Champion 100306 User Manual

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OPERATOR'S MANUAL
MODEL #100306
2000W PORTABLE
INVERTER GENERATOR
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
This product is rated in accordance with PGM A (Portable Generator Manufacturers’ Association) standard PGMA G300 (Standard for Testing and Validating Performance of Portable Generators).
Made in China - REV 20181210 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100306 - 2000W PORTABLE INVERTER GENERATOR
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................ 3
Safety Definitions Important Safety Instructions
Fuel Safety ...................................................... 6
Safety Symbols .................................................. 7
Operation Symbols .............................................. 8
Safety Labels .................................................... 9
Controls and Features ...............................10
Generator ....................................................... 10
Power Panel ....................................................11
Outlet Panel ....................................................12
FCC Statement .................................................13
Assembly ...................................................14
Unpacking ......................................................14
Add Engine Oil .................................................. 14
Add Fuel ........................................................15
Grounding ......................................................16
....................................... 3
.................... 4
Maintenance Schedule .........................................22
Storage ..................................................... 23
Short Term Storage (up to 1 year) .............................23
Long Term Storage (more than 1 year) ........................23
Removing from Storage ........................................ 24
Specifications ........................................... 25
Generator Specifications .......................................25
Engine Specifications ..........................................25
Oil Specifications ...............................................25
Fuel Specifications .............................................25
Spark Plug Specifications ...................................... 25
Valve Specifications ............................................25
Temperature Specifications ....................................25
Parts Diagram ..................................................26
Parts List .......................................................27
Engine Parts Diagram ..........................................29
Engine Parts List ...............................................30
Wiring Diagram .................................................32
Troubleshooting ........................................ 33
Operation ...................................................16
Generator Location ............................................. 16
Grounding ......................................................16
Surge Protection ...............................................16
Starting the Engine ............................................. 17
Connecting Electrical Loads ................................... 17
Do Not Overload Generator ....................................18
Eco (Economy) Mode ...........................................18
12V DC Automotive Style Outlet ...............................18
Parallel Operation ..............................................19
Stopping the Engine ............................................ 19
Maintenance ..............................................19
Cleaning the Generator ........................................20
Changing the Engine Oil .......................................20
Cleaning and Adjusting the Spark Plug(s) .....................20
Cleaning the Air Filter ..........................................21
Cleaning the Spark Arrestor ...................................21
Replacing Fuel Light Batteries .................................22
Adjusting the Governor .........................................22
Warranty*
Warranty Qualifications ........................................34
Repair/Replacement Warranty .................................34
Do Not Return The Unit To The Place Of Purchase ...........34
Warranty Exclusions ...........................................34
Other Exclusions ...............................................34
Limits of Implied Warranty and Consequential Damage ......34
Contact Information ............................................34
................................................. 34
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100306 - 2000W PORTABLE INVERTER GENERATOR
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/ or improve the product and this document at any time without prior notice.
Since CPE highly values how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which,if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100 306
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
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100306 - 2000W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA.
DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/ or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
WARNING
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed. Use Champion electrical cords only for proper application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or service the generator
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.
Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician and approved by the local authority having jurisdiction. The connection must isolate the generator from the utility power and must comply with all applicable laws and electrical codes.
WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
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100306 - 2000W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices plugged in and turned on.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life and void your warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
WARNING
Medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life support appliances.
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
CAUTION
Start the generator and allow the engine to stabilize before connecting electrical loads.
Connect electrical equipment in the off position, and then turn them on for operation.
Turn electrical equipment off and disconnect before stopping the generator.
NEVER use this product to power medical devices or medical appliances.
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.
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100306 - 2000W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS) ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF. This is because if a fire is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel valve is in the OFF position, the gasoline tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
Do not store generator or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is damaged or appears damaged.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand if temperatures rise.
When adding or removing gasoline:
Turn the generator off and let it cool for at least two minutes before removing the gasoline cap. Loosen the cap slowly to relieve pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator.
Make certain that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.
Allow spilled gasoline to evaporate fully before attempting to start the engine.
Make certain that the generator is resting firmly on level ground.
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100306 - 2000W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Clearance. Keep all objects at least 5 feet from this machine. Heat from the muffler and exhaust gas can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
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100306 - 2000W PORTABLE INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Engine START
Engine RUN
Engine STOP
STOP or OFF
Run out of fuel. Stopping the generator.
Fuel Level
Power Output. Percentage of
available power from generator being used.
SYMBOL MEANING
Neutral Floating. Neutral circuit IS NOT electrically connected to the
frame/ground of the generator.
Parallel Connection(s)
Check Oil Level. Recommended oil is
10W-30. The engine can be seriously damaged without oil. Always check the oil level before using. The
10W-30
machine must be resting firmly on level ground when checking.
Check Fuel Level. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume.
Recoil Starter. Pull recoil starter to start the engine.
ECO
Remaining Fuel Time
Overload Reset Switch
Economy Mode Switch
Maintenance Required Indicator
Low Oil Level Indicator
Receptacle Status
Circuit Breaker Reset: Push
Ground Terminal
Plug In. Plug in desired devices.
Unplug. Unplug devices when turning
generator off.
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100306 - 2000W PORTABLE INVERTER GENERATOR
El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de carbono. Éste es un veneno que no se puede ver ni oler. NUNCA lo use dentro del hogar ni el gar aje, INCLUSO SI las puertas y ventanas
están abierta s. Úselo SÓLO a la INTEMPERIE lejos de ventanas, puertas, y orificios de ventilación.
PELIGRO
ONLY use OUTSIDE and far away from windows, doors, and vents.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
1308-L-SF-B
Utiliser un générateur à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES. L’échappement du générateur contient du monoxyde de carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sen tir. Ne l’utilisez JAMAIS dans la maison ou le garage
MÊME SI les portes et les fenêtres so nt ouvertes.
Utilisez-le UNIQUEMENT À L’EXTÉRIEUR, loin des fenêtres , portes et trappes
de ventilation.
DANGER
Using a generator indoors CA N KILL YOU IN MINUTES. Generator exhaust
contains carbon monoxide. T his is a poison you cannot see or smell.
DANGER
1161-L-SF-A
UNLEADED FUEL ONLY. Minimum octane rating of 85. Max imum 10% ethanol.
