CHAMPION 61301 User Manual

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Page 1

OWNER’S MANUAL & OPERATING INSTRUCTIONS

389cc

REPLACEMENT ENGINE

MODEL NUMBER

61301

10006 Santa Fe Springs Road

SAVE THESE INSTRUCTIONS

Important Safety Instructions are included in this manual.

MADE IN CHINA

REV 61301-20110629

www.championpowerequipment.com

Santa Fe Springs CA 90670

USA / 1-877-338-0999

Page 2

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

• Tech Bulletins

• Product Registration

1-877-338-0999

Page 3

TABLE OF CONTENTS

61301

389cc

REPLACEMENT ENGINE

Introduction ............................ 1

Introduction .......................... 1

Replacement Engine .................... 1

Accessories .......................... 1

This Booklet .......................... 1

Manual Conventions ....................... 2

Safety Rules ............................ 3

Controls and Features ..................... 5

Replacement Engine .................... 5

Parts Included ........................ 5

Assembly .............................. 6

Add Engine Oil ........................ 6

Add Engine Fuel ....................... 6

Connect Battery (not included) ............. 6

Operation .............................. 7

Engine Location ....................... 7

Starting the Engine ..................... 7

Stopping the Engine .................... 7

Maintenance and Storage ................... 8

Engine Maintenance .................... 8

Oil .............................. 8

Spark Plugs ........................ 8

Air Filter .......................... 8

Cleaning .......................... 8

Adjustments ........................ 9

Maintenance Schedule ................. 9

Storage ............................. 9

Engine Storage ...................... 9

Troubleshooting ......................... 10

Speciﬁcations .......................... 11

Engine Speciﬁcations .................. 11

Fuel .............................. 11

Oil ............................... 11

Spark Plugs ......................... 11

Valve Clearance ....................... 11

Keyway Shaft ........................ 11

Dimensions ......................... 12

Parts Diagram ........................ 13

Parts List ........................... 14

Warranty ............................. 15

Warranty Qualiﬁcations ................. 15

Repair/Replacement Warranty ............. 15

Do Not Return The Unit To The

Place Of Purchase ..................... 15

Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 15

Normal Wear ...................... 15

Installation, Use and Maintenance ........ 15

Other Exclusions .................... 15

Limits of Implied Warranty and Consequential

Damage .......................... 15

Contact Information .................... 15

Address .......................... 15

Customer Service ................... 15

Technical Service ................... 15

Page 4

INTRODUCTION

ENGLISH 61301

Introduction

Congratulations on your purchase of a Champion Power

Equipment engine. CPE designs and builds engines to

strict speciﬁcations. With proper use and maintenance,

this engine will bring years of satisfying service.

Replacement Engine

This unit is a gasoline driven, key-way shaft

replacement engine. It is designed to supply power for

air compressors, pumps, pressure washers, reel-type

lawn mowers, go-carts, agricultural and construction

equipment and other pulley-style applications.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this information

available when ordering parts and when making technical or warranty inquiries.

Accessories

Champion Power Equipment manufactures and sells

accessories designed to help you get the most from your

purchase. To ﬁnd out more, please visit our web site at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy and

completeness of the information in this manual. We reserve

the right to change, alter and/or improve the product and

this document at any time without prior notice.

Champion Power Equipment Support

1-877-338-0999

Model Number

61301

Serial Number

Date of Purchase

Purchase Location

For Oil Type see “Add Engine Oil” section. For Fuel Type see “Add Fuel” section.

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61301 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol

is used with a key word to alert you to potential hazards in operating and owning power equipment.

Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE

If you have questions regarding your engine, we can help. Please call our help line at 1-877-338-0999

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Page 6

SAFETY RULES

ENGLISH 61301

WARNING

Read this manual thoroughly before operating your engine. Failure to follow instructions could result in serious injury or death.

WARNING

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.

DANGER

Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.

