CHAMPION 100100 User Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS

4000 Starting Watts / 3250 Rated Watts
Recoil Start

PORTABLE GENERATOR

MODEL NUMBER

100100

12039 Smith Ave.

SAVE THESE INSTRUCTIONS

Important safety instructions
are included in this manual.

MADE IN CHINA

REV 100100-20141230

www.championpowerequipment.com

Santa Fe Springs CA 90670

USA / 1-877-338-0999

AN IMPORTANT MESSAGE ABOUT TEMPERATURE:

Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to
40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to
50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be
brought back within this range before operation. In any event, the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and other vents.

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

s Product Info & Updates
s Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

s Tech Bulletins
s Product Registration

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

TABLE OF CONTENTS

100100

4000 Starting Watts / 3250 Rated Watts

Recoil Start

PORTABLE GENERATOR

Introduction ............................ 1

Introduction .......................... 1

Portable Power Generator . ................ 1

Accessories .......................... 1

This Booklet .......................... 1

Manual Conventions . ...................... 2

Safety Rules . ........................... 3

Controls and Features ..................... 5

Generator . ........................... 5

Power Panel .......................... 6

Parts Included ........................ 7

Wheel Kit . ......................... 7

Other ............................ 7

Assembly .............................. 8

Remove the Generator from the Shipping Carton . 8

Install the Wheel Kit .................... 8

Install the Support Leg .................. 8

Install the Handle ...................... 8

Add Engine Oil ........................ 9

Add Fuel ........................... 10

Grounding .......................... 10

Operation . ............................ 11

Generator Location .................... 11

Grounding .......................... 11

Surge Protection ...................... 11

Starting the Engine .................... 12

Connecting Electrical Loads .............. 12

Stopping the Engine ................... 12

Do Not Overload Generator . .............. 13

Capacity ......................... 13

Power Management . ................. 13

Maintenance and Storage .................. 14

Engine Maintenance ................... 14

Oil ............................. 14

Spark Plugs ....................... 14

Air Filter ......................... 14

Spark Arrester ....................... 15

Cleaning ........................... 15

Adjustments ......................... 15

Maintenance Schedule . ................. 15

Generator Maintenance ................. 16

Storage ............................ 16

Generator Storage . .................. 16

Disconnect the Battery ............... 16

Charge the Battery .................. 16

Specifications . ......................... 17

Engine Specifications .................. 17

Generator Specifications ................ 17

Fuel .............................. 17

Oil ............................... 17

Spark Plugs ......................... 17

Valve Clearance . ...................... 17

Wiring Diagram . ...................... 18

Parts Diagram . ....................... 19

Parts List . .......................... 20

Engine Parts Diagram .................. 21

Engine Parts List ..................... 22

Trouble shooting . ........................ 23

Warranty ............................. 24

Warranty Qualifications ................. 24

Repair/Replacement Warranty . ............ 24

Do Not Return The Unit To

The Place Of Purchase . ................. 24

Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 24

Normal Wear ...................... 24

Installation, Use and Maintenance . ....... 24

Other Exclusions . ................... 24

Limits of Implied Warranty

and Consequential Damage ............ 24

Contact Information . ................... 24

Address . ......................... 24

Customer Service ................... 24

Technical Service ................... 24

INTRODUCTION

ENGLISH 100100

Introduction

Congratulations on your purchase of a Champion
Power Equipment generator. CPE designs and builds
generators to strict specifications. With proper use and
maintenance, this generator will bring years of satisfying
service.

Portable Power Generator

This unit is a gasoline engine driven, alternating current
(AC) generator. It is designed to supply electrical power
for lighting, appliances, tools and similar equipment.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.

Accessories

Champion Power Equipment manufactures and sells
accessories designed to help you get the most from your
purchase. To find out more about our covers and power
cables, please visit our web site at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.

Champion Power Equipment Support

1-877-338-0999

Model Number

100100

Serial Number

Date of Purchase

Purchase Location

For Oil Type see “Add Engine Oil” section. For Fuel Typ e see “Add Fuel” section.

