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100807
OPERATOR'S MANUAL
39 pgs14.08 Mb0

Champion 100807 OPERATOR'S MANUAL

REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
MODEL #100807
4000W OPEN FRAME INVERTER
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Made in China - REV 20200924 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100807 - 4000W OPEN FRAME INVERTER
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................... 3
Safety Definitions Important Safety Instructions
Fuel Safety ........................................................ 6
Safety and Dataplate Labels ...................................... 7
Safety Symbols .................................................... 8
Operation Symbols ................................................ 9
Quickstart Label Symbols........................................ 10
Controls and Features ................................. 11
Generator ......................................................... 11
Control Panel ..................................................... 12
Parts Included .................................................... 13
Tools Needed ..................................................... 13
Assembly ..................................................... 14
Unpacking ........................................................ 14
Install the Wheel Kit .............................................. 14
Add Engine Oil .................................................... 15
Add Fuel .......................................................... 16
Grounding ........................................................ 16
Operation ..................................................... 17
CO Shield™ - Carbon Monoxide (CO) Detection and Auto-shutoff
System ............................................................. 17
Generator Location ............................................... 18
Surge Protection ................................................. 18
Starting the Engine ............................................... 18
Connecting Electrical Loads ..................................... 19
Do Not Overload Generator ...................................... 20
Eco (Economy) Mode ............................................. 20
12V DC Automotive Style Outlet ................................. 20
Parallel Operation ................................................21
Stopping the Engine .............................................. 21
Moving the Generator ............................................ 21
Operation at High Altitude .......................................22
..........................................3
....................... 4
Storage ........................................................24
Short Term Storage (up to 30 days) ............................. 24
Mid Term Storage (30 days – 1 year) ...........................25
Long Term Storage (over 1 year) ................................25
Removing from Storage .......................................... 25
Specifications .............................................. 26
Generator Specifications ......................................... 26
Engine Specifications ............................................ 26
Oil Specifications ................................................. 26
Fuel Specifications ............................................... 26
Temperature Specifications ...................................... 26
ICES–002 Warning ............................................... 26
Parts Diagram .................................................... 27
Parts List ......................................................... 28
Engine Parts Diagram ............................................ 30
Engine Parts List ................................................. 31
Wiring Diagram ................................................... 33
Troubleshooting ...........................................34
Warranty*
Warranty Qualifications .......................................... 36
Repair/Replacement Warranty ................................... 36
Do Not Return The Unit To The Place Of Purchase .............36
Warranty Exclusions .............................................36
Other Exclusions ................................................. 36
Limits of Implied Warranty and Consequential Damage ........ 36
Contact Information .............................................. 36
....................................................36
Maintenance ................................................ 22
Cleaning the Generator .......................................... 22
Changing the Engine Oil ......................................... 22
Cleaning and Adjusting the Spark Plug .......................... 23
Cleaning the Air Filter ............................................ 23
Cleaning the Spark Arrestor ..................................... 23
Adjusting the Governor ........................................... 24
Maintenance Schedule ........................................... 24
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100807 - 4000W OPEN FRAME INVERTER
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator and those around the generator. Therefore, it is IMPORTANT to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100807
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
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100807 - 4000W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed. Use only Champion electrical cords for proper application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or service the generator.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.
WARNING
Although the generator contains a spark arrester, maintain a minimum distance of 5 ft. (1.5 m) from dry vegetation to prevent fires.
Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician and approved by the local authority having jurisdiction. The connection must isolate the generator from the utility power and must comply with all applicable laws and electrical codes.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life support appliances.
NEVER use this product to power medical devices or medical appliances.
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.
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100807 - 4000W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
CAUTION
Start the generator and allow the engine to stabilize before connecting electrical loads.
Connect electrical equipment in the off position, and then turn them on for operation.
Turn electrical equipment off and disconnect before stopping the generator.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life or void the warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect them from the generator.
DO NOT use the generator if:
– Electrical output is lost
WARNING
Rapid retraction of the recoil cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices plugged in and turned on.
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
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100807 - 4000W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand when temperatures rise.
– In the case of any petroleum gasoline fire, flames should never
be extinguished unless the fuel supply valve can be turned OFF. By not doing so, if a fire is extinguished and the supply of fuel is not turned OFF, an explosion hazard could be created.
When operating the generator:
– DO NOT move or tip the generator during operation.
– DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
– Make certain that the fuel valve is in the OFF position and the
gasoline tank is empty.
– Disconnect the spark plug wire.
When storing the generator:
– Store away from sparks, open flames, pilot lights, heat and
other sources of ignition.
