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copyright © 2008 chamberlain professional products - www.Liftmaster.com
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TABLE OF CONTENTS
2
2
3
3
4-6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35-36
37
38
39
40-41
41
42
43
Role of Specifiers and Designers
Role of Dealers, Installers and Trained Gate System Technicians
Role of End Users / Home Owners
Swing Gate Systems
Warnings and Precautions
Safely Operating Gate
Configuration and Specifications
Concrete Pad and Gate Attachment
Standard Installation
Compact Installation
Gate Arm Installation
Gate Movement Direction
Adjustment of Output Shaft
Earth Ground Rod
DC Power Supply Connection
“Optional” Solar Panel
Surge Suppressor Terminal Input Connections
Adjusting Gate Traveling Distance
Timer Adjustment
Reversing Sensor
Warning Placard Placement
Emergency Release
Safety Device Wiring
“Optional” Input Board
Maglock Wiring Connection
Optional 12 VDC Photo Beam Wiring
3-Push Button Wiring Connection
3-Push Button Wiring Master / Second
Single Operator Loop Size and Placement
Master / Second Loop Size and Placement
Loop Installation and Number of Wire Turns
Wiring Loop Detector to Operator
Master and Second Operators with Timer
Master and Second Operators without Timer
Control Board Functions
Control Board LED Descriptions
Troubleshooting
How to Reset Breaker Switch / How to Check Fuses
Gate will not close! / Gate will not open!
If you hear a “BEEP” sound (Audio Alarm)
Robo Swing Parts Illustrations, Robo Swing Parts List
Maintenance
Elite Robo Swing Accessories
Owners Checklist of Installation
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Page 4
ROLE OF SPECIFIERS AND DESIGNERS
Specifiers and designers should design an automatic vehicular gate system to:
• Utilize an operator suited for gate system type, size, frequency of use, location and
user population.
• Separate pedestrian access from vehicle access.
• Reduce or eliminate pinch points.
• Reduce risk of entrapment injuries by minimizing all gaps in the gate and
enclosing the area of the travel of the gate.
• Secure controls from unauthorized use.
• Locate all controls out of reach from the gate.
• Allow the user full view of the gate when operating.
• Consider special populations, such as children or the elderly.
• Be consistent with DASMA’s Automatic Gate Opener System Safety Guide.
ROLE OF DEALERS, INSTALLERS AND
TRAINED GATE SYSTEM TECHNICIANS
Installers, during the course of the installation proceedings for each job, should:
• Confirm that the gate operator being installed is appropriate for the application.
• Confirm that the gate is designed and built according to current published industry
standards.
• Confirm that all appropriate features and accessory devices are being
incorporated, including both primary and secondary entrapment protection
devices.
• Make sure that the gate works freely before installing the operator.
• Repair or service worn or damaged gate hardware before installing the operator.
• Install the gate operator according to the manufacturer’s installation instructions.
• Adjust the operator clutch or load-sensing device to the minimum force setting
that allows reliable gate operation.
• Install operator inside fence line (DO NOT install operator on public side of fence
line).
• Install a proper electrical ground to a gate operator.
• Install keypad controls where users cannot touch, or reach through gate while
operating controls.
• Install controls where user has full view of gate operation.
• Test all features for proper functions before placing the automatic vehicular gate
into service.
• Demonstrate the basic functions and safety features of the gate system to
owners/end users/general contractors, including how to turn off power and how to
operate the manual disconnect feature.
• Leave safety instructions, product literature, installation manual and maintenance
manual with end user.
• Explain to the owners the importance of a service contract that includes a routine
re-testing of the entire system including the entrapment protection devices, and
explain the need for the owners to insure that this testing is performed routinely.
• Offer the owner/end user a maintenance contract, or contact them regularly to
offer maintenance.
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Page 5
ROLE OF END USERS/HOME OWNER
End users should be made aware that they must:
• Contact a trained gate systems technician to maintain and repair the gate system
(End users should never attempt to repair the gate)
• Retain and utilize the installation and maintenance manual and safety instructions.
• Routinely check of all gate operator functions and gate movement.
• Discontinue use if safety systems operate improperly, the gate is damaged, or the
gate is difficult to move.
• Never overtighten the operator clutch of load sensing device to compensate for a
damaged or stiff operating gate.
• Keep all obstructions clear of the vicinity of the path of the gate system.
• Actively discourage pedestrian use of the vehicular gate operating system.
• Prevent anyone from playing near any part of the gate system.
• Never allow anyone to climb under, over or through a gate or the adjacent fence
area.
• Never allow children to operate gate
• Keep portable controls out of reach of children.
• Never allow anyone to install an operating control within reach of the gate.
• Always be certain that the gate area is clear of pedestrians before operating the
gate.
SWING GATE SYSTEMS
• Entrapment Zone Hazard - Body parts may become entrapped between a gate and a sta-
tionary object when the gate begins to move, which can result in serious injury or death.
Pedestrians must stay clear of the gate path, and any area where gate motion is close to
stationary objects.
• Pinch Points Hazard - The opening mechanism may have arms that can overlap with a
scissoring effect, which can result in serious injury. Pedestrians must stay clear of the
opening mechanism at all times, particularly when gate is opening.
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Page 6
WARNINGS AND PRECAUTIONS
IMPORTANT!
Instructions regarding
Robo Swing Installation.
A) Install the gate operator only when all exposed pinch points are eliminated
or guarded.
B) The operator is intended for installation only on gates used for vehicles.
Pedestrians must be supplied with a separate access opening.
C) The gate must be installed in a location so that enough clearance is
supplied between the gate and adjacent structures when opening and
closing to reduce the risk of entrapment. Swinging gates shall not open
into public access areas.
D) The gate must be properly installed and work freely in both directions
prior to the installation of the gate operator.
E) Controls must be far enough from the gate so that the user is
prevented from coming in contact with the gate while operating the
controls.
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Page 7
WARNINGS AND PRECAUTIONS
F) For a gate operator utilizing a non-contact sensor such as a photo beam:
1) See instructions on the placement of non-contact sensor for
each type of application.
2) Care shall be exercised to reduce the risk of nuisance tripping,
such as when a vehicle trips the sensor while the gate is still
moving.
3) One or more non-contact sensors shall be located where the
risk of entrapment or obstruction exists, such as the perimeter
reachable by a moving gate or barrier.
G) For a gate operator utilizing a contact sensor such as an edge sensor:
1) A hardwired contact sensor shall be located and its wiring arranged
so that the communication between the sensor and the gate operator
is not subjected to mechanical damage.
2) A wireless contact sensor such as the one that transmits radio
frequency (RF) signals to the gate operator for entrapment
protection functions shall be located where the transmission of
the signals are not obstructed or impeded by building structures,
natural landscaping or similar obstruction. A wireless contact sensor
shall function under the intended end-use conditions.
3) One or more contact sensors shall be located on the inside and
outside leading edge of a swing gate. Additionally, if the bottom edge
of a swing gate is greater than 6 inches (152 mm) above the ground at
any point in its arc of travel, one or more contact sensors shall be
located on the bottom edge.
