CHAMPION 100153 User Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS

9375 Starting Watts/7500 Rated Watts (Gasoline) 8400 Starting Watts/6750 Rated Watts (LPG) Electric Start

DUAL FUEL GENERATOR

MODEL NUMBER

U.S. Patent No. D710,802

100153

SAVE THESE INSTRUCTIONS

Important Safety Instructions are included in this manual.

MADE IN CHINA

REV 100153-20141204

www.championpowerequipment.com

Santa Fe Springs CA 90670

12039 Smith Ave.

USA / 1-877-338-0999

AN IMPORTANT MESSAGE ABOUT TEMPERATURE:

Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents.

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

• Tech Bulletins

• Product Registration

WARNING:

The Engine Exhaust from this product contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm.

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

TABLE OF CONTENTS

100153

9375 Starting Watts/7500 Rated Watts (Gasoline)

8400 Starting Watts/6750 Rated Watts (LPG)

Electric Start

DUAL FUEL GENERATOR

Introduction ............................. 1

Introduction ........................... 1

Portable Power Generator .................. 1

Accessories ........................... 1

This Booklet ........................... 1

Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Rules ............................. 3

Fuel Safety ........................... 5

Controls and Features ...................... 6

Generator ............................. 6

Generator Panel ........................ 7

Parts Included ......................... 8

Wheel Kit .......................... 8

Other ............................. 8

Assembly ............................... 9

Remove the Generator from the Shipping Carton .. 9

Install the Wheel Kit ..................... 9

Install the Support Leg ................... 9

Connect the Battery ..................... 9

Add Engine Oil ........................ 10

Add Fuel (Gasoline) ..................... 11

Connecting Liquid Petroleum Gas

(LPG) Cylinder ....................... 12

Grounding ........................... 12

Operation .............................. 13

Generator Location ..................... 13

Grounding ........................... 13

Surge Protection ....................... 13

Fuel Selector Switch .................... 14

Starting the Engine ..................... 14

Gasoline ......................... 14

LPG ............................ 15

Stopping the Engine .................... 16

Connecting Electrical Loads ............... 16

GFCI ............................... 16

Do Not Overload Generator ................ 17

Capacity .......................... 17

Power Management ................... 17

Operation at High Altitude ............... 17

Maintenance and Storage ................... 18

Engine Maintenance .................... 18

Oil .............................. 18

Spark Plugs ........................ 18

Air Filter .......................... 18

Spark Arrester ...................... 19

Cleaning .......................... 19

Adjustments ........................ 19

Maintenance Schedule ................ 19

Generator Maintenance .................. 19

Storage .............................. 20

Generator Storage .................... 20

Generator Battery .................... 20

Disconnect the Battery ................ 20

Charge the Battery ................... 20

Speciﬁcations ........................... 21

Engine Speciﬁcations ................... 21

Generator Speciﬁcations ................. 21

Fuel ............................... 21

Spark Plugs .......................... 21

Maintenance Valve Clearance .............. 21

An Important Message About Temperature .... 21

Oil ................................ 21

Wiring Diagram ........................ 22

Parts Diagram ........................ 23

Parts List ............................ 24

Engine Parts Diagram ................... 25

Engine Parts List ...................... 26

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 27

Warranty .............................. 28

Warranty Qualiﬁcations .................. 28

Repair/Replacement Warranty .............. 28

Do Not Return The Unit To

The Place Of Purchase .................. 28

Warranty Exclusions .................... 28

Normal Wear ....................... 28

Installation, Use and Maintenance ........ 28

Other Exclusions ..................... 28

Limits of Implied Warranty

and Consequential Damage ............. 28

Contact Information. . . . . . . . . . . . . . . . . . . . . 28

Address ........................... 28

Customer Service .................... 28

Technical Service .................... 28

INTRODUCTION

ENGLISH 100153

Introduction

Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict speciﬁcations. With proper use and maintenance, this generator will bring years of satisfying service.

Portable Power Generator

This unit is a gasoline or LPG engine driven, alternating current (AC) generator. It is designed to supply electrical power for lighting, appliances, tools and similar equipment.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.

