or adjusting the unit.
2. Clean debris, shrubbery and chaff from the engine cylinder, cylinder head fins, blower house rotation screen, and muffler areas. If the engine is equipped with a spark arrestor muffler, clean and inspect it regularly (follow manufacturer’s service instructions). Replace, if damaged.
3. Never store the unit with fuel in the tank. Fumes might reach an open flame spark. Allow the engine to cool before storing in any enclosure.
4. Clear debris from moveable parts, but only when the engine is off, the fuel valve is in the “OFF” position, and the spark plug wire is disconnected.
5. Check to be sure all nuts and bolts are tight to assure the equipment is in safe working condition.
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ENGLISH 91050
CONTROLS AND FEATURES
Read this owner’s manual before operating your chipper-shredder. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Chipper-shredder
4
5
6
1
2
7
3
(1) Throttle
(2) Choke
(3) Engine – 338cc, OHV, 4-stroke, air cooled.
(4) Shredder Chute – place shreddable material in this
chute.
(5) Handle
(6) Chipper Chute – place chippable material in this
chute.
9
10
8
(7) Wheels – 12 in. (30.5 cm) never flat.
(8) Collection Bag – attach to chute deflector to collect
material.
(9) Chute Deflector – chipped or shredded material
will exit from this.
(10) Support Leg with Vibration Mounts – used to help
stabilize the unit.
(11) Flail Housing – housing for chipper-shredder blades.
11
7 REV 91050-20140620
Page 11
91050 ENGLISH
Parts Included
Your 91050 gasoline powered chipper-shredder ships with the following parts:
– Collection Bag - 2 Bushel (70 L) Capacity ......1
– Oil Funnel ............................1
– Spark Plug Socket ....................... 1
CONTROLS AND FEATURES
REV 91050-20140620 8
Page 12
ASSEMBLY
53
21
22
43
52
56
11
30
14
18
19
20
23
21
22
ENGLISH 91050
Your chipper-shredder requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your chipper-shredder, call our help line at 1-877-338-0999. Please have your serial number and model number available.
Unpacking
1. Set the shipping crate on a solid, flat surface
2. Carefully cut the shipping bands and remove lid of shipping crate.
3. Locate all hardware before beginning assembly.
1) Install the Shredder Chute
1. Align the holes in the upper shredder chute (#53)
with the holes in the lower shredder chute (#52). (A)
BA
2) Install the Handle
1. Insert handle ends (#56) into the receptacles on the lower shredder chute (#52). (A)
2. Secure handle end by threading bolt M8x35 (#11), through lock washer (#30) and washer (#14), and then through the handle. (B)
3. Tighten till secure. Do not over tighten.
4. Repeat step 2-3 until both handle ends are secure.
BA
2. Insert M8x16 bolt (#43) into the hole of the chutes, from top to bottom direction. (B)
3. Secure bolt with washer (#21) and lock nut (#22).
4. Tighten till secure. Do not over tighten.
5. Repeat step 2-4 for all holes in the chutes.
NOTE
Make sure chutes are fully secured with all the holes aligned and filled with bolts. If parts are damaged or missing do not use the unit until replacement parts have been obtained.
3) Install the Chipper Chute
1. Line up the upper chipper chute (#18) with the rubber blocker (#20), and with the lower chipper chute (#23). (A)
2. Once aligned, insert bolt M6x20 (#19) through the hole in the upper and lower chipper chute. Insert bolt from top to bottom direction. (B)
3. Secure bolt with washer (#21) and lock nut (#22). (B)
4. Tighten till secure. Do not over tighten.
5. Repeat step 2-4 for all holes in the chutes.
BA
9 REV 91050-20140620
WARNING
Make sure the rubber blocker (#19) is secure between the top and bottom chutes. Do not operate unit if blocker is damaged or missing.
Page 13
91050 ENGLISH
22
45
57
58
59
30
13
ASSEMBLY
4) Install the Chute Deflector
1. Align the chute deflector (#57) and the hinge spacers (#58) up with the hinge mounting holes on the flailing housing. (A)
2. Slide bolt M6x100 (#45) through the hinge mounting holes, hinge spacers, and chute deflector.
3. Secure with lock nut (#22). Tighten. Do not overtighten.
4. Slide knob bolt (#59) through lock washer (#30) and washer (#13) and then through chute deflector and lower flailing housing assembly.
5. Tighten knob bolt. Do not overtighten.
6. Repeat for second knob bolt.
Collection Bag Cont’d.
NOTE
Always inspect the collection bag prior to use. Do not use a frayed, worn, or damaged collection bag.
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the chipper­shredder as a result of failure to follow these
BA
instructions will void your warranty.
1. Make sure the chipper-shredder is on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Add up to 1.2 qt. (1.1 L) of oil and replace oil fill cap/dipstick. DO NOT OVERFILL.
4. Check engine oil level daily and add as needed.
Collection Bag
The collection bag can be attached and removed from the chute deflector using the adjustable drawstring. It is recommended to be attached before operation and removed before completely full, after operation, or before storage. The collection bag will collect up to 2 bushels (70 L) of material.
WARNING
Before operation, ensure the adjustable drawstring is tight around the chute deflector and secure.
WARNING
Once the collection bag appears to be almost full, it is recommended to empty it. This will help to keep the bag from becoming dislodged from the deflector chute and also to keep the bag from bursting. Do not allow the collection bag to become dislodged from the deflector chute during operation. If this occurs stop operation at once and let unit cool before reconnecting the collection bag. Only empty the collection bag when the engine is off and the spark plug has been disconnected.
CAUTION
The engine is equipped with a low oil shut-off and the will stop when the oil level in the crankcase falls below the threshold level.
NOTE
Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.
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Page 14
ASSEMBLY
ENGLISH 91050
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine before it has been properly fi lled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty.
NOTE
The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.
NOTE
The recommended oil type is 10W-30 automotive oil.