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Page 8
WARNINGS AND PRECAUTIONS
IMPORTANT SAFETY INSTRUCTIONS!
WARNING - To reduce the risk of Injury or Death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the
remote control away from children.
3. Always keep people and objects away from the gate.
NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE!
4. Test the gate operator monthly. The gate MUST reverse on
contact with a rigid object or stop when an object activates
the non-contact sensors. After adjusting the force or the limit of
travel, retest the gate operator, Failure to adjust and retest the gate
operator properly can increase the risk of injury or death.
4. Use the emergency release only when the gate is not moving. Make
sure the power for the gate operator is off.
5. KEEP GATES PROPERLY MAINTAINED. Read the manual. Have a
qualified service person make repairs to the gate or gate hardware.
6. The entrance is for vehicles only. Pedestrians must use separate
entrance.
7. SAVE THESE INSTRUCTIONS.
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Page 9
SAFELY OPERATING GATE
The Robo Swing is for Single Home Applications
DO NOT Use for Apartment or Condominium Applications.
Property owners must never let pedestrians cross the path of a moving gate!
Property owners must never mount any gate
operating device accessible through the gate!
Property owners must never let anyone hang or ride on the gate!
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Page 10
CONFIGURATION AND SPECIFICATIONS
Recommended Gate Setup Configuration
Gate Attachment Bar Must Go Completely
Across the Gate for Full Strength
Warning Placards Permanently
mounted on Both Sides of Gate
4" Max. Width
CAUTION
Robo Swing Specifications:
Gate Speed – 15 - 17 seconds per 90 cycle
Maximum Gate Length – 16 feet
Maximum Gate Weight – 400 pounds
Maximum Cycles – 250 cycles per day with Elite's Plug-In Transformer. (Gate size 16 ft x 6 ft)
– Solar power cycles per day varies, Contact Chamberlain Elite for more
Information
– Battery back-up cycles (50 cycles total)
AC Power Supply – 25 Vdc 1.6 Amp Plug-In Transformer (Part # A POW-1)
AC Power Supply Wire – 14 gauge or greater landscape lighting cable rated for direct burial and
300 watts at maximum length of 1000 ft
DC Power Supply – Built-in, back-up for AC or Solar power failure only
Solar Power – Optional (Part # SOLAR 3)
Be sure to read and follow all Chamberlain Elite's instructions before installing and
operating any Chamberlain Elite product. Always disconnect the gate operator's
power source before repairs are attempted. Chamberlain Elite Access Systems, Inc. is
not responsible for improper installation or failure to comply with local building
codes.
All “Pinch Points” MUST have protective safety devices.
Edge Sensors
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Page 11
CONCRETE PAD AND GATE ATTACHMENT
6"
Out
In
Post
Concrete Pad
Concrete Pad
Above
Ground
Below
Ground
Short Arm
Long Arm
Hinge
Center
14"
2"
24"
35.5"
46"
28"
25"
10"
29.5"
30"
28"
24"
Concrete Fastener
1/2" x 3 1/2"
Sample Standard Installation
J2
1.5A - 250V
1.5A - 250V
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Page 12
STANDARD INSTALLATION
D
10"
Out
Long Arm
In
Out
In
*Refer to Note
Concrete Pad
Hinge Center
E
B
A
C
Sample Standard Installation is Shown on Previous Page.
Short Arm
DistanceDistance
Caution: If the gate is longer than 18 feet, follow Chart A : A-2.
Suggestion: The dimension between the gate and the concrete pad is always 10 inches less than the dimension D.
Example: D = 42", if the dimension between the gate and the concrete pad is 32".
1
2
3
4
5
6
34.5"
44"
44"
45"
44.75"
41"
34.75"
36.5"
37"
37"
35.75"
39"
29.5"
32.5"
30.5"
30.5"
29.5"
27.5"
35"
42"
40"
37"
32"
28.5"
14"
14"
14"
14"
14"
14"
43"
32"
40"
43"
44"
41"
ABC
Chart B
DE
DistanceDistance
1
2
3
4
5
6
46"
46.75"
46.75"
47.25"
47"
42.5"
35.5"
35.5"
37"
37.25"
35"
33"
29.5"
33.5"
31.5"
30"
29.5"
26.5"
35"
42"
40"
37"
32"
28.5"
11"
11"
11"
11"
11"
11"
45"
37"
41"
45"
45"
41"
ABC
Chart A
DE
DistanceDistance
D minus 10"
*Note - If this dimension is between 20 and 32 inches, compact installation is necessary. (Refer to Page 11)
Dimension (A) thru (E) are from the center of one pivot point
to the center of another pivot point.
Wall
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Page 13
20"
Minimum
Width
COMPACT INSTALLATION
4"22"
4" 20"
24"
36"
10"
Long Arm
Cut Cut
Short Arm
Cut
Follow the exact measurements, then cut the standard arm to meet the shorter measurements.
Compact Installation Only!
DO NOT Use These Measurements for a Standard Installation.
Gate ClosedGate Open
Hinge Center
9"
2"
33"
25.5"
23"
20"
to
32"
26.5"
It is necessary to protect against the
entrapment that could occur with this
type of installation.
(See page 22, Photo Beam Entrapment Protection)
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GATE ARM INSTALLATION
Incorrect
Installation
Correct
Installation
Weld Completely Around the Rectangular Tubes
........then weld the shorter arm.
Weld the longer arm..........
Once the gate arm measurements are calculated:
weld the bracket on the gate.
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Page 15
OVERLOAD
POWER
CHARGE OK
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMER
UP
ON
W1
OFF
OPEN TO RIGHT
Socket 1
Socket 2
60
0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
FIRE
DEPT
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
OPEN
CLOSE
STOP
GATE MOVEMENT DIRECTION
Plug in the motor harness wires to the left (Socket 1) if your gate, from the inside of the
property, opens to the left. Plug into the right (Socket 2) if the gate opens to the right.
Socket 1
Open to Left
Open to Right
Socket 2
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Page 16
ADJUSTMENT OF OUTPUT SHAFT
Tighten the Nut
Fit Pin in Slot
90
Pull the short arm away from the gate.
NO slippage should occur.
If it does, go back and tighten the nut.
Red handle
must be in
this position
Pull
Tighten
Handle
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Page 17
An earth ground rod must be installed to protect this operator
Proper grounding gives an electrical charge, such as from an electrical static discharge or a near
lightning strike, a path from which to dissipate its energy safely into the earth.
Without this path, the intense energy generated by lightning could be directed towards the
Chamberlain Elite gate operator. Although nothing can absorb the tremendous power of a direct
lightning strike, proper grounding can protect the gate operator in most cases.
Chamberlain Elite Access Systems is not responsible for improper installation or failure to
comply with all necessary local building codes.
8 ft
EARTH GROUND ROD INSTALLATION
The earth ground rod must be located within 3 feet from the Chamberlain Elite gate operator. Use the
proper type earth ground rod for your local area.