1

100100 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.

WARNING

WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.

CAUTION

CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.

NOTE

If you have questions regarding your generator, we can
help. Please call our help line at 1-8 77-33 8 - 099 9

2

SAFETY RULES

ENGLISH 100100

WARNING

Read this manual thoroughly before operating your
generator. Failure to follow instructions could result
in serious injury or death.

WARNING

The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.

DANGER

Generator exhaust contains carbon monoxide, a
colourless, odourless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh
air immediately.

Operate generator outdoors only in a well ventilated
area.
DO NOT operate the generator inside any building,
including garages, basements, crawlspaces and
sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE: using a generator
indoors CAN KILL YOU IN MINUTES.

DANGER

Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can result.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp
areas and areas containing conductive material such
as metal decking.
Use approved transfer equipment to isolate generator
from your electric utility and Notify your utility
company before connecting your generator to your
power system.

WARNING

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it
cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can
occur on contact.
Combustible material can catch fire on contact.

DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 91.4 cm (3 ft.) of clearance on all
sides to ensure adequate cooling.
Maintain at least 1.5 m (5 ft.) of clearance from
combustible materials.

WARNING

3

Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.

Medical and Life Support Uses.

In case of emergency, call 911 immediately.
NEVER use this product to power life support
devices or life support appliances.
NEVER use this product to power medical devices
or medical appliances.
Inform your electricity provider immediately if you
or anyone in your household depends on electrical
equipment to live.
Inform your electrical provider immediately if a
loss of power would cause you or anyone in your
household to experience a medical emergency.

100100 ENGLISH

SAFETY RULES

DANGER

Fuel and fuel vapours are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.

When adding or removing fuel:

Turn the generator off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the generator at the
gas station. Use an approved container to transfer
the fuel to the generator.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly on
level ground.

When operating the generator:

DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.

WARNING

Operation of this equipment may create sparks that
can start fires around dry vegetation.

A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.

WARNING

Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DO NOT start or stop the engine with electrical
devices plugged in.

CAUTION

Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.

DO NOT overload the generator.
Start the generator and allow the engine to stabilize
before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off before stopping the
generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.

CAUTION

Improper treatment or use of the generator can
damage it, shorten its life and void your warranty.

Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:

– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively

4

ENGLISH 100100

CONTROLS AND FEATURES

Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.

Generator

1

9

2

3

4

5

(1) Fuel Tank – 13 L (3.4 gallon) capacity fuel tank.

(2) Choke Lever – Used to start the engine.

(3) Fuel Valve – Turn this valve to the “ON” position to

supply fuel to the engine.

(4) Air Filter – Protects the engine by filtering dust

and debris from the intake air.

8

7

6

(6) Low Oil Sensor – Senses the level of oil in the

crankcase and shuts the engine down if the level
falls too low.

(7) Oil Filler Cap – Check and fill engine oil level.

(8) Power Panel – See “Power Panel.”

(9) Handle

(5) Recoil Starter – Used to start the engine.

5

100100 ENGLISH

Power Panel

CONTROLS AND FEATURES

21

3

(1) Engine Switch – Flip the switch to the “On”

position and pull the recoil starter to start the
generator. Turn to the “Off” position to turn off the
generator.

(2) Intelligauge – Tri-mode digital display for running

hours, voltage and hertz.

(3) Circuit Breakers – Protects the generator against

electrical overload.

4 5

(4) Ground Terminal – Consult an electrician for local

grounding regulations.

(5) 120V, 30A Twist-Lock (NEMA L5-30R) – May be

used to supply electrical power for the operation
of 120 Volt AC, 30 Amp, single phase 60 Hz
electrical loads.

(6) 120V, 20A Duplex (2) – (NEMA 5-20R) May be

used to supply electrical power for the operation
of 120 Volt AC, 20 Amp, single phase 60 Hz
electrical loads.

6

6