Champion 100HDPW Parts Diagram

REPLACEMENT PARTS
5
6
Prior to S/N R3447
10
8
After S/N R3448
8
7
9
11
12
D
11
14
7
C
4
13
13
3
2
D
B
A
1
Figure 15- Prewash Panels, Doors and Miscellaneous
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REPLACEMENT PARTS
PREWASH PANELS, DOORS
AND MISCELLANEOUS
Fig. 15 Part Item No. No. Part Description Qty
1 328977 Panel, Front Perimeter 22PW...................................................... 1
1 328978 Panel, Front Perimeter 36PW...................................................... 1
2 327857 Panel, 25" Prewash Perimeter ..................................................... 1
3 328030 Table Flange Support .................................................................. 1
4 328006 Support, 22 PW Rear Screen ...................................................... 1
5 108250 Rod Curtain 5/16 x 24-5/8......................................................... 1
6 108043 Curtain 24 x 13-1/4 ..................................................................... 1
7 206358 Rod, 22PW Door Catch (Prior to S/N R3447) .......................... 1
7 328909 Door Catch 22PW (After S/N R3448) ....................................... 1
8 327887 Bracket, Door Catch Mounting (Prior to S/N R3447) .............. 2
8 317345 Bracket, Door Catch (After S/N R3448) ................................... 2
9 100734 Bolt, 1/4-20 x 1/2 Hex Head ...................................................... 2
10 100141 Nut, Grip 1/4-20 SST .................................................................. 2
11 113691 Guide, U-channel Door............................................................... 2
12 327952 Door, 22PW.................................................................................. 1
--- 111026 Magnet, Door (Not Shown) ........................................................ 1
--- 113719 Switch, Reed Aleph (Not Shown) .............................................. 1
13 108966 Door Handle................................................................................. 2
14 313359 Bracket, Door Stop ...................................................................... 1
A Panel Fasteners (Qty per Panel)
100007 Screw 10-32 x 3/8 Truss Head ...................................................... 4
B Table Flange Fasteners
C Screen Support Fasteners
Bolt Washer Nut
D Door and Scrap Basket Handle Fasteners (Qty per Handle)
100073 Screw1/4-20 x 1/2 Truss Head ...................................................... 2
E Door Guide Fasteners (Qty per Guide)
113486 Screw 8-32 x 5/8 Flat Head SST ................................................ 6
112431 Rivnut 8/32 Steel Zinc Plated ..................................................... 6
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REPLACEMENT PARTS
Prior to S/N R3447
9
7
4
8
After S/N R3448
7
13
10
12
16
10
B
11
C
5
6
15
3
A
1
2
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A
Figure 16- Single Tank Doors, Panels
and Miscellaneous
REPLACEMENT PARTS
SINGLE TANK PANELS, DOORS
AND MISCELLANEOUS
Fig. 15 Part Item No. No. Part Description Qty
1 328974 Panel, 44 Front Perimeter............................................................ 1
2 327889 Panel, 25" Side Perimeter (Load, L-R, No PreWash) ............... 1
3 327889 Panel, 25" Side Perimeter (Unload, L-R No Booster) .............. 1
4 327988 Entrance/Exit Curtain Baffle ....................................................... 2
5 327857 Door .............................................................................................. 1
--- 111026 Magnet, Door (Not Shown) ........................................................ 1
--- 113719 Switch, Reed Aleph (Not Shown) .............................................. 1
6 108966 Door Handle................................................................................. 1
7 327887 Bracket, Door Catch Mounting (Prior to S/N R3447) .............. 1
7 317345 Bracket, Door Catch (After S/N R3448) ................................... 2
8 100734 Bolt, 1/4-20 x 1/2 Hex Head ...................................................... 1
9 100141 Nut, Grip 1/4-20 SST .................................................................. 1
10 206305 Rod, Rack Door Catch (Prior to S/N R3447)............................ 1
10 308133 Door Catch Dual Hook (After to S/N R3448) .......................... 1
11 113691 Guide, U-channel Door............................................................... 2
12 113720 Curtain 24 x 20-1/4 4 Ply (Load and Unload) .......................... 2
13 108250 Rod, Curtain 5/16 x 24-5/8......................................................... 3
14 109723 Curtain 24 x 6 -1/4 (Not shown) ................................................ 1
15 328024 Curtain Baffle Rinse .................................................................... 1
16 313359 Bracket, Door Stop ...................................................................... 1
A Panel Fasteners (Qty per Panel)
100007 Screw 10-32 x 3/8 Truss Head ...................................................... 4
B Door Guide Fasteners (Qty per Guide)
113486 Screw 8-32 x 5/8 Flat Head SST ................................................... 6
112431 Rivnut 8/32 Steel Zinc Plated ........................................................ 6
C Door Handle Fasteners
100073 Screw 1/4-20 x 1/2 Truss Head ..................................................... 2
* Items 4 and 15 are welded into hood of machine.