The ground wire must be a single, whole piece of wire. Never splice two wires for the ground wire. If
you should cut the ground wire too short, break it, or destroy its integrity, replace it with a single wire
length.
Before digging more than 18" deep, contact local underground utility locating companies.
Avoid damaging gas, power, or other underground utility lines.
Single Piece of
12 gauge wire
Within 3 ft
J2
1.5A - 250V
1.5A - 250V
15
Page 18
When the plug-in transformer has been connected to the power source, connect the battery
cable plug to the motor harness plug. You will hear 3 beeps. After the beeps, check the
“Charge OK” LED......it must be “ON”.
DC POWER SUPPLY CONNECTION
Use Chamberlain Elite's optional 25 Vdc plug-in transformer (Part # A POW-1). Hook up
the transformer to 120 Vac. Use two, low voltage, 14 gauge / 300watt direct burial,
landscape lighting cables. Hook these wires to the plug-in transformer and to the power
input connection on the surge suppressor. Polarity does not matter.
25 Vdc Plug-in
Transformer
14 Gauge Wires
Maximum Wire Length
should not exceed 1000 ft.
Polarity Does Not Matter
Do Not use solar panel and plug-in
transformer at the same time.
To
120 Vac
CAUTION
®
STRIK E O PE N
PUSH BU TTON
STRIK E O PE N
PUSH BUTTO N
FIRE DEPT
KEY SW ITC H
FIRE DEPT
KEY SW ITC H
CLA SS 2
SUPPLY
CLA SS 2
SUPPLY
SAFE TY
LOOP
SAFE T Y
LOOP
POWE R IN PUT
25 VDC
RADIO
RECEIVER
RADIO
RECEIVER
EXIT
LOOP
EXIT
LOOP
––
++
P/N Q412
PATEN T PE N D IN G
P/N Q412
PATENT PEN D IN G
RO B O SUR GE SUP PR ESSO R
®
ACCESS SYSTEMS INCACCESS SYSTEMS INCACCESS SYS TEMS INC
7 1312111098
1 654
––
–
DC DC
®
POWE R IN PUT
25 VDC
®
ACCESS SYSTEMS INCACCESS SYSTEMS INCACCESS SYSTE MS INC
–
DC DC
LOW LOW
VOLTAGE VOLTAGE
ONLY!ONLY!
Beep!
Beep!
Beep!
Motor Harness
Battery
Connected Only:
Power LED on
Transformer
Connected Only:
Power LED on
Charge OK LED on
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMER
UP
ON
OFF
60
0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
FIRE
DEPT
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
CHARGE OKCHARGE OK
OPEN
CLOSE
STOP
Alarm Sensor LED will flash 3 times
during power connection. This means
the board is OK.
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Page 19
“OPTIONAL” SOLAR PANEL
If you use Chamberlain Elite's optional solar panel (Part # Solar 3). Connect the two wires
from the solar panel to the power input connection on the surge suppressor (Polarity does
not matter). Sunlight will energize the batteries through the solar panel. This solar panel
will charge up to 1000 Mamp/Hr in optimum conditions & 300 Mamp/Hr in light overcast
conditions. For further details about Chamberlain Elite's solar panel, consult the “Solar 3”
Installation sheet that is included with the solar panel.
Energizing this operator with solar power only needs the radio receiver to operate the gate.
The only recommended external devices other than radio receivers are dry-contact
command devices which do not consume any current like key switches. Using other
devices that consume high current such as telephone access, magnetic locks or loop
detectors will cause excess drainage of the battery and eventually completely drain the
battery.
Chamberlain Elite recommends using a
larger battery (12 Vdc, 30 AHr)
(Part # A 12330) in this operator when
using the optional solar panel.
Polarity Does
Not Matter
Do Not use solar panel and plug-in
transformer at the same time.
CAUTION
CAUTION
Solar Panel
(Part # SOLAR 3)
No Stand
30 AHr
12 VDC
For More Details,
contact your Local Dealer
®
STRIK E O PE N
PUSH BU TTON
STRIK E O PE N
PUSH BUTTO N
FIRE DEPT
KEY SW ITC H
FIRE DEPT
KEY SW ITC H
CLA SS 2
SUPPLY
CLA SS 2
SUPPLY
SAFE TY
LOOP
SAFE T Y
LOOP
POWE R IN PUT
25 VDC
RADIO
RECEIVER
RADIO
RECEIVER
EXIT
LOOP
EXIT
LOOP
––
++
P/N Q412
PATEN T PE N D IN G
P/N Q412
PATENT PEN D IN G
RO B O SUR GE SUP PR ESSO R
®
ACCESS SYSTEMS INCACCESS SYSTEMS INCACCESS SYS TEMS INC
7 1312111098
1 654
––
–
DC DC
®
POWE R IN PUT
25 VDC
®
ACCESS SYSTEMS INCACCESS SYSTEMS INCACCESS SYSTE MS INC
–
DC DC
17
Page 20
SURGE SUPPRESSOR TERMINAL CONNECTIONS
®
STRIK E O PE N
PUSH BU TTON
STRIK E O PE N
PUSH BUTTO N
FIRE DEPT
KEY SW ITC H
FIRE DEPT
KEY SW ITC H
CLA SS 2
SUPPLY
CLA SS 2
SUPPLY
SAFE TY
LOOP
SAFE T Y
LOOP
POWE R IN PUT
25 VDC
RADIO
RECEIVER
RADIO
RECEIVER
EXIT
LOOP
EXIT
LOOP
––
++
P/N Q412
PATEN T PE N D IN G
P/N Q412
PATENT PEN D IN G
RO B O SUR GE SUP PR ESSO R
®
ACCESS SYSTEMS INCACCESS SYSTEMS INCACCESS SYS TEMS INC
Polarity does
NOT Matter
4 Wire -12 Vdc
Radio Receiver
External “Exit” Loop Detector
12 Vdc
External “Safety” Loop Detector
12 Vdc
Plug-In Transformer
25 Vdc
Photo Beam (Safety)
12 Vdc
Phone
Entry
Push
Button
Card
Reader
Fire or
Any Key
Switch
4
7
8
0
HELP
9
1
2
3
5
6
7 1312111098
1 654
–
4
4
10
9
10
9
10
9
8
7
1
5
6
1
–
–
To
120 Vac
DC
DC
DC DC
The radio receiver must be 12 Vdc only (Part # A 1099-12V). If you want to use safety or
exit loops, you must use 12 Vdc loop detectors only (Part # A 23).
12 Volt
Neg.
Com.
Neg.
++
––
––
13
12
11
11
1 Red
2 Black
4 Green
3 White
®
18
Page 21
ADJUSTING GATE TRAVELING DISTANCE
ADJUSTABLE TIMER
If you want to use the automatic close for the gate system the timer switch should be put in
the “ON” position. If you want to use the push open or push close command, the timer
should be switched to the “OFF” position.
