Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 10020-20131126
MODEL NUMBER
10020
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
Page 2
Have questions or need assistance?
Do not r eturn this product to the s tor e!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
Call our Customer Care Team Toll-Free at:
1-877-338-0999
• Tech Bulletins
• Product Registration
– or –
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
Page 3
TABLE OF CONTENTS
10020
2000 lb.
WINCH
Introduction....................1
Introduction
This Booklet
Accessories
Manual Conventions
Safety Rules
Controls and Features
Winch
Assembly
Mounting the Winch
Operation
General Tips for Safe Operation
Self Recovery
Winching Techniques A-Z
Maintenance
Lubrication
Cable Assembly Replacement
..................1
.................1
..................1
...............2
...................3
..............5
.....................5
.....................6
.............6
.....................7
.......7
.................7
..........8
...................9
..................9
........9
Specifications
Performance Specifications
Parts Diagram
Parts List
Troubleshooting
Warranty
Warranty Qualifications
Repair/Replacement Warranty
Do Not Return The Unit
To The Place Of Purchase
Warranty E xclusions
Limits of Implied Warranty
And Consequential Damage
Contact Information
..................10
...............11
..................12
.................13
.....................14
Address
.................14
Customer Service
Technical Service
........10
..........14
.......14
.........14
............14
........14
............14
...........14
...........14
Page 4
INTRODUCTION
ENGLISH10020
Introduction
Congratulations on your purchase of a Champion
Power Equipment winch. CPE designs and builds
winches to strict specifications. With proper use
and maintenance, this winch will bring years of
satisfying service.
Accessories
Champion Power Equipment manufactures and
sells accessories designed to help you get the
most from your purchase. To find out more about
our covers, tree savers, hooks, fairleads, etc.,
please visit our website at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy
and completeness of the information in this manual.
We reserve the right to change, alter and/or improve
the product and this document at any time without
prior notice.
Record the model and serial numbers as well as date and place of purchase for future reference. Have
this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
10020
1 REV 10020-20131126
Serial Number
Date of Purchase
Purchase Location
Page 5
10020 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information.
The safety symbol is used with a key word to alert you to potential hazards in operating and owning
power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION
CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided, may result in
property damage.
NOTE
If you have questions regarding your winch,
we can help. Please call our help line at
1-877-338-0999
REV 10020-201311262
Page 6
SAFETY RULES
ENGLISH10020
WARNING
Read this manual thoroughly before operating
your winch. Failure to follow instructions could
result in serious injury or death.
WARNING
Do not exceed the rated capacity.
DANGER
Do not use this winch for lifting or moving
people or animals.
DANGER
Keep yourself and others a safe distance to
the side of the cable when under tension.
DANGER
Never step over a cable or near a cable under
load.
WARNING
Do not use the winch to secure or hold a
vehicle for a long period of time. Do not use
the winch to secure a vehicle for transport.
WARNING
Disconnect the remote control and battery
leads when not in use.
WARNING
Avoid “shock loads” by using the control
switch intermittently to take up the slack in
the wire rope. “Shock loads” can far exceed
the rate capacity for the wire rope and drum.
Do not accelerate your vehicle while winching.
Loss of traction can cause a shock load on
the cable.
CAUTION
Use hook strap when handling the hook for
spooling or unspooling the wire rope.
WARNING
The wire rope may break before the motor
stalls. For heavy loads at or near rated
capacity, use a pulley block/snatch block to
reduce the load on the wire rope.
WARNING
Do not move the vehicle to pull a load
(towing) on the winch cable. This could result
in cable breakage.
3 REV 10020-20131126
Page 7
10020 ENGLISH
SAFETY RULES
WARNING
When re-spooling the cable, ensure that the
cable spools in the under-wind position with
the cable entering the drum from the bottom,
not the top.
To re-spool correctly, and while wearing
gloves, keep a slight load on the cable while
pushing the remote button to draw in the
cable. Walk toward the winch not allowing the
cable to slide through your hands. Do not let
your hands get within 30 cm (12 in.) of the
winch while re-spooling. Turn off the winch
and repeat the procedure until a few feet of
cable are left. Disconnect the remote control
and finish spooling by rotating the drum by
hand with the clutch disengaged. Keep hands
clear of the fairlead and drum while the winch
is under power .
WARNING
Do not use as a hoist. Do not use for overhead
lifting.
CAUTION
Use gloves to protect hands when handling
the cable. Never let the cable slide through
your hands.
CAUTION
Duration of winching pulls should be kept as
short as possible.