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REPLACEMENT PARTS
After S/N R3448
5
A
11
9
16
3
8
1
2
D
3
Prior to S/N R3447
C
5
E
8
4
15
4
9
B
11
10
6
11
6
B
7
Figure 17- Two Tank Doors, Panels
and Miscellaneous
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REPLACEMENT PARTS
DOUBLE TANK PANELS, DOORS
AND MISCELLANEOUS
Fig. 17 Part Item No. No. Part Description Qty
1 414303 Door Assembly Wash (Includes Magnet, Switch and Item 2) 2
--- 111026 Magnet, Door (Not Shown) ........................................................ 1
--- 113719 Switch, Reed Aleph (Not Shown) .............................................. 1
2 108966 Door Handle................................................................................. 2
3 327887 Bracket, Door Catch, Mounting (Prior to S/N R3447) ............. 2
3 317345 Bracket, Door Catch (After S/N R3448) ................................... 4
4 113691 Guide, U-channel Door............................................................... 4
5 328023 Baffle, Rack Curtain End ............................................................ 3
6 327889 Panel, 25" Side Perimeter (Load, No Prewash) ........................ 1
6 327889 Panel, 25" Side Perimeter (Unload, No Booster)...................... 1
7 328975 Panel, 64 Front Perimeter............................................................ 1
7 328976 Panel, 84 Front Perimeter Left Hand ........................................ 1
7 328976-01Panel, 84 Front Perimeter Right Hand ....................................... 1
8 206305 Rod, Rack Door Catch (Prior to S/N R3447) ............................ 1
8 308133 Door Catch Dual Hook (After to S/N R3448) .......................... 2
9 113720 Curtain 24 x 20" 4 Ply (Load/Unload) ..................................... 2
10 108043 Curtain 24 x 13-1/4" (Wash/Rinse)............................................ 1
11 108250 Rod, Curtain 5/16 x 24-5/8" ....................................................... 4
12 328030 Table Flange ................................................................................. 2
13 109723 Curtain 24 x 6-1/4" (Rinse/Final Rinse)(Not Shown) .............. 1
14 327851 Door (only) 44 ............................................................................. A/R
15 328024 Center, Curtain Baffle (Not Shown) ........................................... 1
16 313359 Bracket, Door Stop ...................................................................... 2
A Panel Fasteners (Qty per Panel)
100007 Screw 10-32 x 3/8 Truss Head ...................................................... 4
B Door Guide Fasteners (Qty per Guide)
113486 Screw 8-32 x 5/8 Flat Head SST ................................................... 6
112431 Rivnut 8/32 Steel Zinc Plated ........................................................ 6
C Door Handle Fasteners
100073 Screw 1/4-20 x 1/2 Truss Head ..................................................... 2
* Items 5 and 15 are welded into hood of machine.
