Champion 8750W Portable Inverter Generator User Manual

at championpowerequipment.com

OPERATOR'S MANUAL

MODEL #100520

8750W PORTABLE

INVERTER GENERATOR

or visit championpowerequipment.com

SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do

so could result in serious injury. This manual should remain with the product.

Speciﬁcations, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.

This product is rated in accordance with PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300 (Safety and Performance of Portable Generators).

RE V 20210107 Champion Power Equipment, Inc., Santa Fe Springs, CA USA

100520 - 8750W PORTABLE INVERTER GENERATOR

TABLE OF CONTENTS

Introduction ................................................... 3

Safety Deﬁnitions Important Safety Instructions

Fuel Safety .........................................................6

Safety Labels ....................................................... 7

Safety Symbols .....................................................8

Operation Symbols ................................................. 9

Quick Start Label Symbols....................................... 10

Controls and Features ................................. 11

Generator ......................................................... 11

Control Panel ..................................................... 12

Intelligauge ....................................................... 13

FCC Statement ................................................... 14

Parts Included .................................................... 14

Assembly ..................................................... 15

Unpacking ........................................................ 15

Remove Shipping Support Brackets ............................. 15

Install the Wheel Kit .............................................. 15

Connect the Battery .............................................. 16

Add Engine Oil .................................................... 16

Add Fuel .......................................................... 17

Grounding ........................................................ 18

Operation ..................................................... 18

Generator Location ............................................... 18

Surge Protection ................................................. 19

Starting the Engine ............................................... 19

Connecting Electrical Loads ..................................... 20

Do Not Overload Generator ...................................... 21

GFCI ............................................................... 21

Eco (Economy) Mode ............................................. 21

12V DC Automotive Style Outlet ................................. 22

Stopping the Engine .............................................. 22

Operation at High Altitude ....................................... 23

Moving the Generator ............................................ 23

.......................................... 3

....................... 4

Maintenance ................................................ 24

Cleaning the Generator .......................................... 24

Changing the Engine Oil ......................................... 24

Cleaning and Adjusting the Spark Plug .......................... 24

Cleaning the Air Filter ............................................ 25

Cleaning the Spark Arrestor ..................................... 25

Adjusting the Governor ........................................... 26

Maintenance Schedule ........................................... 26

Storage ........................................................ 26

Short Term Storage (up to 30 days) ............................. 26

Mid Term Storage (30 days – 1 year) ........................... 26

Long Term Storage (over 1 year) ................................ 27

Removing from Storage .......................................... 27

Speciﬁcations .............................................. 28

Generator Speciﬁcations ......................................... 28

Engine Speciﬁcations ............................................ 28

Oil Speciﬁcations ................................................. 28

Fuel Speciﬁcations ............................................... 28

Temperature Speciﬁcations ...................................... 28

Parts Diagram .................................................... 29

Parts List ......................................................... 30

Engine Parts Diagram ............................................ 32

Engine Parts List ................................................. 33

Wiring Diagram ................................................... 35

Troubleshooting ........................................... 36

Warranty*

Warranty Qualiﬁcations .......................................... 37

Repair/Replacement Warranty ................................... 37

Do Not Return The Unit To The Place Of Purchase ............. 37

Warranty Exclusions ............................................. 37

Other Exclusions ................................................. 37

Limits of Implied Warranty and Consequential Damage ........ 37

Contact Information .............................................. 37

.................................................... 37

100520 - 8750W PORTABLE INVERTER GENERATOR

INTRODUCTION

Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict speciﬁcations and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.

Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator and those around the generator. Therefore, it is IMPORTANT to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisﬁed with your CPE product for years to come.

SAFETY DEFINITIONS

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

 DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

 WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

 CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.



NOTICE

When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below

CPE TECHNICAL SUPPORT TEAM

1-877-338-0999

MODEL NUMBER

100 520

SERIAL NUMBER

DATE OF PURCHASE

PURCHASE LOCATION

NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).

100520 - 8750W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

 WARNING

Cancer and Reproductive Harm – www.P65Warnings.ca.gov

 DANGER

Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.

OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.

DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle.

DO NOT allow exhaust fumes to enter a conﬁned area through windows, doors, vents or other openings.

 DANGER

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.