1. Place the generator on a fl at, level surface.
2. Remove oil fi ll cap/dipstick to add oil.
3. Add up to 1.16 qt. (1.1 L) of oil and replace oil fi ll cap/dipstick. DO NOT OVERFILL.
4. Check engine oil level daily and add as needed.
Add Engine Oil Cont’d.
CAUTION
The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.
NOTE
We consider the fi rst 5 hours of run time to be the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary and help seat piston rings. After the 5 hour break-in period, change the oil.
NOTE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fi ll hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
NOTE
Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.
NOTE
Weather will affect engine oil and engine performance. Change the type of engine oil used based on weather conditions to suit the engine needs.
NOTE
Synthetic oil may be used after the 5 hour initial break-in period. Using synthetic oil does not increase the recommended oil change interval.
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Page 15
91050 ENGLISH
ASSEMBLY
Add Engine Fuel
1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap.
5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended. Fuel can be forced out of the tank as a result of expansion if it is overfilled, and can affect the stable running condition of the product. When filling the tank, it is recommended to leave enough space for the fuel to expand.
6. Screw on the fuel cap and wipe away any spilled fuel.
Add Engine Fuel Cont’d.
NOTE
Our engines work well with 10% or less ethanol blend fuels. When using blended fuels there are some issues worth noting:
– Ethanol-gasoline blends can absorb more water
than gasoline alone.
– These blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and carburetor.
– With gravity-fed fuel supplies, this compromised
fuel can be drawn into the carburetor and cause damage to the engine and/or potential hazards.
– There are only a few suppliers of fuel stabilizer
that are formulated to work with ethanol blend fuels.
– Any damages or hazards caused by using
improper fuel, improperly stored fuel, and/ or improperly formulated stabilizers, are not
covered by manufacture’s warranty. It is advisable to always shut off the fuel supply, run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days.
CAUTION
Use regular unleaded gasoline with a minimum octane rating of 85.
Do not mix oil and gasoline. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for fuel expansion. DO NOT pump gas directly into the engine at the gas station. Use an approved container to transfer the fuel to the engine. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank.
WARNING
Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling.
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Page 16
OPERATION
ENGLISH 91050
Chipper-Shredder Location
Never operate the chipper-shredder indoors or inside any confined spaces, enclosures or buildings; including garages, basements, and sheds. The chipper-shredder
must have at least 5 ft. (1.5 m) of clearance on all sides from combustible materials at all times. The chipper-shredder must also have 3 ft. (91.4 cm) or more of clearance on all sides of the at all times to allow for adequate cooling, maintenance and servicing.
Chipper-shredders should never be started or operated in the bed of a truck (regular, flat or otherwise), under staircases/stairwells, next to walls or buildings, or in any other location that will not allow for adequate cooling of the unit and/or the muffler, or adequate safety to the operator, assistants, or bystanders. Place the chipper-shredder in a well-ventilated area. DO NOT place the chipper-shredder near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning the unit. Allow the unit to properly cool before transport or storage. The chipper-shredder needs to be on a dry level surface with good footing. (Even while not in operation) DO NOT work on mud, ice, tall
grass, brush or snow. DO NOT work on asphalt, brick, rock, concrete or other harden surfaces. DO NOT position the unit next to or facing any buildings, walls or fences, that could cause any projectiles to ricochet back at the operator or bystanders.
Work Area
Always operate the chipper-shredder outdoors in a large, open area on solid ground that will allow for good footing and ventilation. Keep a clean and clear immediate area around the chipper-shredder at all times. Ensure no pets, children or bystanders are in the immediate or surrounding areas at any time. Debris and projectiles can be launched up to 75 ft. (22.9 m) in diameter in all directions surrounding the chipper-shredder. Assistants must also be out of the immediate and surrounding areas while chipping or shredding is being performed. The operator must be in the “Safe Zone” at all times when the spark plug wire is connected and/or the engine is on.
D
I
N
N
G
U
Up to 75 ft.
(22.9 m)
O
R
R
U
S
A
IMMEDIATE
AREA
Up to 75 ft.
(22.9 m)
R
E
A
Up to 75 ft.
(22.9 m)
WARNING
During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the chipper­shredder is blocked or contained, temperatures can become extremely heated and may lead to fire.
Up to 75 ft.
(22.9 m)
Up to 75 ft.
(22.9 m)
SAFE ZONE
Up to 75 ft.
(22.9 m)
Up to 75 ft.
(22.9 m)
DANGER
Never stand directly in front of the chipper chute or deflector chute. Do not lean over or reach across the shredder chute. Debris and projectiles may be discharged through these areas and may cause damage or injury.
13 REV 91050-20140620
Page 17
91050 ENGLISH
OPERATION
Before Each Use Inspect the Chipper-Shredder
1. Make sure the spark plug wire has been disconnected and engine has been grounded.
2. Visually inspect all attachments and chutes for loose fittings, cracks, fraying or other damage.
3. DO NOT operate the chipper-shredder if there is any indication of damage to parts or the unit.
4. DO NOT operate the chipper-shredder if there are any clogged chutes. Remove all debris before operation.
5. Inspect the engine and make sure the oil level and fuel level are correct before operating.
6. Clean and inspect the spark arrestor regularly (follow spark arrestor maintenance schedule).
7. Inspect the collection bag for any fraying, holes or damage. Never use a damaged collection bag.
8. Inspect the work area for any distractions or elements that may prevent operator safety or proper operation.
DANGER
DO NOT operate a damaged chipper-shredder, or one with damaged or loose parts. Operating a damaged unit or one with loose parts may cause damage to the product or injury to the user. Make sure all parts are in good condition and secure before operation.