Operate engine outdoors only in a well ventilated area DO NOT operate the engine inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the engine compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a conﬁned area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE, using an engine indoors CAN KILL YOU IN

MINUTES.

DANGER

Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-ﬁtting clothing, dangling drawstrings or items that could become caught.

DANGER

Sparks can result in ﬁre or electrical shock.

When servicing the engine:

Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can occur on contact. Combustible material can catch ﬁre on contact.

DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least ﬁve feet of clearance from combustible materials.

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61301 ENGLISH

SAFETY RULES

WARNING

Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

CAUTION

Improper treatment or use of the engine can damage it, shorten its life and void your warranty.

Use the engine only for intended uses. Operate only on level surfaces. DO NOT expose engine to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the engine if:

– Equipment sparks, smokes or emits ﬂames – Equipment vibrates excessively

DANGER

Fuel and fuel vapors are highly ﬂammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.

When adding or removing fuel:

Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only ﬁll or drain fuel outdoors in a well-ventilated area. DO NOT overﬁll the fuel tank. Always keep fuel away from sparks, open ﬂames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.

When starting the engine:

DO NOT attempt to start a damaged engine. Make certain that the gas cap, air ﬁlter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the engine is resting ﬁrmly on level ground.

When transporting or servicing the engine:

Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire.

When storing the engine:

Store away from sparks, open ﬂames, pilot lights, heat and other sources of ignition.

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ENGLISH 61301

CONTROLS AND FEATURES

Read this owner’s manual before operating your engine. Familiarize yourself with the location and function of the

controls and features. Save this manual for future reference.

Replacement Engine

8 9

(1) Fuel Tank – 1.8 (6.8 L) gallon capacity fuel tank.

(2) Ignition Switch

(3) Circuit Breaker – Protects the ignition switch from

electrical overload.

(4) Fuel Valve Knob – Turn this valve to the “On”

position to supply fuel to the engine.

(5) Recoil Starter – Used to start the engine.

(6) Throttle – Controls the engine speed.

(7) Choke Lever – Used to start the engine.

Parts Included

(8) Air Cleaner – Protects the engine by ﬁltering dust

and debris from the intake air.

(9) Mufﬂer

(10) Crank Shaft

(11) Oil Filler Cap – Check and ﬁll engineoil level.

(12) Oil Drain – Check and ﬁll engine oil level.

Your 61301 Gasoline Powered Engine ships with the

following parts:

Other

– Spark Plug Socket ....................... 1

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61301 ENGLISH

ASSEMBLY

This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.

Add Engine Oil

CAUTION

DO NOT attempt to crank or start the engine before it has been properly ﬁlled with the recommended type and amount of oil. Damage to the engine as a result of failure to follow these instructions will void your warranty.

1. Place the engine on a ﬂat, level surface.

2. Remove oil ﬁll cap/dipstick to add oil.

3. Add 1.16 qt (1.1 L) or less of oil (SAE10W-30) and replace oil ﬁll cap/dipstick.

4. Check engine oil level daily and add as needed.

CAUTION

The engine is equipped with a low-oil-shutoff and the will stop when the oil level in the crankcase falls below the threshold level.

Add Engine Fuel

1. Use clean, fresh, regular unleaded fuel with a

minimum octane rating of 85 and an ethanol content

of less than 10% by volume.

2. DO NOT mix oil with fuel.

3. Clean the area around the fuel cap.

4. Remove the fuel cap.

5. Slowly add fuel to the tank. DO NOT overﬁll. Allow approximately ¼ inch of space for fuel expansion.

6. Screw on the fuel cap and wipe away any spilled fuel.

CAUTION

Use regular unleaded gasoline with a minimum octane rating of 85.

Do not mix oil and gasoline. Fill tank to approximately ¼ inch below the top of the tank to allow for fuel expansion. DO NOT ﬁll fuel tank indoors. DO NOT ﬁll fuel tank when the engine is running or hot. DO NOT overﬁll the fuel tank. DO NOT light cigarettes or smoke when ﬁlling the fuel tank.