GASOLINA REGULAR SOLAMENTE. 85 octanos como mínimo. M áximo de etanol de 10 %.
ESSENCE SANS PLOMB SEULEMENT. Indice d’octane min imal de 85. Maxim um 10 % d'éthanol.
1032-L-OP-A
1310-L-SF-A
WARNING
DO NOT TOUC H! Exhaust gases, muffler and engine com ponents are ex tremely HOT
and cause bur ns. Operation o f this equipmen t may create spa rks that can st art fires around dry v egetation. A s park arrest or may be require d. The operator sh ould contac t local fire agen cies for laws and r egulations relating to fir e prevention r equirement s. If installe d, clean ever y 100 hours or every season.
ADVERTENCIA
¡NO TOCAR! Los gases de escape, e l silenciador y l os compnonen tes del motor est án extremad amente CAL IENTES y ca usan quemadur as.
La operación de este equipo puede producir chispas que pueden provocar inc endios alred edor de la veget ación seca. U n supresor de ch ispas puede qu e sea necesari o. El operador de be comunicar se con las agenc ias locales de b omberos par a las leyes y regla mentos relat ivos a los requisit os de prevenci ón de incendios . Si está inst alado, limpie c ada 100 horas o ca da temporada .
AVERTISSEMENT
NE PAS TOUCHE R! Les gaz d’échap pement, le sil encieux et les pièces du mote ur sont extrê mement CHAU DS et peuvent c auser
des brûlures. Cet équipeme nt peut créer de s étincelles e t provoquer un in cendie dans la vé gétation sèc he. Un pare-éti ncelles peut êt re requis. L’opérat eur doit commun iquer avec le ser vice d’incend ie local pour connaîtr e les lois et les règ lements en mat ière de prévent ion des incend ies. Si elle est in stallée, nettoyez toutes les 100 heures ou chaque saison.
IMPORTANT SAFETY INSTRUCTIONS
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
ACB
D
Top
Muffler Side
LABEL DESCRIPTION
A
B
C
CO Danger
Safety Icons
Fuel
D
Hot Surface
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100306 - 2000W PORTABLE INVERTER GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Generator
8
1
2
7
6
9
5
3
1. Carrying Handle – Used to lift or carry the unit.
2. Recoil Starter – Used to manually start the engine.
3. EZ Start Dial – Used to start and stop the generator.
4. Outlet Panel – See “Outlet Panel” section.
5. Power Panel – See “Power Panel” section.
6. Fuel Cap – Remove to add fuel.
10
4
7. Fuel Lever Vent – Turn this valve to the “ON” position to supply air to the tank.
8. Fuel Fill Assist LED – Push-button LED used to illuminate the gasoline fill area
9. Maintenance Cover
10. Muffler
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100306 - 2000W PORTABLE INVERTER GENERATOR
Power Panel
CONTROLS AND FEATURES
100%
1 8
50%
0%
6 7
1. Power Output – Percentage of available power from generator being used.
2. Maintenance Indicator
2a. Off – No service required.
2b. Yellow – Service required per Maintenance Schedule.
3. Low Oil Level Indicator
3a. Off – Oil level OK.
3b. Yellow – Oil level low. Unit will shut down or not start
until oil is at required level.
4. Receptacle Status
4a. Green – All systems OK.
2
3 4
00:00
REMA INING
6. AC Overload Reset Button – Used to re-energize receptacles after overload fault and reset maintenance schedule.
6a. OFF – Systems normal.
6b. Yellow – Maintenance required.
6c. Blinking Red – Overload fault.
7. Economy Mode Switch – Enables/disables automatic idle control.
7a. OFF – Economy mode OFF.
7b. Green – Economy mode ON.
8. Fuel Level Indicator – Amount of fuel remaining.
ECO
F
5
E
4b. Red – Nearing overload but receptacle still has power.
4c. Flashing Red – Overload fault and receptacle has no
power.
5. LED Display
5a. Flashing Blue – Total run time (first 5 seconds after
unit started).
5b. Amber – Remaining fuel run time.
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100306 - 2000W PORTABLE INVERTER GENERATOR
Outlet Panel
CONTROLS AND FEATURES
A
1
1. Ground Terminal – Consult an electrician for local grounding regulations.
2. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads.
3. Parallel Outlets – Used for parallel operation (parallel kit sold separately).
B
2
3
RECEPTACLES
12V DC, 8 Amp (Automotive)
A
z
B
A
May be used to supply electrical power for operation of 12 Volt DC, 8 Amp electrical loads.
(2x) 120V AC, 20A (NEMA 5-20R) May be used to supply electrical power for operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical loads.
*Warning: Do not operate a device while it is plugged into the 12V DC outlet. Prolonged exposure to engine exhaust can cause serious injury or death. While charging a device do no place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard.
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100306 - 2000W PORTABLE INVERTER GENERATOR
CONTROLS AND FEATURES
FCC Statement
1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1a. This device may not cause harmful interference.
1b. This device must accept any interference received,
including interference that may cause undesired operation.
2. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
NOTICE
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Parts Included
Accessories
Oil Funnel .............................................................................. 1
Dual 2.4A Port USB Adapter .................................................. 1
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and
receiver.
– Connect the equipment into an outlet on a circuit
different from that to which the receiver is connected.
Consult dealer or an experienced radio/TV technician for help.
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100306 - 2000W PORTABLE INVERTER GENERATOR
ASSEMBLY
This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Using the carrying handles of the unit, carefully remove the generator from the box (two people lifting is recommended).
Add Engine Oil
CAUTION
ASSEMBLY
3. Remove oil fill cap/dipstick to add oil.
4. Using a funnel, add up to 0.4 qt. (0.4 L) of oil (not included) and replace oil fill cap/dipstick. DO NOT OVERFILL.
5. Check engine oil level daily and add as needed.
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.
NOTICE
The recommended oil type is 10W-30 automotive oil.
Recommended Oil Type
10W-30
10W-405W-30
5W-30 Synthetic
-20 0 20 40 60
°F °C -17. 8 -6.7 4.4 15.6 26.7 37.8 48.9
-28.9
Ambient temperature
1. Place the generator on a flat, level surface.
2. Remove the maintenance cover.
80 100 120
MAX
MIN
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole.
If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
NOTICE
Check oil often during the break-in period. Refer to the
Maintenance section for recommended service intervals.