Starting the Engine
1. Make certain the chipper-shredder is on a flat, level surface.
2. Re-attach the spark plug wire to the spark plug. Make sure the connection is secure.
3. Turn engine switch to “ON” position. (A)
4. Turn the fuel valve to the “ON” position. (B)
5. Move the throttle level to the middle position. (C)
6. Move the choke lever to the “Choke” position. (D)
B
C
A
D
7. Pull the starter cord slowly until resistance is felt and then pull rapidly. SEE NOTE BELOW.
8. As engine warms up, move the choke lever to “Run.” (D)
9. Move the throttle lever to the “Fast” position. (C)
NOTE
Keep choke lever in “Choke” position for only 1 pull of the recoil starter. After first pull, move choke lever to the “Run” position for up to the next 3 pulls of the recoil starter. Too much choke leads to spark plug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start.
NOTE
If the engine starts but does not run make certain that the chipper-shredder is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
NOTE
Pulling the recoil cord will spin the impeller and this will make noises. These noises are normal and should be made as the cord is pulled and the impeller spins.
REV 91050-20140620 14
Page 18
OPERATION
ENGLISH 91050
Chipper-Shredder Operation
DANGER
This machine has rotating blades and parts capable of amputating body parts. This machine can also throw objects at high velocity, long distances. Exercise extreme caution when operating the chipper-shredder. NEVER insert body parts or foreign object into any chute at any time. Never look directly into any chute, as projectiles can backfire.
1. ALWAYS wear ear and eye protection, protective shoes and clothing, and proper safety gear.
Chipper-Shredder Operation Cont’d.
WARNING
ALWAYS use the chipper-shredder for its intended uses only. The chipper-shredder should only be used to chip branches 3 in. (7.6 cm) or less in diameter, or to shred leaves and brush. DO NOT chip anything that is larger than 3 in. (7.6 cm) in diam eter. NEVER modify, alter or change the chipper­shredder in anyway. Modifications will void the warranty and may result in damage or injury. DO NOT modify or change the engine and operating speeds. These changes can cause safety issues. ONLY operate the chipper-shredder in daylight. NEVER operate, or let anyone else operate, the chipper-shredder while under the influence of alcohol, drugs, or medication. NEVER leave the chipper-shredder unattended while the engine is running. Avoid contact with the muffler, as it can cause serious burns.
2. Block tires and put both support mounts in the DOWN position to prevent unintended movement of the chipper-shredder during operation.
3. Tie back long hair. Do not wear loose fitting clothing or jewelry.
4. Make sure surrounding, immediate and safe zones are clear of distractions and debris.
5. Do not attempt to chip or shred material that is larger than specified. This may damage the unit or cause injury.
6. Make sure the materials that are going to be chipped or shredded are free of any rocks, trash, metals and other foreign objects.
7. Make sure wood to be chipped has been “trimmed” down and do not have any excessive branches.
8. Make sure wood to be chipped or leaves/brush to be shredded are not “wet” as this may clog the chutes.
9. Keep all chutes, deflectors and guards assembled and in place at all times.
NOTE
Always be aware of who and what is in the immediate and surrounding areas of the chipper­shredder. Operators should always work in the SAFE ZONE only.
DANGER
If the impeller or blades strike a foreign object, stop engine immediately. Do not continue use until chutes and unit have been thoroughly inspected. Do not attempt to unclog any jam or chute while
15 REV 91050-20140620
engine is on or spark plug wire is connected.
Page 19
91050 ENGLISH
OPERATION
Chipping and Shredding Tips
Chipping
1. Make sure wood is less than 3 in. (7.6 cm) in diam eter.
2. Make sure wood is dry.
3. Make sure all smaller branches have been pruned for the wood.
4. Make sure pieces are long enough to be fed through the chute.
5. Large pieces can be rotated and alternately inserted and retracted as they are fed.
6. Always maintain control with two hands of what is being fed, to prevent “whipping” around.
7. Standing in the safe zone will prevent any damage or injury if a piece is kicked back out of the chute.
WARNING
Never insert pieces larger than 3 in. (7.6 cm) in diameter as this may cause damage or injury.
Small pieces may be fed carefully using a larger piece. Never insert smaller pieces using your hands.
If larger pieces will not chip, get pushed backed by the chipper, or can not be controlled, remove at once.
Never feed more than one branch or piece of wood into the chute at a time.
Chipping and Shredding Tips Cont’d.
NOTE
After all material has been processed it is recommended that the unit run for short period to clear out any left over material that may still be in the chutes or flail housing.
Clearing the Shredding Chute
If the shredding chute gets slightly clogged, then firmly grasp the handle and gently rock the unit back and forth to try and dislodge or shift the material that may be causing the clog. This may help to loosen and draw the material better into the flail housing and impeller. If slightly rocking the unit fails then:
1. Stop the engine.
2. Turn the fuel valve to the “OFF” position.
3. Disconnect the spark plug wire.
4. Using your hands, remove the material that is still atop the shredding chute. DO NOT stick your hands in the chute, only remove the material on top.
5. Using a branch, or other piece of wood less than 1/2 in. (1.3 cm) in diameter try and dislodge the material.
6. Once cleared, remove the branch, reconnect the spark plug wire, turn the fuel valve “ON,” and restart the engine.
Shredding
1. Inserting smaller loads at a time will prevent overloading of the chute.
2. Make sure material is dry.
3. Make sure material is free of trash, metal, rocks, and foreign objects.
4. Air flow will draw loads into the chute, pushing or shoving the loads is not necessary.
5. Branches larger than 1/2 in. (1.3 cm) in diameter are not recommended, as they can damage the blades.
6. Vines are not recommended as they can clog or damage the blades.
WARNING
Never insert any item into the chute to “assist” in the feeding of any load.
Never insert completely wet material into the chute. If material is “damp” then alternate with dry loads to prevent clogging.
NOTE
If the clog appears to be serious, then shut the engine off, disconnect the spark plug wire, and allow the unit to cool before draining the fuel and opening the flail housing to remove the clogged material.
