SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20220916
Page 2
MANUAL
CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator
outside is absolutely mandatory to keep your family safe from carbon
monoxide. But there’s even more you can do. By educating yourself
about all carbon monoxide risks, you’ll be better prepared to protect
your family from this colorless, oderless threat.
ALWAYS READ
THE OPERATOR’S
MANUAL FIRST
KNOW THE SYMPTOMS
• Headache
• Nausea
• Shortness of breath
• Dizziness
• Fatigue
STAY ALERT WITH CARBON
MONOXIDE DETECTORS
KEEP IT OUTSIDE AND AWAY FROM
DOORS, WINDOWS, AND GARAGES
Congratulations on your purchase of a Champion Power Equipment
(CPE) product. CPE designs, builds, and supports all of our
products to strict specifications and guidelines. With proper
product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time of
publication, and we reserve the right to change, alter and/or
improve the product and this document at any time without prior
notice.
CPE highly values how our products are designed, manufactured,
operated, and serviced as well as providing safety to the operator
and those around the generator. Therefore, it is IMPORTANT to
review this product manual and other product materials thoroughly
and be fully aware and knowledgeable of the assembly, operation,
dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety
and operation procedures before each use. Please always exercise
common sense and always err on the side of caution when
operating the product to ensure no accident, property damage,
or injury occurs. We want you to continue to use and be satisfied
with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper
accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to
supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate
label to the table below
CPE TECHNICAL SUPPORT TEAM
+4 4(0)-1942-715-4 07
MODEL NUMBER
500988-UK
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not
hazard-related (e.g., messages relating to property damage).
Generator exhaust contains carbon monoxide, a colorless,
odorless, poisonous gas. Breathing carbon monoxide will
cause nausea, dizziness, fainting or death. If you start to feel
dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL
VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any ,sheds &
vehicles, including garages, basements, crawlspaces and
sheds, enclosure or compartment, including the generator
compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through
windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison
you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/or
accessories. Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or sockets.
DO NOT use electrical cords that are worn, damaged or frayed.
Use only Champion electrical cords for proper application.
DO NOT operate generator in wet weather including rain or
snow.
DO NOT allow children or unqualified persons to operate or
service the generator.
Use a ground fault circuit interrupter (GFCI) in damp areas
and areas containing conductive material such as metal
decking(MUST be installed separately).
Connection to your home’s electrical system requires a listed
100A transfer switch installed by a licensed electrician and
approved by the local authority having jurisdiction. The
connection must isolate the generator from the utility power
and must comply with all applicable laws and electrical codes.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to the
manufacturer’s instructions.
WARNING
Although the generator contains a spark arrester, maintain
a minimum distance of 5 ft. (1.5 m) from dry vegetation to
prevent fires.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call emergency services immediately.
NEVER use this product to power life support devices or life
support appliances.
NEVER use this product to power medical devices or medical
appliances.
Inform your electricity provider immediately if you or anyone in
your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience a
medical emergency.
Spark from removed spark plug wire can result in fire or
electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot
contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces like engine or exhaust muffler.
Avoid contact with hot exhaust gases.
Allow equipment to cool minimum 30mins before handling.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
CAUTION
Exceeding the generator’s running capacity can damage the
generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
Do Not modify or install any exhaust muffler extensions, by
doing so will void any warranty offered.
CAUTION
Start the generator and allow the engine to stabilize before
connecting electrical loads.
Connect electrical equipment in the off position, and then turn
them on for operation.
Turn electrical equipment off and disconnect before stopping
the generator.
CAUTION
Improper treatment or use of the generator can damage it,
shorten its life or void the warranty.
WARNING
Rapid retraction of the recoil cord will pull hand and arm
towards the engine faster than you can let go. Broken bones,
fractures, bruises or sprains could result. Unintentional
startup can result in entanglement, traumatic amputation or
laceration.
When starting engine, pull the recoil cord slowly until
resistance is felt (compression point), release back cord and
then with one strong rapid pull to start. repeat process, Do
not excessively or rigorously pull the recoil cord or otherwise
you will break or damage it. By doing so you will void and
warranty.
Use the generator only for intended uses.
Operate only on flat level surfaces.
DO NOT expose generator to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect
them from the generator.
PETROL, PETROL VAPORS AND PROPANE (LPG) ARE
HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Petrol and petrol vapors:
– Petrol is highly flammable and explosive.
– Petrol can cause a fire or explosion if ignited.
– Petrol is a liquid fuel but it’s vapors can ignite.
– Petrol is a skin irritant and needs to be cleaned up immediately
if spilled on skin or clothes.
– Petrol has a distinctive odor, this will help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF.
This is because if a fire is extinguished and a supply of fuel is
not turned OFF, then an explosion hazard could be created.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs
room to expand if temperatures rise.
Propane:
– Propane is highly flammable and explosive.
– Propane is under pressure and can cause a fire or explosion if
ignited.
– Propane is heavier than air and can settle in low places while
dissipating.
– Propane has a distinctive odor added to help detect potential
leaks quickly.
DO NOT pump petrol directly into the generator at the gas station.
Always use an approved container to transfer the fuel to the
generator.
DO NOT overfill the gasoline tank.
Always keep petrol away from sparks, open flames, pilot lights,
heat and other sources of ignition.
When starting the generator:
DO NOT attempt to start a damaged generator.
Always check that the gasoline cap, air filter, spark plug, fuel lines
and exhaust system are properly in place.
Always allow spilled petrol to evaporate fully before attempting to
start the engine.
Always be certain that the generator is resting firmly on level
ground.
When operating the generator:
DO NOT move or tip the generator during operation.
When transporting or servicing the generator:
Always check that the fuel valve is in the OFF position and the
gasoline tank is empty.
For propane compatible models, check that the LPG cylinder is
disconnected and stored securely away from the generator.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other
sources of ignition.
Do not store generator, petrol or propane cylinders near furnaces,
water heaters, or any other appliances that produce heat or have
automatic ignitions.
DANGER
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve is turned OFF. This
is because if a fire is extinguished and a supply of fuel is not
turned OFF, then an explosion hazard could be created.
– When exchanging propane cylinders, check that the cylinder
valve is of the same type.
– Always keep the propane cylinder in an upright position.
– Propane will burn skin if it comes in contact with it. Keep any
and all propane away from skin at all times.
When adding or removing petrol:
DO NOT light or smoke cigarettes.
Turn the generator off and let cool for at least two minutes before
removing the petrol cap. Always loosen the cap slowly to relieve
pressure in the tank.
Only fill or drain petrol outdoors in a well-ventilated area.
NEVER place a petrol container, gasoline tank, propane
cylinder or any combustible material in the path of the exhaust
stream during operation of the engine.
WARNING
Never use a petrol container, petrol tank, propane connector
hose, propane cylinder or any other fuel item that is broken,
cut, torn or damaged.
Electrolyte inside the battery is harmful to skin and eyes. If the
battery leaks and electrolyte gets in your eyes, do not rub them.
Instead, rinse them with clean running water and immediately
seek medical attention. If left untreated, electrolyte can cause
permanent eye injury.
When using the generator:
– Do not use the battery near sources of high heat or fire.
– Do not reverse or short-circuit the positive (+) or negative (-)
terminals.
– Do not use the battery in parallel or in series.
– Do not discharge battery in temperatures below 14°F (-10°C)
or above 104°F (40°C).
When charging the battery:
– Do not charge the battery with voltage over 15.0V and current
over 1.6A.
– Do not charge the battery below 32°F (0°C) or above 113°F
(45°C).