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REPLACEMENT PARTS
3
1
B
4
A
2
13
5
13
C
8
11
14
12
11
9
7
6
8
10
Figure 18- Drive Motor Assembly
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REPLACEMENT PARTS
DRIVE MOTOR ASSEMBLY
Fig. 18 Part Item No. No. Part Description Qty
1 0509199 Drive Motor Switch ..................................................................... 1
2 327918 Bracket, Motor Switch Mounting ............................................... 1
3 103166 Sheave AK 39 5/8 Bore (44) ...................................................... 1
3 113893 Sheave AK 51 5/8 Bore (64) ...................................................... 1
4 327916 Plate, Drive Motor Mounting...................................................... 1
5 327920 Plate, 44 Motor Assy Mounting ................................................. 1
5 327917 Plate, 64 Motor Assy Mounting ................................................. 1
6 327919 Bracket, Motor Spring Mounting ............................................... 1
7 100154 Hex Nut Plain 5/16-18 SST ........................................................ 2
8 102376 Washer, Flat 5/16 x 3/4 x .06 SST.............................................. 4
9 113702 Spring 0.6OD x 0.095 Wire x 1.5 Lg ........................................ 1
10 113704 Screw, 5/16 x 3-1/2 Hex Head SST ........................................... 1
11 113700 Bushing 3/8 x 3/4 x 1/16 Thrust Bronze................................... 3
12 113703 Bushing, 3/4 x 7/8 x 3/8 x 1-1/8 Flg ......................................... 1
13 113701 Bushing 1/4 x 3/8 x 1/2 x 1/16 Flg Bronze .............................. 1
14 113732 Motor, Gear 1/6HP 3PH .............................................................. 1
14 113679 Motor, Gear 1/6HP 1PH .............................................................. 1
A Switch Plate Fasteners
100734 Bolt 1/4-20 x 1/2 Hex Head SST .................................................. 2
106482 Washer Lock 1/4 Split ................................................................... 2
112433 Rivnut, 1/4-20 Steel....................................................................... 2
B Drive Motor Mounting Plate Fasteners
100736 Bolt 1/4-20 x 3/4 Hex Head .......................................................... 3
106482 Washer Lock 1/4 Split ................................................................... 3
C Spring Bracket Fasteners
100734 Bolt 1/4-20 x 1/2 Hex Head SST .................................................. 2
106482 Washer Lock 1/4 Split ................................................................... 2
112433 Rivnut, 1/4-20 Steel.......................................................................
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REPLACEMENT PARTS
11
13
12
10
A
1
2
3
4
5
6
7
8
9
14
15
B
C
17
16
Figure 19- Drive Assembly
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REPLACEMENT PARTS
DRIVE ASSEMBLY
Fig. 19 Part Item No. No. Part Description Qty
1 202381 Roller Crosshead ......................................................................... 1
2 100868 Roller Stud Crosshead................................................................. 1
3 107089 Nut Jam 1/2-13 ............................................................................ 1
4 206300 Crank, Rack Arm ......................................................................... 1
5 206301 Shaft 5/8 Diameter 8-3/8 LG ...................................................... 1
6 206302 Housing, Bearing/Seal ................................................................ 1
7 102244 Seal 5/8" ....................................................................................... 1
8 206303 Gasket/Bearing Seal .................................................................... 1
9 100382 Bearing Jaf #EK104-10 .............................................................. 1
10 100007 Screw, 10-32 x 3/8 Truss Head .................................................. 1
11 104925 Washer 1/4 x 1 x 16 Gauge ........................................................ 1
12 103180 Wiper Ring ................................................................................... 1
13 104916 Key 3/16 x 3/16 x 3/4 SST ......................................................... 1
14 100794 V-belt 4L 310 ............................................................................... 1
15 113892 Sheave AK 59-5/8 Bore .............................................................. 1
16 327924 Bracket, 44 Drive Bearing Mounting ........................................ 1
17 113860 Bearing, Sealed 5/8 Bore ............................................................ 1
A Bearing Housing Fasteners
104923 Screw 1/4-20 x 3/8 Round Head ................................................... 4
Mounted to Inside of Tank
100153 Bolt 3/8-16 x 1 Hex Head ............................................................. 4
104618 Washer 3/8 x 7/8 x 1/16 SST ........................................................ 4