NOTE

Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.

Connect Battery (not included) (Figure A)

1. Connect the red (+) lead to the positive (+) terminal on the battery. Then connect the lead to the bolt on the back side of the starter solenoid.

2. Connect the black (–) lead to the negative (–) terminal on the battery. To ground the lead, connect to the bolt on the engine base.

(Figure A)

REV 61301-20110629 6

Page 10

OPERATION

ENGLISH 61301

Engine Location

Place the engine in a well-ventilated area. DO NOT place the engine near vents or intakes where exhaust fumes could be drawn into occupied or conﬁned spaces. Carefully consider wind and air currents when positioning engine.

Starting the Engine

1. Make certain the engine is on a ﬂat, level surface.

2. Turn the engine switch to “ON” position.

3. Rotate the fuel valve to the “ON” position (to the left)

(Item A).

4. Move the choke lever (Item B) to the “Choke”

position (to the left).

5. Turn the engine switch to the “Start” start position

until the engine starts and then release, OR

6. Pull the starter cord slowly until resistance is felt and

then pull rapidly. SEE NOTE BELOW.

NOTE

Keep choke lever in “Choke” position for only 1 pull of the recoil starter. After ﬁrst pull, move choke lever to the “Run” position for up to the next 3 pulls of the recoil starter. Too much choke leads to sparkplug fouling/engine ﬂooding due to the lack of incoming air. This will cause the engine not to start.

Starting the Engine Cont’d.

NOTE

If the engine starts but does not run make certain that the engine is on a ﬂat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.

Stopping the Engine

1. Turn the ignition switch to the “Off” position.

2. Turn the fuel knob to the “Off” position.

7. As engine warms up, move the choke lever (Item B)

to the “Run” position (to the right).

8. Move the throttle lever (Item C) to the “Fast” position.

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Page 11

61301 ENGLISH

MAINTENANCE AND STORAGE

The owner/operator is responsible for all periodic maintenance.

WARNING

Never operate a damaged or defective engine.

WARNING

Improper maintenance will void your warranty.

NOTE

For service or parts assistance, contact our help line at 1-877-338-0999.

Complete all scheduled maintenance in a timely manner. Correct any issue before operating the engine.

Engine Maintenance

To prevent accidental starting, remove and ground spark

plug wire before performing any service.

Oil

Change oil when the engine is warm. Refer to the oil speciﬁ cation to select the proper grade of oil for your operating environment.

1. Remove the oil drain plug with a 15 mm socket and extension.

2. Allow the oil to drain completely.

3. Replace the drain plug.

4. Remove oil ﬁ ll cap/dipstick to add oil.

5. Add 1.16 qt (1.1 L) of oil and replace oil ﬁ ll cap/ dipstick.

6. Dispose of used oil at an approved waste management facility.

Spark Plugs

1. Remove the spark plug cable from the spark plug.

2. Use the spark plug tool that shipped with your engine to remove the plug.

3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.

4. Make certain the spark plug gap is 0.7 - 0.8 mm (0.028 - 0.031 in.).

5. Refer to the spark plug recommendation chart when replacing the plug.

6. Carefully thread the plug into the engine.

7. Use the spark plug tool to ﬁ rmly install the plug.

8. Attach the spark plug wire to the plug.

Air Filter

1. Unscrew wing nut to remove the air ﬁ lter cover.

2. Unscrew wing nut to remove the air ﬁ lter.

3. Separate the foam element and the paper element.

4. Tap the paper ﬁ lter element to remove dirt and debris. Use compressed air (25 PSI) to clear debris.

5. For the foam element: Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.

6. Saturate in clean engine oil.

7. Squeeze in a clean, absorbent cloth to remove all excess oil.

8. Reassemble the two elements and reattach. Tighten wing nut.

9. Reattach the air ﬁ lter cover and snap in place.

Cleaning

Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine.