– Always remove from the battery cradle before charging
separately.
When storing the generator/battery:
– Always check that the battery connectors between the inverter
and the battery are unplugged and placed away from the
battery terminals.
– Always inspect the battery case for obvious signs of physical
damage or warpage.
– Do not store the battery near sources of high heat or fire.
– Store the battery in a dry, well ventilated area between
-4°F (-20°C) and 104°F (40°C).
– Do not store the battery when discharged to 20% or less state
of charge (SOC).
– The battery should be charged for 10~30 mins every 180 days
when in storage, to keep the battery in good condition.
In case of battery damage:
– If damaged, battery may emit hazardous fumes. If fumes are
present, move battery to a well-ventilated area.
– Do not try to repair the battery.
– Dispose of battery in a clear plastic bag and take to your local
municipal household hazardous waste (HHW) recycling center.
Do not place it the trash for any reason.
– After charging, leave the battery sitting for 0.5 to 1 hour
before checking the voltage. If the voltage is less than 12.8V,
additional charging is necessary.
– If the battery becomes hot to the touch, stop charging. Allow
building, sheds, garages,
vehicles or confined spaces,
EVEN IF if doors and windows
are open and well ventilated.
ONLY use OUTSIDE
and far away from
windows, doors, and
vents.
DANGER
Using a generator indoors CAN K ILL YOU IN
MINUTES. Generator exhaust contains carbon
monoxide. This is a poison you cannot see or sm ell.
1004-BY-L-B
Utiliser un générateur à l’intérieur
PEUT VOUS TUER EN QUELQUES
MINUTES. L’échappement du
générateur contient du mon oxyde de
carbone. Il s’agit d’un poison que vou s
ne pouvez ni voir ni sentir.
Ne l’utilisez
JAMAIS dans la maison ou le garage
MÊME SI les portes et les fenêtres
sont ouvertes. Utilisez-le
UNIQUEMENT À L’EXTÉRIEUR, loin
des fenêtres, portes et t rappes de
ventilation.
Die Verwendung eines
Stromerzeugers in geschlossenen
Räumen kann Sie innerhalb weniger
Minuten töten. Die StromerzeugerAbgase enthalten Kohlenmonoxid.
Dieses Gift kann man weder s ehen
noch riechen.
NIEMALS im Haus
oder in der Garage verwende n AUCH NICHT bei geöff neten Türen
und Fenstern. AUSSCH LIESSLICH
im AUSSENBEREICH in gut
belüfteten Zonen verwenden.
1097-BY- L-A
UNLEAD ED FUEL ONLY. Minimum octane
rating of 85 . Maximum 10% eth anol.
NUR BLEIFREIES BENZIN. MindestOktanza hl 85. Maxima l 10% Ethanol.
ESSENCE SANS PLOMB SEULEMENT.
Indice d’octa ne minimal de 85.
Maximum 10 % d'étha nol.
MANUFACTURE DATE
IP Grade
SERIAL NO.
MODEL
500988-UK
XXXXXXXXXXXX
XXXX
IP23M
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE
SANTA FE SPRINGS, CA 90670
USA / É.-U.
MADE IN CHINA
Low Power Generating Set
AC AMPS
Performance Class
FREQUENCY (Hz)
RPM
PHASE
POWER FACTOR
AC VOLTS
14.6A
G1
50
3600
1
1.0
240V
QUALITY CLASS
NET WEIGHT
INSULATION CLASS
MAX AMBIENT TEMP
RATED OUTPUT
MAX POWER
PROPANE WATTS
A
45.7kg
F
COP:3.5kW
3.6kW S2 5min
3.15kW
104°F/40°C
WARNING
DO NOT TOUCH!
Exhaust gases , muffler
and engine component s
are extremely HOT a nd
cause burns.
Operation of this eq uipment may create
sparks that can st art fires around dr y
vegetation. A spark arrestor may be required.
The operator should contact local fire
agencies for laws and reg ulations relating to
fire prevention requi rements. If install ed,
clean every 100 hours o r every season.
1010-BY-L-A
ADVERTENCIA
NICHT ANFASSE N!
Abgase, Schalldämpfer und
Motorkomponenten sind
extrem heiß und verur sachen
Verbrennungen.
Der Betrieb dieser G eräte kann Funken erzeug en, die in
der Umgebung von trockener Vegetation Brände
auslösen können. Ein Funkenfänger kann erforderlich
sein. Der Betreiber s ollte sich an die örtlic hen
Brandschutzbehörden wenden, um sich über die
Gesetze und Vorsc hriften in Bezug auf
Brandschutzanforderungen zu informieren. Wenn
installiert, a lle 100 Stunden oder zu jedes J ahr reinigen.
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOLMEANING
Caution.
Read The Operator’s Instruction Manual Before Use. To reduce the risk of injury, user must read and
understand operator’s manual before using this product.
Not For General Waste Disposal.
The generating set must not be connected to other power sources, such as the power company supply
mains.
Electric Hazard. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an
electrocution hazard. A transfer switch must be used when connecting to a building.
Fire Hazard. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause
severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion.
Risk Of Being Burnt. To reduce the risk of injury or damage, avoid contact with any hot surface.
Carbon Monoxide(co) Danger.
Wet Conditions Alert. Do not expose to rain or use in damp locations except as follows:
If you must operate in rain or damp locations, DO NOT operate without proper protection of the electrical
components.
Use of a safety canopy that is fire retardant and will provide proper air ventilation for the engines exhaust
stream can be used. Keep all objects a minimum of 5 feet (1.5m) away from the generator at all times.
Heat from the muffler surface and exhaust stream can ignite combustible materials.
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
This product uses lithium-ion (Li-ion) batteries. Local, state, or federal laws may prohibit disposal of
batteries in ordinary trash. Consult your local waste authority for information regarding available recycling
and/or disposal options.
Blindness or severe burns. Electrolyte solution can cause blindness or severe burns.
IMPORTANT SAFETY INSTRUCTIONS
Shield eyes. Explosive gases can cause blindness or injury.
If damaged, battery may emit hazardous fumes. If fumes present, move battery to a well-ventilated area.
Eye protection. Always wear eye protection with side shields marked to comply with ANSI Z87.1.
It is recommended ear protection is worn working at close quarters to the generator.
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOLMEANING
Propane Hose Inlet
Start
On
Choke
Stop or Off
Economy Mode Button
ECO
Low Oil
SYMBOLMEANING
Ground Terminal
Neutral Floating. Neutral circuit IS
NOT electrically connected to the frame/
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
Starting the Engine
DANGER
Move generator outside and far away from windows,
doors and intake ventilation covers.
1. Check oil level.(Not Included)
Recommended oil is 10W-30.
Check petrol level.
When adding gasoline, use a minimum octane rating of 85
and an ethanol content of 10% or less by volume.y
2. Turn EZ Start dial to the full “CHOKE” position.
3. Pull the recoil cord.
4. Turn the EZ Start dial to the “RUN” position.
5. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads.
2. Turn the EZ Start dial to the “STOP” position.
For adding fuel and starting the engine with LPG see Add Fuel:
Propane (LPG) in Assembly section and Starting the Engine:
Propane (LPG) in the Operation section.
For Electric Start, see “Starting the Engine” section in the
Operation section.
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.
Generator
2
3
4
5
1
6
9
10
8
7
1. Fuel Gauge
2. Fuel Cap – Remove to add fuel.
3. Folding Handle – Used to move unit by lifting and rolling on
wheels. Do not use to lift or carry the unit.