OIL DIP STICK
CAUTION
The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.
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100306 - 2000W PORTABLE INVERTER GENERATOR
NOTICE
ASSEMBLY
CAUTION
The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary and help seat piston rings. After the 5 hour break-in period, change the oil.
NOTICE
Weather will affect engine oil and engine performance. Change the type of engine oil used based on weather conditions to suit the engine needs.
NOTICE
Synthetic oil may be used after the 5 hour initial break­in period. Using synthetic oil does not increase the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in cold ambient <5º C (41º F).
Add Fuel
1. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume. ybc
2. DO NOT mix oil with gasoline.
Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume.
DO NOT mix oil and gasoline.
Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for gasoline expansion.
DO NOT pump gasoline directly into the generator at the pump. Use an approved container to transfer the gasoline to the generator.
DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
DO NOT overfill the tank.
DO NOT light cigarettes or smoke when filling the tank.
WARNING
Pouring gasoline too fast through the fuel screen may result in blow back of gasoline at the operator while filling.
NOTICE
Our engines work well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are some issues worth noting:
3. Remove the gasoline cap.
4. Slowly add gasoline to the tank. Tank is full when gasoline reaches red circle on screen. DO NOT OVERFILL. Gasoline can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for gasoline expansion, although more than ¼ in. (6.4 mm) is recommended. Gasoline can be forced out of the tank as a result of expansion if overfilled, and can affect the stable running condition of the generator.
5. Screw on the gasoline cap and wipe away any spilled fuel.
– Ethanol-gasoline blends can absorb more water than
gasoline alone.
– These blends can eventually separate, leaving water or a
watery goo in the tank, fuel valve and carburetor.
– With gravity-fed supplies, the compromised gasoline can
be drawn into the carburetor and cause damage to the engine and/or potential hazards.
– There are only a few suppliers of fuel stabilizer that are
formulated to work with ethanol-gasoline blends.
– Any damages or hazards caused by using improper
gasoline, improperly stored gasoline, and/or improperly formulated stabilizers, are not covered by manufacturer’s warranty.
It is advisable to always shut off the gasoline supply, run the engine to starvation and drain the tank when the equipment is not in use for more than 30 days.
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100306 - 2000W PORTABLE INVERTER GENERATOR
OPERATION
Grounding
Your generator must be properly connected to an appropriate ground to help prevent electric shock.
WARNING
Failure to properly ground the generator can result in electric shock.
A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location). For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes.
OPERATION
Generator Location
NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times. (Even while not in operation) Generators must have at least 5 ft. (1.5 m) of clearance from all combustible material. In addition to clearance from all combustible material, generators must also have at least 3 ft. (91.4 cm) of clearance on all sides to allow for adequate cooling, maintenance and servicing. Generators should never be started or operated in the back of a SUV, camper, trailer, in the bed of a truck (regular, flat or otherwise), under staircases/stairwells, next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the muffler. DO NOT contain generators during operation. Allow generators to properly cool before transport or storage.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up in your home according to the manufacturer’s instructions.
Place the generator in a well-ventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning generator.
Failure to follow proper safety precautions may void manufacturer’s warranty.
WARNING
Do not operate or store the generator in rain, snow, or wet weather.
Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution.
WARNING
During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to fire.
Grounding
A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location).
Neutral Floating*
– Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
– The generator (stator winding) is isolated from the frame
and from the AC receptacle ground pin.
– Electrical devices that require a grounded receptacle pin
connection will not function if the receptacle ground pin is not functional.
Neutral Bonded to Frame*
– Neutral circuit IS electrically connected to the frame/ground
of the generator.
– The generator system ground connects lower frame
cross-member below the alternator. The system ground is connected to the AC neutral wire.
* See your model's control panel for specified type of grounding.
Surge Protection
Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations. While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment.
– Install UL1449, CSA-listed, plug-in surge suppressors on the
outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually all short­duration voltage fluctuations.
16
100306 - 2000W PORTABLE INVERTER GENERATOR
OPERATION
Starting the Engine
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.
3. Turn the fuel cap vent lever to the “ON” position.
4. Turn EZ Start dial counterclockwise to the full CHOKE position.
NOTICE
Keep EZ Start dial in “CHOKE” position for only 1 pull of the recoil starter. If generator does not start after first pull, rotate the EZ Start dial to the RUN position for the next three pulls. Too much choke leads do spark plug fouling and engine flooding. This will cause the engine not to start.
NOTICE
For gasoline restarts with hot engine in hot ambient > 30°C (86°F): Rotate the EZ Start dial to 75% of the
full choke position for only one pull of the recoil starter. If generator does not start after first pull, rotate the dial to the RUN position for the next three pulls. Too much choke leads do spark plug fouling and engine flooding. This will cause the engine not to start.
NOTICE
For gas starting in cold ambient <15°C (59°F): The choke must be in 100% of the “CHOKE” position for recoil start procedures. Do not over-choke. As soon as the engine starts, turn the EZ Start dial to the RUN position.
5. Pull the starter cord slowly until resistance is felt and then pull rapidly.
6. As the engine warms up, move the EZ Start dial to the RUN position.
NOTICE
If the engine starts but does not continue to run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single phase, 60 Hz electrical loads.
– DO NOT connect 3-phase loads to the generator.
– DO NOT connect 50 Hz loads to the generator.
– DO NOT overload the generator.
17
100306 - 2000W PORTABLE INVERTER GENERATOR
OPERATION
WARNING
Connecting a generator to your electric utility company’s power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines. If you plan to run a portable electric generator during an outage, please notify your electric utility company immediately and remember to plug your appliances directly into the generator. Do not plug the generator into any electric outlet in your home. Doing so could create a connection to the utility company power lines. You are responsible for ensuring that your generator’s electricity does not feed back into the electric utility power lines.
If the generator will be connected to a building electrical system, consult your local utility company or a qualified electrician. Connections must isolate generator power from utility power and must comply with all applicable laws and codes.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional item.
NOTICE
Never exceed the specified capacity when adding loads to the generator.
Eco (Economy) Mode
The Eco Mode switch can be activated to turn on economy control in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output. Eco Mode allows the engine speed to idle during periods of non-use.