REV 91050-20140620 16
Page 20
OPERATION
OPERATION
ENGLISH 91050
Emptying the Collection Bag
1. Turn the throttle down to the “SLOW” position.
2. Stop the engine.
3. Turn the fuel valve to the “OFF” position.
4. Disconnect the spark plug wire.
5. Using your hands, release the draw string on the
collection bag.
6. Remove the collection bag from the deflector chute
and empty bag.
7. Once emptied, reconnect the collection bag by
pulling the draw string tight, then reconnect the spark plug wire, turn the fuel valve “ON,” and restart the engine.
NOTE
Do not let the collection bag fill to capacity before emptying. It is recommended to empty the bag before it fils completely to minimize damage to the bag.
Stopping the Engine
1. Turn the throttle down to the “SLOW” position.
2. Turn the fuel knob to the “OFF” position.
3. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes.
4. Turn the engine switch to the “OFF” position.
5. Disconnect spark plug wire.
Important: Always ensure that the Fuel Valve and the Engine Switch are in the “OFF” position when the engine is not in use.
NOTE
If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.
NOTE
As the engine shuts off and the blades wind down, some noises in the flail housing can be made, these are normal, but any weird noises may be damage and if these occur the unit should be inspected.
17 REV 91050-20140620
Page 21
91050 ENGLISH
0.7 - 0.8 mm
0.028 - 0.031 in.
MAINTENANCE AND STORAGE
The owner/operator is responsible for all periodic maintenance.
DANGER
Always disconnect the spark plug wire during times of inactivity, cleaning and maintenance. This will prevent any accidental start up that may cause damage or injury.
WARNING
Never operate a damaged or defective chipper-shredder.
WARNING
Improper or neglected maintenance will void your warranty.
NOTE
For service or parts assistance, contact our help line at 1-877-338-0999.
Complete all scheduled maintenance in a timely manner. Correct any issue before operating the log splitter.
Engine Maintenance
To prevent accidental starting, remove and ground spark plug wire before performing any service.
Oil Cont’d.
NOTE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fi ll hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
WARNING
Used oil is a hazardous waste product and must be disposed of properly. Do not discard with household waste. Check with your local authorities, service center, or dealer for safe disposal/recycling facilities.
Spark Plugs
1. Remove the spark plug cable from the spark plug.
2. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.
3. Make certain the spark plug gap is 0.7 - 0.8 mm (0.028 - 0.031 in.).
Oil
Change oil when the engine is warm. Refer to the oil specifi cation to select the proper grade of oil for your operating environment.
1. Remove the oil drain plug with a 15 mm socket and extension.
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fi ll cap/dipstick to add oil.
5. Add up to 1.2 qt (1.1 L) of oil and replace oil fi ll cap/dipstick. DO NOT OVERFILL.
6. Dispose of used oil at an approved waste management facility.
4. Refer to the spark plug section on the Specifi cations page when replacing the plug.
5. Carefully thread the plug into the engine.
6. Use the spark plug tool to fi rmly install the plug.
7. Attach the spark plug wire to the plug.
REV 91050-20140620 18
Page 22
MAINTENANCE AND STORAGE
ENGLISH 91050
Air Filter
1. Unscrew wing nut to remove the air filter cover.
2. Remove the supporter and foam element.
3. Tap the foam element to remove dirt and debris. Use compressed air (25 PSI) to clear debris.
4. For the foam element: Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.
5. Saturate in clean engine oil.
6. Squeeze in a clean, absorbent cloth to remove all excess oil.
7. Reassemble the elements and the supporter.
8. Reattach the air filter cover and snap in place.
9. Tighten wing nuts.
Chipper-Shredder Maintenance
Make certain that the chipper-shredder is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed. Inspect all chutes and housing and make sure they are free of dirt, dust, and debris. Check and tighten all bolts and nuts. It is possible for connections to vibrate loose over time.
Flail Housing and Impeller Cleaning
1. Make sure spark plug wire is disconnected.
2. Disconnect the recoil housing on the front of the engine.
3. Disconnect the deflector chute #57. (A)
4. Disconnect the upper #53 and lower #52 hopper assemblies, the inlet guide #42 and the outer flail housing assembly #40, all together. (B)
5. Disconnect the shredder screen #60. (C)
6. Use compressed air (25 PSI) or brush to clean the inner flail housing assembly #24, impeller assembly #29, flail blades #27, and shredder blades #36.
7. Once all debris and dust has been blown out or removed, reconnect the shredder screen, outer flail housing, inlet guide, hopper assemblies, and the deflector chute, making sure all bolts and nuts are tightened. Do not over tighten.
C
A
Cleaning
CAUTION
DO NOT use a garden hose or water to clean the engine or chipper-shredder.
Water can contaminate the fuel system and can enter the engine through the cooling slots and damage the engine.
Clear the debris from the chutes and engine. Use a damp cloth to clean exterior surfaces of the engine and chipper­shredder. Use a soft bristle brush to remove excess dirt and oil. Use an air compressor (25 PSI) to clear dirt and small debris. Wipe all metal parts with an oily rag to help prevent rust and corrosion.
B
WARNING
Do not use the chipper-shredder if any part is lost or damaged while cleaning. Get lost or damaged parts replaced before use. Do not use the chipper­shredder if any part is loose, not fitting correctly or not fully re-assembled.
19 REV 91050-20140620
Page 23
91050 ENGLISH
MAINTENANCE AND STORAGE
Blade Sharpening
Sharpening of the shredder blade, flail blades and chipper blades are required maintenance to be performed by a professional service center or knowledgeable and experienced owners only. Sharpening of the blades will keep the chipper-shredder performing at a higher quality than with dull blades. Sharp blades will chip or shred material faster and easier, and cause the engine and other parts to work less. Blades are not covered under warranty as they are a wear item, and therefore should be sharpened regularly to keep their edge and to ensure a longer life of the blades, other parts and engine.
1. Make sure spark plug wire is disconnected.
2. Disconnect the recoil housing on the front of the engine.
3. To get to the blades and impeller, the outer flail housing assembly (#40) must be removed. The steps in the flail housing and impeller cleaning section should be followed to remove it and the shredder screen (#60). (A)
A
Blade Sharpening Cont’d.