4. Battery Access Cover
5. Control Panel – See Control Panel section.
6. Recoil Starter – Used to manually start the engine.
11
12
7. Never Flat Wheels – 5 in. (12.7 cm)
8. Oil Fill Access Cover
9. LPG Inlet – Used to connect LPG fuel source to generator.
10. Carrying Handle(s) – Used to lift or carry the unit.
1. Intelligauge with Power Meter – See Intelligauge with
Power Meter section.
2. Ignition Switch – Used to START the generator.
3. EZ Start Dial – Used to start, stop and choke the generator.
4. Circuit Breakers (Push Reset) – Protects the generator
against electrical overloads.
5. Ground Terminal – Consult an electrician for local grounding
regulations.
A
53
(2×) 240V AC, 13A
A
B
z
May be used to supply electrical power for
operation of 240 Volt AC, 13 Amp, single phase,
50 Hz electrical loads.
12V DC, 8A (Automotive)
May be used to supply electrical power for
operation of 12 Volt DC, 8 Amp electrical loads.
6
RECEPTACLES
6. Parallel Outlets – Used to parallel two inverters together for
increased power output. (parallel kit sold separately).
WARNING
Do not operate a device while it is plugged into the 12V DC
outlet. Prolonged exposure to engine exhaust can cause
serious injury or death. While charging a device do no place
on the exhaust side of the generator. Extreme heat caused
by exhaust can damage the device, and cause a potential fire
hazard.
WARNING
Do Not operate both AC and DC together, only ever use one
at a time otherwise you can damage generator electrical
components and(or) damage equipment.
Your generator requires some assembly. It must be properly
serviced with fuel and oil before operation.
If you have any questions regarding the assembly of
your generator, call our Technical Support Team at
+44(0)-1942-715-407. Please have your serial number and model
number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Using the carrying handles of the unit, carefully remove the
generator from the box (two people lifting is recommended).
Remove Shipping Support Hardware
To protect the generator during shipping, support hardware has
been installed between the engine and frame. This hardware
MUST BE REMOVED BEFORE adding oil or gasoline to the
generator.
NOTICE
DO NOT attempt to run generator without first removing the
shipping support hardware. Damage to the generator as a
result of not removing the hardware will void the warranty.
Connect the Battery
1. Remove the non recoil side maintenance cover by removing
the two screws with a phillips head screw driver
(included).
2. Push two halves of battery connector together tightly.
Add Engine Oil
WARNING
DO NOT attempt to crank or start the engine before it has been
properly filled with the recommended type and amount of oil.
Damage to the generator as a result of failing to follow these
instructions will void your warranty.
1. BEFORE filling the engine with oil or petrol, tip the generator
onto the muffler side. Tip onto the flattened cardboard box
the generator came in or other protective surface so as to not
scratch the enclosure.
2. Remove the four nuts and mounting plates from the bottom
side of the generator using the included 8/10 mm wrench.
Nuts and spacers can be discarded.
3. Tip the generator upright.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing
that requires no additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 1Champion
PowerX 10w30 oil. However, using the listed conventional oils
shown in the “Recommended Engine Oil Type” chart may be
used for typical use including the first 5 hours of the break-in
run time period of the engine.
If running generator in extreme temperatures, refer to the
“Recommended Engine Oil Type” chart.
2. Turn the oil access cover fastener to the unlocked position
and remove the cover.
ASSEMBLY
OIL DIP STICK
OIL DIP STICK
MAX
MAX
NOTICE
Once oil has been added, a visual check should show oil about
1-2 threads from running out of the fill hole.
When using the dipstick to check oil levels, Do Not screw in
the dipstick. Rest it against the outer side of the port to record
oil level.
A general good rule is oil is full when it can be visually seen on
the middle/upper threads on the port.
NOTICE
3. Remove oil fill cap/dipstick to add oil.
4. Using a funnel, add up to 16.9 fl. oz. (500 ml) of oil and
replace oil fill cap/dipstick and secure cover.
DO NOT OVERFILL.
Check oil level often during the break-in period. Refer to the
Maintenance section for recommended service intervals.
CAUTION
This engine is equipped with a low oil shut-off and will stop
when the oil level in the crankcase falls below the threshold
level.
NOTICE
The first 5 hours of run time are the break-in period for the
unit. During the break in period stay at or below 50% of the
running watt rating and vary the load occasionally to allow
stator windings to heat and cool. Adjusting the load will also
cause engine speed to vary slightly and help seat piston rings.
After the 5 hour break-in period, change the oil.
NOTICE
Synthetic oil may be used after the 5 hour initial break-in
period. Using synthetic oil does not decrease the recommended
oil change interval. Full synthetic 5W-30 oil will aid in starting
in cold ambient < 41º F (5º C) temperatures.
5. Check engine oil level before each use and add as needed.
Petrol vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause
severe burns or death.
Only fill or drain fuel outdoors in a well-ventilated area. DO
NOT pump petrol directly into the generator. Use an approved
container to transfer the fuel to the generator.
Never use a petrol container, fuel tank, or any other fuel
item that is broken, cut, torn or damaged.
DO NOT overfill the fuel tank. Always keep fuel away from
sparks, open flames, pilot lights, heat and other sources of
ignition.
Use clean, fresh, regular unleaded gasoline with a minimum
octane rating of 85 and an ethanol content of 10% or less by
volume.
This is four stroke petrol engine and requires separate oil and fuel.
NEVER mix oil and fuel together.
1. Remove the fuel cap.
2. Slowly add petrol to the tank. DO NOT OVERFILL. Petrol can
y
expand after filling. A minimum of ¼ in. (6.4 mm) of space
left in the tank is required for petrol expansion, although more
than ¼ in. (6.4 mm) is recommended. Petrol can be forced
out of the tank as a result of expansion if overfilled, and can
affect the stable running condition of the generator.
EmptyFull
4. Screw on the gasoline cap and wipe away any spilled fuel.
CAUTION
Use unleaded petrol with a minimum octane rating of 85 and
an ethanol content of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank.
DO NOT mix oil and petrol.
DO NOT overfill the tank. Fill tank to approximately ¼ in.
(6.4 mm) below the top of the tank to allow for petrol
expansion.
DO NOT pump petrol directly into the generator at the pump.
Use an approved fuel container to transfer the gasoline to the
generator.
DO NOT fill or refuel tank indoors.
DO NOT fill tank when the engine is running or hot allow
minimum 30mins cooling before refueling.
y
3. The approximate fuel level is shown on the fuel gauge on top
of the fuel tank.
WARNING
Pouring petrol too fast through the fuel screen may result in
petrol splashing over the generator and operator while filling.
The generator engine works well with 10% or less ethanol
blended petrol. When using ethanol-gasoline blends there are
some issues worth noting:
– Ethanol-petrol blends can absorb more water than petrol
alone.
– These ethanol blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and
carburetor. The compromised gasoline can be drawn into
the carburetor and cause damage to the engine and/or
create potential hazards.
– If a fuel stabilizer is used, confirm that it is formulated to
work with ethanol-petrol blends.
– Any damages or hazards caused by using ethanol blended
petrol higher than 10% by volume, improperly stored
petrol, and/or improperly formulated stabilizers, are not
covered by manufacturer’s warranty.
It is advisable to always shut off the petrol supply and run the
engine to starvation after each use. See Storage instructions
for extended non-use.
