Champion 100203 User Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS

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11,250 Starting Watts / 9,000 Running Watts
Electric Start

PORTABLE GENERATOR

SAVE THESE INSTRUCTIONS

Important safety instructions
are included in this manual.

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MODEL NUMBER

100203

12039 Smith Ave.

Santa Fe Springs CA 90670

MADE IN CHINA

REV 100203-20190107

www.championpowerequipment.com

USA / 1-877-338-0999

AN IMPORTANT MESSAGE ABOUT TEMPERATURE:

Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to
40°C (104°F). When necessary, your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F)
for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back
within this range before operation. In any event, the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and other vents.

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

• Tech Bulletins

• Product Registration

Parts Ordering:

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free: 1-877-338-0999

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

TABLE OF CONTENTS

100203

11,250 Starting Watts / 9,000 Running Watts

Electric Start

PORTABLE GENERATOR

Introduction ............................ 1

Introduction .......................... 1

Manual Conventions ....................... 2

Safety Rules ............................ 3

Safety Label Locations ................... 5

Controls and Features ..................... 6

Generator ............................ 6

Power Panel .......................... 7

Parts Included ........................ 8

Wheel Kit .......................... 8

Other ............................ 8

Assembly .............................. 9

Remove the Generator from the Shipping Carton . 9

Install the Wheel Kit .................... 9

Install the Support Leg .................. 9

Connect the Battery .................... 9

Add Engine Oil ....................... 10

Add Fuel ........................... 11

Grounding .......................... 11

Operation ............................. 12

Generator Location .................... 12

Grounding .......................... 12

Surge Protection ...................... 12

Starting the Engine .................... 12

Connecting Electrical Loads .............. 13

Stopping the Engine ................... 13

Smart Charger ....................... 13

Do Not Overload Generator ............... 14

Capacity ......................... 14

Power Management .................. 14

Operation at High Altitude ............. 14

Maintenance and Storage .................. 15

Engine Maintenance ................... 15

Oil ............................. 15

Spark Plugs ....................... 15

Air Filter ......................... 15

Spark Arrester ..................... 16

Cleaning ......................... 16

Adjustments ....................... 16

Maintenance Schedule ................ 16

Generator Maintenance ................. 16

Storage ............................ 17

Generator Storage ................... 17

Generator Battery ................... 17

Disconnect the Battery ............... 17

Charge the Battery .................. 17

Specifications .......................... 18

Engine Specifications .................. 18

Generator Specifications ................ 18

Fuel .............................. 18

Oil ............................... 18

Spark Plugs ......................... 18

Maintenance Valve Clearance ............. 18

An Important Message About Temperature .... 18

Parts Diagram ........................ 19

Parts List ........................... 20

Engine Parts Diagram .................. 21

Engine Parts List ..................... 22

Wiring Diagram ....................... 23

Troubleshooting ......................... 24

ENGLISH 100203

INTRODUCTION

Introduction

Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and
Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines.
With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying
service.

Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we
reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

Since CPE/CET highly value how our products are designed, manufactured, operated and serviced, and also highly
value your safety and the safety of others, we would like you to take the time to review this product manual and
other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and
maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the
product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please
always exercise common sense and always err on the side of caution when operating the product to ensure no
accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET
product for years to come.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.

Champion Power Equipment Support

1-877-338-0999

Model Number

100203

Serial Number

Date of Purchase

Purchase Location

For O il Typ e see ‘Add Engine Oil’ section. For Fuel Typ e see ‘Add Fuel’ section.

1

100203 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.

WARNING

WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.

CAUTION

CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.

NOTE

If you have questions regarding your generator, we can
help. Please call our help line at 1-877-338-0999

2

SAFETY RULES

ENGLISH 100203

WARNING

Read this manual thoroughly before operating your
generator. Failure to follow instructions could result
in serious injury or death.

DANGER

Generator exhaust contains carbon monoxide, a
colourless, odourless poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh
air immediately.

Operate generator outdoors only in a well ventilated
area.
DO NOT operate the generator inside any building,
including garages, basements, crawlspaces and
sheds, or any enclosure or compartment, including
the generator compartment of a recreational
vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE: using a generator
indoors CAN KILL YOU IN MINUTES.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator.
Use a ground fault circuit generator (GFCI) in damp
areas and areas containing conductive material such
as metal decking.
Use approved transfer equipment to isolate generator
from your electric utility and notify your utility
company before connecting your generator to your
power system.