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMER
UP
ON
W1
OFF
OPEN TO RIGHT
60
0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
FIRE
DEPT
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
CHARGE OK
OPEN
CLOSE
STOP
TIMERTIMER
UP
ONON
OFF
6060
0
PW
CLOSE
STOP
Set Timer
0 to 60 seconds
TIMERTIMER
UP
ON
OFFOFF
60
0
PW
CLOSE
STOP
Loosen Screw
Adjust
Limit
Cams
Limit Cams
Limit
Switches
Release the red handle and open the gate to a distance desired. Loosen the screw. Turn limit cam
until the half moon shape hits the limit switch and you hear the switch click. For closing cycle, do
the same with the other limit cam.
For a more precise adjustment, use the set allen screw.
Allen Screw
19
Page 22
Adjust the “Reverse Sensor” pot on the upper portion of the control board. Do Not Touch
Alarm Sensor pot.
ADJUSTABLE REVERSING SENSOR
WARNING PLACARD PLACEMENT
Too sensitive = if the gate stops or reverses by itself.
Not sensitive enough = if the gate hits an object and does not stop or reverse.
The level of reverse sensitivity depends on the weight of the gate
and the condition of installation.
Warning placards need to be permanently mounted on BOTH sides of the gate.
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMER
UP
ON
W1
OFF
OPEN TO RIGHT
60
0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
FIRE
DEPT
OPEN
CLOSE
STOP
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
CHARGE OK
SYSTEM ON
ALARM
SENSOR
REVERSEREVERSE
SENSORSENSOR
HEAVY
GATE
Maximum Sensitivity
Minimum
Sensitivity
There is a “Heavy Gate”
LED which will light up
when the gate is heavier
than normal. This is a
diagnostic LED and the
operator will still
function normally when
this indicator is on.
Do Not Touch
Alarm Sensor
Pot
Important Note!
20
Page 23
EMERGENCY RELEASE
Grab the Gate to Make Adjustments
Tighten the Red Handle, Replace the Cover and Bolt when Finished
When the power is turned on again, the gate will readjust itself automatically.
Tighten the Red Handle, Replace the Cover and Bolt when Finished
When the power is turned on again, the gate will readjust itself automatically.
Unscrew Bolt
Special tool required for the “optional” security bolt
Lift Off Cover
Loosen Red Handle
Gate can now be manually moved
1
2
3
21
Page 24
®
STRIK E O PEN
PUSH BUTTO N
STRIK E O PEN
PUSH BUTTON
FIRE DEPT
KEY S W IT CH
FIRE DEPT
KEY S W IT CH
CLASS 2
SUPPLY
CLASS 2
SUPPLY
SAFE TY
LOOP
SAFE T Y
LOOP
POWER INPU T
25 VDC
RADIO
RECEIVER
RADIO
RECEIVER
EXIT
LOOP
EXIT
LOOP
––
++
P/N Q412
PATEN T PE N DING
P/N Q412
PATENT PEN DIN G
RO B O SU R GE SUPP RE SSO R
®
ACCESS SYSTEMS INCACCESS SYSTEMS INCACCESS SYSTEMS INC
7 1312111098
1 654
––
–
DC DC
4
1
DangerDanger
SAFETY DEVICE WIRING
Sensor
Edges
Sensor Edge Wires
Gate Open
Mounted
Reflector
Wall
Sensing Edges
Photo Beam Entrapment Protection
Top of Gate
1616
2
4
6
8
1010
1212
1414
1515
1313
1111
9
7
5
3
1
3 & 4
16-Pin Plug
Brown
Black Orange
Blue
STRIK E OP EN
PUSH BUTTO N
STRIK E OP EN
PUSH BUTTON
FIRE DEPT
KEY S WI TC H
FIRE DEPT
KEY S WI TC H
RADIO
RECEIVER
RADIO
RECEIVER
––
++
P/N Q412
PATENT PE N D IN G
P/N Q412
PATENT PEND IN G
7 1312111098
–
+
1311
Part #
A OMRON12V
Optional input board
needed to preform this
function
Cut W1
Jumper at
Bottom of
Board
W1
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMER
UP
ON
W1
OFF
OPEN TO RIGHT
60
0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
FIRE
DEPT
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
CHARGE OK
OPEN
CLOSE
STOP
Important: gate will
stop and reopen upon
activation of device
Important: If photo
beam is blocked the gate
will stop. The gate will
remain stopped until the
beam is cleared.
22
Page 25
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
FIRE
DEPT
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
CHARGE OK
“OPTIONAL” INPUT BOARD
The optional board allows extra control of the gate, is available only from Chamberlain Elite
Access Systems. Installation is simple; just clip the optional board to the J2 slot on the top
of the control board. Below lists the function of each pin.
Open Switch (N.O.)
Stop Switch (N.C.) (Cut W1 Jumper at Bottom of Board)
Timer Close Output to Slave
Timer Input from Master (Close Command or Close Switch) (N.O.)
Alarm Output will be set off with very heavy gates or object preventing gate operation.
(Not Burglar Alarm) (9 = +12 Vdc, 10 = Alarm)
Emergency Open Switch (Direct Command from Battery to Motor)
Emergency Close Switch (Direct Command from Battery to Motor)
Magnetic Lock - Dry Contact Relay (13 = Com, 14 = N.C.)
Center Loop Option (For Swing Gate Operators Only)
16
2
4
6
8
10
12
14
15
13
11
9
7
5
3
1
1 & 2
3 & 4
5 & 6
7 & 8
9 &10
d
11 & 4
12 & 7
13 & 14
15 & 16
W1
16-Pin Plug
OPEN
23
Page 26
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
CHARGE OK
MAGLOCK WIRING CONNECTION
The “Optional” input board MUST be used to perform this function. (Part#
Q203
)
16
2
4
6
8
10
12
14
15
13
11
9
7
5
3
1
N.C.
Power
for
Maglock
Common
Gate
Custom Bracket
Magnetic Lock
Magnetic Lock Plate
Fence
Part # A MG 1300
13
14
16-Pin Plug
Dry Contact Relay
Relay Contact Rating
0.5 Amp - 125 VAC
1 Amp - 24 VDC
24
Page 27
OPTIONAL 12 VDC PHOTO BEAM SAFETY WIRING
®
STRIK E O PE N
PUSH BU TTON
STRIK E O PE N
PUSH BUTTO N
FIRE DEPT
KEY SW ITC H
FIRE DEPT
KEY SW ITC H
CLA SS 2
SUPPLY
CLA SS 2
SUPPLY
SAFE TY
LOOP
SAFE T Y
LOOP
POWE R IN PUT
25 VDC
RADIO
RECEIVER
RADIO
RECEIVER
EXIT
LOOP
EXIT
LOOP
––
++
P/N Q412
PATEN T PE N D IN G
P/N Q412
PATENT PEN D IN G
RO B O SUR GE SUP PR ESSO R
®
ACCESS SYSTEMS INCACCESS SYSTEMS INCACCESS SYS TEMS INC
7 1312111098
1 654
––
–
DC DC
11 13
–
+
1 4
Photo Beam (Safety) 12 Vdc
Power
BlueOrange White Brown
Contact your local dealer
for more information.