ASSEMBLY
7. Check all connections for leaks by wetting the fittings with a
solution of soap and water. Bubbles which appear or bubbles
which grow indicate that a leak exists. If a leak exists at a
fitting then turn off the valve on the cylinder and tighten the
fitting. Turn the valve back on and recheck the fitting with the
soap and water solution. If the leak continues or if the leak
is not at a fitting then do not use the generator and contact
customer service.
NOTICE
– The LPG hose included with this unit works with standard
20 and 30 pound LPG tanks.
Add Fuel: Propane (LPG)
DANGER
NEVER place the LPG (liquefied petroleum gas) connector hose
OR LPG cylinder tank in the path of the muffler exhaust gas
stream of the generator during engine operation.
1. Confirm the dial is in the OFF position.
2. If using a new propane cylinder, remove the plastic cap from
the cylinder valve.
3. Attach the LPG hose assembly (included) to the propane
cylinder valve and hand tighten until snug. DO NOT OVER
TIGHTEN.
4. Remove the rubber boot covering the propane connection port
on the inverter.
5. Remove the rubber protective plug from the female connector
of the LPG hose.
6. Insert the hose fitting into the quick connect coupling and
push in until you hear a “click” and the outside collar of the
quick connect coupling moves forward.
– Verify the requalification date on the cylinder has not
expired.
– Always position the cylinder so the connection between the
cylinder valve and generator inlet won’t cause sharp bends
or kinks in the LPG hose.
CAUTION
Do not allow children to tamper or play with the LPG cylinder
or hose connections.
CAUTION
Use approved LPG cylinders equipped with an OPD (overfilling
prevention device) valve. Always keep the cylinder in a vertical
position with the valve on top and installed at ground level
on a flat surface. Cylinders must not be installed near any
heat source and should not be exposed to sun, rain, and dust.
When transporting and storing, turn off the cylinder valve and
generator LPG valve, and disconnect the cylinder. Plug the
outlet, usually by a plastic protective cap, if one is available.
Keep cylinders away from heat and ventilated when in a
vehicle.
If there is a strong smell of LPG: Close valve on the cylinder.
Check all connections for leaks by wetting the fittings with a
solution of soap and water. Bubbles which appear or bubbles
which grow indicate that a leak exists. Do not smoke or light a
cigarette, or check for leaks using a match, open flame source
or lighter. Contact a qualified technician to inspect and repair
an LPG system if a leak is found, before using the generator.
Grounding
Your generator must be properly connected to an appropriate
ground to help prevent electric shock.
WARNING
Failure to properly ground the generator can result in electric
shock.
A ground terminal connected to the panel of the generator has
been provided (see Controls and Features for terminal location).
For remote grounding, connect a length of heavy gauge
(12 AWG minimum) copper wire between the generator ground
terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to ensure
compliance with local electrical codes.
Neutral Floating*
– Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
– The generator (stator winding) is isolated from the frame and
from the AC receptacle ground pin.
– Electrical devices that require a grounded receptacle pin
connection will not function if the receptacle ground pin is not
functional.
Neutral Bonded to Frame*
– Neutral circuit IS electrically connected to the frame/ground of
the generator.
– The generator system ground connects lower frame cross-
member below the alternator. The system ground is connected
to the AC neutral wire.
* See your Specifications section for specified type of grounding.
OPERATION
Generator Location
WARNING
NEVER operate the generator inside any building, garage,
basement, crawlspace, shed, enclosure or compartment,
including a generator compartment of a recreational vehicle.
NEVER operate or start the generator in the back of an
SUV, camper, trailer, truck bed (regular sides, flat or other
configuration), under staircases, stairwells, next to walls
or buildings or in any other location that will not allow for
adequate cooling of the generator or for the proper exit of the
exhaust flow from the muffler system.
DO NOT operate or store the generator in wet weather
conditions such as rain or snow. Using a generator in wet
conditions could result in serious injury or death due to
electrocution.
In some state’s generators may be required to be registered
with the local utility company when used at construction sites
and may be subject to additional rules and regulations, consult
your local municipal authority.
Generators should always be operated on a flat, level surface
at all times (even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of
clearance from all combustible material.
Generators must also have a minimum of 3 feet (91.4 cm)
of air flow clearance on all sides to allow for adequate
performance cooling, maintenance and servicing.
Always place the generator in a well-ventilated area. NEVER
place the generator near air intake vents or where exhaust
fumes could be drawn into occupied or confined spaces.
Always carefully consider wind and air currents when
positioning generator.
Always allow generators to properly cool before transport or
for storage purposes.
Failure to follow proper safety precautions may result in
personal injury, damage to the generator and void the
manufacturer’s warranty.
During operation the muffler and exhaust fumes will become
hot. If adequate cooling and breathing space are not supplied,
or if the generator is blocked or enclosed, temperatures can
become extremely heated and may lead to fire.Never modify
or try to install any exhaust muffler extension, by doing so will
result in degraded engine performance and(or) damage the
generator engine.
WARNING
Do not expose to rain or use in damp locations.
Keep all objects a minimum of 5 feet (1.5m) away from the
generator at all times. Heat from the muffler surface and
exhaust gas stream can ignite combustible materials.
WARNING
If you must operate in rain or damp locations, DO NOT operate
without proper protection of the electrical components.
Manual Start
Cold Engine Start
3. Move the EZ Start dial to the “CHOKE” position.
4. Pull the recoil cord slowly until resistance is felt (compression
point), then release the cord slowly back use one strong rapid
pull to start, if the generator does not start repeat process.
DO NOT rigorously or aggressively pull the recoil otherwise
it will damage cord or mechanism and result in voiding your
warranty.
Use of a safety canopy that is fire retardant and will provide proper
air ventilation for the engine exhaust gas stream may be used.
Visit championpowerequipment.com or call to find your Storm
Shield cover.
Surge Protection
Electronic devices, including computers and many programmable
appliances use components that are designed to operate within a
narrow voltage range and may be affected by momentary voltage
fluctuations. While there is no way to prevent voltage fluctuations,
you can take steps to protect sensitive electronic equipment.
– Install UL1449, CSA-listed, plug-in surge suppressors on the
outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet styles.
They’re designed to protect against virtually all short-duration
voltage fluctuations.
Starting the Engine: Petrol
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start
or stop the generator with electrical devices plugged in or
turned on.
5. Do not over-choke. As soon as engine starts, turn the EZ
Start dial to the “RUN” position.
4. Pull the recoil cord slowly until resistance is felt (compression
point), then release the cord slowly back use one strong rapid
pull to start, if the generator does not start repeat process.
DO NOT rigorously or aggressively pull the recoil otherwise
it will damage cord or mechanism and result in voiding your
warranty.
Electric Start
Cold Engine Start
3. Move the EZ Start dial to the “CHOKE” position.
5. Do not over-choke. As soon as engine starts, turn the EZ
Start dial to the “RUN” position.
Warm Engine Start
3. Turn the EZ Start dial to the “RUN” position.
4. Press and hold the yellow ignition switch on the EZ Start Dial
toward the center of the dial. Release as the engine begins to
start. If the engine fails to start within five seconds, release
the switch and wait at least ten seconds before attempting to
start the engine again.
4. Press and hold the yellow ignition switch on the EZ Start Dial
toward the center of the dial. Release as the engine begins to
start. If the engine fails to start within five seconds, release
the switch and wait at least ten seconds before attempting to
start the engine again.
If the engine starts but does not continue to run, make certain
that the generator is on a flat, level surface. The engine is
equipped with a low oil sensor that will prevent the engine
from running when the oil level falls below a critical threshold.
Starting the Engine: Propane (LPG)
NOTICE
Turn the generator off before attempting to switch from petrol
to LPG operation.