If the motor becomes uncomfortably hot to
the touch, stop winching immediately and let
it cool down for a few minutes. Do not pull for
more than one minute at or near the rated load.
CAUTION
If the motor stalls, do not maintain power to
the winch.
Electric winches are designed and made for
intermittent use and should not be used in
constant duty applications.
CAUTION
Apply blocks to the wheels of the vehicle
when on an incline.
CAUTION
Never release the free-spool clutch when
there is a load on the winch.
CAUTION
Do not wrap the cable around any object and
hook it back onto itself.
REV 10020-201311264
Page 8
ENGLISH 10020
CONTROLS AND FEATURES
Read this owner’s manual before operating your winch. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.
3
Winch
2
1
7
11
10
9
45
8
(1) Motor – 1.2 HP/0.9 kW 12V DC motor
provides power to the planetary gear
mechanism.
(2) Braking System – Braking action is
automatically applied to the winch drum
when the winch motor is stopped and
there is a load on the wire rope.
(3) Winch Drum – The winch drum is the
cylinder on which the wire rope is stored.
It can feed or wind the rope depending on
the remote winch switch.
(4) Planetary Gear System – The reduction
gears convert the winch motor power into
extreme pulling forces. This system allows
high torque while maintaining compact
size and light weight.
(5) Free Spooling Clutch – The clutch allows
the operator to manually disengage “Out”
the spooling drum from the gear train, free
spool. Engaging the clutch “In” locks the
winch into the gear system.
6
(6) Mounting Channel
(7) Remote Switch – Mountable remote
control for powering the rope in or out of
your winch drum.
(8) Hand Saver Bar – Used for guiding cable.
(9) Clevis Hook – Provides a means for
connecting the looped ends of cables to
an anchor.
(10) Wire Rope – 5/32 in. x 49 ft. galvanized
aircraft cable designed specifically for load
capacity of 2,000 lb.
(11) Roller Fairlead – When using the winch at
an angle the roller fairlead acts to guide
the wire rope onto the drum and minimizes
damage to the wire rope from abrasion on
the winch mount or bumper.
5 REV 10020-20131126
Page 9
10020 ENGLISH
ASSEMBLY
Mounting the Winch
This CPE 2,000 lb winch is designed with a bolt
pattern that is standard in this class of winch.
Many winch mounting kits are available that
utilize this bolt pattern for the most popular
trucks, SUV’s and ATV’s. If you cannot find a kit
locally, contact CPE and we will provide you with
the name of a dealer.
CAUTION
Mounting bolts must be SAE grade 5 or better
and torque to 34 ft. lbs.
1. Insert M8x20 bolts through the mounting
channel hole and attach the roller fairlead to
the mounting channel with the M8 flat washer,
M8 lock washer, and M8 nut provided.
Mounting the Winch Cont’d.
3. Disengage the clutch by rotating the clutch
knob to the “Out” position. Release the wire
rope and pull through the roller fairlead.
4. Attach the clevis hook and hand strap.
5. Connect the batter y leads. FOR WINCH TO
FUNCTION PROPERLY: Connect the red (+)
lead of the remote to the red (+) terminal of
the vehicle’s 12 volt battery. Connect the
black (–) lead of the remote to the black (–)
terminal of the vehicle’s 12 volt battery.
6. Attach the remote lead to the winch and test
for proper operation.
7. Check for proper drum rotation. Pull and
turn the clutch knob to the “out” position
(Free spooling). Pull out some cable from the
drum, and then turn the clutch knob to the
“In” position to engage the gears. Press the
cable out button on the switch. If the drum
is turning and releasing more cable then
your connections are accurate. If the drum
is turning and collecting more cable then
reverse the leads on the motor. Repeat and
check rotation.
2. To attach the winch and the mounting
channel to a flat surface; insert M8x35 bolt
through the winch base plate, then through
the mounting channel, then through a flat
mounting surface. Secure the winch and
mounting channel with the M8 flat washer, M8
lock washer, and M8 nut provided.
CAUTION
If utilizing a mounting plate, ensure that the three
major sections (motor, drum and gear housing) are
properly aligned. Proper alignment of the winch will
allow for even distribution of the full rated load.
NOTE
The type of vehicle to which the winch and mounting
channel will be applied, will dictate the type of
mounting kit that should be used (Speed Mount™
Hitch Adapter, Standard Mounting Channel, or
Specialty Mounting Kit).
CAUTION
Battery cables should not be drawn taut.
Leave some slack for cable movement.
