Champion 100403 Operators Manual
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
MODEL #100403
1200W PORTABLE GENERATOR
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Made in China - REV 20200421 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100403 - 1200W PORTABLE GENERATOR
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................ 3
Safety Definitions
Important Safety Instructions
Fuel Safety ...................................................... 6
Safety Symbols .................................................. 7
Operation Symbols .............................................. 8
Safety Labels .................................................... 9
Controls and Features ...............................10
Generator ....................................................... 10
Control Panel ................................................... 11
Parts Included .................................................. 12
Assembly ...................................................12
Unpacking ......................................................12
Attach Vibration Mounts .......................................12
Add Engine Oil .................................................. 12
Add Fuel ........................................................13
Grounding ...................................................... 14
....................................... 3
.................... 4
Maintenance Schedule .........................................18
Storage ......................................................19
Short Term Storage (up to 1 year) .............................19
Long Term Storage (over 1 year) ..............................20
Removing from Storage ........................................ 20
Specifications ........................................... 21
Generator Specifications .......................................21
Engine Specifications ..........................................21
Oil Specifications ...............................................21
Fuel Specifications .............................................21
Spark Plug Specifications ...................................... 21
Valve Specifications ............................................21
Temperature Specifications ....................................21
Parts Diagram ..................................................22
Parts List .......................................................23
Engine Parts Diagram .......................................... 24
Engine Parts List ...............................................25
Wiring Diagram .................................................27
Troubleshooting ........................................ 28
Operation ...................................................14
Generator Location ............................................. 14
Grounding* .....................................................15
Surge Protection ...............................................15
Starting the Engine ............................................. 15
Connecting Electrical Loads ...................................15
Do Not Overload Generator ....................................16
Stopping the Engine ............................................ 16
Maintenance ....................................................17
Cleaning the Generator ........................................ 17
Changing the Engine Oil .......................................17
Cleaning and Adjusting the Spark Plug(s) .....................17
Cleaning the Air Filter .......................................... 18
Cleaning the Spark Arrestor ...................................18
Adjusting the Governor ......................................... 18
2
100403 - 1200W PORTABLE GENERATOR
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power
Equipment (CPE) product. CPE designs, builds, and supports
all of our products to strict specifications and guidelines. With
proper product knowledge, safe use, and regular maintenance,
this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time
of publication, and we reserve the right to change, alter and/
or improve the product and this document at any time without
prior notice.
Since CPE highly values how our products are designed,
manufactured, operated and are serviced, and also highly
value your safety and the safety of others, we would like you to
take the time to review this product manual and other product
materials thoroughly and be fully aware and knowledgeable
of the assembly, operation, dangers and maintenance of the
product before use. Fully familiarize yourself, and make sure
others who plan on operating the product fully familiarize
themselves too, with the proper safety and operation
procedures before each use. Please always exercise common
sense and always err on the side of caution when operating
the product to ensure no accident, property damage, or injury
occurs. We want you to continue to use and be satisfied with
your CPE product for years to come.
When contacting CPE about parts and/or service, you will
need to supply the complete model and serial numbers of your
product. Transcribe the information found on your product’s
nameplate label to the table below
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger.
The instructions or warnings they give are not substitutes for
proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which,if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical
injury.
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100403
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
3
100403 - 1200W PORTABLE GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless,
odorless, poison gas. Breathing carbon monoxide will cause
nausea, dizziness, fainting or death. If you start to feel dizzy
or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL
VENTILATED AREA.
DO NOT operate the generator inside any building, including
garages, basements, crawlspaces and sheds, enclosure or
compartment, including the generator compartment of a
recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area
through windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/
or accessories. Traumatic amputation or severe laceration
can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
WARNING
Operation of this equipment may create sparks that can
start fires around dry vegetation.
A spark arrestor may be required. The operator should
contact local fire agencies for laws or regulations relating to
fire prevention requirements.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or
frayed. Use Champion electrical cords only for proper
application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or
service the generator
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to
the manufacturer’s instructions.
Use a ground fault circuit interrupter (GFCI) in damp areas
and areas containing conductive material such as metal
decking.
Connection to your home’s electrical system requires a
listed 30A transfer switch installed by a licensed electrician
and approved by the local authority having jurisdiction. The
connection must isolate the generator from the utility power
and must comply with all applicable laws and electrical
codes.
WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot
contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
4
100403 - 1200W PORTABLE GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
WARNING
Rapid retraction of the starter cord will pull hand and arm
towards the engine faster than you can let go. Unintentional
startup can result in entanglement, traumatic amputation or
laceration. Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices
plugged in and turned on.
CAUTION
Improper treatment or use of the generator can damage it,
shorten its life and void your warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect
them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
WARNING
Medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life
support appliances.
CAUTION
Exceeding the generator’s running capacity can damage the
generator and/or electrical devices connected to it.
DO NOT overload the generator.
Start the generator and allow the engine to stabilize before
connecting electrical loads.
Connect electrical equipment in the off position, and then
turn them on for operation.
Turn electrical equipment off and disconnect before
stopping the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
NEVER use this product to power medical devices or
medical appliances.
Inform your electricity provider immediately if you or anyone
in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience
a medical emergency.
5
100403 - 1200W PORTABLE GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE
HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF.
This is because if a fire is extinguished and a supply of
fuel is not turned OFF, then an explosion hazard could be
created.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline
needs room to expand if temperatures rise.
LPG:
– LPG is highly flammable and explosive.
– LPG is under pressure and can cause a fire or explosion if
ignited.
– LPG is heavier than air and can settle in low places while
dissipating.
– LPG has a distinctive odor added to help detect potential
leaks quickly.
DO NOT pump gasoline directly into the generator at the gas
station. Use an approved container to transfer the fuel to the
generator.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot
lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator.
Make certain that the gasoline cap, air filter, spark plug, fuel
lines and exhaust system are properly in place.
Allow spilled gasoline to evaporate fully before attempting to
start the engine.
Make certain that the generator is resting firmly on level
ground.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel valve is in the OFF position, the
gasoline tank is empty.
For LPG compatible models, be sure that the LPG cylinder is
disconnected and stored securely away from the generator.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and
other sources of ignition.
Do not store generator, gasoline or LPG cylinders near furnaces,
water heaters, or any other appliances that produce heat or
have automatic ignitions.
– In any petroleum gas fire, flames should not be extinguished
unless the fuel supply valve is turned OFF. This is because if
a fire is extinguished and a supply of fuel is not turned OFF,
then an explosion hazard could be created.
– When exchanging LPG cylinders, be sure the cylinder valve
is of the same type.
– Always keep the LPG cylinder in an upright position.
– LPG will burn skin if it comes in contact with it. Keep any
and all LPG away from skin at all times.
When adding or removing gasoline:
Turn the generator off and let it cool for at least two minutes
before removing the gasoline cap. Loosen the cap slowly to
relieve pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
WARNING
Never use a gasoline container, gasoline tank, LPG
connector hose, LPG cylinder or any other fuel item that is
damaged or appears damaged.
6
100403 - 1200W PORTABLE GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of
these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Clearance. Keep all objects at least 5 feet from this machine. Heat from the muffler and exhaust
gas can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an
electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can
cause severe burns or death. Operation of this equipment may create sparks that can start fires
around dry vegetation. A spark arrestor may be required. The operator should contact local fire
agencies for laws or regulations relating to fire prevention requirements.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
7
100403 - 1200W PORTABLE GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of
these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Start.
Check Oil Level. Recommended oil is
10W-30. The engine can be seriously
damaged without oil. Always check
the oil level before using. The
10W-30
machine must be resting firmly on
level ground when checking.
Check Fuel Level. Use clean, fresh,
regular unleaded gasoline with a
minimum octane rating of 87 and an
ethanol content of less than 10% by
volume.
Fuel Valve ON.
Engine Switch ON. Press the Engine
Switch to “ON” position.
SYMBOL MEANING
Engine Switch OFF. Press the
Ignition Switch to “OFF” position.
Fuel Valve OFF.
Stop.
Hertz. Shown on Intelligauge as
“F##.#”
Volts. Shown on Intelligauge as
“U###”
Runtime. Shown on Intelligauge as
“###.#”
Choke. Move choke lever to “CHOKE”
position.
Recoil Starter. Pull recoil starter to
start the engine.
Choke. Move choke lever to “RUN”
position.
Plug In. Plug in desired devices.
Unplug. Unplug devices when turning
generator off.