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start
or stop the generator with electrical devices plugged in or
turned on.
3. Open the fuel valve on the propane cylinder.
5. Slowly pull the starter cord 3-5 times to prime the engine.
6. Turn the EZ Start Dial to the “RUN” position.
Manual Start
Cold Engine Start
4. Move the EZ Start dial to the “CHOKE” position.
7. Pull the recoil cord slowly until resistance is felt (compression
point), then release the cord slowly back use one strong rapid
pull to start, if the generator does not start repeat process.
DO NOT rigorously or aggressively pull the recoil otherwise
it will damage cord or mechanism and result in voiding your
warranty.
5. Pull the recoil cord slowly until resistance is felt (compression
point), then release the cord slowly back use one strong rapid
pull to start, if the generator does not start repeat process.
DO NOT rigorously or aggressively pull the recoil otherwise
it will damage cord or mechanism and result in voiding your
warranty.
OPERATION
6. Do not over-choke. As soon as engine starts, turn the EZ
Start dial to the “RUN” position.
Electric Start
Cold Engine Start
4. Move the EZ Start dial to the “CHOKE” position.
5. Press and hold the yellow ignition switch on the EZ Start Dial
toward the center of the dial. Release as the engine begins to
start. If the engine fails to start within five seconds, release
the switch and wait at least ten seconds before attempting to
start the engine again.
Warm Engine Start
4. Turn the EZ Start dial to the “RUN” position.
5. Press and hold the yellow ignition switch on the EZ Start Dial
toward the center of the dial. Release as the engine begins to
start. If the engine fails to start within five seconds, release
the switch and wait at least ten seconds before attempting to
start the engine again. and hold ignition switch on EZ Start
Dial.
Accumulation of frost on LPG cylinder and regulators is
common during operation and normally is not an indication
of a problem. As LPG vaporizes and travels from the cylinder
to the generator engine it expands. The amount of frost that
forms can be affected by the size of the cylinder, the amount
of LPG being used, the humidity of the air and other operating
conditions.
In unusual situations this frost may eventually restrict the flow
of LPG to the generator resulting in deteriorating performance.
For example, if the cylinder temperature is reduced to a very
low level then the rate at which the LPG vaporizes is also
reduced and may not provide sufficient flow to the engine. This
is not an indication of a problem with the generator but only
a problem with the flow of LPG from the cylinder. If generator
performance seems to be deteriorating at the same time that
ice formation is observed on tank valve, hose or regulator then
some actions may be taken to eliminate this symptom.
In these rare situations it can be helpful to reduce or eliminate
the cold fuel system effects by doing one of the following:
– Exchanging fuel cylinders to allow the first cylinder to
warm up, repeating as necessary.
– Placing the cylinder at the end of the generator near the
handle, where engine fan air flows out from the generator.
This air is slightly heated by flowing over the engine. The
cylinder should not be placed in the path of the muffler
outlet.
– The cylinder can be temporarily warmed by pouring warm
water over the top of the cylinder.
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after
starting.
Plug in and turn on the desired 240 Volt AC single phase,
50 Hz electrical loads.
OPERATION
WARNING
Always remember to plug your appliances directly into the
generator and do not plug the generator power cord into any
electrical outlet or connect to the circuit breaker panel in your
home. Connecting a generator to your home’s electric utility
company’s power lines, or to another power source, called
‘backfeeding’ is a dangerous practice that is illegal in many
states and municipalities.
This action if done incorrectly could damage your generator,
appliances and could cause serious injury or death to you
or a utility worker when attempting to restore power during
an outage occurrence in the neighborhood who may then
unexpectedly encounter high voltage on the utility line and
suffer a fatal shock.
Whether injuries occur or not, if installed incorrectly and not to
applicable laws and codes, you may be subject to fines or the
utility company may disconnect your home power should this
practice be found in your home.
If the generator will be connected to a building electrical
system, those connections must isolate the generator power
from the utility power. You are responsible for ensuring your
generator’s electricity does not backfeed into the electric
utility power lines. These connections must comply with all
applicable laws and codes – Consult your local utility company
or a qualified electrician to properly install this connection.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting
watts necessary for your purposes:
1. Select the electrical devices you plan on running at the same
time.
2. Total the running watts of these items. This is the amount of
power you need to keep your items running.
3. Identify the highest starting wattage of all devices identified
in step 1. Add this number to the number calculated in step 2.
Starting wattage is the surge of power needed to start some
electric driven equipment. Following the steps listed under
“Power Management” will guarantee that only one device will
be starting at a time.
4. If the generator power output is cut off due to an overload
condition indicated by the AC overload blinking light, lower
the load by unplugging one or more items, then press the
AC overload reset button before restarting the generator for
continued normal operation.
Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts
To prolong the life of your generator and attached devices, follow
these steps to add electrical load:
1. Start the generator with no electrical load attached.
2. Allow the engine to run for several minutes to get up to
temperature.
3. Make sure all circuit breakers are set to the run position.
4. Plug in and turn on the first item. It is best to attach the item
with the largest load first.
5. Allow the engine to stabilize.
6. Plug in and turn on the next item.
7. Allow the engine to stabilize.
8. Repeat steps 5-6 for each additional item.
NOTICE
Never exceed the specified capacity when adding loads to the
generator.
CAUTION
For periods of high electrical load or momentary fluctuations,
the Eco Mode should be off.
12V DC Automotive Style Outlet
The 12V DC outlet(s) can be used with supplied accessories and
other commercially available 12V DC automotive style plugs.
Confirm the input voltage range of your item is at least 12-24V DC.
WARNING
12v DC is unregulated and not recommended for use any
equipment except charging batteries.
Never try to operate both AC and DC together, only operate 1
at a time.
WARNING
Do not operate a device while it is plugged in to the 12V DC
outlet.
Prolonged exposure to engine exhaust can cause serious injury
or death.
Eco (Economy) Mode
The Eco Mode button can be activated to turn on economy control
in order to minimize fuel consumption and noise while operating
the unit during times of reduced electrical output. Eco Mode
allows the engine speed to idle during periods of non-use.
The engine speed returns to normal when an electrical load is
connected. When the economy switch is off, the engine runs at
normal speed continuously.
WARNING
While charging a device do not place on the exhaust side of the
generator. Extreme heat caused by exhaust can damage the
device, and cause a potential fire hazard.
External Battery Charging
1. Before connecting the battery charging cable (not included) to
a battery that is installed in a vehicle, disconnect the vehicle
battery ground cable from the negative (–) battery terminal.
2. Plug the battery charging cable into the 12V DC receptacle of
the generator.
3. Connect the red (+) battery charger lead to the red (+) battery
terminal.
4. Connect the black (–) battery charger lead to the black (–)
battery terminal.
5. Start the generator.
Important: The 12V DC outlet is ONLY to be used with supplied
accessories and other commercially available 12V DC automotive
style plugs. Be sure all electric devices including the lines and
plug connections are in good condition before connection to the
generator.
WARNING
OPERATION
Do not start the vehicle while the battery charging cable is
connected and the generator is running. It will not give the
battery a boost of power. The vehicle or the generator may
be damaged. Charge only vented wet lead acid batteries.
Other types of batteries may burst, causing personal injury or
damage.
NOTICE
Be sure all electric devices including the lines and plug
connections are in good condition before connection to the
generator.
