Champion 100306 User Manual

at championpowerequipment.com

OPERATOR'S MANUAL

MODEL #100306

2000W PORTABLE

INVERTER GENERATOR

or visit championpowerequipment.com

READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.

Failure to do so could result in serious injury. This manual should remain with the product.

Speciﬁcations, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.

This product is rated in accordance with PGM A (Portable Generator Manufacturers’ Association) standard PGMA G300 (Standard for Testing and Validating Performance of Portable Generators).

Made in China - REV 20181210 Champion Power Equipment, Inc., Santa Fe Springs, CA USA

100306 - 2000W PORTABLE INVERTER GENERATOR

TABLE OF CONTENTS

Introduction ................................................ 3

Safety Deﬁnitions Important Safety Instructions

Fuel Safety ...................................................... 6

Safety Symbols .................................................. 7

Operation Symbols .............................................. 8

Safety Labels .................................................... 9

Controls and Features ...............................10

Generator ....................................................... 10

Power Panel ....................................................11

Outlet Panel ....................................................12

FCC Statement .................................................13

Assembly ...................................................14

Unpacking ......................................................14

Add Engine Oil .................................................. 14

Add Fuel ........................................................15

Grounding ......................................................16

....................................... 3

.................... 4

Maintenance Schedule .........................................22

Storage ..................................................... 23

Short Term Storage (up to 1 year) .............................23

Long Term Storage (more than 1 year) ........................23

Removing from Storage ........................................ 24

Speciﬁcations ........................................... 25

Generator Speciﬁcations .......................................25

Engine Speciﬁcations ..........................................25

Oil Speciﬁcations ...............................................25

Fuel Speciﬁcations .............................................25

Spark Plug Speciﬁcations ...................................... 25

Valve Speciﬁcations ............................................25

Temperature Speciﬁcations ....................................25

Parts Diagram ..................................................26

Parts List .......................................................27

Engine Parts Diagram ..........................................29

Engine Parts List ...............................................30

Wiring Diagram .................................................32

Troubleshooting ........................................ 33

Operation ...................................................16

Generator Location ............................................. 16

Grounding ......................................................16

Surge Protection ...............................................16

Starting the Engine ............................................. 17

Connecting Electrical Loads ................................... 17

Do Not Overload Generator ....................................18

Eco (Economy) Mode ...........................................18

12V DC Automotive Style Outlet ...............................18

Parallel Operation ..............................................19

Stopping the Engine ............................................ 19

Maintenance ..............................................19

Cleaning the Generator ........................................20

Changing the Engine Oil .......................................20

Cleaning and Adjusting the Spark Plug(s) .....................20

Cleaning the Air Filter ..........................................21

Cleaning the Spark Arrestor ...................................21

Replacing Fuel Light Batteries .................................22

Adjusting the Governor .........................................22

Warranty*

Warranty Qualiﬁcations ........................................34

Repair/Replacement Warranty .................................34

Do Not Return The Unit To The Place Of Purchase ...........34

Warranty Exclusions ...........................................34

Other Exclusions ...............................................34

Limits of Implied Warranty and Consequential Damage ......34

Contact Information ............................................34

................................................. 34

100306 - 2000W PORTABLE INVERTER GENERATOR

INTRODUCTION

Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict speciﬁcations and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.

Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/ or improve the product and this document at any time without prior notice.

Since CPE highly values how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisﬁed with your CPE product for years to come.

When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below

SAFETY DEFINITIONS

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

 DANGER

DANGER indicates a hazardous situation which,if not avoided, will result in death or serious injury.

 WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

 CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.



NOTICE

NOTICE is used to address practices not related to physical injury.

CPE TECHNICAL SUPPORT TEAM

1-877-338-0999

MODEL NUMBER

100 306

SERIAL NUMBER

DATE OF PURCHASE

PURCHASE LOCATION

100306 - 2000W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

 WARNING

Cancer and Reproductive Harm – www.P65Warnings.ca.gov

 DANGER

Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.

OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA.

DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle.

DO NOT allow exhaust fumes to enter a conﬁned area through windows, doors, vents or other openings.

 DANGER

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.

NEVER use inside a home or garage, EVEN IF doors and windows are open.

ONLY use OUTSIDE and far away from windows, doors, and vents.

 DANGER

Rotating parts can entangle hands, feet, hair, clothing and/ or accessories. Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts.

Tie up long hair and remove jewelry.

Operate equipment with guards in place.

DO NOT wear loose-ﬁtting clothing, dangling drawstrings or items that could become caught.

 WARNING

Operation of this equipment may create sparks that can start ﬁres around dry vegetation.

A spark arrestor may be required. The operator should contact local ﬁre agencies for laws or regulations relating to ﬁre prevention requirements.

 DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.

DO NOT use electrical cords that are worn, damaged or frayed. Use Champion electrical cords only for proper application.

DO NOT operate generator in wet weather.

DO NOT allow children or unqualiﬁed persons to operate or service the generator

Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.

Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.

Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician and approved by the local authority having jurisdiction. The connection must isolate the generator from the utility power and must comply with all applicable laws and electrical codes.

 WARNING

Sparks can result in ﬁre or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

100306 - 2000W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

 WARNING

Running engines produce heat. Severe burns can occur on contact. Combustible material can catch ﬁre on contact.

DO NOT touch hot surfaces.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.

Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.

 WARNING

Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

DO NOT start or stop the engine with electrical devices plugged in and turned on.

 CAUTION

Improper treatment or use of the generator can damage it, shorten its life and void your warranty.

Use the generator only for intended uses.

Operate only on level surfaces.

DO NOT expose generator to excessive moisture, dust, or dirt.

DO NOT allow any material to block the cooling slots.

If connected devices overheat, turn them off and disconnect them from the generator.

DO NOT use the generator if:

– Electrical output is lost

– Equipment sparks, smokes or emits ﬂames

– Equipment vibrates excessively

 WARNING

Medical and life support uses.

In case of emergency, call 911 immediately.

NEVER use this product to power life support devices or life support appliances.

 CAUTION

Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.

DO NOT overload the generator.

DO NOT tamper with the governed speed.

DO NOT modify the generator in any way.

 CAUTION

Start the generator and allow the engine to stabilize before connecting electrical loads.

Connect electrical equipment in the off position, and then turn them on for operation.

Turn electrical equipment off and disconnect before stopping the generator.

NEVER use this product to power medical devices or medical appliances.

Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.

Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.

100306 - 2000W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

Fuel Safety

 DANGER

GASOLINE AND GASOLINE VAPORS) ARE HIGHLY FLAMMABLE AND EXPLOSIVE.

Fire or explosion can cause severe burns or death.

Gasoline and gasoline vapors:

– Gasoline is highly ﬂammable and explosive.

– Gasoline can cause a ﬁre or explosion if ignited.

– Gasoline is a liquid fuel but it’s vapors can ignite.

– Gasoline is a skin irritant and needs to be cleaned up

immediately if spilled on skin or clothes.

– Gasoline has a distinctive odor, this will help detect potential

leaks quickly.

– In any petroleum gas ﬁre, ﬂames should not be extinguished

unless by doing so the fuel supply valve can be turned OFF. This is because if a ﬁre is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.

When operating the generator:

DO NOT move or tip the generator during operation.

DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel valve is in the OFF position, the gasoline tank is empty.

Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open ﬂames, pilot lights, heat and other sources of ignition.

Do not store generator or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.

 WARNING

Never use a gasoline container, gasoline tank, or any other fuel item that is damaged or appears damaged.

– Gasoline expands or contracts with ambient temperatures.

Never ﬁll the gasoline tank to full capacity, as gasoline needs room to expand if temperatures rise.

When adding or removing gasoline:

Turn the generator off and let it cool for at least two minutes before removing the gasoline cap. Loosen the cap slowly to relieve pressure in the tank.