6. Once the 7/16 screw, lock washer, and washer are removed, the impeller (#29) can be removed from the cam shaft of the engine.
7. Removing the impeller will make it easier to remove and sharpen the shredder blade, flail blades, and chipper blades.
8. To remove the shredder blade (#36), unscrew both the M8x25 bolts (#33), washers ø8 (#14), lock washers ø8 (#30) and M8 lock nuts (#35). (C)
C
29
36
33
9. To remove the flail blades (#27), unscrew the M10 lock nut (#28) from the shoulder pin (#26). (D)
10. Repeat for all 4 flail blades.
14
30
35
4. Once the outer flail housing and shredder screen are removed, remove the 7/16 screw (#39), 7/16 lock washer (#38) and washer ø12 (#37) from the engine cam shaft. (B)
5. DO NOT remove the flat key (#9) when removing the screw, washers.
B
9
38
37
39
27
26
28
29
11. To remove the chipper blade (#34), unscrew M8 lock nut (#35), lock washer ø8 (#30), washer ø8 (#14) from the M8x25 bolt (#33). Each chipper blade is secured with two M8x25 bolts, lock washer, washer and lock nut. (E)
12. Repeat for second chipper blade.
33
34
14
30
35
D
E
REV 91050-20140620 20
Page 24
MAINTENANCE AND STORAGE
ENGLISH 91050
Maintenance Schedule
Follow the service intervals indicated in the schedule below. Service your chipper-shredder more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment authorized service dealer for your chipper-shredder or engine maintenance needs.
Every time of use or daily
Check engine oil level Clean around air intake and muffler Check air filter Check for loose or damaged parts Inspect all chutes and guards
First 5 Hours
Change engine oil (break in period)
Every 25 Hours or per 1 month
Change engine oil Clean air filter Inspect all blades, sharpen if needed
Every 50 hours or per 6 months
Clean and adjust spark plug Check cooling fan
Every 100 hours or per 1 year
Check/adjust valve clearance* Clean fuel tank and filter*
Every 200 hours or per 2 years
Check/replace fuel line
Change spark plug
Every 250 hours
Clean combustion chamber
*To be performed by knowledgeable, experienced owners or Champion Power Equipment certified dealers.
Storage
Refer to the maintenance sections for proper cleaning instructions. Always disconnect the spark plug wire in
times of inactivity, maintenance, and storage. This will help to prevent any unintended engine start ups.
Chipper-shredder Storage
1. The chipper-shredder needs to be cool for at least 5 minutes before storing.
2. Clean the chipper-shredder before storage according to the Maintenance section.
3. Store the unit in a clean, dry place out of direct
sunlight.
Engine Stored for Less than 30 Days
1. Add a properly formulated fuel stabilizer to the tank.
2. Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor.
3. Turn the fuel valve to the “Off” position.
4. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes.
5. The engine needs to cool completely before cleaning and storage.
6. Clean the engine according to the maintenance section.
Engines Stored for Over 30 Days
1. Add a properly formulated fuel stabilizer to the tank.
2. Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor.
3. Turn the fuel valve to the “Off” position.
4. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes.
5. The engine needs to cool completely before cleaning and storage.
6. Clean the engine according to the maintenance section.
7. Change the oil.
8. Remove the spark plug and pour about 1 ⁄2 ounce (14.8 mL) of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder.
WARNING
Never store the chipper-shredder inside next to appliances where there is a source of heat or open flame, spark or pilot light because they can ignite gasoline vapours. DO NOT store a chipper-shredder near fertilizer or any corrosive material. Even with an empty gas tank, gasoline vapours could ignite.
21 REV 91050-20140620
Page 25
91050 ENGLISH
SPECIFICATIONS
Chipper-Shredder Specifications
– Max Diameter Chipper Material ......3 in. (7.6 cm)
– Max Diameter Shredder Material ...0.5 in. (1.3 cm) – Overall Dimensions
– Gross Weight .............. 224.9 lb. (102 kg)
– Net Weight .................189.6 lb. (86 kg)
– Height .................. 49.4 in. (125.5 cm)
– Width ......................35 in. (89 cm)
– Length. . . . . . . . . . . . . . . . . . . 35.1 in. (89.2 cm)
Engine Specifications
– Model .......................YF182F-000
– Displacement ......................338 cc
– Typ e ........................4-Stroke OHV
– Start Type .........................Recoil
Fuel
Fuel capacity is 1.6 gallons (6.2 L). Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume.
Oil
Use 10W-30 automotive oil. Oil capacity is 1.2 qt. (1.1 L). DO NOT OVERFILL. Please reference the following chart for recommended oil types for use in the chipper-shredder.
Spark Plugs
OEM spark plug: NHSP F6RTC Replacement spark plug: NGK BPR6ES or equivalent
Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.).
Maintenance Valve Clearance
– Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.)
– Exhaust: 0.18 – 0.22 mm (0.007 – 0.009 in.) Note: Tech bulletin regarding the valve adjustment procedure is on www.championpowerequipment.com.
An Important Message About Temperature
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents.
NOTE
Weather will affect engine oil and engine performance. Change the type of engine oil used based on weather conditions to suit the engine needs.