Accessories

Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To ﬁnd out more about our covers and power cables, please visit our web site at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

Champion Power Equipment Support

1-877-338-0999

Model Number

100153

Serial Number

Date of Purchase

Purchase Location

For O il Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.

100153 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE

If you have questions regarding your generator, we can help. Please call our help line at 1-877-338-0999

SAFETY RULES

ENGLISH 100153

WARNING

Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death.

WARNING

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.

DANGER

Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.

Operate generator outdoors only in a well ventilated area. DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a conﬁned area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE: using a generator indoors CAN KILL YOU IN MINUTES.

DANGER

Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are worn, damaged or frayed. DO NOT operate generator in wet weather. DO NOT allow children or unqualiﬁed persons to operate or service the generator Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking. Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system.

WARNING

Sparks can result in ﬁre or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can occur on contact. Combustible material can catch ﬁre on contact.

DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling. Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.

Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-ﬁtting clothing, dangling drawstrings or items that could become caught.

100153 ENGLISH

SAFETY RULES

WARNING

Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged in.

CAUTION

Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.

DO NOT overload the generator. Start the generator and allow the engine to stabilize before connecting electrical loads. Connect electrical equipment in the off position, and then turn them on for operation. Turn electrical equipment off and disconnect before stopping the generator. DO NOT tamper with the governed speed. DO NOT modify the generator in any way.

CAUTION

Improper treatment or use of the generator can damage it, shorten its life and void your warranty.

Use the generator only for intended uses. Operate only on level surfaces. DO NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if:

– Electrical output is lost – Equipment sparks, smokes or emits ﬂames – Equipment vibrates excessively

WARNING

Operation of this equipment may create sparks that can start ﬁres around dry vegetation.

A spark arrestor may be required. The operator should contact local ﬁre agencies for laws or regulations relating to ﬁre prevention requirements.

WARNING

Medical and Life Support Uses.

WARNING

For the GFCI receptacles to work properly the neutral wire must be bonded to ground or to the generator frame. Your Champion generator comes with the neutral wire already bonded to the frame. If the bonding wire is removed then the GFCI receptacles will no longer function as designed. If the neutral bonding wire is removed to accommodate a transfer switch installation for connection to a house or building, then the transfer switch must not switch off the neutral connection to ground within the building. Champion Power Equipment recommends that you consult with a licensed, local electrician. Due to the variety of local codes, we cannot speciﬁcally advise you regarding modiﬁcations to the wiring of your portable generator.

In case of emergency, call 911 immediately. NEVER use this product to power life support devices or life support appliances. NEVER use this product to power medical devices or medical appliances. Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.

SAFETY RULES

ENGLISH 100153

Fuel Safety

DANGER

GASOLINE, GASOLINE VAPORS AND LIQUID PETROLEUM GAS (LPG) ARE HIGHLY FLAMMABLE AND EXPLOSIVE.

Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.

Gasoline and Gasoline Vapors (Gas):

– GASOLINE IS HIGHLY FLAMMABLE AND

EXPLOSIVE.

– Gasoline can cause a ﬁre or explosion if ignited. – Gasoline is a liquid fuel but it’s vapors can ignite. – Gasoline is a skin irritant and needs to be cleaned up

immediately if spilled on skin or clothes.

– Gas has a distinctive odor, this will help detect

potential leaks quickly.

– In any gas ﬁre, ﬂames should not be extinguished

unless by doing so the fuel supply valve can be turned OFF. This is because if a ﬁre is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.

– Gas expands or contracts with ambient temperatures.

Never ﬁll the gas tank to full capacity, as gas needs room to expand if temperatures rise.

Liqueﬁed Petroleum Gas (LPG):

– LPG IS HIGHLY FLAMMABLE AND EXPLOSIVE. – Flammable gas under pressure can cause a ﬁre or

explosion if ignited.

– LPG is heavier than air and can settle in low places

while dissipating.

– LPG has a distinctive odor added to help detect

potential leaks quickly.

– In any petroleum gas ﬁre, ﬂames should not be

extinguished unless by doing so the fuel supply valve can be turned OFF. This is because if a ﬁre is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.