REV 10020-201311266
Page 10
OPERATION
ENGLISH10020
General Tips for Safe Operation
Your 10020 winch is rated at a 2,000 lb. capacity
in first layer (max) when spooling the first rope
layer on the drum. Overloads can damage the
winch, motor and/or wire rope. For loads over
1,000 lb. we recommend the use of the pulley
block/snatch block to double the wire rope line.
This will aid in two ways:
(a) reduce the number or rope layers on the drum,
as well as,
(b) reduce the load on the wire rope by as much
as 50%.
When doubling the line back to the vehicle,
attach to the tow hook, frame or other load bearing
part. The vehicle engine should be kept running
during operation of the winch to minimize battery
drain and maximize power and speed of the winch.
If the winch is used for a considerable time with
the engine off the battery may be drained and too
weak to restart the motor.
Get to know your winch before you actually need to
use it. We recommend that you set up a few test
runs to familiarize yourself with rigging techniques,
the sounds your winch makes under various loads,
the way the cable spools on the drum, etc.
Inspect the wire rope and equipment before each
use. A frayed or damaged rope shall be replaced
immediately. Use only manufacturer’s identical
replacement rope with the exact specifications.
Inspect the winch installation and bolts to ensure
that all bolts are tight before each operation. Store
the remote control inside your vehicle in a place
that it will not be damaged.
Any winch that appears to be damaged in any way,
is found to be worn, or operates abnormally MUST
BE REMOVED FROM SERVICE UNTIL REPAIRED.
It is recommended that the necessar y repairs
be made by a manufacturer’s authorized repair
facilit y.
Pull only on areas of the vehicle as specified by
the vehicle manufacturer. Only attachments and/
or adapters supplied by the manufacturer are to
be used.
Self Recovery
Locate a suitable anchor such as a strong tree trunk
or boulder. Always use a sling as an anchor point.
Your winch is equipped with a roller fairlead to
help guide the wire rope and to reduce binding on
short side pulls. Do not winch from an acute angle
as the wire rope will pile up on one side of the
drum causing damage to wire rope and the winch.
RIGHTWRONG
Short pulls from an angle can be used to straighten
the vehicle. Long pulls should be done with the wire
rope at a 90° angle to the winch/vehicle.
When pulling a heavy load, place a blanket or jacket
over the wire rope five or six feet from the hook.
In the event of a broken cable it will dampen the
snap back. For additional protection open the
hood of the vehicle. For pulls over 1,000 lb., we
recommend the use of the snatch block/pulley
block to double line the wire rope.
SINGLE LINEDOUBLE LINE
This reduces the load on the winch and the strain
on the rope by approximately 50%.
7 REV 10020-20131126
Page 11
10020 ENGLISH
OPERATION
Winching Techniques A-Z
(a) Take time to assess your situation and plan
your pull.
(b) Put on gloves to protect your hands.
(c) Disengage the clutch to allow free- spooling
and also save battery power.
(d) Attach the hook strap to the clevis hook.
(e) Pull out the wire rope to your desired anchor
point using the hook strap.
(f) Secure the clevis hook to the anchor point:
Sling, chain or snatch block. Do not attach
the hook back onto the wire rope.
(g) Engage the clutch.
(h) Connect the remote control to the winch. If
you are going to control the winch from inside
your vehicle then pass the remote through an
open window to avoid the wires being pinched
in the door.
(i) Start your engine to ensure power is being
replenished to the battery.
(j) Drape a blanket or jacket over the wire rope
approximately 5 to 6 feet from the hook.
Open the hood for added protection.
(k) Power in the wire rope guiding the wire under
tension to draw up the slack in the wire. Once
the wire is under tension, stand clear. Never
step over the wire rope.
(l) Double check your anchors and make sure all
connections are secure.
(m) Inspect the wire rope. Make sure there are at
least 5 wraps of wire rope around the winch
drum.
(n) Clear the area. Make sure all spectators stand
clear and that no one is directly in front or
behind the vehicle or anchor point.
(o) Begin winching. Be sure that the wire rope
is winding evenly and tightly around the
drum. The vehicle that is being winched can
be slowly driven to add assistance to the
winching process. Avoid shock loads; keep
the wire rope under tension.
Winching Techniques A-Z Cont’d.
(p) The vehicle to be winched should be placed
in neutral and the emergency brake released.
Only release the brake pedal when under full
tension. Avoid shock loads to the winch. This
can damage the winch, rope and vehicle.
(q) The winch is meant for intermittent use.
Under full load with a single line rig do not
power in for more than a minute without
letting the motor cool down for a few minutes
and then resume the winching operation.
