Chamberlain RDO800 User Manual

Installation and operating instructions for rolling door opener Model RDO800-series

Chamberlain GmbH Alfred-Nobel-Strasse 4 66793 Saarwellingen Germany TEL: +49 (0) 6838/907-250 FAX: +49 (0) 6838/907-179 www.liftmaster.com

The Protector System must be used for all installations where the closing force as measured on the bottom of the door is over 400N (40kgf).

Excessive force will interfere with the proper operation of the Safety Reverse System or damage the garage door.

After installation, ensure that the parts of the door do not extend over public footpaths or roads.

Disengage all existing garage door locks to avoid

damage to garage door. Install the wireless wall control (or any additional wall

control) in a location where the garage door is

visible, at a height of at least 1.5m and out of the reach of children. The appliance is not intended for use by young children or infirm persons without supervision. Serious personal injury from a

closing garage door may result from misuse of the opener.

Permanently fasten the Warning Label adjacent to the wall control as a reminder of safe operating procedures.

Activate opener only when the door is in full view, free of obstructions and the opener is properly adjusted. No one should enter or leave the garage while the door is in motion. Do not allow children to play near the door.

Disconnect electric power to the garage door opener before making repairs or removing covers.

SAVE THESE INSTRUCTIONS

WARNING: Failure to comply with the following instructions may result in serious personal injury or property damage.

• Read these instructions carefully and follow ALL instructions carefully

• The garage door opener is designed and tested to offer reasonable safe service provided it is installed and operated in strict accordance with the instructions in this manual.

These safety alert symbols mean WARNING – a personal safety or property damage instruction. Read these instructions carefully.

Warning: If your garage has no service entrance door, a 1702E outside quick release must be installed. This accessory allows manual operation of the garage door from outside in case of power failure.

Keep garage door balanced. Do not let the garage

door opener compensate for a binding or sticking garage door. Sticking or binding doors must be repaired. Garage doors, door springs, brackets and their hardware are under extreme tension and can cause serious personal injury.

Do not wear rings, watches or loose clothing while installing or servicing a garage door opener.

To avoid serious personal injury from entanglement,

remove all ropes, chains and locks connected to the garage door before installing the door opener.

Installation and wiring must be in compliance with your local building and electrical codes.

The safety reverse system test is very important.

Your garage door MUST reverse on contact with a 40mm obstacle placed on the floor. Failure to properly adjust the opener may result in serious personal injury from a closing garage door. Repeat the test once a

month and make any necessary adjustments.

This opener should not be installed in a damp or wet space.

Take care when operating the manual release since an open door may fall rapidly due to weak or broken springs, or being out of balance.

The drive must not be used on a wicket door (door within a door)

Start by Reading These Important Safety Instructions

Tools Required

1. Instruction manual (this document)

2. Stop bracket collar

3. Clamp bracket

4. Release handle and cord

5. 94335 remote control (2)

6. 128LM wireless wall control

7. Extension poles (2)

8. Weight bar

9. Bracket plate

10. Hardware bag

Carton Inventory

1. Ladder (or similar device to safely support door weight)

2. Adjustable wrench for U-bolts already installed on the door

3. 8mm socket, 10mm socket and 13mm extended socket and socket wrench

4. 12inch socket extension (for minimum sideroom installations)

5. Drill and 5.5mm drill bit

6. Philips screw driver

7. Marker Pen

Installation and operating instructions for rolling door opener Model RDO800

Old Stones Bower Hinton Martock Somerset TA16 6LA Tel: 0845 602 4285 Fax: 01934823899

13mm, 10mm, 8mm

5.5mm

Door Requirements

Ensure that there is at least 45mm from the edge of the curtain to the edge of the bracket. If the roller door drums are on the edge of the curtain or are of small diameter additional clearance maybe required.

If the drums are more than 60mm from the curtain edge or of small diameter extension poles maybe required.

Different drum and bracket types may result in the minimum side room clearance not being possible and extension poles being required. Ensure there is a power point near the opener.

Typical side room installation

Minimum side room installation

The maximum allowable door height is 4.5m, maximum allowable curtain area is 12.0m² (door height in metres multiplied by the width in metres) and maximum allowable door weight is 100kg. The Protector System™ (Safety Beams) must be installed if the force at the edge of the closing door force exceeds 400N (40kgf). Door shaft diameter must not exceed 35mm.

Prepare Door

Disable locks and remove any ropes connected to garage door.

Complete the following test to ensure your garage door is balanced and is not sticking or binding:

1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs.

2. Raise and lower the door to see if there is any sticking or binding. If your door binds, sticks or is out of balance, call a trained door systems technician.

Install stop bracket collar

The stop bracket collar should be installed on the opposite end to where the opener will be installed. Fit the stop bracket hard against the boss of the door drum. Ensure that the U-bolt holding the door shaft to the door bracket is tightly secured.