– Do not store generator or gasoline near furnaces, water
heaters, or any other appliances that produce heat or have automatic ignitions.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
When adding or removing gasoline:
– DO NOT light or smoke cigarettes.
– Always turn the generator off and let cool for a minimum of
two minutes before removing the gasoline cap. Afterwards, loosen gasoline cap to relieve pressure from the gasoline tank.
– Only fill or drain gasoline outdoors in a well-ventilated area.
– DO NOT pump gasoline directly into the generator at the gas
station. Always use an approved fuel container to transfer the gasoline to the generator.
– DO NOT overfill the gasoline tank.
– Always keep gasoline away from sparks, open flames, pilot
lights, heat and other sources of ignition.
When starting the generator:
– DO NOT attempt to start a damaged generator.
– Always make certain that the gasoline cap, air filter, spark
plug, fuel lines and exhaust system are properly secured, connected and in place.
– Always allow spilled gasoline to evaporate fully before
attempting to start the engine.
– Make certain that the generator is resting firmly on level
ground.
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100807 - 4000W OPEN FRAME INVERTER
1993-L-SF
Move generator to an open, outdo or area. Point exhaust away.
Don’t run generators in enclo sed areas (e.g. not in house or garage).
Mover el generador a un área abier ta a la intemperie. Apunte el escape alejado. No cor ra los generadores en área s cerradas (ej. no en una casa o gara je).
Déplacer le générateur vers un espace extérieur en plein air. Garder l’échappement loin. Ne pas faire fonctionner les
générateurs dans un espace cl os (ex., pas dans une maison ou un gar age).
EXHAUST EL ESCAPE L’ECHAPPEMENT
POINT AWAY DIRIJA ALEJADO DIRIGER LOIN
AUTOMATIC SHUTOFF – YOU MUST: APAGADO AUTOMÁTICO– USTED DEBE: ARRÊT AUTOMATIQUE– VOUS DEVEZ :
Move to fresh air and get medical
help if sick, dizzy or weak.
Mueva al aire fresco y obtenga
asistencia medica si está enfermo,
mareado, o débil.
Aller à l'air frais et obtenir de l'aide
médicale si malade, étourdi ou faible.
ACTION LABEL ETIQUETA DE ACCIÓN ÉTIQUETTE D'ACTION
25 ft. / 7 m
El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de
carbono. Éste es un veneno que no se puede ver ni oler. NUNCA lo use dentro del
hogar ni el garaje, INCLUSO SI las puertas y ventanas están abier tas. Úselo SÓLO a la INTEMPERIE lejos de ventanas, puertas, y orificios de ventilación.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
PELIGRO
ONLY use OUTSIDE and far away from windows, doors, and vents.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Utiliser un générateur à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES. L’échappement du générateur contient du monoxyde de
carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sentir. Ne l’utilisez JAMAIS
dans la maison ou le garage MÊME SI les portes et les fenêtres sont ouvertes.
Utilisez-le
UNIQUEMENT À L’EXTÉRIEUR, loin des fenêtres, portes et trappes de ventilation.
DANGER
DANGER
1596-L-SF-A
WARNING
DO NOT TOUCH!
Exhaust gases, m uffler and engine component s are extremely HOT an d cause burns.
Operation of this equi pment may create sparks t hat can start fires around dry vege tation. A spark arres tor may be required. The operator should contact local fire agencies for laws and regulations re lating to fire prevention re quirements. If installed, clean eve ry 100 hours or every sea son.
1563-L-SF-A
AVERTISSEMENT
NE PAS TOUCHER! Les gaz d’échappement, le silencieux et les pièces du moteur son t extrêmement CHA UDS et peuvent causer des brûlures.
Cet équipement peut cr éer des étincelles et prov oquer un incendie dans la végétation sèche. Un pare-étincelles peut être requis. L’opérateur doit communiquer avec le ser vice d’incendie local p our connaître les lois et les règlements e n matière de prévention des i ncendies. Si elle est installée, nettoyez toutes les 100 heures ou chaque saison.
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
D
C
B
A
E
Top
Back Side
LABEL DESCRIPTION
CO Shield™ Action –
A
automatic shutoff
*See CO Shield section
B
C
Fuel
Safety Symbols/
CO Danger
D
E
4010077
Certified to CAN/CSA
Standard C22.2 No. 100
Certifié selon la norme
CAN/CSA C22.2 N° 100
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE SANTA FE SPRINGS, CA 90670 USA / É.-U. 1-877-338-0999 WWW.CHAMPIONPOWEREQUIPMENT.COM MADE IN CHINA / FABRIQUÉ EN CHINE
MODEL MODÈLE
SERIAL NO. N° DE SÉRIE
MANUFACTURE DATE DATE DE FABRICATION
FREQUENCY (Hz) FRÉQUENCE (Hz)
RPM tr / min
PHASE PHASE
1065-L-PR- C
POWER FACTOR FACTEUR DE PUISSANCE
AC VOLTS VOLTS C.A.
