CHAMPION 12551 User Manual

2500 lb.
OWNER’S MANUAL & OPERATING INSTRUCTIONS
WINCH
SAVE THESE INSTRUCTIONS
MADE IN CHINA
REV 12551-20120208
MODEL NUMBER
12551
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
Call our Customer Care Team Toll-Free at:
1-877-338-0999
• Tech Bulletins
• Product Registration
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*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
12551
2500 lb.
WINCH
Introduction ....................1
Introduction ..................1
This Booklet ................. 1
Accessories .................. 1
Manual Conventions ............... 2
Safety Rules ................... 3
Controls and Features .............. 5
Winch ..................... 5
Assembly ..................... 6
Assembling the Winch ............ 6
Solenoid/Contactor Location ........ 6
Installing the Rocker Switch ......... 6
Wiring the Winch ............... 7
Wiring Diagram ................ 8
Switch Wiring Diagram ............ 8
Operation ..................... 9
General Tips for Safe Operation ....... 9
Self Recovery ................. 9
Winching Techniques A-Z ......... 10
Maintenance .................. 11
Lubrication ................. 11
Cable Assembly Replacement ....... 11
Specifications .................. 12
Performance Specifications ........ 12
Parts Diagram ............... 13
Parts List .................. 14
Troubleshooting ................. 15
Warranty ..................... 16
Warranty Qualifications .......... 16
Repair/Replacement Warranty ....... 16
Do Not Return The Unit
To The Place Of Purchase ......... 16
Warranty E xclusions ............ 16
Limits of Implied Warranty
And Consequential Damage ........ 16
Contact Information ............ 16
Address ................. 16
Customer Service ........... 16
Technical Service ........... 16
INTRODUCTION
ENGLISH 12551
Introduction
Congratulations on your purchase of a Champion
Power Equipment winch. CPE designs and builds
winches to strict specifications. With proper use
and maintenance, this winch will bring years of
satisfying service.
Accessories
Champion Power Equipment manufactures and
sells accessories designed to help you get the
most from your purchase. To find out more about
our covers, tree savers, hooks, fairleads, etc.,
please visit our web site at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy
and completeness of the information in this manual.
We reserve the right to change, alter and/or improve
the product and this document at any time without
prior notice.
Record the model and serial numbers as well as date and place of purchase for future reference. Have
this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
12551
1 REV 12551-20120208
Serial Number
Date of Purchase
Purchase Location
12551 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information.
The safety symbol is used with a key word to alert you to potential hazards in operating and owning
power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your winch, we can help. Please call our help line at
1-877-338-0999
REV 12551-20120208 2
SAFETY RULES
ENGLISH 12551
WARNING
Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death.
WARNING
Do not exceed the rated capacity.
DANGER
Do not use this winch for lifting or moving people or animals.
DANGER
Keep yourself and others a safe distance to the side of the cable when under tension.
DANGER
Never step over a cable or near a cable under load.
WARNING
Do not use the winch to secure or hold a vehicle for a long period of time. Do not use the winch to secure a vehicle for transport.
WARNING
Disconnect the remote control and battery leads when not in use.
WARNING
Avoid “shock loads” by using the control switch intermittently to take up the slack in the wire rope. “Shock loads” can far exceed the rate capacity for the wire rope and drum.
Do not accelerate your vehicle while winching. Loss of traction can cause a shock load on the cable.
WARNING
Batteries contain acid and produce explosive gases.
WARNING
The wire rope may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire rope.
WARNING
Do not move the vehicle to pull a load (towing) on the winch cable. This could result in cable breakage.
WARNING
Pull only on areas of the vehicle as specified by the vehicle manufacturer.
3 REV 12551-20120208
Keep sparks, flames and cigarettes away from batteries at all times. Wear safety glasses and protect the eyes at all times. Do not lean over the batteries during operation.
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