Parallel Operation
This section has had a template updated. Use below text
The Champion model 500988-UK is parallel ready and can be
operated in parallel with another Champion unit to increase the
total available electrical power. A Champion parallel kit (optional
equipment) is required for parallel operation. Model 75500i-WL-UK
is the recommended model for this unit. For a list of compatible
models or to order a parallel kit, please call customer service at
+44(0)-1942-715-407 or visitwww.championpowerequipment.
co.uk.Detailed instructions for parallel kit installation and
operation of the connected generators are provided in the parallel
kit operator’s manual.
Propane
1. Turn off and unplug all electrical loads. Never start or stop the
generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator.
3. Close the fuel valve on the propane cylinder.
WARNING
When using propane the engine ignition switch is disabled and
will not work, the only way to stop the generator is to close the
LPG valve on the bottle. This is a safety design.
4. Turn the EZ Start dial to the “STOP” position.
Stopping the Engine
Petrol
1. Turn off and unplug all electrical loads. Never start or stop the
generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator.
If the generator will not be used for a period of two (2) weeks
or longer, please see the Storage section for proper engine and
fuel storage.
Moving the Generator
CAUTION
– NEVER lift or carry the generator using the folding handle.
– NEVER tilt sideways while moving the generator.
– ALWAYS place the generator on its wheels in the upright
position.
– ALWAYS turn the generator off and ensure the fuel valve is
closed.
– ALWAYS make sure engine and exhaust/muffler are cooled
down before the generator can be handled safely (typically
15-30 minutes).
WARNING
Operation at High Altitude
The density of air at high altitudes is lower than at sea level.
Engine power is reduced as the air mass and air-fuel ratio
decrease. Engine power and generator output will be reduced
approximately 3½% for every 1000 ft. of elevation above sea level.
At high altitudes increased exhaust emissions can also result due
to the increased enrichment of the air fuel ratio. Other high altitude
issues can include hard starting, increased fuel consumption and
spark plug fouling.
To alleviate high altitude issues other than the natural power
loss, CPE can provide a high altitude carburetor main jet. The
alternative main jet and installation instructions can be obtained
by contacting our Technical Support Team. Installation instructions
are also available in the Technical Bulletin area of the CPE website.
The part number and recommended minimum altitude for the
application of the high altitude carburetor main jet is listed in the
following table.
In order to select the correct high altitude main jet it is necessary
to identify the carburetor model. For this purpose, a code is
stamped on the side of the carburetor. Select the correct high
altitude jet part number corresponding to the carburetor code
found on your particular carburetor.
The folding handle is not long enough to hold and walk with a
full stride when moving the generator. Always side step as you
walk to avoid injury to your heels and/or feet. Failure to follow
these instructions could result in personal injury or damage to
the generator.
1. Begin by raising the folding handle, found on opposite side of
wheels.
2. Using the handle, tilt the end of the generator slightly off the
ground until balanced on the wheels.
3. While maintaining balance, roll the generator to the desired
location.
Carb. Code High Alt. Jet Part NumberMin. Altitude
16100Z3R031000A0
16161-Z152210-00A0
16161-Z152010-00A0
3000 ft.
(914 m)
6000 ft.
(1829 m)
WARNING
Operation using the alternative main jet at elevations lower
than the recommended minimum altitude can damage the
engine. For operation at lower elevations, the originally
supplied standard main jet must be used. Operating the
engine with the wrong engine configuration at a given altitude
may increase its emissions and decrease fuel efficiency and
performance.
MAINTENANCE
Make certain that the generator is kept clean and stored properly.
Only operate the unit on a flat, level surface in a clean, dry
operating environment. DO NOT expose the unit to extreme
conditions, excessive dust, dirt, moisture or corrosive vapors.
Improper maintenance will void your warranty. The owner/
user is responsible for service and maintenance of the
generator including oil, spark plug, spark arrestor, filters and
valve adjustments. Improper servicing or maintenance of this
generator will void any warranty.
NOTICE
For Emission control devices and systems, read and
understand your responsibilities for service as stated in the
Emission Control Warranty Statement of this manual.
The owner/operator is responsible for all periodic maintenance.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating the generator.
For service or parts assistance, contact our
Technical Support Team at +44(0)-1942-715-407.
Cleaning the Generator
DRAIN PLUG
4. Ensure the oil drain hose is lower than the engine and allow
the oil to drain completely into an appropriate container.
CAUTION
Do Not spray, pressure or power wash generator directly with
water otherwise you can cause damage to electrical system.
Water can enter the generator through the cooling slots and
damage the generator windings. It can also contaminate the
fuel system.
1. Use a damp cloth to clean exterior surfaces of the generator.
2. Use a soft bristle brush to remove dirt and oil.
3. Use an air compressor (25 PSI) to clear dirt and debris from
the generator.
4. Inspect all air vents and cooling slots to ensure that they are
clean and unobstructed.
To prevent accidental starting, remove and ground the spark plug
wire before performing any service.
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification
to select the proper grade for your operating environment.
1. Place the generator on a flat level surface.
2. Turn the oil access cover fastener to the unlocked position
and remove the cover.
5. Replace the oil drain plug.
6. Add oil according to Add Engine Oil in Assembly section.
DO NOT OVERFILL. Oil not included for routine maintenance.
7. Dispose of used oil at an approved waste management
facility.
NOTICE
Once oil has been added, a visual check should show oil
about 1-2 threads from running out of the fill hole. If using the
dipstick to check oil level, DO NOT screw in the dipstick while
checking.As a general rule on a flat level surface oil is full
when it can be visually seen on the middle-upper threads of
the port, Do Not overfill otherwise it will result it poor engine
performance and(or) damage to the engine
Cleaning and Adjusting the Spark Plug
1. Remove the non recoil side maintenance cover by removing
the two screws with a phillips head screw driver (included).
2. Remove the spark plug cable from the spark plug.
3. Use a spark plug socket tool (included), or a 17 mm socket
(not included) to remove the plug.
3. Remove the oil drain plug by turning it counter clockwise.
4. Inspect the electrode on the plug. It must be clean and not
worn to produce the spark required for ignition.
5. Make certain the spark plug gap is
0.028-0.031 in. (0.7-0.8 mm).
SPARK PLUG GAP
6. Refer to the spark plug types in Specifications when replacing
the plug.
7. Firmly re-install the plug.
8. Attach the spark plug cable to the spark plug.
9. Reinstall the maintenance cover.
Cleaning the Air Filter
3. Remove the foam element.
4. Wash in liquid detergent and water. Squeeze thoroughly dry in
a clean cloth.
5. Saturate in clean engine oil.
6. Squeeze in a clean, absorbent cloth to remove all excess oil.
7. Place the filter in the assembly.
8. Reattach the air filter cover.
9. Reinstall the maintenance cover and tighten the cover screw
securely.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark
arrestor.
2. Remove the two screws holding the cover plate which retains
the spark arrestor to the muffler.
3. Remove the spark arrestor and spark arrestor screen.
4. Carefully remove the carbon deposits from the spark arrestor
and spark arrestor screen with a wire brush.
1. Remove the non recoil side maintenance cover by removing
the two screws with a phillips head screw driver (included).
2. Locate the air filter plastic cover and remove by pinching the
clips together and pulling the cover off.
5. Replace the spark arrestor and spark arrestor screen if it they
damaged.
6. Position the spark arrestor and spark arrestor screen on the
muffler and cover plate and screws removed in step 2.
CAUTION
Failure to regularly check or clean the spark arrestor will result
in degraded engine performance and(or) damage the engine.
Recommended every 100 hours check or clean spark arrestor.
Federal and local laws and administrative requirements
indicate when and where spark arrestors are required. When
ordered, spark arrestors are required for operation of this
generator in National Forest lands. In California, this generator
must not be used on any forest-covered land, brush-covered
land, or grass-covered land unless the engine is equipped with
a spark arrestor.