It is best to use 12 Vdc Failsafe Photo Beam Sensors for this Safety Option
Failsafe Photo Beam: If a failsafe photo beam is not working or loses power or photo beam
is blocked, then the photo beam will stop
all gate operation.
(Part # A OMRON 12V) (Failsafe)
Important: If photo beam
is blocked the gate will
stop and reopen. The gate
will remain open until the
obstruction is cleared.
25
Page 28
3–PUSH BUTTON WIRING CONNECTION
The “Optional” input board MUST be used to perform this function. (Part#
Q203
)
Cut W1 jumper at the
bottom of Board to use the
stop button in the 3-push
button station
16
2
4
6
8
10
12
14
15
13
11
9
7
5
3
1
N.C.
W1
1
2
4
8
7
3
16-Pin Plug
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMER
UP
ON
W1
OFF
OPEN TO RIGHT
60
0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
FIRE
DEPT
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
CHARGE OK
OPEN
CLOSE
STOP
There can be NO common wires within this
3-push button station.
Open-N.O. Contact
Stop-N.C. Contact
Close-N.O. Contact
26
Page 29
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMER
UP
ON
W1
OFF
OPEN TO RIGHT
60
0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
FIRE
DEPT
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
CHARGE OK
OPEN
CLOSE
STOP
NO
NO
®
STRIK E OP EN
PUSH BUTTO N
STRIK E OP EN
PUSH BUTTON
FIRE DEPT
KEY S WI TC H
FIRE DEPT
KEY S WI TC H
CLASS 2
SUPPLY
CLASS 2
SUPPLY
SAFETY
LOOP
SAFE TY
LOOP
POWER IN PUT
18 VAC
POWER IN PUT
18 VAC
RADIO
RECEIVER
RADIO
RECEIVER
EXIT
LOOP
EXIT
LOOP
––
++
P/N Q412
PATENT PE N D IN G
P/N Q412
PATENT PEND IN G
RO BO SU RG E SUPPR E SSO R
®
ACCESS SYSTEMS INCACCESS SYSTEMS INCACCESS SYSTE MS INC
7 121098
1 654
––
–
AC AC
11
13
3–PUSH BUTTON WIRING MASTER/SECOND
The “Optional” input board MUST be used on both operators to perform this function
(Part#
Q203
). A 12 Vdc Double Pull Double Throw (DPDT) 3 Amp Minimum Relay must be
used (Not Included).
There can be NO common wires
within this 3-button station.
The timers
MUST
be turned
OFF
on
BOTH
operators.
16
2
4
6
8
10
12
14
15
13
11
9
7
5
3
1
W1
16
2
4
6
8
10
12
14
15
13
11
9
7
5
3
1
16-Pin Plug
16-Pin Plug
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMER
UP
ON
W1
OFF
OPEN TO RIGHT
60
0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
FIRE
DEPT
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
CHARGE OK
OPEN
CLOSE
STOP
1
3
+
+
3 Amp Minimum
DPDT
12 VDC
Relay
+
–
Com
Com
N.O.
N.O.
–
Com
Com
7
8
8
7
2
4
Cut W1 jumper at the
bottom of each board to
use the stop button in
the 3-push button station
–
13
11
Open-N.O. Contact
Stop-N.C. Contact
Close-N.O. Contact
27
Page 30
SINGLE OPERATOR LOOP SIZE AND PLACEMENT
It is VERY important to have enough separation between loops and gates to prevent false detection.
If A =
Then C =
6 Feet
4 Feet
9 Feet
4.5 Feet
12 Feet
5 Feet
15 Feet
5 Feet
18 Feet
5.5 Feet
21 Feet
6 Feet
If B =
Then E =
6 Feet
4 Feet
9 Feet
4.5 Feet
12 Feet
5 Feet
15 Feet
5 Feet
Outside Safety Loop:
Center Loop:
This loop must have enough space between loop and gate when opened or closed.
If driveway is smaller than 18 ft, then D must be ≥ 4.5 ft
If driveway is bigger than 18 ft, then D must be ≥ 5 ft
This is for a typical single operator loop installation. Individual circumstances may alter dimensions.
If there is no center loop, then
F ≥ 4 ft
If there is a center loop, then F = B or G which ever is largest.
Inside Safety Loop
H = G or I which ever is largest.
Exit Loop
Out
In
Center
Loop
Inside
Safety
Loop
Outside
Safety
Loop
Exit
Loop
A
BGI
CDFH
Drawing not to scale
End of open gate
Caution: Distance “E” must be a minimum of 4 feet away from open gate!
Maximum gate length for Robo Swing is 16 Feet.
E
Distance from
open gate
28
Page 31
MASTER/SECOND LOOP SIZE AND PLACEMENT
It is VERY important to have enough separation between loops and gates to prevent false detection.
If A =
Then C =
6 Feet
4 Feet
9 Feet
4.5 Feet
12 Feet
5 Feet
15 Feet
5 Feet
18 Feet
5.5 Feet
21 Feet
6 Feet
If B =
Then E =
6 Feet
4 Feet
9 Feet
4.5 Feet
12 Feet
5 Feet
15 Feet
5 Feet
Out
In
Center
Loop
Inside
Safety
Loop
Outside
Safety
Loop
Exit
Loop
A
B
F
I G
DH C
E
Distance from
open gate
E
Distance from
open gate
End of open gate
Drawing not to scale
Outside Safety Loop:
Center Loop:
This loop must have enough space between loop and gate when opened or closed.
If driveway is smaller than 18 ft, then D must be ≥ 4.5 ft
If driveway is bigger than 18 ft, then D must be ≥ 5 ft
This is for a typical master/slave loop installation. Individual circumstances may alter dimensions.
If there is no center loop, then
F ≥ 4 ft
If there is a center loop, then F = B or G which ever is largest.
Inside Safety Loop
H = G or I which ever is largest.
Exit Loop
Caution: Distance “E” must be a minimum of 4 feet away from open gate!
Maximum gate length for each Robo Swing is 16 Feet.
29
Page 32
Loop Installation “Saw Cut” Type
LOOP INSTALLATION AND NUMBER OF WIRE TURNS
Mark the loop layout on the pavement. Remove sharp inside corners that can damage the loop wire
insulation.
Set the saw to cut to a depth (typically 2" to 2.5") that insures a minimum of 1" from the top of the wire to
pavement surface. The saw cut width should be larger than the wire diameter to avoid damage to the wire
insulation when placed in the saw slot. Cut the loop and feeder slots. Remove all debris from the slot with
compressed air. Check that the bottom of the slot is even.
