Champion 100476 User Manual

OPERATOR'S MANUAL
MODEL #100476
3150W PORTABLE
INVERTER GENERATOR
Made in China - REV 20180717 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
Specications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers Association) standard PGMA G300 (S tandard for Testing and Validating Performance of Portable Generators).
REGISTER YOUR PRODUCT ONLINE
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100476 - 3150W PORTABLE INVERTER GENERATOR
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................ 3
Safety Definitions Important Safety Instructions
Fuel Safety ...................................................... 6
Safety Symbols .................................................. 7
Operation Symbols .............................................. 8
Safety Labels ...................................................10
Controls and Features ...............................11
Generator .......................................................11
Control Panel ...................................................12
FCC Statement for Remote Control Device....................13
Tools Needed ...................................................13
Assembly ...................................................14
Unpacking ......................................................14
Add Engine Oil ..................................................14
Add Fuel ........................................................15
Grounding ......................................................16
....................................... 3
.................... 4
Storage ..................................................... 22
Short Term Storage (up to 1 year) .............................22
Long Term Storage (more than 1 year) ........................23
Removing from Storage ........................................23
Specifications ........................................... 24
Generator Specifications .......................................24
Engine Specifications ..........................................24
Oil Specifications ...............................................24
Fuel Specifications .............................................24
Spark Plug Specifications ......................................24
Valve Specifications ............................................24
Temperature Spe cifi cations ....................................24
Parts Diagram ..................................................25
Parts List .......................................................26
Engine Parts Diagram ..........................................29
Engine Parts List ...............................................30
Wiring Diagram .................................................32
Troubleshooting ........................................ 33
Operation ...................................................16
Generator Location .............................................16
Grounding ......................................................16
Surge Protection ...............................................16
Starting the Engine .............................................17
Connecting Electrical Loads ...................................17
Do Not Overload Generator ....................................18
Eco (Economy) Mode ...........................................18
12V DC Automotive Style Out let ...............................18
Parallel Operation ..............................................19
Stopping the Engine ............................................19
Operation at High Altitude .....................................19
Maintenance ............................................. 20
Cleaning the Generator ........................................20
Changing the Engine Oil .......................................20
Cleaning and Adjusting the Spark Plug(s) .....................21
Cleaning the Air Filter ..........................................21
Cleaning the Spark Arrestor ...................................21
Adjusting the Governor .........................................21
Maintenance Schedule .........................................21
2
100476 - 3150W PORTABLE INVERTER GENERATOR
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/ or improve the product and this document at any time without prior notice.
Since CPE highly values how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
! DANGER
DANGER indicates a hazardous situation which,if not avoided, will result in death or serious injury.
! WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
! CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
"
NOTICE
NOTICE is used to address practices not related to physical injury.
CPE TECHNICAL SUPPORT TEAM
1-8 77-338- 0999
MODEL NUMBER
100 476
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
3
100476 - 3150W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
! WARNING
California Proposition 65: This product contains chemicals and produces exhaust known to the State of California to cause cancer, birth defects and other reproductive harm.
! DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA.
DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
! DANGER
Rotating parts can entangle hands, feet, hair, clothing and/ or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
! WARNING
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
! DANGER
! DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed. Use Champion electrical cords only for proper application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician and approved by the local authority having jurisdiction. The connection must isolate the generator from the utility power and must comply with all applicable laws and electrical codes.
! WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
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100476 - 3150W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
! WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
! WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices plugged in and turned on.
! CAUTION
Improper treatment or use of the generator can damage it, shorten its life and void your warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
! WARNING
Medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life support appliances.
! CAUTION
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
! CAUTION
Start the generator and allow the engine to stabilize before connecting electrical loads.
Connect electrical equipment in the off position, and then turn them on for operation.
Turn electrical equipment off and disconnect before stopping the generator.
NEVER use this product to power medical devices or medical appliances.
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.
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100476 - 3150W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
! DANGER
GASOLINE AND GASOLINE VAPORS) ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF. This is because if a fire is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel valve is in the OFF position, the gasoline tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
Do not store generator or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.
! WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is damaged or appears damaged.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand if temperatures rise.
When adding or removing gasoline:
Turn the generator off and let it cool for at least two minutes before removing the gasoline cap. Loosen the cap slowly to relieve pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator.
Make certain that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.
Allow spilled gasoline to evaporate fully before attempting to start the engine.
Make certain that the generator is resting firmly on level ground.
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100476 - 3150W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Clearance. Keep all objects at least 5 feet from this machine. Heat from the muffler and exhaust gas can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
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100476 - 3150W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Engine START
Engine STOP
Fuel Valve ON.
Fuel Valve OFF.
Choke. Pull choke knob out to
“CHOKE” position.
Choke. Push choke knob in to “RUN” position.
Economy Mode Switch
RV Ready Receptacle
SYMBOL MEANING
Neutral Floating. Neutral circuit IS NOT electrically connected to the
frame/ground of the generator.
Circuit Breaker Reset: Push
Parallel Connection(s)
AC Reset
12V Direc t Current
Check Oil Level. Recommended oil is
10W-30. The engine can be seriously damaged without oil. Always check the oil level before using. The
10 W-30
machine must be resting firmly on level ground when checking.