The engine speed returns to normal when an electrical load is connected. When the economy switch is off, the engine runs at normal speed continuously.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting watts necessary for your purposes:
1. Select the electrical devices you plan on running at the same time.
2. Total the running watts of these items. This is the amount of power you need to keep your items running.
3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2. Starting wattage is the extra burst of power needed to start some electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time.
Power Management
Use the following formula to convert voltage and amperage to watts:
Volts × Amps = Watts
To prolong the life of your generator and attached devices, follow these steps to add electrical load:
1. Start the generator with no electrical load attached
2. Allow the engine to run for several minutes to stabilize.
3. Plug in and turn on the first item. It is best to attach the item with the largest load first.
CAUTION
For periods of high electrical load or momentary fluctuations, the Eco Mode should be off.
12V DC Automotive Style Outlet
The 12V DC outlet(s) can be used with the supplied accessories and other commercially available 12V DC automotive style plugs. The DC output is unregulated and can damage some products. Confirm the input voltage range of your item is at least 12-24V DC. When using the DC outlet turn the Eco Mode switch to the “OFF” position.
WARNING
Do not operate a device while it is plugged in to the 12V DC outlet.
Prolonged exposure to engine exhaust can cause serious injury or death.
4. Allow the engine to stabilize.
18
100306 - 2000W PORTABLE INVERTER GENERATOR
MAINTENANCE
CAUTION
While charging a device do not place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard.
Battery Charging
1. Before connecting the battery charging cable (not included) to a battery that is installed in a vehicle, disconnect the vehicle battery ground cable from the negative (–) battery terminal.
2. Plug the battery charging cable into the 12V DC receptacle of the generator.
3. Connect the red (+) battery charger lead to the red (+) battery terminal.
4. Connect the black (–) battery charger lead to the black (–) battery terminal.
5. Start the generator.
Important: The 12V DC output is unregulated and may damage other 12V DC products. When using the 12V DC outlet, turn the Economy mode switch to the “OFF” position. Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator.
CAUTION
Stopping the Engine
1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator.
3. Turn the EZ Start dial clockwise to the STOP position.
Important: Always ensure that the EZ Start dial and fuel lever vent are in the “OFF” position when the generator is not in use.
NOTICE
If the generator will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.
Do not start the vehicle while the battery charging cable is connected and the generator is running. It will not give the battery a boost of power. The vehicle or the generator may be damaged. Charge only vented wet lead acid batteries. Other types of batteries may burst, causing personal injury or damage.
NOTICE
Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator.
Parallel Operation
The Champion model 100306 is parallel ready and can be operated in parallel with another Champion unit to increase the total available electrical power. A Champion model 100468 parallel kit (optional equipment) is required for parallel operation. For a list of compatible models or to order a parallel kit, please call customer service at 1-877-338-0999 or visit www.championpowerequipment.com.
Detailed instructions for parallel kit installation and operation of the connected generators are provided in the parallel kit owner’s manual.
MAINTENANCE
Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.
NOTICE
When the Maintenance Indicator light is yellow, service is required per the Maintenance Schedule Section. To reset the Maintenance Indicator Light, hold down the AC Overload Reset Button for 3 seconds. (See Power Panel section under Controls and Features.)
WARNING
Never operate a damaged or defective generator.
WARNING
Improper maintenance will void your warranty.
19
100306 - 2000W PORTABLE INVERTER GENERATOR
NOTICE
Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual.
The owner/operator is responsible for all periodic maintenance.
Complete all scheduled maintenance in a timely manner.
MAX
MIN
MAINTENANCE
OIL DIP STICK
Correct any issue before operating the generator.
For service or parts assistance, contact our Technical Support Team at 1-877-338-0999.
Cleaning the Generator
CAUTION
DO NOT spray engine with water.
Water can enter the generator through the cooling slots and damage the generator windings. It can also contaminate the fuel system.
1. Use a damp cloth to clean exterior surfaces of the generator.
2. Use a soft bristle brush to remove dirt and oil.
3. Use an air compressor (25 PSI) to clear dirt and debris from the generator.
4. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.
6. Reinstall the maintenance cover.
7. Dispose of used oil at an approved waste management facility.
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
Cleaning and Adjusting the Spark Plug(s)
1. Remove the maintenance cover.
To prevent accidental starting, remove the spark plug wire before performing any service. Make sure spark plug wire end does not rest on any metal parts.
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment.
1. Set the generator on top of a work bench or table.
2. Remove the maintenance cover.
3. Remove the oil filler cap.
4. Tilt the generator on its side and allow the oil to drain completely.
5. Add oil according to “Add Engine Oil” on Assembly section. DO NOT OVERFILL. Oil not included for routine maintenance.
2. Remove the spark plug wire from the spark plug.
3. Use a spark plug socket tool (not included), or a 13/16 in. (21 mm) socket (not included) to remove the plug.
4. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.
5. Make certain the spark plug gap is
0.024-0.028 in. (0.6-0.7 mm).
SPARK PLUG GAP
6. Refer to the spark plug types in Specifications when replacing the plug.
7. Firmly re-install the plug.
20
100306 - 2000W PORTABLE INVERTER GENERATOR
MAINTENANCE
8. Attach the spark plug wire to the spark plug.
9. Reinstall the maintenance cover.
Cleaning the Air Filter
1. Remove the maintenance cover.
2. Locate the air filter plastic cover. Remove the screw using a Phillips head screwdriver.
3. Remove the foam element.
4. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.
5. Saturate in clean engine oil.
6. Squeeze in a clean, absorbent cloth to remove all excess oil.
7. Place the filter in the assembly.
8. Reattach the air filter cover.
9. Reinstall the maintenance cover and tighten the cover screw securely.
4. Remove the spark arrestor screen.
5. Carefully remove the carbon deposits from the spark arrestor screen with a wire brush.
6. Replace the spark arrestor if it is damaged.
7. Position the spark arrestor on the muffler and attach by reversing the steps from above.
CAUTION
Failure to clean the spark arrestor will result in degraded engine performance.
NOTICE
Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands. In California, this generator must not be used on any forest-covered land, brush-covered land, or grass-covered land unless the engine is equipped with a spark arrestor.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark arrestor.
2. Remove the 4 screws holding the cover plate on the muffler side of the generator.
3. Remove the clamp(C) and cap(B) which retain the spark arrestor(A) to the muffler.
B C
A
21
100306 - 2000W PORTABLE INVERTER GENERATOR
Replacing Fuel Light Batteries
1. Use a small screwdriver to disassemble the upper cover.
NOTICE
There is a notch on both sides to allow access with a screwdriver.