It is highly recommended that a continuous length of wire be used to form the loop and feeder to the
detector. It is also highly recommend using 12-18 AWG cross-link polyethylene (XLPE) insulation for the
loop wire. Use heavier wire gauge for a more durable loop area. Use a wood stick or roller to insert the wire
to the bottom of the saw cut (Do not use sharp objects). Wrap the wire in the loop saw cut until the desired
number of turns is reached. Each turn of wire must lay flat on top of the previous turn.
The wire must be twisted together a minimum of 6 twists per foot from the end of the saw cut to the
detector.
The wire must be held firmly in the slot with 1" pieces of backer rod every 1 to 2 feet. This prevents the wire
from floating when the loop sealant is applied.
Apply the sealant. The sealant selected should have good adhering properties with similar expansion and
contraction characteristics to that of the pavement material.
Number of Wire Turns Needed for Loop
1
2
2
3
4
5
6
6
6
5
5
10 feet to 13 feet
14 feet to 26 feet
27 feet to 80 feet
80 feet and up
Loop Perimeter
Important
Number of Wire Turns
4
3
2
1
The wire is continuously wound
in the loop saw cut for the
required number of turns. One
turn shown. (Refer to table)
The wire must be twisted together 6 twists per foot
from the end of the saw cut to the loop detector.
Remove sharp inside corners
by making corner cuts
Saw Cut
Home Run
Feeder Slot
Sealant
Backer Rod
Insulated Loop Wire
3 turns Shown, amount varies.
Refer to table
Recommended Loop Wire
XLPE 12-18 gauge
(Use heavier wire gauge for a
more durable loop area)
1/8" to 1/4" Width,
2" to 2.5" Depth Saw Cut
Road Surface
1
2
3
30
Page 33
STRIK E OP EN
PUSH BUTTO N
STRIK E OP EN
PUSH BUTTON
FIRE DEPT
KEY S WI TC H
FIRE DEPT
KEY S WI TC H
RADIO
RECEIVER
RADIO
RECEIVER
––
++
P/N Q412
PATENT PE N D IN G
P/N Q412
PATENT PEND IN G
7 1312111098
–
+
J2
1.5A - 250V
1.5A - 250V
WIRING LOOP DETECTOR TO OPERATOR
®
STRIK E O PE N
PUSH BU TTON
STRIK E O PE N
PUSH BUTTO N
FIRE DEPT
KEY SW ITC H
FIRE DEPT
KEY SW ITC H
CLA SS 2
SUPPLY
CLA SS 2
SUPPLY
SAFE TY
LOOP
SAFE T Y
LOOP
POWE R IN PUT
25 VDC
RADIO
RECEIVER
RADIO
RECEIVER
EXIT
LOOP
EXIT
LOOP
––
++
P/N Q412
PATEN T PE N D IN G
P/N Q412
PATENT PEN D IN G
RO B O SUR GE SUP PR ESSO R
®
ACCESS SYSTEMS INCACCESS SYSTEMS INCACCESS SYS TEMS INC
7 1312111098
1 654
––
–
DC DC
External 12 Vdc “Exit” Loop Detector - Allows
gate to automatically open for exiting vehicles.
Velcro external loop
detectors in place
External 12 Vdc “Safety” Loop Detector - Allows
gate to stay open when vehicles are obstructing
path. CAUTION: Suggested for vehicles 14 feet or
longer. If a vehicle is shorter, a center loop system
is recommended and should be installed.
6
11
13
5
1
4
11
13
External 12 Vdc “Center” Loop Detector - Allows gate
to stay open when vehicles are obstructing path.
CAUTION: This option is for all vehicles including ones
less than 14' long. Center loop system requires two
safety loops
1616
2
4
6
8
1010
1212
1414
1515
1313
1111
9
7
5
3
1
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2J2
CHARGE OK
1515 & 1616
16-Pin Plug
Optional Input
Board needed
for Center Loop.
OUTSIDE
SAFETY
LOOP
OUT
IN
EXIT
LOOP
INSIDE
SAFETY
LOOP
CENTER
LOOP
–
+
1311
31
Page 34
Use 16-18 Gauge Wires to Connect Gate Operators Together
MASTER AND SECOND WITH TIMER
To use the master/second option with Robo Swing, you must purchase the Optional Input
Board (Part # Q203) and connect it to the J2 slot of each board. (Refer to page 23)
1
3
5
7
9
11
13
15
10
8
6
4
2
12
14
16
16
14
12
10
8
6
4
2
15
13
11
9
7
5
3
Master J2 Plug
1. Make master/second J2 plug connections as shown above
2. Turn timers on BOTH control boards to the “ON” position
3. Use MASTER timer ONLY for the auto close time adjustment (0 to 60 sec)
4. Turn the SECOND timer adjustment all the way Counterclockwise
Second J2 Plug
Master Pin 1 to Second Pin 1
Master Pin 5 to Second Pin 7
Master Pin 6 to Second Pin 8
Master Pin 2 to Second Pin 2
Caution: 25 Vdc plug-in transformer, per gate operator required
1
Master Timer “ON”
Second Timer “ON”
Master
Second
TIMERTIMER
UP
ONON
OFF
6060
0
PW
TIMERTIMER
UP
ONON
OFF
60
0
PW
Maximum
Counterclockwise
Setting
CLOSE
STOP
CLOSE
STOP
Set Timer
0 to 60 seconds
32
Page 35
Master Second
MASTER AND SECOND WITHOUT TIMER
To use the master/second option with Robo Swing, you must purchase the Optional Input
Board (Part # Q203) and connect it to the J2 slot of each board. (Refer to page 23)
1
3
5
7
9
11
13
15
10
8
4
6
2
12
14
16
16
14
12
10
6
8
4
2
15
13
11
9
5
7
3
Master J2 Plug
1. Make master/second J2 plug connections as shown above
2. Turn timers on BOTH control boards to the “OFF” position
Second J2 Plug
Master Pin 1 to Second Pin 1
Master Pin 2 to Second Pin 2
Caution: 25 Vdc plug-in transformer, per gate operator required
1
Master Timer “OFF” Second Timer “OFF”
Use 16-18 Gauge Wires to Connect Gate Operators Together
TIMERTIMER
UP
ON
OFFOFF
60
0
PW
TIMERTIMER
UP
ON
OFFOFF
60
0
PW
CLOSE
STOP
CLOSE
STOP
33
Page 36
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMER
UP
ON
W1
OFF
OPEN TO RIGHT
60
0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
FIRE
DEPT
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
CHARGE OK
CONTROL BOARD FUNCTIONS
Power On LED
Charge On LED
Low Battery Indicator LED
Heavy Gate Indicator LED
Open Relay LED
Close Relay LED
System on, Reversing Sensor and Alarm Sensor
Alarm Sensor LED
Reversing Sensor LED (Rebounder)
Central Control LED
Fire Department or Key Switch LED
Strike Open LED
Safety Loop or Photocell LED
Exit Loop LED
Radio Receiver LED
1
2
3
4
5
6
7
8
9
1010
1111
1212
1313
1414
1515
Timer Power LED
Timer-Up Indicator
J2 Alternate Optional Output
Movement Direction Sockets
Replace Fuse Indicator
Spike Suppressor
Jumper for Stop Button
Optional Input Board
Surge Suppressor Connector
Breaker Reset
Overload LED
On Board Open Button
On Board Stop Button
On Board Close Button
1616
1717
1818
1919
2020
2121
2222
2323
2424
2525
2626
2727
2828
2929
1515
1414
1313
1212
1111
4
9
2323
8
7
1818
2424
2121
22221919
2020
1
2626
2
3
5
6
2525
OPEN
CLOSE
STOP
1717
1616
1010
2727
2828
2929
34
Page 37
CONTROL BOARD LED DESCRIPTION
Power at all times when
there is one or more
power sources
ie: Battery, 25 Vdc or solar
Charger OK on when there
is any charging power
ie: 25 Vdc - solar
Battery Low
normally off - it will
indicate low battery
System On
will work only when the
gate is in motion
Alarm Sensor
when LED goes on you
will hear a “beep” sound
for about 20 seconds.