109010 Nut Grip 3/8 w/Nylon Insert ......................................................... 4
B Bearing Fasteners
100739 Bolt 5/16-18 x 3/4 Hex Head SST ................................................ 2
100154 Nut Plain 5/16-18 .......................................................................... 2
106013 Washer Lock 5/16 Split ................................................................. 2
109009 Nut Grip 5/16 w/Nylon Insert ....................................................... 2
C Drive Bearing Bracket Fasteners
100739 Bolt 5/16-18 x 3/4 Hex Head SST ................................................ 4
106013 Washer Lock 5/16-18 Split............................................................ 4
102376 Washer 5/16 x 3/4 x 1/16 .............................................................. 4
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REPLACEMENT PARTS
D
14
12
11
C
10
8
7
6
5
2
4
3
13
9
15
E
B
16
1
A
B
Figure 20- Prewash Track and Cradle Assembly
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REPLACEMENT PARTS
PREWASH TRACK AND
CRADLE ASSEMBLY
Fig. 20 Part Item No. No. Part Description Qty
1 113719 Switch, Reed Aleph ..................................................................... 1
2 328045 Switch, PW Idle ........................................................................... 1
3 111026 Magnet, SS ................................................................................... 1
4 100764 Screw, 6-32 x 1/2 Round Head SST .......................................... 2
5 108954 Nut, Grip 6-32 Hex Head W/Nylon Insert ................................ 2
6 106482 Washer Lock 1/4 Split ................................................................. 2
7 327833 Pin Idle Pump Switch .................................................................. 1
8 100736 Screw, 1/4-20 x 3/4 Hex Head ................................................... 2
9 328041 Track, 22" PW Rear ..................................................................... 1
10 328043 Cradle, 22" PW ............................................................................ 1
11 204513 Pawl, NG Cradle .......................................................................... 4
12 206345 Bushing, Rack Cradle Pawl ........................................................ 4
13 113692 Screw, 3/8 x .875 x 5/15-18 ....................................................... 4
14 328450 Bracket, Cradle bridge Single Tank/22PW ............................... 2
14 328613 Bracket, Cradle Bridge Two Tank/36PW .................................. 2
15 206343 Bearing, Rack Cradle Slide......................................................... 4
16 327955 Track, 22" PW Front .................................................................... 1
B Track Fasteners (Qty per Track)
112318 ....................................................................................................... 4
100141 Nut, Grip 1/4-20 ............................................................................ 4
C Pawl Fasteners (Qty per Pawl)
100142 Nut, Grip 5/16-18 .......................................................................... 1
E Slide Bearing Fasteners (Qty per Slide)
100736 Bolt 1/4-20 x 3/4 Hex Head SST .................................................. 2
106482 Washer Lock 1/4-20 Split.............................................................. 2
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REPLACEMENT PARTS
C
14
10
15
A
B
13
12
11
9
8
7
6
5
4
3
1
Figure 21- Single Tank Track and Cradle Assembly
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2
REPLACEMENT PARTS
SINGLE TANK TRACK
AND CRADLE ASSEMBLY
Fig. 21 Part Item No. No. Part Description Qty
1 113719 Switch, Reed Aleph ....................................................................... 1
2 414344 Switch, Idle Assembly (Includes Items 3-8) .................................. 1
3 111026 Magnet, SS .................................................................................... 1
4 100764 Screw, 6-32 x 1/2 Round Head SST ............................................. 2
5 108954 Nut, Grip 6-32 Hex Head W/Nylon Insert .................................... 2
6 106482 Washer Lock 1/4 Split ................................................................... 2
7 327833 Pin Idle Pump Switch .................................................................... 1
8 100736 Screw, 1/4-20 x 3/4 Hex Head ...................................................... 2
9 414370 Track, 44 Front .............................................................................. 1
10 414307 Cradle, 44 ...................................................................................... 1
11 113692 Screw, 3/8 x .875 x 5/15-18 .......................................................... 8
12 206345 Bushing, Rack Cradle Pawl ........................................................... 8
13 204513 Pawl, NG Cradle ........................................................................... 8