AC AMPS AMPÈRES C.A.
Hot Surface
MAX AMBIENT TEMP. TEMP. AMBIANTE MAX.
INSULATION CLASS CLASSE D’ISOLATION
GASOLINE WATTS WATTS D'ESSENCE
Dataplate
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100807 - 4000W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
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100807 - 4000W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
On
Stop or Off
Choke: knob is pulled out completely
for “choke” position. Run: knob is pushed in completely for
“run” position.
Circuit Breaker Reset: Push
Direct Current
RV Ready Receptacle
Ground Terminal
SYMBOL MEANING
Neutral Floating. Neutral circuit IS NOT electrically connected to the frame/
ground of the generator. High CO Warning. Move generator to
an open, outdoor area. Move to fresh air and get medical help if sick, dizzy or weak.
CO Shield System Fault. Electrical issue, end of life.
Economy Mode Switch
ECO
Low Oil
Overload Reset Switch
Fuel/Gasoline Valve On/Off
Parallel Connection(s)
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100807 - 4000W OPEN FRAME INVERTER
2036-L-OP-A
5W-3 0
1
2 3 325 64 187
IMPORTANT SAFETY INSTRUCTIONS
Quickstart Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Starting the Engine
DANGER
Move generator outside and far away from windows, doors and intake ventilation covers.
1. Check oil level.
Recommended oil is 5W-30.
2. Check gasoline level.
When adding gasoline, use a minimum octane rating of 85 and an ethanol content of 10% or less by volume.
3. Turn the fuel valve to “ON” position.
4. Press engine switch to the “ON” position.
5. Move choke lever to “CHOKE” position.
6. Pull the recoil cord.
7. Move the choke lever to “RUN” position.
8. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads.
2. Press the engine switch to the “OFF” position.
3. Turn the fuel valve to the “OFF” position.
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100807 - 4000W OPEN FRAME INVERTER
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Generator
8
1
2
3
4
5
6
1. Gasoline Tank – 2.9 gal. (11 L)
2. Fuel Valve – Used to turn fuel supply on and off to engine.
3. Air Filter – Protects the engine by filtering dust and debris
from the intake air.
7
6. Recoil Starter – Used to manually start the engine.
7. Control Panel – See Control Panel section.
8. Folding Handle – Used to move unit by lifting and rolling on wheels. Do not use to lift or carry the unit.
4. Never Flat Wheels – 8 in. (20.3 cm)
5. Choke – Used to start the engine.
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100807 - 4000W OPEN FRAME INVERTER
Control Panel
CONTROLS AND FEATURES
1
2
5
3
4
A
6
1. Engine Switch – Used to put in START mode or STOP the
generator.
2. Economy Mode Switch – Enables/disables automatic idle
control.
3. Low Oil Warning Indicator Light – When ON, engine will
shut down and not run. Check oil level.
4. AC Overload Reset Button – Used to re-energize
receptacles after overload fault.
5. Circuit Breakers (Push Reset) – Protects the generator
against electrical overloads.
6. CO Shield shutoff/service LED
The CO Shield™ technology monitors for accumulation of poisonous carbon monoxide (CO) gas produced by engine exhaust when the generator is running. If CO Shield™ detects elevated levels of CO gas, it automatically shuts off the engine.
* *See CO Shield section for more information
7. Ground Terminal – Consult an electrician for local grounding
regulations.
8. Parallel Outlets – Used to parallel two inverters together for
increased power output. (parallel kit sold separately).
8
B
C
RECEPTACLES
12V DC, 8A (Automotive)
A
z
B
t
C
C
May be used to supply electrical power for operation of 12 Volt DC, 8 Amp electrical loads.
120V AC, 30A RV (NEMA TT-30R) May be used to supply electrical power for operation of 120 Volt AC, 30 Amp, single phase, 60 Hz electrical loads.
(2×) 120V AC, 20A (NEMA 5-20R) May be used to supply electrical power for operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical loads.
7
WARNING
Do not operate a device while it is plugged into the 12V DC outlet. Prolonged exposure to engine exhaust can cause serious injury or death. While charging a device do no place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard.
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