CAUTION

The engine ships from the factory without oil. Before pulling the recoil start or starting the engine, ﬁ ll with oil. Do not overﬁ ll.

DO NOT spray engine with water.

Water can contaminate the fuel system.

REV 61301-20110629 8

Page 12

MAINTENANCE AND STORAGE

ENGLISH 61301

Adjustments

The air-fuel mixture is not adjustable. CPE recommends

that you contact our service line at 1-877-338-0999 for

all other service and/or adjustment needs.

Maintenance Schedule

Follow the service intervals indicated in the schedule

below. Service your engine more frequently when

operating in adverse conditions.

Contact our help line at 1-877-3 3 8-0999 to locate the

nearest Champion Power Equipment certiﬁed service

dealer for your engine maintenance needs.

Every 8 hours or daily

Check oil level

Clean around air intake and mufﬂer

First 5 Hours

Change oil

Every 50 hours or every season

Clean air ﬁlter

Change oil if operating under heavy load or in hot environments

Every 100 hours or every season

Change oil

Clean/Adjust spark plug

Check/Adjust valve clearance *

Clean spark arrester

Clean fuel tank and ﬁlter *

Every 3 years

Replace fuel line

*To be performed by knowledgeable, experienced owners or Champion Power Equipment certiﬁed dealers.

Storage

Engines stored for over 30 days need to be drained of

fuel to prevent gum from forming in the fuel system,

carburetor components and hoses. For long term

storage, please follow these guidelines.

Engine Storage

1. Allow the engine to cool completely before storage.

2. Clean the engine according to the instructions in the

Maintenance section.

3. Drain all fuel completely from the fuel line and

carburetor to prevent gum from forming.

4. Add a fuel stabilizer into the fuel tank.

5. Change the oil.

6. Remove the spark plug and pour about ½ ounce

of oil into the cylinder. Crank the engine slowly to

distribute the oil and lubricate the cylinder.

7. Reattach the spark plug.

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Page 13

61301 ENGLISH

TROUBLESHOOTING

Problem Cause Solution

Engine will not start No fuel Add fuel

Faulty spark plug Replace spark plug

Engine will not start; Engine starts but runs roughly

Engine shuts down during operation Out of fuel Fill fuel tank

Engine cannot supply enough power or overheating

Engine gallops Engine governor defective Contact the help line

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 [email protected]

Low oil level Fill crankcase to the proper level;

place engine on a ﬂat, level surface

Choke in the wrong position Adjust choke

Spark plug wire loose Attach wire to spark plug

Low oil level Fill crankcase to the proper level;

place engine on a ﬂat, level surface

Insufﬁcient ventilation Check for air restriction; move to a

well ventilated area

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Page 14

SPECIFICATIONS

ENGLISH 61301

Engine Speciﬁcations

– Engine .................... 389 cc OHV CPE

– PTO Rotation ............... Counterclockwise

– Ignition Mode .............. TCI (transistorized)

– Displacement ...................... 389 cc

– Torque (max) .......... 18.5 ft-lb at 3000 RPM

– Compression ....................... 8.5:1

– Crank Shaft .... . 1” x 3 31⁄64” (2.54 cm x 8.85 cm)

– End Hole .............. . Tapped 3/8”z 24 UNF

– Fuel Capacity .............. 1.8 gallons (6.8 L)

– Gross Weight ............ . 84.66 lbs. (38.4 kg)

– Net Weight ............... . 78.5 lbs. (35.6 kg)

– Height ................ .17.9 inches (43.4 cm)

– Width .............. .15.98 inches (40.59 cm)

– Length. . . . . . . . . . . . . . . . . 19.69 inches (50 cm)

Fuel

Fuel capacity is 1.8 gallons (6.8 L). Use regular

unleaded gasoline with a minimum octane rating of 85

and an ethanol content of less than 10% by volume.

