Champion 100519 User Manual
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
MODEL #100519
6250W PORTABLE
INVERTER GENERATOR
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure
to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGM A (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300 (Safety and Performance of
Portable Generators).
Made in China - REV 20200410 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100519 - 6250W PORTABLE INVERTER GENERATOR
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................ 3
Safety Definitions
Important Safety Instructions
Fuel Safety ...................................................... 6
Safety Labels .................................................... 7
Safety Symbols .................................................. 8
Operation Symbols .............................................. 9
Quick Start Label Symbols.....................................10
Controls and Features ...............................11
Generator ....................................................... 11
Control Panel ................................................... 12
Intelligauge .....................................................13
FCC Statement .................................................14
Parts Included .................................................. 14
Assembly ...................................................15
Unpacking ......................................................15
Remove Shipping Support Brackets ........................... 15
Install the Wheel Kit ............................................15
Add Engine Oil .................................................. 16
Add Fuel ........................................................17
Grounding ...................................................... 18
Operation ...................................................18
Generator Location ............................................. 18
Surge Protection ...............................................19
Starting the Engine ............................................. 19
Connecting Electrical Loads ...................................20
Do Not Overload Generator ....................................20
GFCI .............................................................21
Eco (Economy) Mode ...........................................21
12V DC Automotive Style Outlet ...............................21
Stopping the Engine ............................................22
Operation at High Altitude .....................................22
Moving the Generator ..........................................23
....................................... 3
.................... 4
Maintenance ............................................. 23
Cleaning the Generator ........................................23
Changing the Engine Oil .......................................24
Cleaning and Adjusting the Spark Plug ........................24
Cleaning the Air Filter ..........................................24
Cleaning the Spark Arrestor ...................................25
Adjusting the Governor ......................................... 25
Maintenance Schedule .........................................25
Storage ..................................................... 26
Short Term Storage (up to 30 days) ...........................26
Mid Term Storage (30 days – 1 year) .........................26
Long Term Storage (over 1 year) ..............................26
Removing from Storage ........................................ 27
Specifications ........................................... 28
Generator Specifications .......................................28
Engine Specifications ..........................................28
Oil Specifications ...............................................28
Fuel Specifications .............................................28
Temperature Specifications ....................................28
Parts Diagram ..................................................29
Parts List .......................................................30
Engine Parts Diagram ..........................................32
Engine Parts List ...............................................33
Wiring Diagram .................................................35
Troubleshooting ........................................ 36
2
100519 - 6250W PORTABLE INVERTER GENERATOR
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power
Equipment (CPE) product. CPE designs, builds, and supports
all of our products to strict specifications and guidelines. With
proper product knowledge, safe use, and regular maintenance,
this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time
of publication, and we reserve the right to change, alter and/
or improve the product and this document at any time without
prior notice.
CPE highly values how our products are designed,
manufactured, operated, and serviced as well as providing
safety to the operator and those around the generator.
Therefore, it is IMPORTANT to review this product manual
and other product materials thoroughly and be fully aware
and knowledgeable of the assembly, operation, dangers
and maintenance of the product before use. Fully familiarize
yourself, and make sure others who plan on operating the
product fully familiarize themselves too, with the proper safety
and operation procedures before each use. Please always
exercise common sense and always err on the side of caution
when operating the product to ensure no accident, property
damage, or injury occurs. We want you to continue to use and
be satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will
need to supply the complete model and serial numbers of your
product. Transcribe the information found on your product’s
nameplate label to the table below
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper
accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but
not hazard-related (e.g., messages relating to property
damage).
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100 519
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
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100519 - 6250W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless,
odorless, poisonous gas. Breathing carbon monoxide will
cause nausea, dizziness, fainting or death. If you start to
feel dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL
VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any building, including
garages, basements, crawlspaces and sheds, enclosure or
compartment, including the generator compartment of a
recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area
through windows, doors, vents or other openings.
DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/
or accessories. Traumatic amputation or severe laceration
can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or
frayed. Use only Champion electrical cords for proper
application.
DO NOT operate generator in wet weather.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to
the manufacturer’s instructions.
WARNING
DO NOT allow children or unqualified persons to operate or
service the generator.
Use a ground fault circuit interrupter (GFCI) in damp areas
and areas containing conductive material such as metal
decking.
Connection to your home’s electrical system requires a
listed 30A transfer switch installed by a licensed electrician
and approved by the local authority having jurisdiction. The
connection must isolate the generator from the utility power
and must comply with all applicable laws and electrical
codes.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life
support appliances.
NEVER use this product to power medical devices or
medical appliances.
Although the generator contains a spark arrester, maintain
a minimum distance of 5 ft. (1.5 m) from dry vegetation to
prevent fires.