REV 91050-20140620 22
Page 26
SPECIFICATIONS
Parts Diagram
ENGLISH 91050
3
4
7
6
5
10
8
18
19
20
21
22
61
11
30
14
56
47
55
47
48
48
47
50
54
9
17
10
23
2
3
22
24
25
26
60
59
30
58
57
48
49
50
43
49
14
22
51
11
10
13
12
30
27
28
29
36
38
21
46
25
45
47
48
21
22
43
21
22
1
2
15
14
16
14
10
10
32
33
34
31
14
30
35
35
30
14
37
39
33
40
32
41
44
42
43
49
43
10
23 REV 91050-20140620
50
49
53
52
22
Page 27
91050 ENGLISH
Parts List
# Part number Description Qty
SMJ-25 Wheel Cap 1
1
GB/T 91-2000
2
(Ø3.2×20)
3 GB/T 95-2000 (Ø12) Wa sher Ø12 3
4 SM J-10 12 in. Wheel 2
GB/T 95-2000 (Ø10) Wa sh er Ø10
5
GB/T 93-1987 (Ø10) Lock Washer Ø10
6
GB/T 41-2000 (M10) Nut M10
7
44 .102 Engine
8
SM J-15 Flat Key (6.3x6.3x50)
9
GB /T 6183.2-
10
2000(M8)
GB/ T 5782-
11
2000(M8×35)
SMJ-09-00 Frame Assembly
12
GB/T 5782-2000
13
(M10 × 40 )
GB/T 95-2000 (Ø8) Washer Ø8
14
SM J-11 Tube Suppor t
15
SMJ -21 Rubber Cushion
16
SMJ-06 Engine Plate
17
SMJ-01-02-00 Upper Chipper Chute Assembly
18
GB/T 5783-2000
19
(M6×20)
SMJ-01-03 Block Rubber
20
GB / T 97.1-1985 (Ø 6) Washer Ø6
21
GB / T 8 89.1-200 0
22
(M6)
SMJ-01-01-00 Lower Chipper Chute Assembly
23
SMJ-02-00 Inner Flail Housing Assembly
24
SM J-19 U-Nut M8
25
SMJ-03-05 Shoulder Pin
26
SMJ-03-03 Flail Blade
27
GB / T 8 89.1-200 0
28
(M10 )
SMJ-03-01-01 Impeller Assembly
29
GB/T 93-1987 (Ø8) Lock Washer Ø8
30
ASME B18.2.1 1996 Bo lt 5/ 16-24U NF
31
Cotter Pin Ø3.2×20 3
Flange Nut M8
Bolt M8×35
Bolt M10 × 40
Bolt M6×20
Lock Nut M6
Lock Nut M10
30
16
26
27
14
# Part number Description Qty
GB/T 5783-2000
32
(M8×20)
GB/T70.3-2000
33
(M8 ×25)
SMJ-03-02 Chipper Blade
34
GB / T 8 89.1-
4
4
4
1
1
6
1
4
1
2
1
1
4
1
1
1
2
4
4
4
1
35
2000(M8)
SMJ-03-04 Shredder Blade
36
SMJ-24 Washer
37
ASME B18.21.1-1999 Lock Washer 7/16
38
SM J-16 Screw 7/16-20UNF
39
SMJ-05-00 Outer Flail Housing Assembly
40
SMJ-07 Shredder Plate
41
SM J-13 Inlet Guide
42
GB/T 5783-2000
43
(M6×15 )
SMJ-22 Clevis Pin
44
GB/T 5780-2000
45
(M6×100 )
SM J-14 Hopper Suppor t Bracket
46
GB / T 8 89.1-200 0
47
(M5)
GB/T 93-1987 (Ø5) Lock Washer Ø5
48
GB/T 5783-2000
49
(M5×12)
GB / T 97.1-1985 (Ø5) Washer Ø5
50
SMJ-17-01-00 Rear Lower Hopper Assembly
51
SM J-17-02 Front Lower Hopper Assembly
52
SM J-17-09 Front Upper Hopper Assembly
53
SM J-17-04 Upper Hopper Shield
54
SM J-17-10 Rear Upper Hopper Assembly
55
SMJ-17-03 Hopper Handle
56
SMJ-04-00 Chute Deflector Assembly
57
SM J-18 Hinge Spacer
58
SMJ-20 Knob M8
59
SMJ-08 Shredder Screen
60
SMJ-23 Collection Bag
61
4
Bolt M8×20
Machine Screw M8×25
Lock Nut M8
Bolt M6×15
Bolt M 6×100
Lock Nut M5
Bolt M5×12
15
6
2
6
1
1
1
1
1
1
1
22
1
1
1
23
23
23
17
1
1
1
1
1
1
1
2
2
1
1
REV 91050-20140620 24
Page 28
SPECIFICATIONS
47
64
13
127
128
42
118
119
120
121
92
122
123
105
106
107
124
108
125
126
109
110
91
111
112
113
85
13
23
24
25
26
27
28
29
30
92
143
33
34
35
142
37
38
39
40
22
41
43
44
45
46
48
49
50
51
52
53
54
55
13
56
57
58
59
60
61
62
63
65
66
68
69
70
71
72
73
74
75
76
77
78
79
141
81
82
114
13
115
91
93
101
86
87
88
89
90
102
132
133
105
132
131
130
129
134
135
116
117
136
137
138
139
140
67
83
84
103
94
95
96
97
98
2
1
10
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
99
144
31
32
31
22
80
13
36
100
104
89
145
Engine Parts Diagram
ENGLISH 91050
25 REV 91050-20140620
Page 29
91050 ENGLISH
Engine Parts List
# Part Number Description Qty
1 23.061006.01 Recoil Handle (Big) 1
1.5789.060 8 Flange Bolt M 6×8 3
2
46.061100.00.2 Recoil Starter Cover, Black 1
3
45.060005.00 Recoil Starter Spring 1
4
45.061102.00 Recoil Starter Re el 1
5
2.10. 003 Rop e (Ø 5×155 0) 1
6
45.060003.00 Spring, Ratchet 2
7
45.060002.00 Starter Ratchet (Iron) 2
8
45.060009.00 Spring, Ratchet Guide 1
9
45.060007.00 Ratchet Guide 1
10
45.060008.00 Screw, Ratchet Guide 1
11
46.061000.01 Recoil Ass embly 1
12
1.578 9.0612 Flange Bolt M6 ×12 13
13
2.05.003 Clamp (Ø11.5×10) 1
14
46.080100.00.4 8 Fan Cover, Yellow 1
15
2.02.007 Nut (M16×1.5) 1
16
1.5789.0629 Flang e Bolt M6×29 2
17
45.060001.00 Pulley, Starter 1
18
46.123000.01 Ignition Coil 1
19
45.080001.00 Cooling Fan 1
20
46.12010 0.0 3 Fly wheel (Manual Sta rt EPA) 1
21
2.11. 00 7 Oil Seal (Ø35× Ø52×8 ) 2
22
23.1 2070 0.0 2 Change wire flameout 1
23
21.120400.00 Diode Assembly 1
24
45.030032.0 0 Sheath, Wire 1
25
2.08.039 Drain Bo lt (M12×1.5×15) 2
26
2.03.023 Washer (Ø12.5ר20×2) 2
27
46.030100.00 Crankcase 1
28
45.127000.02 Oil Level Sensor 1
29
1.578 9.0615 Flange Bolt M6×15 2
30
1.276. 6202 Bearing 6202 2
31
47.050006.00 Weight, Balancer 1
32
45.050100.09 Crankshaft (U) 1
33
46.030008.00 Gasket, Crankcase Cover 1
34
2.04.001 Dowel Pin (Ø9×14) 2
35
46.080600.00 Air Guide, Right Side 1
36
1.276. 6207 Bearing 6207 1
37
46.031000.01.48 Oil Dipstick A ssembly, Yellow 1
38
45.030007.01 Cover, Crankca se 1
39