Generator Battery
Your generator is equipped with an automatic battery charging
circuit that charges the battery while the engine is running. The
battery will maintain a proper charge if the unit is used at least
once every 180 days for 2 hours with ECO mode off. If it is used
less frequently, the battery should be connected to a trickle
charger or battery maintainer (not included) to keep the battery
properly charged.
Maximum charging rate should not exceed 1.6 amps. Follow the
instructions included with the battery charger. The battery should
be fully charged at least twice per year. If the battery is not able to
start the engine, it can be started by manually pulling the engine
recoil cord. If the battery voltage is extremely low, the charging
circuit may not be able to re-charge the battery. In this case, the
battery must be connected to a standard automotive style battery
charger for re-charging before it can be used.
Disconnect the Battery
1. Pull two halves of battery connector apart.
2. Charge battery following the battery charger’s instructions.
3. After charging, leave the battery for 0.5 to 1 hour before
checking the voltage. If the voltage is less than 12.8 volts,
additional charging is necessary.
NOTICE
Electrolyte inside the battery is harmful to skin and eyes.
If the battery leaks and electrolyte gets in your eyes, do
not rub them. Instead, rinse them with clean running water
and immediately seek medical attention. If left untreated,
electrolyte can cause permanent eye injury.
NOTICE
– Do not charge the battery with charging voltage over 15.0V
and charging current over 1.6A.
– Do not charge the battery below 32°F (0°C) or above
113°F (45°C).
– If the battery becomes hot to the touch, stop charging.
Allow battery to cool before resuming.
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your
warranty.
The air-fuel mixture is not adjustable. Tampering with the governor
can damage your generator and your electrical devices and
will void your warranty. Contact our Technical Support Team at
+44(0)-1942-715-407 for all other service and/or adjustment
needs.
Charge the Battery
For a generator equipped with batteries for electric starting,
proper battery maintenance and storage should be followed.
A trickle charger or battery maintainer should be used to charge
the battery while the generator is in storage. Maximum charging
rate should not exceed 1.6 amps. Follow the instructions included
with the trickle charger or battery maintainer. The battery should
be fully charged at least once per month.
1. Remove the battery from the generator.
Maintenance Schedule
Follow the service intervals indicated in the following maintenance
schedule.
Service your generator more frequently when operating in adverse
conditions.
Contact our Technical Support Team at +44(0)-1942-715-407 to
locate the nearest CPE certified service dealer for your generator
or engine maintenance needs.
EVERY 8 HOURS OR PRIOR TO EACH USE
Check oil level Clean around air intake and muffler
* To be performed by knowledgeable, experienced owners or CPE certified service
centers.
STORAGE
WARNING
To avoid accidental or unintended ignition of your generator
during periods of storage, the following precautions should be
followed:
– When storing the generator make sure the EZ Start dial is
set to the “OFF” position.
NOTICE
The following storage instructions apply when petrol has been
used to run the generator. NOTE: LPG does not apply and will
not create build up or clog the carburetor.
Short to Mid Term Storage (up to 1 year)
Petrol in the fuel tank has a maximum shelf life of up to 1 year
with the addition of properly formulated fuel stabilizers and if
stored in a cool, dry place. Petrol in the carburetor, however, may
gum up and clog the carburetor if it isn’t used or drained within
2-4 weeks.
If using the generator within 2 weeks, follow the steps according
to Stopping the Engine section.
1. If not using the generator for more than 2 weeks, begin
by making sure all appliances are disconnected from the
generator.
2. Add a properly formulated fuel stabilizer to the fuel tank.
3. Start engine by following directions in the Starting the Engine
section.
4. Run the generator for 10 minutes so the treated petrol cycles
through the fuel system and carburetor.
5. Turn the EZ Start dial to the “STOP” position.
6. After the engine has stopped, allow the engine to cool.
7. Remove the non recoil side maintenance cover by removing
the two screws with a phillips head screw driver (included).
8. Remove the spark plug and pour about a tablespoon of oil into
the cylinder.
9. SLOWLY pull the recoil to rotate the engine to distribute and
lubricate the cylinder.
10. Re-install the spark plug and spark plug wire.
11. Re-install the maintenance cover.
12. Clean the generator according to Cleaning the Generator.
13. Store the generator in a cool, dry place out of direct sunlight.
Long Term Storage (more than 1 year)
For storage over 1 year, the fuel tank and carburetor must be
completely drained of petrol.
1. Be sure all appliances are disconnected from generator.
2. Place inverter on blocks to allow appropriate gasoline
container or pan to slide under inverter.
3. Remove the non recoil side maintenance cover by removing
the two screws with a phillips head screw driver (included).
4. Turn the EZ Start dial to the full “RUN” position.
5. Using a flat head screwdriver (included), rotate drain screw
counterclockwise (3) full turns. Gasoline will drain through
clear tubing out underneath the inverter. Make sure draining
gasoline empties into an appropriate container.
Removing from Storage
NOTICE
If the generator has been improperly stored for a period
longer than 30 days with ethanol blended gasoline in the
gasoline tank and/or carburetor, all fuel must be drained
and the carburetor must be thoroughly cleaned of ethanol
build up. This process involves technically advanced tasks.
For assistance please call our Technical Support Team at
+44(0)-1942-715-407.
If the gasoline tank and carburetor were properly emptied of all
ethanol blended gasoline prior to the generator being stored,
follow the below steps when removing from storage.
WARNING
If there is a strong smell of LPG: Close valve on the cylinder.
Check all connections for leaks by wetting the fittings with a
solution of soap and water. Bubbles which appear or bubbles
which grow indicate that a leak exists. Do not smoke or light a
cigarette, or check for leaks using a match, open flame source
or lighter. Contact a qualified technician to inspect and repair
an LPG system if a leak is found, before using the generator.
1. Be sure the EZ Start dial is in the “STOP” position.
2. Add gasoline to the generator according to Add Fuel.
3. Move the EZ Start dial to the “RUN” position.
4. After 5 minutes check the carburetor and air filter areas for
any leaking gasoline. If any leaks are found, the carburetor
will need to be disassembled and cleaned or replaced. If no
gasoline leaks are found, turn the EZ Start dial to the “STOP”
position.
6. When gasoline stops flowing from the clear tube, rotate drain
screw clockwise until tight. Properly dispose of the drained
gasoline according to local regulations or guidelines.
7. Turn the EZ Start dial to the “STOP” position.
8. Follow steps 7-13 according to Short to Mid Term Storage.
5. Check engine oil level and add clean, fresh oil if needed. See
Oil Specifications for proper oil type.
6. Check and clear air filter of any obstructions such as bugs or
cobwebs. If necessary, clean air filter according to Cleaning
the Air Filter.
7. Start the generator according to Starting the Engine.
Volts AC .......................................................... 240
AC Amps @ 240V .............................................. 14.6
Volts DC .......................................................... 12
DC Amps ............................................................8
Frequency ..................................................... 50 Hz
Phase ......................................................... Single
Grounding Type .....................................Neutral Floating
Weight ...........................................100.8 lb. (45.7 kg)
Length ............................................. 23.2 in. (59 cm)
Width .............................................. 17.7 in. (45 cm)
Height ............................................... 20.1 in. (51 cm)
Engine Specifications
Model ...................................................... R 210N-V
Displacement .................................................212 cc
Type ................................................... 4-Stroke OHV
Spark Plug
OE M Type .....................................................F6RTC
Replacement Type ......................NGK BPR6ES or equivalent
Gap ..................................0.028-0.031 in. (0.7-0.8 mm)
Valve
Intake Clearance .................0.002-0.006 in. (0.05-0.15 mm)
Exhaust Clearance ...............0.002-0.006 in. (0.05-0.15 mm)
...................................... 500988-UK
NOTICE
Oil Specifications
DO NOT OVERFILL.