Inform your electricity provider immediately if you or anyone
in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience
a medical emergency.
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100519 - 6250W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Spark from removed spark plug wire can result in fire or
electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot
contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
CAUTION
Start the generator and allow the engine to stabilize before
connecting electrical loads.
Connect electrical equipment in the off position, and then
turn them on for operation.
Turn electrical equipment off and disconnect before
stopping the generator.
CAUTION
Improper treatment or use of the generator can damage it,
shorten its life or void the warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect
them from the generator.
DO NOT use the generator if:
– Electrical output is lost
WARNING
Rapid retraction of the starter cord will pull hand and arm
towards the engine faster than you can let go. Unintentional
startup can result in entanglement, traumatic amputation or
laceration. Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices
plugged in and turned on.
CAUTION
Exceeding the generator’s running capacity can damage the
generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
5
100519 - 6250W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY
FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline
needs room to expand when temperatures rise.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel valve is in the OFF position and the
gasoline tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and
other sources of ignition.
Do not store generator or gasoline near furnaces, water heaters,
or any other appliances that produce heat or have automatic
ignitions.
WARNING
Never use a gasoline container, gasoline tank, or any other
fuel item that is broken, cut, torn or damaged.
– In the case of any petroleum gasoline fire, flames should
never be extinguished unless the fuel supply valve can be
turned OFF. By not doing so, if a fire is extinguished and the
supply of fuel is not turned OFF, an explosion hazard could
be created.
When adding or removing gasoline:
DO NOT light or smoke cigarettes.
Always turn the generator off and let cool for a minimum of two
minutes before removing the gasoline cap. Afterwards, loosen
gasoline cap to relieve pressure from the gasoline tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas
station. Always use an approved fuel container to transfer the
gasoline to the generator.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot
lights, heat and other sources of ignition.
When starting the generator:
DO NOT attempt to start a damaged generator.
Always make certain that the gasoline cap, air filter, spark plug,
fuel lines and exhaust system are properly secured, connected
and in place.
Always allow spilled gasoline to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly on level
ground.
6
100519 - 6250W PORTABLE INVERTER GENERATOR
PELIGRO
El uso de un generador en
interiores PUEDE MATARLO
EN MINUTOS. El escape del
generador contiene monóxido
de carbono. Éste es un veneno
que no se puede ver ni oler.
NUNCA lo use dentro del hogar
ni el garaje, INCLUSO SI las
puertas y ventanas est án
abiertas. Úselo SÓLO a la
INTEMPERIE lejos de
ventanas, puertas, y ori ficios
de ventilación.
DANGER
Utiliser une génératrice à
l’intérieur PEUT VOUS TUER EN
QUELQUES MINUTES.
L’échappement de la génératrice
contient du monoxyde de
carbone. Il s’agit d’un poison que
vous ne pouvez ni voir ni sentir.
Ne l’utilisez JAMAIS dans la
maison ou le garage MÊME SI les
portes et les fenêtres sont
ouvertes. Utilisez-la UNIQUEMENT
À L’E XT ÉRI EU R, loin des fenêtres,
portes et trappes de ventilation.
ONLY use OU TSIDE
and far away from
windows, doors,
and vents.
NEVER use inside a
home or garage,
EVEN IF doors and
windows are open.
DANGER
Using a generator indoors CAN KIL L YOU
IN MINUTES. Generator exhaust contains
carbon monoxide. This is a poison you
cannot see or smell.
1385-L-SF-B
1110-L-OP-B
UNLEADE D FUEL ONLY. Minimum octane
rating of 87. Maxim um 10% ethanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos
como mínimo. Máximo de etanol de 10%.
ESSENCE SA NS PLOMB SEUL EMENT.
Indice d’octa ne minimal de 87.
Maximum 10 % d'éth anol.
WARNING
DO NOT TOUCH!
Exhaust gases, mu ffler
and engine component s
are extremely HOT an d
cause burns.
Operation of this equi pment may create sparks th at can start
fires around dry vege tation. A spark arres tor may be
required. The operator should contact local fire agencies for
laws and regulations rel ating to fire prevention re quirements.
If installed, clean eve ry 100 hours or every sea son.
1531-L-SF-A
ADVERTENCIA
¡NO TOCAR! Los gas es de
escape, el silenciador y lo s
componentes del motor e stán
extremadamente C ALIENTES y
causan quemaduras.
La operación de este e quipo puede producir chi spas que pueden provoca r
incendios alrededor de la vegetación seca. Un supresor de chispas puede que
sea necesario. El operadaor debe comunicarse con las agencias locales de
bomberos para las leyes y reglamentos relativos a los requisitos de prevención
de incendios. Si está in stalado, limpie cada 100 ho ras o cada temporada .