– When exchanging LPG cylinders, be sure the cylinder

valve is of the same type. – Always keep the LPG cylinder in an upright position. – LPG will burn skin if it comes in contact with it.

Keep any and all LPG away from skin at all times.

When adding or removing Gasoline:

Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only ﬁll or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DO NOT overﬁll the fuel tank. Always keep fuel away from sparks, open ﬂames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator. Make certain that the gas cap, air ﬁlter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the generator is resting ﬁrmly on level ground.

When operating the generator:

DO NOT move or tip the generator during operation. DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty.

Make certain that a LPG cylinder is not attached to generator and is securely stowed away. Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open ﬂames, pilot lights, heat and other sources of ignition. Do not store generator, gas or LPG cylinder near furnances, water heaters, or any other appliances that produce heat or have automatic ignitions.

WARNING

Never use a gas container, LPG connector hose, gas tank, LPG cylinder or any other fuel item that is damaged or appears damaged.

100153 ENGLISH

CONTROLS AND FEATURES

Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Generator

(1) Gas Fuel Tank – 6.1 gallon (23 L) capacity fuel

tank.

(2) Choke – Used to start the engine.

(3) Air Cleaner – Protects the engine by ﬁltering dust

and debris from the intake air.

(4) Recoil Starter – Used to manually start the engine.

(6) LPG Hose Connector

(7) Oil Filler Cap – Check and ﬁll engine oil level.

(8) Battery – Used to start the engine electrically.

(9) Power Panel – See “Power Panel” section.

(10) Fuel Selector Switch – Used to select fuel source.

(5) Quick Drain Tube – Used to easily and quickly

drain oil from the engine.

CONTROLS AND FEATURES

Generator Panel

1 2 3 4

ENGLISH 100153

5 876 9 1110

(1) Fuel Selector Switch – Used to select and turn on

gasoline or LPG fuel source.

(2) Ignition Switch – Used to start or stop the

generator.

(3) Intelligauge – Three mode digital meter for

displaying running hours, voltage and hertz.

(4) Battery Switch – Enables/disables starting

electrically.

(5) LPG Hose Connector – Used to connect LPG hose

to generator.

(6) Ground Terminal – Consult an electrician for local

grounding regulations.

(7) 120 Volt AC, 30 Amp Recreational Vehicle (RV)

Receptacle (NEMA TT-30R) –

supply electrical power for the operation of 120 Volt AC, 30 Amp, single phase 60 Hz electrical loads.

May be used to

(8) 120/240 Volt AC, 30 Amp Twist-Lock Receptacle

(NEMA L14-30R) –

electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase 60 Hz electrical loads.

(9) 120/240 Volt AC, 50 Amp Receptacle

(NEMA 14-50R) – May be used to supply electrical power for the opertaion of 120 and/or 240 Volt AC, 50 Amp, single phase 60 Hz electrical loads.

(10) 120 Volt AC, 20 Amp Duplex

(GFCI 5-20R) – May be used to supply electrical

power for the operation of 120 Volt AC, 20 Amp, single phase 60 Hz electrical loads.

(11) Circuit Breakers

May be used to supply

100153 ENGLISH

Parts Included

Your 100153 dual fuel generator ships with the following parts:

Wheel Kit

– 9.5 in. (24.1 cm) Wheel ...................2

– Flange Bolt (M10x120 for Wheel) ............2

– Bushing ..............................2

– Flat Washer ø10 ........................2

– Lock Nut (M10) ........................2

– Support Leg w/Vibration Mounts .............1

– Flange Bolt (M8x16 for Support Leg) ..........2

– Flange Lock Nut (M8) ....................2

Other

– Oil ........................ 1.2 qt. (1.1 L)

– LPG Hose With Regulator 3.3 ft. (1 m) .........1

– Oil Funnel ............................1

– Flange Bolt (M5x10 for Battery Terminals) ...... 2

– Flange Nut (M5) ........................2

CONTROLS AND FEATURES

(Battery Bolts)

+ 23 hidden pages