............................................ *See following chart
Type
Capacity ....................................... 16.9 fl. oz. (500 ml)
Recommended Engine Oil Type
10W-30
10W- 405W-30
5W-30 Full Synthetic
-200204060
°F
-28.9
°C-17. 8-6.74.415.626.737. 848.9
Temperature will affect engine oil and engine performance.
Change the type of engine oil used based on temperature
shown in the “Recommended Engine Oil Type” table.
Ambient temperature
NOTICE
80100120
Fuel Specifications
Use unleaded gasoline with a minimum octane rating of 85 and
an ethanol content of 10% or less by volume. DO NOT USE E15 or
E85. DO NOT OVERFILL.
– Use only an approved LPG cylinder equipped with an OPD
(overfilling prevention device) valve.
Temperature Specifications
Manual Starting Temperature
Range (°F/°C) ................................... 5 to 104/-15 to 40
Electric Starting Temperature
Range (°F/°C) ...................................23 to 104/-5 to 40
A technical bulletin regarding valve adjustment procedures is
available at www.championpowerequipment.co.uk
NOTICE
An important message about temperature: Your product
is designed and rated for continuous operation at ambient
temperatures up to 104°F (40°C). When needed, it may be
operated at temperatures ranging from 5°F (-15°C) to 122°F
(50°C) for short periods of time. If exposed to temperatures
outside this range during storage, it should be brought back
within this range before operation. In any event, the product
must always be operated outdoors, in a well-ventilated area
and away from doors, windows and vents.
No fuel.Add fuel.
Faulty spark plug.Clean and adjust spark plug or replace.
Fill crankcase to the proper level.
Place generator on a flat, level surface.
Fill crankcase to the proper level. Place generator
on a flat, level surface.
Review load and adjust. See “Connecting
Electrical Loads.”
Reduce AC load and press Overload Reset Button
until illuminated green.
Turn the propane valve to the CLOSED position on
the tank.
Review load and adjust. See “Connecting
Electrical Loads.”
Check for damaged, bare or frayed wires. Replace
defective device.
Engine will not start.
Engine starts but runs roughly.
Engine will not start electrically.
Engine shuts down during operation.
Generator cannot supply enough power
or overheating.
Engine is running but no AC output.
Engine hunts or falters.
DUAL FUEL MODELS ONLY: Engine will
not stop.
Repeated circuit breaker tripping.
Low oil level.
Spark plug wire loose.Attach wire to spark plug.
Fuel valve is closed.Open fuel valve.
Old fuel or water in fuel.Drain fuel and replace with fresh fuel.
Flooded with fuel.Let unit stand for 10 mins.
Choke in the wrong position.Move EZ Start Dial to the RUN position.
Dirty air filter.Clean or replace air filter.
Dirty fuel valve.Clean the fuel valve.
Clogged spark arrestor.Clean spark arrestor.
Generator battery is dead.Recharge generator battery.
Battery switch is in the OFF position.Turn battery switch to ON position.
Out of fuel.Fill fuel tank.
Low oil level.
Clogged spark arrestor.Clean spark arrestor.
Generator is overloaded.
Dirty air filter.Clean or replace air filter.
Choke in wrong position.Move EZ Start Dial to the RUN position.
Poor cord connection.Check all connections.
Circuit breaker is open.Reset circuit breaker.
Loose wiring.Inspect and tighten wiring connections.
AC Overload: Button illuminated red
Other.Contact the help line.
Engine governor defective.Contact the help line.
Dirty fuel valve.Clean the fuel valve.
Carburetor is dirty and running lean.Contact the help line.
Choke in wrong position.Move EZ Start Dial to the RUN position.
Propane valve is still open.
Overload.
Faulty power cords or device.
Circuit breaker still too hot.Let unit sit for 5 mins.
TROUBLESHOOTING
For other issues and technical support:
Technical Support Team
Toll Free +44(0)-1942-715-407
[email protected]
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE, SANTA FE SPRINGS,
CA 90670, USA
Hereby declare that the following Appliance complies with the
appropriate basic safety and health requirements of the UKCA
Directives (see item 3 & 4) based on its design and type, as brought
into circulation by us.
This declaration relates exclusively to the machinery in the state in
which it was placed on the market, and excludes components
which are added and/or operations carried out subsequently by the
final user.
Designation / Function: LOW POWER GENERATORING SETS
1. Type:500987-
UK, 500988-UK
2. Serial number: xxxxxxxxxxxxxx(on Dataplate Label and Package)
3. Used harmonized standards:
- EN ISO 8528-13:2016
4. Applicable UK Directives:
- Supply of Machinery (Safety)Regulations 2008
- Directive (EU) 2016/1628
- Noise Emission in the Environment by Equipment for use
Outdoors Regulations 2001
5. Responsible for documentation: CHAMPION POWER
EQUIPMENT, INC.
Address: 12039 SMITH AVENUE, SANTA FE SPRINGS,
CA 90670, USA
6. Person responsible for compiling the technical files established
within the UK Name, Surname: Winch Solutions LTD
Address:
Unit 17-18 Bradley Trading Estate, Bradley lane,
Standish, Greater Manchester, WN6 0XQ, UK
7. Date/Place/Authorized Signature: Aug 11th 2022/HANGZHOU/LI
JIE
8. Title of Signatory:
GENERAL MANAGER
Note:
The person importing the products becomes responsible for
ensuring that they comply with the directives which apply to them.
At the very last, it is recommended that the importer obtain a copy
of the original Declaration of conformity from manufacturer.
To register your product for warranty and FREE lifetime call center
technical support please visit:
https://www.championpowerequipment.co.uk
To complete registration you will need to include a copy of the
purchase receipt as proof of original purchase. Proof of purchase
is required for warranty service. Please register within ten (10)
days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and
electrical components will be free of defects in material and
workmanship for a period of three (3) years for domestic usage
and One (1) Year for commercial and industrial use. Transportation
charges on product submitted for repair or replacement under
this warranty are the sole responsibility of the purchaser.
This warranty only applies to the original purchaser and is not
transferable. For full T&C’s please visit
www.championpowerequipment.co.uk.
Do Not Return The Unit To The Place Of
Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any
issue via phone or e-mail. If the problem is not corrected by
this method, CPE will, at its option, authorize evaluation, repair
or replacement of the defective part or component at a CPE
Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or
replacements without prior authorization, or at an unauthorized
repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need
periodic parts and service to perform well. This warranty does not
cover repair when normal use has exhausted the life of a part or
the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is
deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed
improperly or connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty and is not
required to be performed at a facility or by a person authorized by
CPE.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and storage
covers.
– Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
– Problems caused by parts that are not original Champion
Power Equipment parts.
When applicable, this warranty does not apply to products used
for prime power in place of a utility.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any obligation to cover
any loss of time, use of this product, freight, or any incidental
or consequential claim by anyone from using this product.
THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB
EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE)
ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty
of the original unit. The length of the warranty governing the
exchanged unit will remain calculated by reference to the purchase
date of the original unit.
This warranty gives you certain legal rights which may change
from state to state or province to province. Your state or province
may also have other rights you may be entitled to that are not
listed within this warranty.