IMPORTANT SAFETY INSTRUCTIONS
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
B
A
C
Top
Muffler Side
LABEL DESCRIPTION
A
B
C
Safety Symbols/
CO Danger
Fuel
Hot Surface
7
100519 - 6250W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of
these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Clearance. Keep all objects at least 5 feet from generator. Heat from the muffler and exhaust gas
can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an
electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion
can cause severe burns or death. Keep generator at least 5 ft (1.5m) from all objects to prevent
combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
8
100519 - 6250W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of
these symbols will allow you to more safely operate the product.
SYMBOL MEANING
ON
STOP or OFF
Choke. Pull choke knob to “CHOKE”
position.
Run. Push choke knob to “RUN” position.
AC Reset
Output OK
SYMBOL MEANING
Low Oil
Circuit Breaker Reset: Push
Neutral Bonded to Frame. Neutral
circuit IS electrically connected to the
frame/ground of the generator.
12V Direct Current
Locking Receptacle
Ground Terminal
ECO
Overload
Economy Mode Switch
Fuel/Gasoline Valve ON/OFF
9
100519 - 6250W PORTABLE INVERTER GENERATOR
1544-L-OP-A
10W -30
1
2 3 325 64 187
IMPORTANT SAFETY INSTRUCTIONS
Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of
these symbols will allow you to more safely operate the product.
Starting the Engine
DANGER
Move generator outside and far away from windows,
doors and intake ventilation covers.
1. Check oil level.
Recommended oil is 10W-30.
2. Check gasoline level.
When adding gasoline, use a minimum octane rating of 85
and an ethanol content of 10% or less by volume.
3. Turn the fuel valve to “ON” position.
4. Press the engine switch to the “ON” position.
5. Pull the choke to the “CHOKE” position.
6. Pull the starter cord.
7. Push choke button to the “RUN” position.
8. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads.
2. Press the engine switch to the “OFF” position.
3. Turn the fuel valve to the “OFF” position.
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100519 - 6250W PORTABLE INVERTER GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.
Generator
1
2
3
4
5
6
87 9
12
11
10
1. Reversal Valve
2. Folding Handle – Used to move unit by lifting and rolling
on wheels. Do not use to lift or carry the unit.
3. Fuel Valve – Used to turn fuel supply on and off to engine.
4. Air Filter – Protects the engine by filtering dust and debris
from the intake air.
5. Recoil Starter – Used to manually start the engine.
6. Never Flat Wheels – 8 in. (20.3 cm).
7. Quick Drain Tube – Used to quickly drain engine oil.
8. Oil Fill Cap/Dipstick – Used to check and fill oil level.
9. Ground Terminal – Consult an electrician for local
grounding regulations.
10. Control Panel – See “Control Panel” section.
11. Gasoline Tank – 4.2 gal. (16 L).
12. Fuel Cap – Remove to add fuel.
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100519 - 6250W PORTABLE INVERTER GENERATOR
Control Panel
CONTROLS AND FEATURES
3
1
5
2
6 7 8
1. Engine Switch – Used to put in START mode or STOP the
generator.
2. Economy Mode Switch – Enables/disables automatic idle
control.
3. Choke – Used to start a cold engine.
4. Intelligauge – Four mode digital meter for displaying
voltage, frequency (hertz), run time, and total run time.
5. AC Overload Reset Button – Used to re-energize
receptacles after overload fault.
6. Output Indicator Light – Remains ON during normal
operating conditions. Turns OFF when generator is
overloaded.
7. Overload Indicator Light – When ON generator is
overloaded and power to receptacles is cut.
8. Oil Warning Indicator Light – When ON engine will shut
down and not run. Check oil level.
9. Circuit Breakers (Push Reset) – Protects the generator
against electrical overloads.
4
A
B
9
RECEPTACLES
12V DC, 8 Amp (Automotive)
A
B
C
z
C
Y
May be used to supply electrical power for
operation of 12 Volt DC, 8 Amp electrical
loads.
(4×) 120V AC, 20A GFCI (NEMA 5-20R)
May be used to supply electrical power for
operation of 120 Volt AC, 20 Amp, single
phase, 60 Hz electrical loads.
120/240V AC, 30A Locking (NEMA L14-30R)
May be used to supply electrical power for
operation of 120/240 Volt AC, 30 Amp, single
phase, 60 Hz electrical loads.
C
WARNING
Do not operate a device while it is plugged into the 12V DC
outlet. Prolonged exposure to engine exhaust can cause
serious injury or death. While charging a device do no place
on the exhaust side of the generator. Extreme heat caused
by exhaust can damage the device, and cause a potential
fire hazard.
12
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