Chamberlain SCS 200, SCS200K User Manual
Mechanical & electrical Installation SCS200
for service 06838/907 172
www.chamberlain.de
Email: info@chamberlain.de
Konformitätserklärung
Der automatische Torantrieb Modell SCS200 erfüllt die Anforderungen der geltenden
Abschnitte der Normenvorschriften EN300220-3 • EN55014 • EN61000-3 • EN60555,
EN60335-1 • ETS 300 683 • EN60335-1: 2002 • EN60335-2-103: 2003 • EN55014-1:
2000 + A1 + A2 • EN55014-2: 2001 • EN61000-3-2: 2000 • EN61000-3-3: 1995 + A1 • EN
301 489-3, V1.3.1 • EN 300 220-3 V1.1.1 • EN 13241-1
sowie die Bestimmungen und sämtliche Ergänzungen
der EU-Vorschriften ..............................................2006/95/EC, 2004/108/EC, 1999/5/EG
Einschlußerklärung
Die automatischen Torantriebe, erfüllen die Bestimmungen der EU-Vorschrift 89/393/EEC
und ihre Ergänzungen, wenn sie gemäß den Anleitungen des Herstellers installiert und
gewartet werden und wenn sie mit einem Tor verwendet werden, das ebenfalls gemäß
Herstelleranleitungen installiert wurde und gewartet wird.
Die Unterzeichnende erklärt hiermit, dass das vorstehend
angegebenne Gerät sowie sämtliches im Handbuch aufgeführtes
Zubehör den oben genannten Vorschriften und Normen entspricht.
B.P.Kelkhoff
Manager, Regulatory Affairs
Chamberlain GmbH
D-66793 Saarwellingen
Januar, 2008
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CARTON CONTENTS SCS 200
Drive motors 2x*
Box for control 1x
Cover for box 1x
Hinges for box 4x
Control 1x
Transformer 1x
Baseplate For Transformer 1x
Remote control 1-2x*
Radio module 1x
Hardwarebag For Box 1x
Pillar fittings 2x*
Gate fittings 2x*
Hardwarebag 1x
Instructions 1x
Flashing light 1x*
Key switch 1x*
Photocells 1x*
* depending on model resp. available as optional accessory
INSTALLATION CHECKLIST - PREPARATIONS
Check the carton contents and read the instructions carefully. Make sure your gate equipment operates perfectly. The gate must run evenly and
smoothly and must not stick at any point. Remember that the ground level may be several centimeters higher in winter. The gate must be stable
and as free of backlash in order to prevent any unwanted movement. The easier the gate movement the less power is needed by the motor.
Write down any materials you still need and obtain them before starting to install. Heavy-duty plugs, bolts, gate stops, cables, distribution boxes,
tools, etc.
PLEASE START BY READING THESE IMPORTANT SAFETY RULES • SAVE THESE INSTRUCTIONS
This safety alert symbol means "Caution" - failure to comply with such an instruction involves risk of personal injury or
damage to property. Please read these warnings carefully.
This gate drive mechanism is designed and tested to offer appropriately safe service provided it is installed and operated in
strict accordance with the following safety rules.
Incorrect installation and/or failure to comply with the following instructions may result in serious personal injury or property
damage.
Installation and wiring must be in compliance with
your local building and electrical installation codes.
Power cables must only be connected to a properly
earthed supply.
Any entrapment possibility by the moving wing
between wing & walls must be secured with safety
edges or IR-sensors.
Disconnect electric power to the system before making
repairs or removing covers.
A disconnecting device must be provided in the
permanently-wired installation to guarantee all-pole
disconnection by means of a switch (at least 3mm
contact gap) or by a separate fuse.
When using tools and small parts to install or carry
out repair work on a gate exercise caution and do not
wear rings, watches or loose clothing.
Make sure that people who install, maintain or operate
the gate drive and/or the control board are qualified and
follow these instructions.
Keep these instructions in a safe place so that you can
refer to them quickly when you need to.
Please remove any locks fitted to the gate in order to
prevent damage to the gate.
Frequently examine the installation for imbalance and
signs of wear or damage to cables, hardware and
mountings. Do not use if repair or adjustment is
necessary. Gates which stick or jam must be repaired
immediately. Employ a qualified technician to repair the
gate, never attempt to repair it yourself.
Keep additional accessories away from children. Do not
allow children to play with pushbuttons or remote controls.
A gate can cause serious injuries as it closes.
After the installation a final test of the full function of
the system and the full function of the safety devices
must be done.
The full protection against potential squeeze or
entrapment must work direct when the drive arms are
installed.
This drive cannot be used with a gate incorporating a
wicket door unless the drive cannot be operated with
the wicket door open.