14 414357 Track, 44 Rear ............................................................................... 1
15 206343 Bearing, Rack Cradle Slide ........................................................... 4
--- 414377 Cradle, 44 Complete (Includes Items 10-13 and A) ...................... A/R
A Pawl Fasteners (Qty per Pawl)
100142 Nut, Grip 5/16-18 .......................................................................... 1
B Track Fasteners (Qty per Track)
112318 ....................................................................................................... 4
100141 Nut, Grip 1/4-20 ............................................................................ 4
C Slide Bearing Fasteners (Qty per Slide)
100736 Bolt 1/4-20 x 3/4 Hex Head SST .................................................. 2
106482 Washer Lock 1/4-20 Split.............................................................. 2
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REPLACEMENT PARTS
13
15
A
16
C
B
8
7
6
12
11
14
9
5
4
3
Figure 22- Two Tank Track and Cradle Assembly
2
2
1
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REPLACEMENT PARTS
TWO TANK TRACK
AND CRADLE ASSEMBLY
Fig. 22 Part Item No. No. Part Description Qty
1 113719 Switch, Reed Aleph ..................................................................... 1
2 414344 Switch, Idle Assembly (Includes Items 3-8) ............................. 1
3 111026 Magnet, SS ................................................................................... 1
4 100764 Screw, 6-32 x 1/2 Round Head SST .......................................... 2
5 108954 Nut, Grip 6-32 Hex Head W/Nylon Insert ................................ 2
6 106482 Washer Lock 1/4 Split ................................................................. 2
7 327833 Pin Idle Pump Switch .................................................................. 1
8 100736 Screw, 1/4-20 x 3/4 Hex Head ................................................... 2
9 414372 Track, 64 Front ............................................................................ 1
10 414378 Cradle, 64 Assembly (Includes Items 11-14) ........................... 1
11 113692 Screw, 3/8 x .875 x 5/15-18 ....................................................... 12
12 206345 Bushing, Rack Cradle Pawl ........................................................ 12
13 204513 Pawl, NG Cradle .......................................................................... 12
14 414308 Cradle, 64 ..................................................................................... 1
15 414358 Track, 64 Rear.............................................................................. 1
16 206343 Bearing, Rack Cradle Slide......................................................... 8
A Track Fasteners (Qty per Track)
112318 ....................................................................................................... 4
100141 Nut, Grip 1/4-20 ............................................................................ 4
B Pawl Fasteners (Qty per Pawl)
100142 Nut, Grip 5/16-18 .......................................................................... 1
C Slide Bearing Fasteners (Qty per Slide)
100736 Bolt 1/4-20 x 3/4 Hex Head SST .................................................. 2
106482 Washer Lock 1/4-20 Split.............................................................. 2
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REPLACEMENT PARTS
2
3
4
1
Figure 23- Prewash Screens
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REPLACEMENT PARTS
PREWASH SCRAP SCREENS
Fig. 23 Part Item No. No. Part Description Qty
1 328958 Screen Assy .................................................................................. 1
2 328959 Refuse Basket .............................................................................. 1
3 328044 Support, PW RH Screen .............................................................. 1
4 328042 Support, PW LH Screen .............................................................. 1
5 328006 Support, PW Rear Screen (Not Shown) ..................................... 1
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37
REPLACEMENT PARTS
3
2
1
Figure 24- Single Tank Scrap Screens
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REPLACEMENT PARTS
SINGLE TANK SCRAP SCREENS
Fig. 24 Part Item No. No. Part Description Qty
1 414328 Screen, 44 L-R Front ..................................................................... 1
2 414329 Screen, 44 L-R Rear ...................................................................... 1
3 414300 Basket, Rack .................................................................................. 1
4 327888 Support, Screen Middle (Not Shown) ........................................... 1
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REPLACEMENT PARTS
3
3
2
2
1
1
Figure 22 -Two Tank Scrap Screens
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