2. Move the round copper cover plate and remove the battery cells.
MAINTENANCE
5. Insert the small spring back into the pocket of the upper cover and press the upper cover into place to complete the installation.
3. Keep the small spring attached to the copper pillar and place the compressed spring back into the bottom of the assembly.
NOTICE
The compressed spring will have the small end facing outward.
4. Place new battery cells (2 x LR1130) back into the assembly with negative (−) pole facing upwards and positive (+) facing towards the compressed spring. Move the round copper cover plate to cover and touch the button cell.
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your warranty.
The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. Contact our Technical Support Team at 1-877-338-0999 for all other service and/or adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the following maintenance schedule.
Service your generator more frequently when operating in adverse conditions.
Contact our Technical Support Team at 1-877-338-0999 to locate the nearest CPE certified service dealer for your generator or engine maintenance needs.
EVERY 8 HOURS OR DAILY
 Check oil level  Clean around air intake and muffler
22
100306 - 2000W PORTABLE INVERTER GENERATOR
STORAGE
FIRST 5 HOURS
 Change oil
EVERY 50 HOURS OR EVERY SEASON
 Clean air filter  Change oil if operating under heavy load or in hot
environments
EVERY 100 HOURS OR EVERY SEASON
 Change oil  Clean/adjust spark plug  Check/adjust valve clearance*  Clean spark arrestor  Clean fuel tank and filter*
EVERY 250 HOURS
 Clean combustion chamber*
EVERY 3 YEARS
 Replace fuel line*
* To be performed by knowledgeable, experienced owners or CPE certified
service centers.
2. Add a properly formulated fuel stabilizer to the gasoline tank.
3. Start engine by following directions in the “Starting the Engine” section.
4. Run the generator for 10 minutes so the treated gasoline cycles through the fuel system and carburetor.
5. Stop engine by turning the EZ Start dial to the RUN OUT OF FUEL position.
6. After fuel has run out and the engine has stopped, allow the engine to cool.
7. Remove maintenance cover.
8. Remove the spark plug and pour about a tablespoon of oil into the cylinder.
9. SLOWLY pull the recoil to rotate the engine to distribute and lubricate the cylinder.
STORAGE
DANGER
Gasoline and gasoline vapors are highly flammable and extremely explosive.
Fire or explosion can cause severe burns or death. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gasoline directly into the generator. Use an approved container to transfer the fuel to the generator. Never use a gasoline container, gasoline tank, or any other fuel item that is damaged or appears damaged. DO NOT overfill the gasoline tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
Short Term Storage (up to 1 year)
Gasoline in the gasoline tank has a maximum shelf life of up to 1 year with the addition of properly formulated fuel stabilizers and if stored in a cool, dry place. Gasoline in the carburetor, however, may gum up and clog the carburetor if it isn’t used or drained within 2-4 weeks.
10. Re-install the spark plug and spark plug wire.
11. Re-install the maintenance cover.
12. Clean the generator according to Cleaning the Generator.
13. Store the generator in a cool, dry place out of direct sunlight.
Long Term Storage (more than 1 year)
For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline.
1. Be sure all appliances are disconnected from generator.
2. Place inverter on blocks to allow appropriate gasoline container or pan to slide under inverter.
3. Remove the maintenance cover.
4. Turn the EZ Start dial to the RUN position.
5. Using a Phillips screwdriver, rotate drain screw counterclockwise (3) full turns. Gasoline will drain through clear tubing out underneath the inverter. Make sure draining gasoline empties into an appropriate container.
1. Be sure all appliances are disconnected from the generator.
23
100306 - 2000W PORTABLE INVERTER GENERATOR
6. When gasoline stops flowing from the clear tube, rotate drain screw clockwise until tight. Properly dispose of the drained gasoline according to local regulations or guidelines.
7. Turn the EZ Start dial to the STOP position.
8. Follow steps 8-12 according to Short Term Storage.
Removing from Storage
If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned. This process involves technically advanced tasks. For assistance please call our Technical Support Team at 1-877-338-0999.
STORAGE
DANGER
Generator exhaust contains odorless and colorless carbon monoxide gas.
To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed:
– When storing the generator make sure the EZ Start dial
is set to the “OFF” position.
If the gasoline tank and carburetor were properly emptied of all gasoline prior to the generator being stored, follow the below steps when removing from storage.
1. Be sure the EZ Start dial is in the STOP position.
2. Add gasoline to the generator according to Add Fuel:
Gasoline.
3. Move the EZ Start dial to the START position.
4. After 5 minutes check the carburetor and air filter areas for any leaking gasoline. If any leaks are found, the carburetor will need to be disassembled and cleaned or replaced. If no gasoline leaks are found, turn the EZ Start dial to the “STOP” position.
5. Check engine oil level and add clean, fresh oil if needed. See Oil Specifications for proper oil type.
6. Check and clear air filter of any obstructions such as bugs or cobwebs. If necessary, clean air filter according to
Cleaning the Air Filter.
7. Start the generator according to Starting the Engine.
24
100306 - 2000W PORTABLE INVERTER GENERATOR
SPECIFICATIONS
SPECIFICATIONS
Generator Specifications
Generator Model ........................................ 100306
Star t Type ................................................ Manual
Watts (Starting/Running) ........................... 2000/1600
AC Volts ....................................................... 120
AC Amps @ 120 ..............................................13.3
DC Volts ........................................................12
DC Amps ......................................................... 8
Frequency .................................................. 60 Hz
Phase .......................................................Single
Gross Weight ..................................53.4 lb. (24.2 kg)
Net Weight ........................................46.3 lb. (21 kg)
Length ........................................... 20.5 in. (52 cm)
Width .............................................. 13 in. (32 cm)
Height ............................................ 16.9 in. (43 cm)
Engine Specifications
Model .............................................. YF149FD-330
Displacement ............................................... 80 cc
Type ................................................ 4-Stroke OHV
Fuel Specifications
Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
Gasoline Capacity .................................1.1 gal. (4.2 L)
Spark Plug Specifications
OE M Type ........................................... NHSP E6RTC
Replacement Type ...................NGK BPR6HS or equivalent
Gap ...............................0.024-0.028 in. (0.6-0.7 mm)
Valve Specifications
Intake Clearance ............................. 0.004 in. (0.1 mm)
Exhaust Clearance ........................... 0.004 in. (0.1 mm)
NOTICE
A technical bulletin regarding valve adjustment procedures is available at www.championpowerequipment.com.