Spark Plugs

Recommended replacement spark plug:

– NGK BR6ES or equivalent

Make certain the spark plug gap is 0.7 - 0.8 mm or

(0.028 - 0.031 in.).

Valve Clearance

– Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.)

– Exhaust: 0.18 – 0.22 mm (0.007 – 0.009 in.)

Keyway Shaft

Oil

Use 4-Cycle automotive oil.

Oil capacity is 1.16 qt (1.1 L).

Please reference the following chart for recommended

oil types for use in the engine.

11 REV 61301-20110629

Page 15

61301 ENGLISH

SPECIFICATIONS

Dimensions

REV 61301-20110629 12

Page 16

SPECIFICATIONS

Parts Diagram

ENGLISH 61301

13 REV 61301-20110629

Page 17

61301 ENGLISH

Parts List

# Part Number Description Qty.

1 ST160 F-1061200 Recoil Star ter Knob 1

2 GB578 9-- 86 -FB6 -8 Flange B olt M6 ×8 4

188.061100.31 Recoil St arte r Case

ST188F-1060 009 Starte r Return S pring

ST188F-1060 008 Recoil Sta rter P ulley

ST188F-1060 007 Recoil Sta rter Ro pe

ST188F-1060 006 Ratchet Spr ing

ST188F-1060 005 Ratchet St arter

ST188F-1060 004 Ratchet Guid e Spring

ST188F-1060 003 Ratchet Guid e

ST188F-1060 002 Ratchet Guid e Bolt

GB5789- -8 6-FB 6-12 Flange B olt M6 ×12

ST188F-1080 003 Clamp

ST188F-1080100 -G Fan Cover

ST188F-1050 006 Special Nut

GB5789- -8 6-FB 6-29 Flange B olt 6× 29

ST188F-1060 001 Starte r Pulley C omp

ST188F-112200 0- G Ignition C oil

ST188F-1080 002 Cooling Fan

ST188FD -1121000 Flywhe el

ST188F-1030 002 Plate Coil

ST188F-112300 0 Coil Char ger

ST188F-10302 00 Oil Seal

GB5789- -8 6-FB 6-25 Flange B olt 6× 25

ST188F-112800 0- G Star ter Swltc h

ST188F-1030 012 Grommet

139FMD -1003101 Drain Plu g Bolt

139FMD -1003102 Drain Plu g Washe r

ST188F-1030 006 -G Crankc ase

ST188FD -1127000- A Oil Level Switch

GB5789- -8 6-FB 6-15 Flange B olt 6×15

GB/ T276-9 4 Radial Ball Bearing 6202

ST188F-10503 03 Balance Ge ar

GB/ T276-9 4 6207/ C3 Radial Ball Bearing 6207

ST188F-10503 04 Key

ST188F-10503 00 Cranksha ft Co mp

GB5789- -8 6-FB 8-35 Flange B olt 8 ×35

ST188F-112500 0 Starte r Engine A ssy

ST188F-112600 0 Relay

GB93 5 Spring Wash er ø5

GB818 M5×16 Screw M5 ×16

ST188F-1030 010-G Case Cov er Packin g

ST168F-1030015- G Dowel Pin 9 ×14

ST188F-1080 002- G Shroud

ST188F-1030 003- B Oil Filler C ap

ST160F-10300 02 Oil Filler Ca p Packing

ST188F-1030 011-G-5/16 Crankc ase Co ver

ST160F- -1030005 -B Oil Filler Cap

GB5789- -8 6-FB 8- 40 Flange B olt 8 ×40

ST160F-1110108 Washer

ST188F-1110009 G overno r Shaft

ST188F-1110101 Gover nor Weig ht Holde r

ST188F-1110102 Gover nor Weig ht Pin

ST188F-1110103 Gover nor Weig ht

ST160F-1110103 Gover nor Shaf t Clip

ST188F-1110008 G overno r Slider

ST188F-10502 00 Connectin g Rod A ssemb ly

ST188F-1050 001 Piston

ST188F-1050 004 Piston Pin C lip

ST188F-1050 005 Piston Pin

ST188F-1050100 Oil Seal S et

ST188F-1050 003 Second Rin g Set

ST188F-1050 002 First Ring Set

ST188F-1030 013 Dowel Pin

ST188F-1030 008 -G Cylinde r Head Gasket

ST188F-1080 001-G Shroud

ST188F-1011000- G Head Comp

NHSP LD F6 RTC Spark P lug

ST188F-1030 009 Bolt

ST188F-10200 03- CPE Head O ver Pa cking

ST188F-1020100 -A Head C over C omp

ST188F-10200 02 Tube

ST188F-10200 04 Packing He ad Cov er Bolt

ST188F-10200 05 Washer He ad Co ver Bolt

ST188F-10200 06 Bolt Hea d Cove r

ST188F-1041000 C amshaf t

ST188F-1040 012 Valve Lifte r

# Part Number Description Qty.

ST188F-1040 003 Intake Valve

ST188F-1040 011 Exhaus t Valve

ST188F-1040 010-Ⅱ Push Rod

ST188F-1040 006 Valve Spring Washer

ST188F-1040 004 Valve Seal

ST188F-1040 007 Valve Spring