NEVER use inside a home or garage, EVEN IF doors and windows are open.

ONLY use OUTSIDE and far away from windows, doors, and vents.

 DANGER

Operate equipment with guards in place.

Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts.

Tie up long hair and remove jewelry.

DO NOT wear loose-ﬁtting clothing, dangling drawstrings or items that could become caught.

 DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.

DO NOT use electrical cords that are worn, damaged or frayed. Use only Champion electrical cords for proper application.

DO NOT operate generator in wet weather.

DO NOT allow children or unqualiﬁed persons to operate or service the generator.

Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.

Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician and approved by the local authority having jurisdiction. The connection must isolate the generator from the utility power and must comply with all applicable laws and electrical codes.

Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.

 WARNING

Although the generator contains a spark arrester, maintain a minimum distance of 5 ft. (1.5 m) from dry vegetation to prevent ﬁres.

 WARNING

Do not use generator for medical and life support uses.

In case of emergency, call 911 immediately.

NEVER use this product to power life support devices or life support appliances.

NEVER use this product to power medical devices or medical appliances.

Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.

Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.

100520 - 8750W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

 WARNING

Spark from removed spark plug wire can result in ﬁre or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

 WARNING

Running engines produce heat. Severe burns can occur on contact. Combustible material can catch ﬁre on contact.

DO NOT touch hot surfaces.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.

Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.

 CAUTION

Start the generator and allow the engine to stabilize before connecting electrical loads.

Connect electrical equipment in the off position, and then turn them on for operation.

Turn electrical equipment off and disconnect before stopping the generator.

 CAUTION

Improper treatment or use of the generator can damage it, shorten its life or void the warranty.

Use the generator only for intended uses.

Operate only on level surfaces.

DO NOT expose generator to excessive moisture, dust, or dirt.

DO NOT allow any material to block the cooling slots.

If connected devices overheat, turn them off and disconnect them from the generator.

DO NOT use the generator if:

– Electrical output is lost

 WARNING

Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

DO NOT start or stop the engine with electrical devices plugged in and turned on.

 CAUTION

Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.

DO NOT overload the generator.

DO NOT tamper with the governed speed.

DO NOT modify the generator in any way.

– Equipment sparks, smokes or emits ﬂames

– Equipment vibrates excessively

100520 - 8750W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

Fuel Safety

 DANGER

GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.

Fire or explosion can cause severe burns or death.

Gasoline and gasoline vapors:

– Gasoline is highly ﬂammable and explosive.

– Gasoline can cause a ﬁre or explosion if ignited.

– Gasoline is a liquid fuel but it’s vapors can ignite.

– Gasoline is a skin irritant and needs to be cleaned up

immediately if spilled on skin or clothes.

– Gasoline has a distinctive odor, this will help detect potential

leaks quickly.

– Gasoline expands or contracts with ambient temperatures.

Never ﬁll the gasoline tank to full capacity, as gasoline needs room to expand when temperatures rise.

When operating the generator:

DO NOT move or tip the generator during operation.

DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel valve is in the OFF position and the gasoline tank is empty.

Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open ﬂames, pilot lights, heat and other sources of ignition.

Do not store generator or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.

 WARNING

Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.

– In the case of any petroleum gasoline ﬁre, ﬂames should never

be extinguished unless the fuel supply valve can be turned OFF. By not doing so, if a ﬁre is extinguished and the supply of fuel is not turned OFF, an explosion hazard could be created.

When adding or removing gasoline:

DO NOT light or smoke cigarettes.

Always turn the generator off and let cool for a minimum of two minutes before removing the gasoline cap. Afterwards, loosen gasoline cap to relieve pressure from the gasoline tank.

Only ﬁll or drain gasoline outdoors in a well-ventilated area.

DO NOT pump gasoline directly into the generator at the gas station. Always use an approved fuel container to transfer the gasoline to the generator.

DO NOT overﬁll the gasoline tank.

Always keep gasoline away from sparks, open ﬂames, pilot lights, heat and other sources of ignition.

When starting the generator:

DO NOT attempt to start a damaged generator.

Always make certain that the gasoline cap, air ﬁlter, spark plug, fuel lines and exhaust system are properly secured, connected and in place.

Always allow spilled gasoline to evaporate fully before attempting to start the engine.