Heavy Gate
will work only when the
gate is in motion
Open Relay
Open relay is not energized
1. No power source at all
If dimmed down
1. Bad board power fuse
1. No Transformer or Solar
If dimmed down
1. Bad charging power fuse
1. Motor stop
2. No motor current detected
Battery OK
Battery voltage is over
minimum required limit
Gate weight and
condition are OK
System is OK
Open relay is energized
Flashing LED - Battery is
less than required limit
needs to be recharged
Power source OK and
board power fuse OK
Transformer or solar OK
and charging power fuse OK
1. Excess usage
2. Bad charging system
3. Under rate solar panel
4. Bad battery
5. Bad battery connection
1. Hearing beep sound
means overload
2. Gate is too heavy
3. Broken wheel
4. Gate off track
5. Unwanted object has
physically stopped gate
1. Gate is too heavy
2. Bad wheels
3. Bad rollers
4. Chain is too tight
5. Steep slope on open or
close cycle
6. Low battery
Close Relay
Close relay is not energizedClose relay is energized
Detecting motor current
Note: Circled red numbers indicates location on control board, identified on page 34.
1
2
3
5
6
7
8
4
LED Description LED On LED Off
LED will flash 3 times for
“board OK” during power
connection.
35
Page 38
CONTROL BOARD LED DESCRIPTION
Note: Circled red numbers indicates location on control board, identified on page 34.
LED Description LED On LED Off
9
Reversing Sensor
No obstruction is detectedSensor is detecting obstruction
1111
Fire Dept
1010
Central Control
1212
Strike Open
1313
Safety Loop
1414
Exit Loop
1515
Radio Rec
1717
Timer UP
1616
Timer PW
Receiving signal at the surge
suppressor terminal block
7
& 8
Receiving signal at the surge
suppressor terminal block
9
& 10
Receiving signal at the surge
suppressor terminal block
1
& 4
Receiving signal at the surge
suppressor terminal block
5
& 6
Receiving signal at the surge
suppressor terminal block
11
& 12
Not receiving signal at
the surge suppressor
terminal block 7
& 8
Not receiving any command
Acknowledgement of
receiving open command
from one of the
surge suppressor terminals
• Fire Department 7
& 8
• Strike Open 9
& 10
• Safety Loop 1
& 4
• Exit Loop 5
& 6
• Radio Receiver 11
& 12
Not receiving signal at
the surge suppressor
terminal block 9
& 10
Not receiving signal at
the surge suppressor
terminal block 1 & 4
Not receiving signal at
the surge suppressor
terminal block 5
& 6
Not receiving signal at
the surge suppressor
terminal block 11
& 12
Output signal to close relay
Not receiving signal to
close relay
Timer power is on Timer is not on
36
Page 39
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
DC OPE
MAD
HEAVY
GATE
CHARGING
POWER
BOARD
POWER
CHECKCHECK
FUSEFUSE
J2
CHARGE OK
OPEN TO RIGHT
If the gate is not moving in any direction be sure to check all of the LED displays on the
control board. If the board power or charging power LEDs are “ON”, change the
corresponding fuse on the top left corner of the board.
TROUBLESHOOTING
If all electronic sensors fail or are not adjusted properly due to heavy gates, off-track gate,
or obstructed gate path, the breaker will kick-out. Reset the breaker by pressing the reset
button located on the bottom left corner of the control board.
How to Reset the Breaker
How to Check the Fuses
CAUTION
CAUTION
Always disconnect the battery before
resetting the breaker or injury could
occur as the gate starts.
The breaker reset is located at
the bottom left corner of the
control board as shown
Replace fuse with
1.5A - 250V fuse
(Part # Q162)
Robo Fuse
37
Page 40
0
PW
CENTRAL CONTROL
DC OPERATOR v 5M
MADE IN USA
FIRE
DEPT
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
TROUBLESHOOTING
The Gate Will Not Close!
Symptom:
The radio receiver LED on the
control board remains “ON” when using the
remote control.
Possible Solutions:
Stuck remote control
button. The radio receiver has malfunctioned
in the “ON” position.
0
PW
CENTRAL CONTROL
DC OPERATOR v 5M
MADE IN USA
FIRE
DEPT
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
The Gate Will Not Open!
Symptom:
The radio receiver LED on the
control board remains “OFF” when using the
remote control.
Possible Solutions:
Dead battery in the
remote control. Remote control code switches
are different from radio receiver code switches.
The radio receiver has malfunctioned in the
“OFF” position.
For further information, contact your local dealer.
CLOSE
STOP
CLOSE
STOP
38
Page 41
ALARM
SENSOR
ALARM
SENSOR
The gate is moving and a car pushes
the gate.
A foreign object is on the gate
frame while the gate is moving.
ALARM
SENSOR
Gate hinges are too tight or broken
and the gate is not moving freely.
Incorrect
ALARM
SENSOR
AUDIO ALARM
The operator arm or gate is incorrectly installed.
ALARM
SENSOR
The gate is TOO heavy.
ALARM
SENSOR
The gate hits the driveway, curb or
other, and gets stuck or bent in an
awkward position.
If you hear a “BEEP” sound.......
Vertical Gate Level line
Horizontal Gate Level line
Incorrect
39
Page 42
J2
1.5A - 250V
1.5A - 250V
ROBO SWING PARTS
Q140
Q060
Q061
Q063
Q268
Q062
Q059
Q142
Q057
A BT 12
Q009
Q206
Q203
Q022
Q183
Q118
Q084
Q212
Q049
Q181
Q123
Q244
Q165
Q104
Q006
Q214
Q238*
Q029*
Q055
Limit Switch
Assembly
Arm Package
Q050
Note:
*
Sold Individually, 2 Shown.
For part list, refer to next page.