22.031000.01.48 Oil F iller Cap, Yellow 1
40
1.5789.0840.0.8 Flange B olt M8×40 7
41
2.03.021.1 Washer (Ø6.4× Ø13×1), Black 1
42
45.110013.00 Shaft, Governor Gear 1
43
45.11010 0.0 0 Governor Gear 1
44
21.110 011. 00 Clip, Governor Gear 1
45
45.110012.00 Bushing, Governor Gear 1
46
47.050200.00 Connecting Rod 1
47
46.0500 05.01 Pis ton 1
48
2.09.004 Circli p (Ø21 ר1) 2
49
45.050003.00 Pin, Piston 1
50
46.05030 3.01 Ring, Oil 1
51
46.05030 2.01 Ring, Second Piston 1
52
46. 050 301.01 Ring, First Pis ton 1
53
2.04.004 Dowel Pin (Ø12×20) 2
54
46.030009.00 Gasket, Cylinder Head 1
55
46.080 400.00 Air Guide, Lower 1
56
46.010100.00 Cylinder Head 1
57
2.15.002(F6RTC) Spark Plug (F6RTC) 1
58
2.08.014 Flange Bolt M10×80 4
59
46.020002.00 Gasket, Cylinder Head Cover 1
60
46.021000.00 Cylinder Head Cover ( CPE) 1
61
45.020001.02 Breather Tube 1
62
45.020100.00 Bolt, Cylinder Head Cover 1
63
46.041000.00 Camshaft (EPA) 1
64
45.040013.00 Valve lifter 2
65
45.040002.00 Intake Valve 1
66
45.040006.00 Exhaust Valve 1
67
46.040005.00 Push Rod 2
68
45.040 015.0 0 Retainer, Valve Spring (Down) 2
69
45.040017.00 Oil Seal, Valve 2
70
45.040003.00 Spring, Valve 2
71
23.040010.00 Bolt, Rocker Arm 2
72
45.040001.00 Retainer, Intake Valve Spring (Up) 1
73
45.040007.00 Retainer, Exhaust Valve Spring (Up) 1
74
# Part Number Description Qty
45.040008.00 Rotator, Exhaust Valve 1
75
46.040004.00 Guide Plate, Push Rod 1
76
46.040 016.00 Shaft, Rocker Arm 1
77
46.0402 01.00 Ret ainer, Rocker Arm 1
78
46.040009.00 Rocker Arm, Intake Valve 1
79
46.040 018.00 Ro cker Arm, Exhaust Valve 1
80
1.97.1.06 Washe r Ø6 2
81
22.040 012.00 Screw, Valve Adjustment 2
82
1.6177.1.06 Flange L ock Nut M6 2
83
21.04 0021. 00 Lock Nut (M6×0.5 ) 2
84
2.01.007 Stud Bolt (M6× M8×130) 2
85
46.130002.20 Gasket, Insulator (No Asbestos) 1
86
45.13 0001.01 Insulator, Carburetor 1
87
46.130003.00 Gasket, Carburetor 1
88
46.131000.01 Carburetor 1
89
45.130004.00 Gasket, Air Cleaner 1
90
2.06.007 Clip (Ø8 ×b6 ) 3
91
1. 61 77. 0 6 Flange Nut (M6) 3
92
46.091100.01 Base, Air Cleaner 1
93
1.5789.063 3 Flange Bolt M 6×33 1
94
46.091003.08 Element, Air Cle aner 1
95
46.091102.01 Suppor ter, Air Cleaner 1
96
46.091200.02 Cover, Air Cleaner 1
97
46.091600.01 Screw cap, Air Cleaner Cover 2
98
46.091000.08 Air Cleaner A ssembly 1
99
46. 070014 .01 Pipe (Fuel Tank To Air Cleaner) 1
100
24.070100.02 Fuel Tank Cap 1
101
2.12.001 Buffer (Ø7.5×7.5) 1
102
46.070300.00 Fuel Filter C omponent (Large) 1
103
2.06.006 Clamp (Ø7ר1) 1
104
1.6187.1.08 Nut M8 5
105
111.0 703 00 .01 Fuel Filter Component (Small) 1
106
2.06.018 Clip (Ø10.5×b8) 1
107
46.071000.01 Fuel Tank 1
108
1.5789.0832 Flang e Bolt M8×32 2
109
46.070011.00 Pipe (Fuel Tank To Fuel Cock) 1
110
24.070400.00 Fuel Cock 1
111
1.16 674 .0 512.2 Flange Bolt M5 ×12 1
112
113 46.0 70011.01 Pipe (Fuel Cock To Carburetor) 1
46.070010.00 Fuel Tank Veil 1
114
5.1010. 002 Ignition Switch 1
115
24.070001.00 Fuel Cock Knob 1
116
1.8 18. 0412 Bolt M4X 12 1
117
45.110001.00 Shaft, Governor Arm 1
118
2.03.019 Washer (Ø8.2ר17×0.8) 1
119
2.11. 00 6 Oil Seal (Ø7ר14×5) 1
120
45.110008.00 Pin, Shaft 1
121
45.110003.00 Governor Arm 1
122
2.08.040 Bolt, Governor Arm(M6× 21) 1
123
45.110007.00 Governor Spring 1
124
45.110005.00 Spring, Throttle Return 1
125
45.110006.00 Governor Rod 1
126
46.080300.00 Air Guide, Upper 1
127
24.11100 8. 01 Sheath, Grip 1
128
2.01.005 Stud Bolt (M8× 49) 2
129
46.100001.07 Gasket, Exhaust Pipe 1
130
46.101001.0 5 Exhaust Pipe 1
131
1.84 8.0 8 Washer Ø8 7
132
1.859.08 Spring Washer Ø8, Light Type 5
133
1.93.0 8 Spring Washer Ø8, Standard 2
134
1.617 5.0 8 Nut M8 2
135
46.101002.05 Washer, Muffler 1
136
46.101100.0 5 Muffler 1
137
1.16 674 .0 510 Flange Bolt M5×10 5
138
46.101202.05 Muffler Protector 1
139
46.10130 0.0 5 Spark Arrester 1
140
1.818.046 Screw M4× 6 4
141
1.84 8.05 Washer Ø5 5
142
1.859.05 Spring Washer Ø5 5
143
46.101000 .05 Muffler Ass embly 1
144
46.131017.01 Standard Main Jet 1
145
REV 91050-20140620 26
Page 30
ENGLISH 91050
TROUBLESHOOTING
Problem Cause Solution
Engine will not start No fuel Add fuel
Faulty spark plug Replace spark plug
Unit loaded during startup Remove load from unit
Engine starts but runs roughly Low oil level Fill crankcase to the proper level
Place chipper-shredder on a flat, level surface
Choke in the wrong position Adjust choke
Throttle in wrong position Adjust throttle
Spark plug wire loose Attach wire to spark plug
Engine shuts down during operation Out of fuel Fill fuel tank
Low oil level Fill crankcase to the proper level
Place chipper-shredder on a flat, level surface
Engine cannot supply enough power or overheating
No materials are discharged Flail housing clogged Stop engine immediately, disconnect
Discharge rate slows or discharge material changes