Temperature Specifications
Starting Temperature Range (°F/°C) ........ 5 to 104/-15 to 40
NOTICE
Oil Specifications
DO NOT OVERFILL.
Type ............................................ *See chart below
Capacity ........................................... 0.4 qt. (0.4 L)
Recommended Oil Type
10W-30
10W-405W-30
5W-30 Synthetic
-20 0 20 40 60
°F
-28.9
°C -17.8 -6.7 4.4 15.6 26.7 37. 8 48.9
Ambient temperature
NOTICE
Weather will affect engine oil and engine performance. Change the type of engine oil used based on weather conditions to suit the engine needs.
80 100 120
An important message about temperature: Your product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed it may be operated at temperatures ranging from 5°F (-15°C) to 122°F (50°C) for short periods of time. If exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and vents.
25
100306 - 2000W PORTABLE INVERTER GENERATOR
Parts Diagram
35
SPECIFICATIONS
34
33
1
32
31
48
47
46
45
44
38
39
40
36
37
7
6
5
11
9
8
70
79
78
77
75
74
73
72
71
69
67
68
76
31
60
61
81
62
66
65
73
80
64
63
62
10
4
43
26
25
28
29
30
41
42
16
24
27
23
22
16
21
20
19
18
16
17
1
3
12
13
2
49
14
15
59
52
50
51
57
58
55
54
56
53
16
26
100306 - 2000W PORTABLE INVERTER GENERATOR
Parts List
SPECIFICATIONS
# Part Number Description Qty.
1 1.818.0514.3
2 62.200200.00 Cover, Left, black 1
3 62.214000.00
4 62.401 Engine, 80 cc 1 5 2.03.061 Circlip 2
6 62.214000.01
7 62.200300.00 Cover, Right, black 1 8 88.126000.00 Ignition Assembly 1 9 1.818.0414.3 Screw M4 × 14 2
10 1.6177.1.04.1
11 100306.21
12 62.200101.00.48 Front Cover, Yellow 1 13 1.5789.0615.3 Flange Bolt M6 × 15 4 14 62.200106.00 Protection Strip 1 15 62.061200.00 Guide Plate, Rope 1 16 1.823.0412.3 Screw M4 × 12 9 17 62.139002.00 Cover, Rotary Knob 1 18 62.139001.00 Rotary Knob 1
19 62.139008.00
20 62.139004.00 Fixed Plate 1 21 5.1050.008 Microswitch 1 22 62.139007.00 Spring, Steel Ball 1 23 62.070400.00 Fuel Valve 1 24 62.139006.00 Pressure Plate 1 25 2.06.016 Clamp, Ø8.7 × b8 2
26 62.070011.00
27 2.06.007 Clamp, Ø8 × b6 1 28 2.02.036 Thin Hexnut M16 × 1.5 1 29 62.130200.00 Pull Choke Assembly 1 30 62.130201.0 0 Spring, Pull Choke 1
31 62.200401.00.48
32 81.200102.00 Rotundity Jacket 3
33 62.200402.00.48
34 1.896.05 Split Washer Ø5 1
35 62.200410.00
Screw M5 × 14, Green
Indicator Light Assembly, Fuel Tank
Indicator Light Assembly, Control Panel
Lock Nut M4, Flange, Green
Control Panel Assembly
Ball Bearing, Rotary Knob
Pipe, Fuel Valve to Carburator
Supporter, Rear Cover, Yellow
Protector, Rear Cover, Yellow
Rotary Knob, Protector, Rear Cover
14
# Part Number Description Qty.
36 1.819.0414.3 Sunk Screw M4 × 14 4 37 62.210017.00 Multifunction Display 1
1
1
6
1
1
1
1
1
1
38 88.070011.01 Pipe 1 39 111.0703 0 0 .01 Fuel Filter, Wire Mesh 1 40 2.06.018 Clamp, Ø10.5 × b8 1 41 122.070036.00 Seal Ring 1 42 62.070035.00 Fuel Level Sensor 1 43 1.819.0516.2 Sunk Screw M5 × 16 5 44 62.070100.00 Fuel Tank Cap 1 45 62.070300.00 Fuel Filter 1 46 62.200502.00 Spillway, Fuel Tank 1 47 82.080009.00 Mustache clip 1 48 62.071000.00 Fuel Tank, 4.2L, Black 1 49 2.02.010 Cage Nut M5 10 50 81.200603.00 Mount, End Cover 1
51 81.200602.00
52 1.5789.0615 Flange Bolt M6 × 15 5 53 81.200605.00 Motor Mount 4 54 2.05.050 Clamp, Wire, 100 1
55 1.617 7.1.06.3
56 2.02.013 Cage Nut M6 4 57 1.5789.0620 Flange Bolt M6 × 20 4
58 62.200604.00
59 62.200601.00
60 1.845. 2913
61 5.1800.003 Rectifier 1 62 1.5789.0612 Flange Bolt M6 × 12 5 63 62.070009.00 Supportor, Fuel Tank 1 64 81.220001.00 Protector, Control Unit 2