OVERLOAD
POWER
CHARGE OK
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMER
UP
ON
W1
OFF
OPEN TO RIGHT
60
0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5M
MADE IN USA
ALARM
SENSOR
REVERSE
SENSOR
HEAVY
GATE
FIRE
DEPT
STRIKE
OPEN
SAFETY
LOOP
EXIT
LOOP
RADIO
REC
CHARGING
POWER
BOARD
POWER
CHECK
FUSE
J2
Q214
Q206
Q412
Q205
Robo SW/SL Conversion Kit
Q162
Q412
®
STRIKE OPEN
PUSH BUTTON
STRIKE OPEN
PUSH BUTTON
FIRE DEPT
KEY SWITCH
FIRE DEPT
KEY SWITCH
CLASS 2
SUPPLY
CLASS 2
SUPPLY
SAFETY
LOOP
SAFETY
LOOP
POWER INPUT
18 VAC
POWER INPUT
18 VAC
RADIO
RECEIVER
RADIO
RECEIVER
EXIT
LOOP
EXIT
LOOP
P/N Q412
PATENT PENDING
P/N Q412
PATENT PENDING
ROBO SURGE SUPPRE SSO R
®
ACCESS SYSTEMS INCACCESS SYSTEMS INC
®
STRIKE OPEN
PUSH BUTTON
STRIKE OPEN
PUSH BUTTON
FIRE DEPT
KEY SWITCH
FIRE DEPT
KEY SWITCH
CLASS 2
SUPPLY
CLASS 2
SUPPLY
SAFETY
LOOP
SAFETY
LOOP
POWER INPUT
18 VAC
POWER INPUT
18 VAC
RADIO
RECEIVER
RADIO
RECEIVER
EXIT
LOOP
EXIT
LOOP
P/N Q412
PATENT PENDING
P/N Q412
PATENT PENDING
ROBO SURGE SUPPRE SSO R
®
ACCESS SYSTEMS INCACCESS SYSTEMS INC
Q058
OPEN
CLOSE
STOP
40
Page 43
A BT 12 - 12 VDC, 7 amp. Battery
Q006 - PC Board Nuts (1 Set)
Q009 - Electronic Access Panel
Q022 - Electronic Box
Q029 - Limit Switch
Q049 - Sprocket (B50-16)
Q050 - Gear Reducer (Size 60)
Q058 - Output Shaft 2 1/2"
Q059 - Output Arm (Solid)
Q062 - Stainless Steel Cludge Cover
Q063 - Security Bolt
Q084 - Emergency Key Release
Q118 - Key for Access Door
Q123 - Motor - DC - 12V
Q140 - Chain #50 (Robo Swing)
Q142 - Chassis - Robo Swing
Q162 - Fuse - Robo
Q181 - Coupling 2 1/2"
Q183 - Sprocket 50B16 5/8" Bore
Q203 - Option Board with Harness
Q206 - Electronic Control Board
Q212 - Gear Reducer 40 - 30:1
Q214 - Limit/Motor Harness
Q244 - Cover, Polyethylene Robo Swing
Q268 - Plastic Cludge Cover
Q412 - Surge Suppressor Terminal
PARTS LIST
MAINTENANCE
Multiple Parts “Q” Number
Note:
Robo SW / SL Conversion Kit
Q205
Q206 - Control Board
Q214 - Limit/Motor Harness
Q412 - Surge Suppressor Terminal
Q104
Arm Package
Q165
Limit Switch Assembly
Sprocket and Chain Kit
Q057
1 1/8" dia. sprocket fits size 70 gear box
1" dia. sprocket fits size 60 gear box
Sprocket #35
Chain #35-72 Iinks
Chain #35-68 Iinks
Q238 - Gate Adjustment (Plastic Part)
Q055 - Limit Switch Bracket
Q061
Cludge Assembly
Q060 - Arm Release Handle
Q061 - Output Shaft Cludge (T)
1. The gate area should be kept clean to insure proper operation.
2. Make sure the hinges are working smoothly and lubricated properly.
3. Make sure gate arm is greased properly.
4. Keep the cover clean.
5. Check gate reversing sensor.
6. Check for proper synthetic oil level in the upper gear box. (Mobil 10W-30 weight synthetic oil)
7. For parts, refer to Robo Swing parts page and this page.
HOW TO ORDER REPAIR PARTS
OUR LARGE SERVICE ORGANIZATION SPANS AMERICA
Installation and service information are available.
Call our TOLL FREE number:
1-800-528-2806
www.liftmaster.com
If you need further assistance, please call your local service company.
41
Page 44
ELITE ROBO SWING ACCESSORIES
12 Vdc Radio Receiver
Transmitter
12 Vdc
Photo Beam
Magnetic Locks
(Outdoor)
12 Vdc External
Loop Detectors
25 Vdc Plug-in
Transformer
Solar Panel
12 Vdc 30 AHr Battery
30 AHr
12 VDC
(Part # SOLAR 3)
(Part # A 23)
“Exit Loop”
“Center Loop”
“SafetyLoop”
(Part # A 12330)
(Part # A 1099 12V)
(Part # A 3089)
(Part # A POW 1)
(Part # A OMRON 12V)
(Part # A MG 1300)
42
Page 45
OWNERS CHECKLIST OF INSTALLATION
Owner and Installer must read all warnings and safety precautions and be aware of their
roles and responsibilities. (Pages 2-8)
Make sure concrete mounting pad is big enough and deep enough for operator. (Page 9)
Operator must be securely fastened to concrete pad. (Page 9)
Operator arm must be level and welded properly to gate. (Page 12)
Rectangular tubes on operator arm must be completely welded around. (Page 12)
When gate is pulled, No slippage of operator arm should occur. (Page 14)
Gate operator must be grounded to an earth ground rod within 3 feet. (Page 15)
Verify that both the battery and plug-in transformer are connected properly. (Page 16)
Verify that the gate opens and closes as needed. (Page 19)
When gate hits object during operation, it must stop or reverse. (Page 20)
Know how to operate the emergency release. (Page 21)
Make sure that any pinch point or potential entrapment are guarded by means of safety
devices or like. (Page 22)
Warning placards need to be permanently mounted on both sides of gate. (Page 20)
Test all additional equipment connected to operator.
Make sure all wire connections are securely fastened.
Review typical maintenance on operator. (Page 41)
Schedule periodic maintenance on operator by qualified service technician.
Inquire about Manufacturers “operator warranty”. (Warranty Card Included with operator)
Inquire about separate “installation warranty” with installer.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
1.
13.
14.
15.
16.
17.
18.
19.
43
Page 46
Page 47
Page 48
FEATURES AND SPECIFICATIONS
We suggest the following items manufactured by Chamberlain
Professional Products for better and safer operations.
MG-1300
MAGNETIC LOCKS
Offering up to 1300 pounds
of holding force and an
attached junction box.
Heavy duty industrial swing
POWER HINGES
gate hinges for high traffic use.
WARNING SIGNS
Use a warning sign on gate
to prevent injury to children.
To insure a strong gate installation, weld a horizontal bar across the entire gate. Then weld the arm attachment onto the bar.
© 2008, The Chamberlain Group, Inc. – All Rights Reserved
01-50030B
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