Only ﬁll or drain gasoline outdoors in a well-ventilated area.

DO NOT pump gasoline directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator.

DO NOT overﬁll the gasoline tank.

Always keep gasoline away from sparks, open ﬂames, pilot lights, heat and other sources of ignition.

DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator.

Make certain that the gasoline cap, air ﬁlter, spark plug, fuel lines and exhaust system are properly in place.

Allow spilled gasoline to evaporate fully before attempting to start the engine.

Make certain that the generator is resting ﬁrmly on level ground.

100306 - 2000W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

Safety Symbols

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

SYMBOL MEANING

Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s

manual before using this product.

Clearance. Keep all objects at least 5 feet from this machine. Heat from the mufﬂer and exhaust gas can ignite combustible objects.

Ground. Consult with local electrician to determine grounding requirements before operation.

Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric

shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building.

Fire/Explosion. Fuel and its vapors are extremely ﬂammable and explosive. Fire or explosion can cause severe burns or death. Operation of this equipment may create sparks that can start ﬁres around dry vegetation. A spark arrestor may be required. The operator should contact local ﬁre agencies for laws or regulations relating to ﬁre prevention requirements.

Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.

Open Flame Alert. Fuel and its vapors are extremely ﬂammable and explosive. Keep fuel away from

smoking, open ﬂames, sparks, pilot lights, heat, and other ignition sources.

Wet Conditions Alert. Do not expose to rain or use in damp locations.

100306 - 2000W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

Operation Symbols

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

SYMBOL MEANING

Engine START

Engine RUN

Engine STOP

STOP or OFF

Run out of fuel. Stopping the generator.

Fuel Level

Power Output. Percentage of

available power from generator being used.

SYMBOL MEANING

Neutral Floating. Neutral circuit IS NOT electrically connected to the

frame/ground of the generator.

Parallel Connection(s)

Check Oil Level. Recommended oil is

10W-30. The engine can be seriously damaged without oil. Always check the oil level before using. The

10W-30

machine must be resting ﬁrmly on level ground when checking.

Check Fuel Level. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume.

Recoil Starter. Pull recoil starter to start the engine.

ECO

Remaining Fuel Time

Overload Reset Switch

Economy Mode Switch

Maintenance Required Indicator

Low Oil Level Indicator

Receptacle Status

Circuit Breaker Reset: Push

Ground Terminal

Plug In. Plug in desired devices.

Unplug. Unplug devices when turning

generator off.

100306 - 2000W PORTABLE INVERTER GENERATOR

El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de carbono. Éste es un veneno que no se puede ver ni oler. NUNCA lo use dentro del hogar ni el gar aje, INCLUSO SI las puertas y ventanas

están abierta s. Úselo SÓLO a la INTEMPERIE lejos de ventanas, puertas, y oriﬁcios de ventilación.

 PELIGRO

ONLY use OUTSIDE and far away from windows, doors, and vents.

NEVER use inside a home or garage, EVEN IF doors and windows are open.

1308-L-SF-B

Utiliser un générateur à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES. L’échappement du générateur contient du monoxyde de carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sen tir. Ne l’utilisez JAMAIS dans la maison ou le garage

MÊME SI les portes et les fenêtres so nt ouvertes.

Utilisez-le UNIQUEMENT À L’EXTÉRIEUR, loin des fenêtres , portes et trappes

de ventilation.

 DANGER

Using a generator indoors CA N KILL YOU IN MINUTES. Generator exhaust

contains carbon monoxide. T his is a poison you cannot see or smell.

 DANGER

1161-L-SF-A

UNLEADED FUEL ONLY. Minimum octane rating of 85. Max imum 10% ethanol.

GASOLINA REGULAR SOLAMENTE. 85 octanos como mínimo. M áximo de etanol de 10 %.

ESSENCE SANS PLOMB SEULEMENT. Indice d’octane min imal de 85. Maxim um 10 % d'éthanol.