ST168F- -1040027 Pivot Bo lt

ST188F-1040 002 Intake Valve Spring Ret ainer

ST188F-1040 008 Exhaus t Valve Sp ring Retain er

ST188F-1040 009 Valve Rotat or

ST188F-1040 028 Push Rod Gu ide Plate

ST188F-1040 021 Rocker A xis

ST188F-1040 026 Valve Rocker Arm

ST188F-1040 022 Intake Valve Exhau st Rocke r

ST188F-1040 023 Exhaus t Valve E xhaust Rocker

GB97.1-8 5 Washer ø6

ST160F-1040 024 Rocker Ar m Bolt

GB6177--86 -N6 Nut M6

ST160F-1040 025 Pivot Adjus ting Nut

ST188F-1010002 B olt

ST188FD -1130003 Carbure tor Insula tor Pac king

ST188F-113400 0 Carbure tor Insula tor

ST188F-113000 2 Carbure tor Pac king

100

ST188F-113300 0- G Carbu retor

101

ST188F-1130100 Ai r Cleane r Packin g

102

ST188FD -1070006 -A Clip

103

188.091100.32 Air Clea n Elbow

104

GB5789- -8 6-FB 6-3 3 Flange B olt M6 ×33

105

188.09100 3.32 Air Clea ner Elem ent

106

188.091102.32 Air Clea ner Supp ort

107

188.09120 0.32 Air Clea ner Co ver

108

ST188F-1090100 -C Air Clean er Cap

109

ST160F-1070100-H Fuel Tank Cap

110

ST160F-1070006 -B Filter Suppor t

111

ST160F-1070006 -A Fuel Filter

112

GB61787.1-N8 Nut M8

113

ST152FD-1070200 Fuel Filter

114

ST1P68F-10700 06- F C lip

115

188.071000 .33 Fuel Tank Com p

116

GB5789- -8 6-FB 8-32 Flange B olt 8 ×32

117

ST188F-107000 3-G Tube, II

118

ST168F-1070200 -G Fuel Valve

119

GB16674-M5-12 Bolt M5×12

120

ST188F-1070001-G Tube, I

121

188.070010.31 Fuel Tank Shrou d

122

168.07002 3.01 Plug

123

ST168F-1070003 -G Fuel Valve Knob

124

GB818 M4×12 Screw M4 ×12

125

ST188F-1110003 C over A rm Shaf t

126

ST188F-1110005 Wa sher ø 8.2×17×0 .8

127

ST188F-1030100 Oil Seal

128

ST188F-1110007 Pin Clip

129

ST188F-1110006 G overno r Arm

130

ST160F-1110004 G overno r Arm B olt

131

ST188F-1110004 G overno r Spring

132

ST188F-1110001 T hrottle Return Sp ring

133

ST188F-1110002 G overno r Rod

134

188.08 030 0.06 Con trol As sembl y

135

168.11100 8.01 She ath Grip

136

ST188F-1010001 B olt

137

ST188F-1100100- G Exhaust Pip e Gask et

138

188.101001.34 Exhau st Pipe

139

GB84 8 Washer ø8

140

GB859 Lock Wa sher ø 8

141

GB93 8 Lock Wash er ø8

142

GB6175 M8 Nut M8

143

188.101002.34 Mufﬂe r Packin g

144

188.101100.34 Mufﬂe r

145

GB 16174 M5×10 Flange B olt M5×10

146

188.101200.34 Mufﬂe r Prote ctor

147

188.101300.34 Spark A rres ter

148

GB818 M4× 6 Screw M 4×6

149

GB84 8 Washer ø5

150

GB859 Locker Washer ø5

151

GB6177--86 -N6 Nut M6

152

REV 61301-20110629 14

Page 18

WARRANTY

ENGLISH 61301

WARRANTY

CHAMPION POWER EQUIPMENT

2 YEAR LIMITED WARRANTY

Warranty Qualiﬁcations

Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.

Repair/Replacement Warranty

CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one year (parts and labor) and two years (parts) from the original date of purchase (90 days (parts and labor) and 180 days (parts) for commercial & industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.

Do Not Return The Unit To The Place Of Purchase

Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.

Other Exclusions

This warranty excludes:

– Cosmetic defects such as paint, decals, etc. – Wear items such as ﬁlter elements, o-rings, etc. – Accessory parts such as starting batteries, and

storage covers.

– Failures due to acts of God and other force majeure

events beyond the manufacturer’s control.

– Problems caused by parts that are not original

Champion Power Equipment parts.

Limits of Implied Warranty and Consequential Damage

Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this engine. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty.

Contact Information

Address

Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 www.championpowerequipment.com

Warranty Exclusions

This warranty does not cover the following repairs and equipment:

Normal Wear

Engines need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.

Installation, Use and Maintenance

This warranty will not apply to parts and/or labor if this engine is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the engine’s limits, modiﬁed, installed improperly or

connected incorrectly to any electrical component. Normal maintenance such as spark plugs, air ﬁlters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty.

15 REV 61301-20110629

Customer Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free:1-877-338-0999 Fax no.: 1 (562) 236-9429

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 [email protected]

Page 19

Champion Power Equipment, Inc (CPE),

Emission Control System Warranty

Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

CPE is pleased to explain the Emission Control Systems Warranty on your 2011 small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet EC regulations for small non-road engines. CPE must warrant the emission control system on your small off-road engine for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your small off-road engine.

Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:

This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your small off-road engine to an Authorized CPE service outlet, CPE dealer or CPE, Santa Fe Springs, CA., USA as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact:

Champion Power Equipment, Inc.

Customer Service

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670

USA

Tel: (888) 696-0668

The emission warranty is a defects warranty. Defects are judged on normal engine performance. The warranty is not related to an in-use emission test.

Page 20

EMISSION CONTROL SYSTEM WARRANTY

The following are specific provisions relative to your Emission Control System Warranty Coverage.

Emission Control System Warranty (ECS Warranty):

1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.

2. GENERAL EMISSIONS WARRANTY COVERAGE

CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines is:

a. Designed, built and equipped so as to conform at the time of sale with applicable

regulations under the Canadian Environmental Protection Act, 1999 (CEPA 1999).

b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer’s application for certification for a period of two years.

3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:

a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.

b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.

d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet.

e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.

f. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.

g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts.

h. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.

Page 21

i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)

Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps

associated with these listed systems.

TO OBTAIN WARRANTY SERVICE:

You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.

If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc.

Champion Power Equipment, Inc.

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670

USA

1-877-338-0999

Attn: Customer Service