WARNING

Running engines produce heat. Severe burns can
occur on contact.
Combustible material can catch fire on contact.

DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 91.4 cm (3 ft.) of clearance on all
sides to ensure adequate cooling.
Maintain at least 1.5 m (5 ft.) of clearance from
combustible materials.

DANGER

Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts.
Tie up long hair and remove jewellery.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.

WARNING

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it
cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.

WARNING

Medical and Life Support Uses.

In case of emergency, call 911 immediately.
NEVER use this product to power life support
devices or life support appliances.
NEVER use this product to power medical devices
or medical appliances.
Inform your electricity provider immediately if you
or anyone in your household depends on electrical
equipment to live.
Inform your electrical provider immediately if a
loss of power would cause you or anyone in your
household to experience a medical emergency.

3

100203 ENGLISH

SAFETY RULES

DANGER

Fuel and fuel vapours are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.

When adding or removing fuel:

Turn the generator off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the generator at the
gas station. Use an approved container to transfer
the fuel to the generator.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly on
level ground.

When operating the generator:

DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.

WARNING

Operation of this equipment may create sparks that
can start fires around dry vegetation.

A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.

WARNING

Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DO NOT start or stop the engine with electrical
devices plugged in.

CAUTION

Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.

DO NOT overload the generator.
Start the generator and allow the engine to stabilize
before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off before stopping the
generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.

CAUTION

Improper treatment or use of the generator can
damage it, shorten its life and void your warranty.

Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:

– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively

4

ENGLISH 100203

WHEN STORING GAS OLINE, PROPANE (LPG) O R
EQUIPMENT WITH FU EL IN IT: Store away from

furnaces, stoves, water heater s or other appliances that
have a pilot light or other ignition source b ecause they
can ignite the fuel.

FOR USE IN A WEATHER-PRO TECTED AREA ONLY.
DO NOT EXPOSE TO RA IN.

Operating of this equipment may create
sparks that can start fi res around dry
vegetation. A spark arrest er may be required.
The operator should contact local fire
agencies for laws or regulations relat ing to fire
prevention requirements.

Read and follow all operating instr uctions
before running engine.

Gasoline and propane (LP G) are extrememely
flammable. Check for spilled fuel or fuel
leaks. If one is found, shut off f uel supply and
stop engine immediately. Allow to cool at
least 2 minutes before refueling.

FOR ELECTRICAL E QUIPMENT ONLY.

DANGER

WARNING

CAUTION

GN-SF-E-005.1

LORSQUE VOUS RAN GEZ DE L’ESSENCE, DU GAZ
PÉTROLE LIQUÉFI É (GPL) OU DU MATÉRIEL
CONTENANT DE L’ESSEN CE : Rangez-les à l’écart des

appareils de chauffage, des chauffe-eau et des autres
dispositifs qui contiennent une ve illeuse ou une autre
source d’allumage parce qu’il peut enflammer l’essence.

EMPLOYEZ UNIQUEM ENT DANS UN EMPLACEM ENT A
L’ABRI DES INTEMPÉRIES. NE PAS E XPOSER À LA PLUIE .

Le fonctionnement de cet équipement p eut
générer des étincelles et causer un incendie
près de la végétation sèche. Un pare -étincel­les peut être nécessaire. L'opérateur devrait
communiquer avec les agences locales pour
connaître les règles et règlement s de
prévention des incendies.

Lire et suivre les instructio ns avant de faire
fonctionner le moteur.

L’essence et le propane (GPL) sont
extrêmement inflammables. Vérifi ez la
présence de carburant renvers é et de fuite de
carburant. Si vous en trouvez, co upez la source
d’alimentation en carburant et arr êtez le moteur
immédiatement. Laissez-le refro idir au moins 2
minutes avant de remettre du carb urant.

POUR MATÉRIEL ÉLECTRIQUE SEULEMENT.

DANGER

AVERTISSEMENT

MISE EN GARDE

GN-SF-F-005C.1

1110-L-OP-A

UNLEADED FU EL ONLY. Minimum octane

rating of 85. Ma ximum 10% ethano l.