65 62.221000.00
66 81.220003.00
67 62.220006.00
68 1.9074.1.0408 Screw M4×8 3
Mounting Rubber, End Cover
Lock Nut M6, Flange, Green
Mounting Rubber, Base Setting
Base Setting Component
Tapping Screw ST2.9 × 13
Control Unit, 1600W / 120V / 60HZ
Pressure Plate, Control Unit
Air Shroud, Control Unit
1
4
4
1
2
1
2
1
27
100306 - 2000W PORTABLE INVERTER GENERATOR
# Part Number Description Qty.
69 5.1200.308
70 5.1120.010
71 5.1110 .0 0 5 Receptacle, DC12V 1 72 1.5783.0516.3 Bolt M5 × 16, Green 1
73 1.862.05
74 1.97.1.05.3 Washer, Ø5, Green 1 75 1.6170.05.3 Nut M5, Green 2 76 62.01.1.2 Control Panel 1
77 5.1213.920
78 83.210001.00.1 Connect Port, Black 1 79 83.210001.00.3 Connect Port, Red 1 80 1.16674.0510 Flange Bolt M5 x 10 1 81 9.1700.008 Plug, USB 5V/2.4A 1
8Amp Circuit Breaker, Push Button
Receptacle 5-20R, Duplex
Lock Washer Ø5, Toothed
20Amp Circuit Breaker, Push Button, CSA
SPECIFICATIONS
1
1
2
1
28
100306 - 2000W PORTABLE INVERTER GENERATOR
Engine Parts Diagram
SPECIFICATIONS
51
68
66
67
65
64
63
62
61
60
59
58
46
69
70
71
72
73
85
82
83
14
46
45
44
43
57
56
81
50
49
14
48
55
54
53
64
80
79
42
35
41
47
25
40
39
38
37
52
33
32
36
35
34
2
84
14
89
110
109
93
94
95
96
86
88
90
91
92
87
7
9
8
6
2
1
5
4
13
3
6
78
77
76
75
74
12
27
11
10
21
20
14
26
25
24
23
22
29
28
19
18
17
41
16
15
979899
31
30
107
108
106
102
103
100
101
104
105
29
100306 - 2000W PORTABLE INVERTER GENERATOR
Engine Parts List
SPECIFICATIONS
# Part Number Description Qty.
1 62.190006.00
2 1.5789.0512 Flange Bolt M5 × 12 4 3 62.190002.01 Cover, End Housing 1 4 1.16 674.0 6 2 0 Flange Bolt M6 × 20 4 5 62.190002.00 End Housing, Motor 1 6 1.16674.0612 Flange Bolt M6 × 12 5 7 24.091008.01 End Cap 1 8 62.190001.00 Cooling Fan, Rotor 1 9 2.02.018 Nut M12 × 1.25 2
10 62.191100.00 Rotor Component 1
11 1.5789.0635 Flange Bolt M6 × 35 2 12 62.1912 00.0 3 Stator Component 1 13 81.122000.00 Trigger Assembly 1 14 1.5789.0620 Flange Bolt M6 × 20 12 15 81.030007.00 Cover, Crankcase 1 16 81.030006.00 Plate, Coil 1 17 1.5789.0608 Flange Bolt M6 × 8 1 18 81.127000.00 Oil Level Sensor 1 19 1.5789.0612 Flange Bolt M6 × 12 2 20 81.031000.00 Oil Dipstick Assembly 1 21 81.030035.00 Oil Nipple 1
22 81.030013.0 0
23 81.0 3 0 013.01
24 81.040100.00 Camshaft 1 25 2.04.002 Dowel Pin Ø8 × 14 4
26 81.030008.00
27 2.14 . 0 13
28 1.276.6204 Bearing 6204 2 29 81.050100.00 Crankshaft 1
30 2.11. 0 19
31 81.030100.00 Crankcase 1 32 81.080001.00 Cooling Fan 1 33 81.060001.00 Pulley, Starter 1 34 62.080100.00 Fan Cover 1 35 1.5789.0615 Flange Bolt M6 × 15 8 36 62.061000.00 Recoil Assembly 1 37 2.01.026 Stud Bolt M6 × 88 2 38 81.130002.00 Gasket, Insulator 1
Rubber Sleeve, End Cover
Seal Strip 1, Crankcase Cover
Seal Strip 2, Crankcase Cover
Gasket, Crankcase Cover
Woodruff Key 3 × 5 × 13
Oil Seal Ø20 × Ø35 × 5
# Part Number Description Qty.
1
1
1
1
2
2
39 81.130 0 01.00 Insulator, Carburetor 1 40 81.130003.00 Gasket, Carburetor 1 41 62.130000.00 Carburetor Assembly 1 42 81.130004.00 Gasket, Air Cleaner 1 43 81.090004.00 Pipe, Air Cleaner 1 44 81.090003.00 Joint, Breather Pipe 1
45 81.090005.00
46 1.6177.1.06.3 Flange Lock Nut M6 6 47 2.02.013 Cage Nut M6 1 48 81.091100.00 Base, Air Cleaner 1 49 81.091003.00 Element, Air Cleaner 1 50 81.091200.00 Cover, Air Cleaner 1 51 2.08.053 Bolt M6 × 20 1 52 81.030009.00 Gasket, Cylinder Head 1 53 81.010100.00 Cylinder Head 1 54 1.5789.0650 Flange Bolt M6 × 50 4 55 81.0 4 0 013.0 0 Lifter, Valve 2 56 81.040005.00 Push Rod 2 57 81.040002.00 Valve, Intake 1 58 83.040003.01 Spring, Valve 2 59 81.0 4 0017.00 Oil Seal, Valve 1 60 83.040014.01 Valve Collet 2 61 81.040016.00 Shaft, Rocker Arm 1
62 81.040012.00
63 62.020002.00
64 2.01.027 Stud Bolt M6 × 27 6 65 62.080200.00 Air Shroud, Cylinder 1 66 62.021000.00 Cover, Cylinder Head 1 67 2.06.010 Clamp, Ø10.5 × Ø1 2 68 81.020001.00 Breather Tube 1 69 2.15 . 0 05 Spark Plug E6RTC 1 70 2.02.009 Nut M5 × 0.5, Lock 2
71 81.040009.00
72 83.040001.01 Retainer, Valve Spring 2 73 81.040006.00 Valve, Exhaust 1
74 81.050200.00
75 81.050005.00 Piston 1 76 81.050303.00 Ring Assembly, Oil 1 77 81.050302.00 Piston Ring, Second 1