Check Fuel Level. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume.
Low Oil
Overload
Output OK
Ground Terminal
Fuel Valve ON.
Fuel Valve OFF.
Engine Switch ON. Press the Engine
Switch to “ON” position.
Engine Switch OFF. Press the Engine Switch to “OFF” position.
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100476 - 3150W PORTABLE INVERTER GENERATOR
SYMBOL MEANING
Recoil Starter. Pull recoil starter to
start the engine.
Plug In. Plug in desired devices.
Unplug. Unplug devices when turning
generator off.
IMPORTANT SAFETY INSTRUCTIONS
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100476 - 3150W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
10
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
Top
A
B
Mufer Side
C
D
LABEL DESCRIPTION
A
1162-L-SF -A
El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de
carbono. Éste es un veneno que no se puede ver ni oler. NUNCA lo use dentro
del hogar ni el garaje, INCLUSO SI las puertas y ventanas est án abiertas. Úselo LO a la INTEMPERIE lejos de ventanas, puertas, y oricios de ventilación.
Using a generator indoors CAN KILL YOU IN
MINUTES. Generator exhaust contains carbon
monoxide. This is a poison you cannot see or smell.
! DANGER
! PELIGRO
ONLY use OUTSIDE and far away from windows, doors, and vents.
NEVER use inside a home or garage,
EVEN IF doors and windows are open.
Utiliser un générateur à lintérieur PEUT VOUS TUER EN QUELQUES MINUTES. L’é c h a p pe m e n t d u g én é r a t e u r
contient du monoxyde de carbone. Il sagit dun poison que vous ne pouvez ni voir ni sentir. Ne lutilisez JAMAIS dans la maison ou le garage ME SI les
portes et les fenêtres sont ouvertes. Utilisez-le UNIQUEMENT À LEXTÉRIEUR, loin des fetres, portes et trappes de ventilation.
! DANGER
CO Danger
B
1161-L-SF- A
Safety Icons
C
UNLEA DED FUEL ONLY. Minimum octa ne rating of 85. Max imum 10% ethanol.
GASOLI NA REGULAR SOL AMENTE. 85 oc tanos como mínimo. M áximo de etanol de 10% .
ESSENC E SANS PLOMB SEULE MENT. Indice doctane minimal de 85. Maximum 10 % d'éthanol.
1032-L- OP-A
Fuel
D
! WARNING
DO NOT TOUCH!
Exhaust gases, mufer and engine components are extremely HOT and cause burns.
Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local re agencies for laws and regulations relating to re prevention requirements. If installed, clean every 100 hours or every season.
! ADVERTENCIA
¡NO TOCAR! Los gase s de escape, el silenciador y los compnonentes del motor están extremadamente CA LIENTES y causan quemaduras.
La operación de este equipo puede producir chispas que pueden provocar incendios alrededor de la vegetación seca. Un supresor de chispas puede que sea necesario. El operador debe comunicarse con las agencias locales de bomberos para las leyes y reglamentos relativos a los requisitos de prevención de incendios. Si está instalado, limpie cada 100 horas o cada temporada.
1291-L-SF-A
Hot Surface
100476 - 3150W PORTABLE INVERTER GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Generator
2 3
1
4 5 7 8
6
1. Fuel Cap – Remove to add fuel.
2. Recoil Starter – Used to manually start the engine.
3. Control Panel – See “Control Panel” section.
4. Folding Handle – Used to move unit by lifting and rolling on wheels. Do not use to lift or carry the unit.
5. Muffler
6. Carrying Handle(s) – Used to lift or carry the unit.
7. Maintenance Cover
8. Never Flat Wheels – 5.5 in. (14 cm)
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100476 - 3150W PORTABLE INVERTER GENERATOR
Control Panel
3
2
1
4
CONTROLS AND FEATURES
6 7 8
5
A
B
9
10
9
11
1. Fuel Valve Knob – Used to open and close the flow of fuel to the engine.
2. Choke – Used to start a cold engine.
3. Engine Switch – Used to put in START mode or STOP the generator.
4. Economy Mode Switch – Enables/disables automatic idle control.
5. AC Overload Reset Button – Used to re-energize receptacles after overload fault.
6. Output Indicator Light – Remains ON during normal operating conditions. Turns OFF when generator is overloaded.
7. Overload Indicator Light – When ON generator is overloaded and power to receptacles is cut.
8. Oil Warning Indicator Light – When ON engine will shut down and not run. Check oil level.
C
RECEPTACLES
120V AC, 30A RV (NEMA TT-30R)
A
t
B
A
C
z
May be used to supply electrical power for operation of 120 Volt AC, 30 Amp, single phase, 60 Hz electrical loads.
(2×) 120V AC, 20A (NEMA 5-20R) May be used to supply electrical power for operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical loads.
12V DC, 8 Amp (Automotive) May be used to supply electrical power for operation of 12 Volt DC, 8 Amp electrical loads.
9. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads.
10. Ground Terminal – Consult an electrician for local grounding regulations.
11. Parallel Outlets – Used for parallel operation (parallel kit sold separately).
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