GASOLINA REGULAR SOLAMENTE. 85 octanos

como mínimo. Máximo de etanol de 10%.

ESSENCE SAN S PLOMB SEULEM ENT.

Indice d’octane m inimal de 85.

Maximum 10 % d'éthan ol.

SAFETY RULES

Safety Label Locations

These labels warn you of potential hazards that can cause serious injury. Read them carefully.

If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for
possible replacement.

A

B

C

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B

C

 DANGER

 PELIGRO

 DANGER

DO NOT TOUCH!

Exhaust gases, mu ffler
and engine component s
are extremely HOT and
cause burns.

CAUTION

A transfer switch MUS T be used
when connecting gener ator to a
building’s electrical system.
See Owner’s Manual.

Using a generator indoors CAN KILL
YOU IN MINUTES. Generator exhaust

contains carbon monoxide. This is a
poison you cannot see or smell.

El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de carbono.
Éste es un veneno que no se puede ver ni oler. NUNCA lo use dentro del hogar ni el garaje, INCLUSO SI las puerta s y ventanas

están abiertas. Úselo SÓLO a la INTEMPERIE lejos de ventana s, puertas, y orificios de ventilación.

Utiliser un générateur à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES. L’échappement du générateur contient du
monoxyde de carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sentir. Ne l’utilisez JAMAIS dans la maison ou le garage

MÊME SI les portes et les fenêtres sont ouvertes.
de ventilation.

 WARNING

Operation of this equip ment may create sparks th at can start
fires around dry vege tation. A spark arres tor may be
required. The operator should contact local fire agencies for
laws and regulations rel ating to fire prevention re quirements.
If installed, clean eve ry 100 hours or every sea son.

PRECAUCIÓN

Es OBLIGATORIO u sar un interruptor de
transferencia cuando se conecte el generador
al sistema eléctrico de u n inmueble. Vea el
manual del propietario

Utilisez-le UNIQUEMENT À L’EXTÉRIEUR, loin des fenêtres, portes et tra ppes

Le commutateur de tra nsfert DOIT être
utilisé pour connecter la génératrice
au système électrique d’un immeuble.
Consulter le manuel du pr opriétaire.

NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.

¡NO TOCAR! Los gases de
escape, el silenciador y lo s
compnonentes del motor están
extremadamente CA LIENTES y
causan quemaduras.

MISE EN GARDE

GN-SF -T-002 .1

ONLY use OUTSIDE
and far away from
windows, doors,
and vents.

 ADVERTENCIA

La operación de este e quipo puede producir chis pas que pueden provocar
incendios alrededor de la vegetación seca. Un supresor de chispas puede que
sea necesario. El operador debe comunicarse con las agencias locales de
bomberos para las leyes y reglamentos relativos a los requisitos de prevención
de incendios. Si está in stalado, limpie cada 100 hor as o cada temporada.

1308-L-SF-B

NE PAS TOUCHER! Les gaz
d’échappement, le silencieux
et les pièces du moteur son t
extrêmement CHA UDS et
peuvent causer des brûlures.

 AVERTISSEMENT

Cet équipement peut cr éer des étincelles et provo quer un incendie dans
la végétation sèche. Un pare-étincelles peut être requis. L’opérateur
doit communiquer avec le ser vice d’incendie local po ur connaître les
lois et les règlements en m atière de prévention des in cendies. Si elle
est installée, nettoyez toutes les 100 heures ou chaque saison.

1035-L-SF-B

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100203 ENGLISH

CONTROLS AND FEATURES

Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.

Generator

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(1) Fuel Tank – 29 L (7.7 gallon) capacity fuel tank.

(2) Choke – Used to start the engine.

(3) Fuel Valve – Turn this valve to the “ON” position to

supply fuel to the engine.

(4) Air Cleaner – Protects the engine by filtering dust

and debris from the intake air.

(5) Recoil Starter – Used to start the engine.

9

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7

(6) Low Oil Sensor – Senses the level of oil in the

crankcase and shuts the engine down if the level
falls too low.

(7) Oil Filler Cap – Check and fill engine oil level.

(8) Battery – Used to start the engine.

(9) Power Panel – See “Power Panel.”

6