Pressure Plate, Air Filter Tube
Screw, Valve Adjustment
Gasket, Cylinder Head Cover
Rocker Arm, Intake Valve
Connecting Rod Assembly
1
2
1
2
1
30
100306 - 2000W PORTABLE INVERTER GENERATOR
# Part Number Description Qty.
78 81.0 5 0301.00 Piston Ring, First 1 79 81.050003.00 Wrist Pin, Piston 1 80 2.09.007 Circlip Ø13.5 × Ø1 2 81 81.123000.01 Ignition Coil 1 82 81.080003.00 Air Duct 1 83 81.081001.0 0 Muffler Protector Seal 1 84 62.081100.00 End Shield, Muffler 1 85 81.081003.00 Fastening Insert Piece 1 86 81.100001.00 Gasket, Exhaust Pipe 1 87 81.081002.00 Rubber Seal Sleeve 1 88 62.101100.00 Muffler Assembly 1 89 1.6175.0 6.3 Nut M6 2 90 81.101300.0 0 Spark Arrester 1 91 2.06.011 Clamp, Ø25 × b10 1 92 81.101501.0 0 Cap, Spark Arrester 1 93 62.081200.00 Middle Shield, Muffler 1
94 1.70.0616
95 1.845.4817
96 62.081300.00
97 1. 8 18.030 6 .1 Screw M3 × 6 2 98 62.132200.00 Stepper Motor 1 99 1.9074.1.0408 Screw M4 × 8 2
100 81.13210 0.0 0 Stepper Motor Base 1 101 1.9074.4.0535 Screw M5 × 35 2
102 62.130005.00
103 81.130010.00 Spring, Connecter 1
104 81.130008.00
105 81.131000.00 Carburetor 1 106 1.9074.3.0510 Screw M5 × 10 1
107 62.130007.00
108 81.130006.00 Brace, Support Plate 2 109 62.080005.00 Plate, Middle Shield 1
110 1.8 45.4295
Inside Hexagonal Bolt M6X16
Tapping Screw ST4.8 × 17
Terminal Shield, Muffler
Support, Stepper Motor
Connecter, Choke Valve Axis
Pressure Plate, Choke Control Line
Tapping Screw ST4.2 x 9.5
SPECIFICATIONS
1
4
1
1
1
1
1
31
100306 - 2000W PORTABLE INVERTER GENERATOR
Wiring Diagram
SPECIFICATIONS
2
W
-
+
1
G/Y
2
1
FLOODLIGHT
OUTPUT PANEL
20A
CIRCUIT
BREAKER
PARALLEL
TERMINAL
_
DC12V
+
R
8A
B
CIRCUIT BREAKER
R
C
DC DIODE
Y
G
Y
G
1 3 5
P1
79
P2
11
13
DISPLAY PANEL
15
5-20R
R
R
R
W
G/Y
O
10
Y
9 8 7 6
2 4 6 8
10
12
14
16
G/Y
5
W
3 4
G/Y W/L
G
2
G
1
16
15
G/Y
L C B W
11 1213 14
G/Y
G/Y
Y O
G/Y W/L
CONTROL PANEL
ENGINE
G
W/L
GAS LEVEL SW
G/Y
Y
10 9
G/Y
EARTH
TERMINAL
PORTFIRE
W
W
L
G/Y
C
7 8
G/Y
6
W/L
6
1
B
5
7
2 3
8 9
4
O A
2 3 4
5
10
1
L
B
ROTARY DIAL
W
G/Y
B
W/L
G/Y
G/Y
A
B
TRIGGER
Y
B
OIL LEVEL SW
G/Y
L
R
W
G
G
W
1
Y
W
L
C
B
2
G/Y
6 1
G
G/Y
3
L
4
5 2
3
C
6
4
5
G/Y
C
Y
W
4
C
Y
2 3
3 1
L
4
1
O
2
L
TCI UNIT
PLUG
SPARKING
CONTROL UNIT
RRR
Y
Y
L
G/Y
STEPPING MOTOR
DC COIL
GENERATOR
AC COIL
SUB COIL
IGNITION COIL
BROWN
Br
BLACK
B
BLACK WHITE
WHITE GREEN
B/W
BLUE
YELLOW
L
Y
W/G
GREEN YELLOW
G/Y
GREEN
G
ORANGE
WHITE BLUE
O
W/L
RED
WHITE
R
C CARNATION A AMETHYST
W
32
100306 - 2000W PORTABLE INVERTER GENERATOR
TROUBLESHOOTING
Problem Cause Solution
No fuel. Add fuel. Faulty spark plug. Replace spark plug.
Generator will not start.
Generator will not start;
Generator starts but runs roughly.
Generator shuts down during operation.
Generator cannot supply enough power or overheating.
No AC output.
Generator gallops. Engine governor defective. Contact the help line.
Repeated circuit breaker tripping.
Unit loaded during start up. Remove load from unit.
Low oil level.
Choke in the wrong position. Adjust choke.
Spark plug wire loose. Attach wire to spark plug.
Out of fuel. Fill fuel tank.
Low oil level.
Overload condition Remove load, press reset button Overheat condition Let generator cool down
Generator is overloaded.
Insufficient ventilation.
Cable not properly connected. Check all connections. Connected device is defective. Replace defective device. Circuit breaker is open. Reset circuit breaker Loose wiring. Inspect and tighten wiring connections. Other. Contact the help line.
Overload.
Faulty cords or device.
Fill crankcase to the proper level. Place generator on a flat, level surface.
Fill crankcase to the proper level. Place generator on a flat, level surface.
Review load and adjust. See “Connecting Electrical Loads.”
Check for air restriction. Move to a well ventilated area.
Review load and adjust. See "Connecting Electrical Loads."
Check for damaged, bare or frayed wires. Replace defective device.
TROUBLESHOOTING
For further technical support:
Technical Support Team Mon-Fri 8:30 AM-5:00 PM (PST/PDT) Toll Free 1-877-338-0999 support@championpowerequipment.com
33
100306 - 2000W PORTABLE INVERTER GENERATOR
WARRANTY*
WARRANTY*
CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical support please visit:
https://www.championpowerequipment.com/register
To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of three years (parts and labor) from the original date of purchase and 270 days (parts and labor) for commercial and industrial use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and storage
covers.
– Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
– Problems caused by parts that are not original Champion
Power Equipment parts.
When applicable, this warranty does not apply to products used for prime power in place of a utility.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product. THIS WARRANTY AND THE ATTACHED U.S. EPA, CARB and/ or ECCC EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product’s limits, modified, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE.
*Except as other wise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA), California Air Resources Board (CA RB) and/or Environment and Climate Change Canada (ECCC). Whichever warranty applies for the longer period, either this 3 year limited warranty or the applicable Emission Control System Warrant y, shall supersede the other.
Address
Champion Power Equipment, Inc. 12039 Smith Ave. Santa Fe Springs, CA 90670 USA www.championpowerequipment.com
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 info@championpowerequipment.com Fax no.: 1-562-236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com 24/7 Tech Support: 1-562-204-1188
Contact Information
34
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