Excessive vibration or unusual noise while engine is running or material is being processed
Insufficient ventilation Check for air restriction. Move to a
well ventilated area
spark plug, take apart flail housing to clear clog
Deflector chute clogged Stop engine immediately, disconnect
spark plug, take apart deflector chute to clear clog
Collection bag is full Stop engine, disconnect spark plug,
empty collection bag
Low engine power Increase throttle
Chipper blades, shredder blade and flail blades are dull
Engine power to high Decrease throttle
Foreign object(s) in chutes or flail housing
Impeller overloaded with material Allow impeller to run current material
Material is too dry or thick for blades Remove material immediately
Stop engine, disconnect spark plug, take apart flail housing and check all blades. Sharpen if needed
Stop engine immediately, disconnect spark plug, inspect all chutes and take apart flail housing to inspect for foreign object (s)
load through before adding more
For further technical support:
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com
27 REV 91050-20140620
Page 31
91050 ENGLISH
WARRANTY
WARRANTY
CHAMPION POWER EQUIPMENT
1-YEAR LIMITED WARRANTY
Warranty Qualifications
Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one (1) year from the original date of purchase (90 days for commercial and industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Centre. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Chipper-shredder needs periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labour if this chipper-shredder is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond its limits, modified, and installed improperly. Normal maintenance such as spark plugs, air filters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and
storage covers.
– Failures to due acts of God and other force majeure
events beyond the manufacturer’s control.
– Problems caused by parts that are not original
Champion Power Equipment parts.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this chipper-shredder. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc. Customer Service 12039 Smith Ave. Santa Fe Springs, CA 90670 www.championpowerequipment.com
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 info@championpowerequipment.com Fax no.: 1-562-236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com 24/7 Tech Support: 1-562-204-1188
REV 91050-20140620 28
Page 32
Champion Power Equipment, Inc (CPE),
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
CPE is pleased to explain the Emission Control Systems Warranty on your 2014 small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet EC regulations for small non-road engines. CPE must warrant the emission control system on your small off-road engine for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your small off-road engine.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service outlet, CPE dealer or CPE, Santa Fe Springs, CA., USA as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:
Champion Power Equipment, Inc.
Customer Service 12039 Smith Ave.
Santa Fe Springs, CA 90670
USA
Tel: 1-877-338-0999
tech@championpowerequipment.com
Page 33
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System Warranty Coverage.
Emission Control System Warranty (ECS Warranty):
1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines is:
a. Designed, built and equipped so as to conform at the time of sale with applicable regulations
under the Canadian Environmental Protection Act, 1999 (CEPA 1999).
b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer’s application for certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.
b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.
d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet.
e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.
f. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.
g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission­related parts sufficient to meet the expected demand for such emission-related parts.
h. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.
i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
Page 34
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)
Systems covered by this warranty
Parts Description
Fuel Metering System
Fuel regulator, Carburetor and internal parts
Air Induction System
Air cleaner, Intake manifold
Ignition System
Spark plug and parts, Magneto ignition system
Exhaust System
Exhaust manifold, catalytic converter
Miscellaneous Parts
Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670
USA
1-877-338-0999
Attn: Customer Service
tech@championpowerequipment.com
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