(r) The winching operation is complete once the
vehicle is on stable ground and is able to
drive under its own power.
(s) Secure the vehicle. Be sure to set the brakes
and place the vehicle in park.
(t) Release the tension on the wire rope. The
winch is not meant to hold the vehicle for
long periods of time.
(u) Disconnect the wire rope from the anchor.
(v) Rewind the wire rope. Make sure that any wire
already on the drum has spooled tightly and
neatly. If not, draw out the wire and re-spool
from the point where the rope is tight.
(w) Keep your hands clear of the winch drum and
fairlead as the wire rope is being drawn in.
(x) Secure the hook and hook strap.
(y) Disconnect the remote control and store in a
clean, dry place.
(z) Clean and inspect connections and mounting
hardware for next winching operation.
REV 10020-201311268
Page 12
MAINTENANCE
ENGLISH10020
The owner/operator is responsible for all periodic
maintenance.
WARNING
Never operate a damaged or defective winch.
WARNING
Improper maintenance will void your warranty.
Complete all scheduled maintenance in a timely
manner. Correct any issue before operating the
winch.
NOTE
For service or parts assistance, contact our
help line at 1-877-338-0999
Lubrication
All moving parts within the Electric Winch having
been Lubricated using high temperature lithium
grease at the factory. No internal lubrication is
required. Lubricate Cable Assembly periodically
using a light penetrating oil.
Cable Assembly Replacement
It is recommended that any modifications be
performed by a manufacturer’s authorized repair
facility, and that only manufacturer-supplied parts
be used.
1. Move the clutch to the “Out” position.
2. Extend Cable Assembly to its full length.
Note how the existing cable is connected vto
the inside of the drum.
3. Remove old Cable Assembly and attach new
one.
4. Retract Cable Assembly onto drum being
careful not to allow kinking.
9 REV 10020-20131126
Page 13
10020 ENGLISH
SPECIFICATIONS
Performance Specifications
–Rated Pull ......................................2,000 lb. (907 kg)
–Gear Reduction Ratio .......................................171:1
–Drum Size......................1.5 in. (D) x 3.2 in. (L) [38 mm(D) x 80 mm(L)]
–Cable ..........................5/32 in. (D) x 49 ft. (L) [4 mm(D) x 15 m(L)]
–Gross Weight......................................20.9 lb. (9.5 kg)
–Net Weight.......................................18.7 lb. (8.5 kg)
–Height..........................................4.4 in. (112 mm)
–Width..........................................4.4 in. (112 mm)
–Length ........................................12.9 in. (328 mm)
–Bolt Pattern..............................4.9 in. x 3 in. (124 mm x 76 mm)
Line Speed and Motor Current (First Layer)
Line PullLB05001000150 02000
KG0227454680907
Line Speed (12V DC)FPM9.848.206.565.584.27
MPM3.02.52.01.71.3
Motor Current (12V DC)A154065100140
Running Time*Minutes11111
Cooling Time**Minutes55555
*If the motor becom es uncomfor tably hot to the touch, stop winching immediately and le t it cool down for 5 minutes.
Do not pull for more than one minute at or near th e rated load.
**Electric winches a re designed an d made for intermittent use and should not be used in constant duty applications.
Line Pull and Cable Capacity Per Layer
Line of Cable12345
Rated Line PullLB200016 301380119 0105 0
KG907739626540476
Cable CapacityFT8172 7. 639.449
M2.45.28.41215
It is recommended to use double line and snatch block for pulling loads over
1000 lb. (454 kg).