IMPORTANT FITTING AND OPERATING INSTRUCTIONS
WARNING / ATTENTION
This appliance is not intended for use by persons
(including children) with reduced physical sensory or
mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety.
Children should be supervised to ensure that they do
not play with the appliance.
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BEFORE YOU BEGIN
Leave room on the side of the motor for arms and installation work. Make sure to leave sufficient space.
Windload: Even light wind may cause the motor to reverse (safety-reverse) as the forces effecting the gate are very high. This applies especially
to solid panel gates.
Note: An E-lock in combination with a floor locking device should always be installed in order to relieve the motor. In extreme cases strong wind
may bend fittings and door and /or damage the motor .
There are many important factors when deciding on the correct motor. Assuming a well functioning gate, the initial force is the most difficult
moment. When the gate is moving it generally requires a considerably smaller amount of force.
Gate Size: Gate size is an important factor. Wind can slow down gate or distort it, leading to higher amount of required force.
Gate weight: Specification of gate weight represents only a rough parameter, which can vary according to actual demand. Operation is
important.
Influence of temperature: Low outdoor temperatures can impede or even prevent starting torque (ground deformation etc.). High outdoor
temperatures can lead to premature initiation of temperature protection (approx. 135°)
Attention: Motors are not designed to run continuously (continuous operation). The motor warms up and can reach a temperature at which it
shuts down until operating temperature is reached again. Outside temperature and gate represent important parameters for actual operating
duration.
AVAILABLE INSTALLATION ACCESSORIES
1. 041ASWG-0482-50 50m roll of installation cable, 6-pole for
outdoor use, Laying possible without
cable duct with the identical wire colours
as motor
2. LA400-JB40E Kit for cable extension of one installation
unit. Consists of 12m of cable 6-pole with
identical colours, distribution box IP65,
cable screw joints and fastening material
3. Pillar fitting PRO 2 pieces with large 4-hole baseplate
041ASWG-0092, 041ASWG-0090
4. Pillar fitting for round pillars 202077
5. Pillar fitting for gates opening outwards
50-19503
6. Padlock 55124VO (2 keys per lock)
7. E-lock 203285 (12Volts)
8. Transformer for E-lock 207399
9. Floor locking 203339 (in combination with E-lock)
10. Stops for wings 203315 (standard) and 203322
(high)
11. Safety edge 600046 2.5m set of safety edge
(profile & rail)
600053 20m of rubber profile (small)
600077 20m of mounting rail
600077-1 2m of mounting rail
600060 Assembly pack is required for
each safety edge
12. IR Sensor stand 600008 single, height 530mm
13. Emergency Stop switch 600084 plastic enclosure, IP65
14. Keyswitch 100034 2-Function, flush-mount
100041 2-Function, surface-mount
15. External Antenna ANT4X-1LM
16. Remote Controls 94330E 1-channel
94333E 3-channel
94334E 4-channel, mini
94335E 3-channel, mini
17. Wireless keypad 9747E
3x
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
16
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GATE TYPES
The location of the motor installation depends on the type of gate.
If the gate stop is on the floor the motor should also be installed as
low as possible in order for the gate not to be distorted. Only use
frame elements for fastening.With steel gates the fittings should be
fastened to the main frame. If you are not sure about the stability of
the frame in question then reinforce it.
With wooden gates the frame has to be drilled through
completelywhere the fittings are to be fastened. Attaching a plate
from the outside is recommended in order to prevent fastening from
becoming loose. Thin wooden gates must be reinforced additionally
as they do not withstand the strain otherwise.
GATE CONFIGURATION
How far must the gate wing open?
90 degrees or up to 105 degrees.
2 A
B
C D
E F
90°
105°
105°
90°
105°
90°
GATE STOPS
A SWING GATE NEEDS A FIXED GATE STOP IN BOTH THE OPEN AND
CLOSE POSITIONS. Gate stops save wear and tear on the motor, gate and
fittings. Operating a gate without fixed limit stops results in poor performance. It is
often dangerous, leads to premature wear and voids your warranty!
90
0
90
0
Max gate width/weight
Max gate height
2,5m per wing / 150Kg
2,0m per wing / 200Kg
1,5m per wing / 250Kg
1,5m
For gates opening towards the outside (accessory: 50-19503) both parameters gate weight and wing length are to be reduced by 25%.
Different opening angles of the wings: (inclined gateways)
The motor has no ability at all to operate different opening angles.
It is essential to check the following before installation:
If you have 2 gates (1Pair) you may findthey have an overlap and one of them
has to open first if so we will call this Gate 1 and the other one Gate 2.
Gate 1 will open first and close second and should be connected in to PCB as
Motor Master.
Gate 2 will open second and close first and should be connected in to PCB as
Motor Second.