Make certain that the generator is resting ﬁrmly on level ground.

100520 - 8750W PORTABLE INVERTER GENERATOR

 PELIGRO

El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de carbono. Éste es un veneno que no se puede ver ni oler.

NUNCA lo use dentro del hogar ni el garaje, INCLUSO SI las puertas y ventanas est án abiertas. Úselo SÓLO a la INTEMPERIE lejos de ventanas, puertas, y ori ﬁcios de ventilación.

 DANGER

Utiliser une génératrice à l’intérieur PEUT VOUS TUER EN

QUELQUES MINUTES.

L’échappement de la génératrice contient du monoxyde de carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sentir.

Ne l’utilisez JAMAIS dans la maison ou le garage MÊME SI les portes et les fenêtres sont ouvertes. Utilisez-la UNIQUEMENT À L’E XT ÉRI EU R, loin des fenêtres, portes et trappes de ventilation.

ONLY use OU TSIDE and far away from windows, doors, and vents.

NEVER use inside a home or garage, EVEN IF doors and windows are open.

 DANGER

Using a generator indoors CAN KIL L YOU IN MINUTES. Generator exhaust contains

carbon monoxide. This is a poison you cannot see or smell.

1385-L-SF-B

1110-L-OP-B

UNLEADE D FUEL ONLY. Minimum octane

rating of 87. Maxim um 10% ethanol.

GASOLINA REGULAR SOLAMENTE. 87 octanos

como mínimo. Máximo de etanol de 10%.

ESSENCE SA NS PLOMB SEUL EMENT.

Indice d’octa ne minimal de 87.

Maximum 10 % d'éth anol.

 WARNING

DO NOT TOUCH!

Exhaust gases, mu fﬂer and engine component s are extremely HOT an d cause burns.

Operation of this equi pment may create sparks th at can start ﬁres around dry vege tation. A spark arres tor may be required. The operator should contact local ﬁre agencies for laws and regulations rel ating to ﬁre prevention re quirements. If installed, clean eve ry 100 hours or every sea son.

1531-L-SF-A

 ADVERTENCIA

¡NO TOCAR! Los gas es de escape, el silenciador y lo s componentes del motor e stán extremadamente C ALIENTES y causan quemaduras.

La operación de este e quipo puede producir chi spas que pueden provoca r incendios alrededor de la vegetación seca. Un supresor de chispas puede que sea necesario. El operadaor debe comunicarse con las agencias locales de bomberos para las leyes y reglamentos relativos a los requisitos de prevención de incendios. Si está in stalado, limpie cada 100 ho ras o cada temporada .

IMPORTANT SAFETY INSTRUCTIONS

Safety Labels

These labels warn you of potential hazards that can cause serious injury. Read them carefully.

If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

Top

Mufﬂer Side

LABEL DESCRIPTION

Safety Symbols/

CO Danger

Fuel

Hot Surface

CHAMPION POWER EQUIPMENT, INC.

12039 SMITH AVENUE SANTA FE SPRINGS, CA 90670 USA / É.-U. 1-877-338-0999 WWW.CHAMPIONPOWEREQUIPMENT.COM

MODEL MODÈLE

SERIAL NO. N° DE SÉRIE

MANUFACTURE DATE DATE DE FABRICATION

100520

FREQUENCY (Hz) FRÉQUENCE (Hz)

RPM tr / min

PHASE PHASE

POWER FACTOR FACTEUR DE PUISSANCE

AC VOLTS VOLTS C.A.

AC AMPS AMPÈRES C.A.

3600

1.0

120/240

58.3/29.2

MAX AMBIENT TEMP. TEMP. AMBIANTE MAX.

INSULATION CLASS CLASSE D’ISOLATION

GASOLINE WATTS WATTS D'ESSENCE

104°F 40°C

7000

Dataplate

100520 - 8750W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

Safety Symbols

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

SYMBOL MEANING

Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual

before using this product.

Clearance. Keep all objects at least 5 feet from generator. Heat from the mufﬂer and exhaust gas can ignite combustible objects.

Ground. Consult with local electrician to determine grounding requirements before operation.

Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric

shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building.

Fire/Explosion. Fuel and its vapors are extremely ﬂammable and explosive. Fire or explosion can cause severe burns or death. Keep generator at least 5 ft (1.5m) from all objects to prevent combustion.

Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.

Open Flame Alert. Fuel and its vapors are extremely ﬂammable and explosive. Keep fuel away from

smoking, open ﬂames, sparks, pilot lights, heat, and other ignition sources.

Wet Conditions Alert. Do not expose to rain or use in damp locations.

100520 - 8750W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

Operation Symbols

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

SYMBOL MEANING

START

STOP or OFF

Choke. Pull choke knob to “CHOKE”

position.

Run. Push choke knob to “RUN” position.

Economy Mode Switch

ECO

SYMBOL MEANING

12V Direct Current

Locking Receptacle

Ground Terminal

Fuel/Gasoline Valve ON/OFF

AC Reset

Output OK

Overload

Low Oil

Circuit Breaker Reset: Push

Neutral Bonded to Frame. Neutral circuit IS electrically connected to the frame/

ground of the generator.

100520 - 8750W PORTABLE INVERTER GENERATOR

1541-L-OP-A

10W-30



2 3 325 64 187

IMPORTANT SAFETY INSTRUCTIONS

Quick Start Label Symbols

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

Starting the Engine

 DANGER

Move generator outside and far away from windows, doors and intake ventilation covers.

1. Check oil level. Recommended oil is 10W-30.

2. Check gasoline level. When adding gasoline, use a minimum octane rating of 87 and an ethanol content of 10% or less by volume.

3. Turn the fuel valve to “ON” position.

4. Press the ignition switch to the “ON” position.

5. Pull the choke to the “CHOKE” position.

6. Pull the starter cord.

7. Push choke button to the “RUN” position.

8. Plug in desired device.

Stopping the Engine

1. Turn off and unplug all connected electrical loads.

2. Press the ignition switch to the “OFF” position.

3. Turn the fuel valve to the “OFF” position.

Electric Start

See page 19 in “Operation” section.

100520 - 8750W PORTABLE INVERTER GENERATOR

CONTROLS AND FEATURES

Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Generator

1. Reversal Valve

2. Folding Handle – Used to move unit by lifting and rolling on wheels. Do not use to lift or carry the unit.

3. Fuel Valve – Used to turn fuel supply on and off to engine.

4. Air Filter – Protects the engine by ﬁltering dust and debris from the intake air.

5. Recoil Starter – Used to manually start the engine.

6. Never Flat Wheels – 8 in. (20.3 cm).

7. Battery – Provides 12V DC power the starting system.

8. Oil Fill Cap/Dipstick – Used to check and ﬁll oil level.

9. Ground Terminal – Consult an electrician for local grounding regulations.

10. Quick Drain Tube – Used to quickly drain engine oil.

11. Control Panel – See “Control Panel” section.

12. Gasoline Tank – 4.2 gal. (16 L).

13. Fuel Cap – Remove to add fuel.

100520 - 8750W PORTABLE INVERTER GENERATOR

Control Panel

CONTROLS AND FEATURES

5 6 7

1. Ignition Switch – Used to put in START mode or STOP the generator.

2. Economy Mode Switch – Enables/disables automatic idle control.

3. Choke – Used to start a cold engine.

4. Intelligauge – Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time.

5. Output Indicator Light – Remains ON during normal operating conditions. Turns OFF when generator is overloaded.

6. Overload Indicator Light – When ON generator is overloaded and power to receptacles is cut.

RECEPTACLES

12V DC, 8 Amp (Automotive)

May be used to supply electrical power for operation of 12 Volt DC, 8 Amp electrical loads.

(4×) 120V AC, 20A GFCI (NEMA 5-20R) May be used to supply electrical power for operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical loads.

120/240V AC, 30A Locking (NEMA L14-30R)

May be used to supply electrical power for operation of 120/240 Volt AC, 30 Amp, single phase, 60 Hz electrical loads.

7. Oil Warning Indicator Light – When ON engine will shut down and not run. Check oil level.

8. AC Overload Reset Button – Used to re-energize receptacles after overload fault.

9. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads.

 WARNING

Do not operate a device while it is plugged into the 12V DC outlet. Prolonged exposure to engine exhaust can cause serious injury or death. While charging a device do no place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential ﬁre hazard.

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