Engine ON
Engine OFF
8
100403 - 1200W PORTABLE GENERATOR
1162-L-SF-a
El uso de un generador en interiores PU EDE MATARLO EN
MINUTOS. El escape del generador con tiene monóxido de
carbono. Éste es un veneno que no se puede ver ni ol er. NUNCA lo use dentro
del hogar ni el garaje, INCLUSO SI las puert as y ventanas están abiertas. Úselo
SÓLO a la INTEMPERIE lejos de ventanas, puerta s, y orificios de ventilación.
Using a generator indoors CA N KILL YOU IN
MINUTES. Generator exhaust con tains carbon
monoxide. This is a poison you cannot see or smell.
DaNGER
PELIGRO
ONLY use OUTSIDE and far away
from windows, doors, and vent s.
NEVER use inside a home or garage,
EVEN IF doors and windows a re open.
Utiliser un générateur à l’intérieur PEUT VOUS TUER EN
QUELQUES MINUTES. L’échappement du générateur
contient du monoxyde de carbone. I l s’agit d’un poison que vous ne pouvez ni
voir ni sentir. Ne l’utilisez JAMAIS dans la maison ou le garage MÊME SI les
portes et les fenêtres so nt ouvertes.
Utilisez-le UNIQUEMENT À L’EXTÉRIEUR,
loin des fenêtres, portes e t trappes de ventilation.
DaNGER
1161-L-SF-a
UNLEADED FUEL ONLY. Minimum octane rating
of 87. Maximum 10% et hanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos
como mínimo. M áximo de etanol de 10 %.
ESSENCE SANS PLOMB SEULEMENT. Indice
d’octane min imal de 87. Maximum 10 % d'éthan ol.
1032-L-OP-B
WaRNING
DO NOT TOUCH!
Exhaust gases , muffler
and engine componen ts
are extremely HOT a nd
cause burns.
aDVERTENCIa
¡NO TOCAR! Los gases de
escape, el silenciad or y los
compnonentes del mo tor están
extremadamente CALIENTES y
causan quemaduras.
aVERTISSEmENT
NE TOUCHEZ PAS! Les g az
d’échappement, le silencieux
et les pièces du moteur s ont
extrêmement CHAUDS et
peuvent causer des brûlures.
1052-L-SF-B
WaRNING
Operation of this e quipment may cre ate sparks
that can start fir es around dry ve getation. A sp ark
arrestor may be req uired. The oper ator should
contact local fir e agencies for law s and regulatio ns
relating to fire prevention requirements. If
installed, clean e very 100 hours o r every season.
aDVERTENCIa
La operación de este equipo puede producir chispas que pueden
provocar incendi os alrededor de l a vegetación se ca. Un supreso r
de chispas puede que sea necesario. El operador debe
comunicarse con l as agencias loc ales de bombero s para las leyes y
reglamentos relativos a los requisitos de prevención de incendios.
Si está instalado, limpie cada 100 horas o cada temporada.
aVERTISSEmENT
Cet équipement peu t créer des étinc elles et provoq uer un
incendie dans la végé tation sèche . Un pare-étin celles peut
être requis. L’opérateur doit communiquer avec le service
d’incendie local po ur connaître l es lois et les règle ments
en matière de préven tion des incendi es. Si elle est
installée, nettoyez toutes les 100 heures ou chaque saison.
1165-L-SF-a
IMPORTANT SAFETY INSTRUCTIONS
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
A
C
D E
B
Top
Back Right
LABEL DESCRIPTION
A
CO Danger
B
C
D
E
Safety Icons
Fuel
Hot Surface
Spark Arrestor
9
100403 - 1200W PORTABLE GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.
Generator
8
1
2
3
4
1. Gasoline Tank – 1.9 gal. (7 L)
2. Choke – Used to start the engine.
3. Fuel Valve – Used to turn fuel supply on and off to engine.
4. Air Filter – Protects the engine by filtering dust and debris
from the intake air.
7
9
5 6
6. Oil Fill Cap/Dipstick – Used to check and fill oil level.
7. Control Panel – See “Control Panel” section.
8. Carrying Handle(s) – Used to lift or carry the unit.
9. Ground Terminal – Consult an electrician for local
grounding regulations.
5. Recoil Starter – Used to manually start the engine.
10
Loading...