Specifications calculated without windload
TECHNICAL DATA:
Motor voltage 24V
Nominal power 10W
Max. power 40W
Max. thrust 300daN
Spindle travel 300mm
Cycles/24h 5-10
Rated operation time 4 min
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B
A
A
B
A
B
C
INSTALLATION OF FITTINGS
First read all of the following 3 sections. It is important for the motor to
be installed horizontally. The space between pillar and gate “Tensioning
distance” is crucial for later operation. Precision is necessary. If you are
not sure , attach fittings to the motor on a trial basis, hold it against the
gate and measure for best position. Allow for sufficient time during this
phase of installation. (Asking someone to help will ease installation
process.)
PILLAR FITTING
The correct position of the pillar fitting is crucial for later
operation of the application.
It determines the distance between pivot of the motor to pivot of the
gate and therefore the opening angle.
They are called dimension A and dimension B.
Do not underestimate the influence of these dimensions on function
and operation. You must achieve the best dimension for the opening
angle under all circumstances and as precisely as possible. See table
for dimensions A/B.
If pillar is not wide enough, an adapter plate must be made (A). If pillar
is too wide it must be recessed (C) or the gate must be relocated (B).
NOTE: It is imperative to meet Dimension A and B,
otherwise the operator may touch the gate with its front
housing. If so, Dimension A and B must be adjusted.
INSTALLATION:
Instead of steel- or plastic – expanding anchors, which are less
suitable, use adhesive-composite anchors, where a set screw is glued
into brickwork free of stress. With pillars made of bricks a larger steel
plate (covering a few bricks) should be attached allowing for the hinge
plate to be welded to it.
The pillar fitting has 3 drilled holes for the installation of the motor.
Normally the outer drilled hole is used. If pillar is wider, the inner ones
can also be used. In this case the fitting must be shortened in order for
the motor not to be damaged.
B
A
GATE FITTING
With steel gate the fastenings should either be welded on or drilled
through completely. If drilling then attach large washers or a plate to
the back of the frame. The force transferred from the motor to this
connection is very high.
With wooden gates the gate frame has to be drilled through
completely where the fittings are to be fastened. Wood gives under
pressure and screw joints will loosen. Under on going pressure and
movement the wood will keep on giving until the gate does not close
correctly anymore and repair becomes necessary.
Attach reinforcement plate on the outside and inside of the gate in
order to prevent wood from giving and the connection to become
loose.
Thin wooden gates without metal frame must be reinforced
additionally, as they do not withstand the strain otherwise.
min 6x50
For opening angle: 90° - 105°
Dimension A: 12 -13 cm
Dimension B: 13 -14 cm
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TENSIONING DISTANCE
The space between the fittings is called tensioning distance. When the
gate is closed the trolley on the spindle is in the front and travels during
the opening process towards the rear.
Note: Adhere to tensioning distance under all circumstances!
Dimensions see picture.
Before attaching the fitting measure tensioning distance precisely.
1. Close gate completely
2. Attach motor to previously mounted pillar fitting.
3. Motor is in factory setting Gate-Closed position (1-2cm away from the
front position)
4. Attach gate fitting to motor and secure.
5. Turn release-lever on gate fitting towards the gate pillar.
6. Hold motor with fitting against gate and mark installation position of the fitting. Pay attention towards height of pillar fitting in order for the
motor to be installed horizontally.
Attention: The motor must be installed horizontally. This causes an offset of approx. 41mm between pillar fitting and gate fitting.
570mm
570mm
41mm
INSTALLATION OF MOTOR ARMS
Once the gate fitting is attached the motor can be mounted. Turn
release-lever towards yourself – approx. 90°. Slip motor on.
Secure pin with “R” clip. Turn release-lever towards pillar. Done!
The gate should now be slightly open. This will be corrected during
the learn cycle later on.
Note:
- The hinge on the gate must be lubricated slightly.
- If motor cannot be slipped on because gate is already completely
shut, this can also be corrected during the learn cycle.
If more than 5mm are missing the tensioning distance should be
measured again and be corrected.
- Motors can only be driven/moved electrically. Trying to turn
motors mechanically may result in damage. First the wiring and
control board have to be fully connected. (refer to WIRING THE
CONTROL/SUMMARY)
RELEASE/ MANUAL GATE OPERATION
In case of power failure the motor can be released. Underneath the
motor there is a black lever. Turn this lever towards yourself.
Pull the “R” clip out from underneath the gate fitting. Lift motor up in
one strong jolt and put it to the side.
If motor was secured using a padlock (optional) instead of the “R”
clip, then the lock must be removed using a key. The lock must be
shielded against humidity, so it does not freeze in winter.
Note: Check proper functioning of release on a monthly basis.
The activation of the manual release may cause
uncontrolled movement of the driven part due to
mechanical failures or an out-of-balance condition.
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