1032-L-OP-A

1310-L-SF-A

 WARNING

DO NOT TOUC H! Exhaust gases, mufﬂer and engine com ponents are ex tremely HOT

and cause bur ns. Operation o f this equipmen t may create spa rks that can st art ﬁres around dry v egetation. A s park arrest or may be require d. The operator sh ould contac t local ﬁre agen cies for laws and r egulations relating to ﬁr e prevention r equirement s. If installe d, clean ever y 100 hours or every season.

 ADVERTENCIA

¡NO TOCAR! Los gases de escape, e l silenciador y l os compnonen tes del motor est án extremad amente CAL IENTES y ca usan quemadur as.

La operación de este equipo puede producir chispas que pueden provocar inc endios alred edor de la veget ación seca. U n supresor de ch ispas puede qu e sea necesari o. El operador de be comunicar se con las agenc ias locales de b omberos par a las leyes y regla mentos relat ivos a los requisit os de prevenci ón de incendios . Si está inst alado, limpie c ada 100 horas o ca da temporada .

 AVERTISSEMENT

NE PAS TOUCHE R! Les gaz d’échap pement, le sil encieux et les pièces du mote ur sont extrê mement CHAU DS et peuvent c auser

des brûlures. Cet équipeme nt peut créer de s étincelles e t provoquer un in cendie dans la vé gétation sèc he. Un pare-éti ncelles peut êt re requis. L’opérat eur doit commun iquer avec le ser vice d’incend ie local pour connaîtr e les lois et les règ lements en mat ière de prévent ion des incend ies. Si elle est in stallée, nettoyez toutes les 100 heures ou chaque saison.

IMPORTANT SAFETY INSTRUCTIONS

Safety Labels

These labels warn you of potential hazards that can cause serious injury. Read them carefully.

If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

ACB

Top

Mufﬂer Side

LABEL DESCRIPTION

CO Danger

Safety Icons

Fuel

Hot Surface

100306 - 2000W PORTABLE INVERTER GENERATOR

CONTROLS AND FEATURES

Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Generator

1. Carrying Handle – Used to lift or carry the unit.

2. Recoil Starter – Used to manually start the engine.

3. EZ Start Dial – Used to start and stop the generator.

4. Outlet Panel – See “Outlet Panel” section.

5. Power Panel – See “Power Panel” section.

6. Fuel Cap – Remove to add fuel.

7. Fuel Lever Vent – Turn this valve to the “ON” position to supply air to the tank.

8. Fuel Fill Assist LED – Push-button LED used to illuminate the gasoline ﬁll area

9. Maintenance Cover

10. Mufﬂer

100306 - 2000W PORTABLE INVERTER GENERATOR

Power Panel

CONTROLS AND FEATURES

100%

1 8

50%

6 7

1. Power Output – Percentage of available power from generator being used.

2. Maintenance Indicator

2a. Off – No service required.

2b. Yellow – Service required per Maintenance Schedule.

3. Low Oil Level Indicator

3a. Off – Oil level OK.

3b. Yellow – Oil level low. Unit will shut down or not start

until oil is at required level.

4. Receptacle Status

4a. Green – All systems OK.

3 4

00:00

REMA INING

6. AC Overload Reset Button – Used to re-energize receptacles after overload fault and reset maintenance schedule.

6a. OFF – Systems normal.

6b. Yellow – Maintenance required.

6c. Blinking Red – Overload fault.

7. Economy Mode Switch – Enables/disables automatic idle control.

7a. OFF – Economy mode OFF.

7b. Green – Economy mode ON.

8. Fuel Level Indicator – Amount of fuel remaining.

ECO

4b. Red – Nearing overload but receptacle still has power.

4c. Flashing Red – Overload fault and receptacle has no

power.

5. LED Display

5a. Flashing Blue – Total run time (ﬁrst 5 seconds after

unit started).

5b. Amber – Remaining fuel run time.

+ 23 hidden pages