REV 10020-2013112610
Page 14
SPECIFICATIONS
Parts Diagram
ENGLISH10020
11 REV 10020-20131126
Page 15
10020 ENGLISH
Parts List
# Part NumberDescription
200100-BFMotor Assembly - Black
1
250001Bolt M6 x 204
2
250002Washerø6, Flat 6
3
250003Tie Bar2
4
250004Bushing Shaft1
5
250005Coupling Shaft1
6
250006Screw M5 x 61
7
250007Drum Assembly1
8
200700Cable Assembly1
9
250008Rear Bush Drum1
10
250009Front Thrust Washer1
11
250010Gear Ring Output1
12
25030 0Gear Carrier Assembly1
13
25 0 011Circlip1
14
250 012Spring1
15
250 013 -BFCover Clutch Housing -
16
250014Bolt M6 x 702
17
GB2760BB16002-SSRadial Ball Bearing
18
250016 - BFClutch Cap - Black Flat1
19
25 0017Washer ø6, Locking1
20
250 018Bolt M6 x 161
21
250 019Axis Support Bushing1
22
Flat
Black Flat
16002 Sealed
Qty
# Part NumberDescription
1
1
1
GB2760BB06002-SSRadial Ball Bearing
23
250 021Clutch Bushing1
24
250022Above Clutch A xes
25
250023Cam Clutch Gear1
26
250024- BFGear Housing / End
27
250025Ge ar Ring1
28
300022Hand Saver Bar1
29
250059-BFMounting Channel -
30
250029-BFRoller Fairlead - Black
31
41002 2Yell ow St ra p
32
200600Switch Assembly -
33
450 021Bolt M8 x 25
34
300020Washer ø8, Locking
35
300019Washer ø8, Flat
36
250033Bolt M10 x 25
37
250034Washer ø10, Flat
38
250035Washer ø10, Locking
39
250036Locking Nut M10
40
C200021/4" Clevis Hook
41
06002 Sealed
Washer
Bearing - Black Flat
Black Flat
Flat
Black
Qty
1
1
1
1
1
1
1
4
4
4
2
2
2
2
1
REV 10020-2013112612
Page 16
TROUBLESHOOTING
ProblemCauseSolution
Motor does not turn on Loose battery cable connections Tighten nuts on all cable connections
Defective Switch AssemblyReplace Switch Assembly
Defective motorCheck for voltage at armature port with Switch
Water has entered motorAllow to drain and dry. Run in short bursts without
Motor runs but Cable
drum does not turn
Motor runs slowly or
without normal power
Motor overheatingwinch running time too longAllow winch to cool down periodically
Motor runs in one
direction only
Clutch not engagedMove Clutch to the "In" position. If problem persists,
Insufficient current or voltageThe battery is weak, recharge. Run winch with vehicle
motor running (Batter y should have a strong charge)
Clean, Tighten, or replace
ENGLISH10020
13 REV 10020-20131126
Page 17
10020 ENGLISH
WARRANTY
WARRANTY
CHAMPION POWER EQUIPMENT
2 YEAR LIMITED WARRANT Y
Effective September 1, 2006. Replaces all undated
warranties and all warranties dated before September 1,
2006.
Warranty Qualifications
Champion Power Equipment (CPE) will register this
warranty upon receipt of your Warranty Registration Card
and a copy of your sales receipt from one of CPE’s retail
locations as proof of purchase.
Please submit your warranty registration and your proof of
purchase within ten (10) days of the date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the
mechanical and electrical components will be free of
defects in material and workmanship for a period of
one year (par ts and labor) and two years (par ts) from
the original date of purchase (90 days (parts and labor)
and 180 days (parts) for commercial & industrial
use). Transportation charges on product submitted for
repair or replacement under this warranty are the sole
responsibility of the purchaser. This warranty only applies
to the original purchaser and is not transferable.
Do Not Return The Unit
To The Place Of Purchase
Contact CPE’s Technical Service and CPE will
troubleshoot any issue via phone or e- mail. If the
problem is not corrected by this method, CPE will, at its
option, authorize evaluation, repair or replacement of the
defective part or component at a CPE Service Center.
CPE will provide you with a case number for warranty
service. Please keep it for future reference. Repairs
or replacements without prior authorization, or at an
unauthorized repair facility, will not be covered by this
war ra nt y.
Warranty Exclusions
This warranty does not cover the following repairs and
equipment:
Normal Wear
Winches need periodic parts and service to perform well.
This warranty does not cover repair when normal use has
exhausted the life of a part or the equipment as a whole.
Other Exclusions
This warranty excludes: The winch cable. Cosmetic
defects such as paint, decals, etc. Accessory par ts such
as storage covers. Failures due to acts of God and other
force majeure events beyond the manufacturer’s control.
Problems cause by parts that are not original Champion
Power Equipment parts.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any obligation to
cover any loss of time, use of this product, freight, or any
incidental or consequential claim by anyone from using
this winch. THIS WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE
A unit provided as an exchange will be subject to the
warranty of the original unit. The length of the warrant y
governing the exchanged unit will remain calculated by
reference to the purchase date of the original unit.
This warranty give s you certain legal rights which may
change from state to state. Your state may also have other
rights you may be entitled to that are not listed within this
war ra nt y.
Contact Information
Address
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Rd.
Santa Fe Springs, CA 90670
www.championpowerequipment.com
This warranty will not apply to par ts and/or labor if this
winch is deemed to have been misused, neglected,
involved in an accident, abused, loaded beyond the
winch’s limits, modified, installed improperly or
connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty.
REV 10020-2013112614
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