Install weight bar

1. Place the weight bar at the bottom centre of the door and mark the two hole positions.

2. Drill two 5.5mm holes at the marked positions.

3. Fix the weight bar to the inside of the door with the supplied 5mm bolts, washers and nuts.

weight bar

stop bracket collar

Prepare Opener

For left hand side installations the wire jumper should be removed.

Place the Opener in Manual Release mode.

Pull the release cord down and across to engage the ball into the cup. The drive forks should now be able to be moved manually. NOTE: To re-engage the opener, pull the release cord across and up.

For right hand side installations the wire jumper should be in place (factory installed).

Set Opener Position (Left or Right hand)

Engaged

Operation Mode

Disengaged

Manual Release Mode

Attaching the Extension Poles (if required)

1. Insert the extension poles into the gear

2. Align the extension pole holes with the gear holes

3. Using the supplied screws secure the extension poles

Installation steps

FOR RIGHT HAND INSTALLATIONS (REFER SECTION 5, page 3)

1. Ensure that the opener position jumper (wire connector) is in place (refer section 5, page 3).

2. Place the opener in manual release mode (refer section 5, page 3).

3. Open the roller door fully. For safety, tie a rope around the door.

4. Ensure that the U-bolt on the left hand side of the door is

secure.

5. Mark the position of the door shaft on the right hand door bracket.

6. Carefully remove the U-bolt on the right hand side, checking that the spring tension inside the roller door is not being released.

7. You will need assistance for the following steps. Slide or lift the door shaft clear of the door bracket supporting the door weight with a ladder or similar device. Then slip the opener over the shaft.

8. The forks should engage either side of the support spoke.

9. Typical installation: Place the door shaft back onto the door bracket in the position that it was originally. Clamp the opener to the door shaft with the supplied bracket plate, 8mm bolts and nuts. Tighten sufficiently to fasten the opener firmly to the shaft i.e. 25Nm28Nm. Replace U-bolt and secure firmly. Minimum side room installation: Place the opener and door shaft onto the door bracket in the position that the door shaft was originally. Clamp the opener to the door shaft though the door bracket with the supplied bracket plate, 8mm bolts and nuts. Tighten sufficiently to fasten the opener firmly to the shaft i.e. 25Nm-28Nm.

10. Remove rope if used.

11. Plug opener into nearby power point and switch on power point, opener lights should now turn on.

FOR LEFT HAND SIDE INSTALLATIONS

1. Ensure that the opener position jumper (wire connector) has been removed (refer section 5, page 3).

2. Place the opener in manual release mode (refer section 5, page 3).

3. Open the roller door fully. For safety, tie a rope around the door.

4. Ensure that the U-bolt on the right hand side of the door is

secure.

5. Mark the position of the door shaft on the left hand wall bracket

6. Carefully remove the U-bolt on the left hand side, checking that the spring tension inside the roller door is not being released.

8. The forks should engage either side of the support spoke.

9. Typical installation: Place the door shaft back onto the door bracket in the position that it was originally. Clamp the opener to the door shaft with the supplied bracket plate, 8mm bolts and nuts. Tighten sufficiently to fasten the opener firmly to the shaft i.e. 25Nm28Nm.Replace U-bolt and secure firmly. Minimum side room installation: Place the opener and door shaft onto the door bracket in the position that the door shaft was originally. Clamp the opener to the door shaft though the door bracket with the supplied bracket plate, 8mm bolts and nuts. Tighten sufficiently to fasten the opener firmly to the shaft i.e. 25Nm-28Nm.

12. Remove rope if used.

13. Plug opener into nearby power point and switch on power point, opener lights should now turn on.

Pinning the Door

Use bolts or pop-rivets (not supplied) to hold the curtain to the door drum.

1. Pull the release cord down and across to engage the ball into

the cup. Close the door manually. Pull the release cord across and release to re-engage the opener.

2. Try to manually open the door with the opener engaged.

Any excess door curtain may balloon out from the top of the drum.

3. To remedy any ballooning place gutter-bolts or pop rivets

(not supplied) 75mm up from where the curtain leaves the roll. Secure these through the curtain into the drum wheel at each end of the curtain.

Free curtain

Ballooning

Add fasteners here

Door closed

Door can be lifted

Door secure

Attach the Release Handle and Cord

• Thread one end of the rope through the hole in the top of the red handle so “NOTICE” reads right side up as shown. Secure with an overhand knot at least 25mm from the end of the rope to prevent slipping.

• Thread the other end of the rope through the link on the emergency release cable.

• Adjust rope length so the handle is no higher than 1.8m above the floor. Secure with an overhand knot. If the door is greater than 2.5m in height the Release Cord Extension kit accessory is required.

NOTE: If it is necessary to cut the rope, heat seal the cut end

with a match or lighter to prevent unraveling.

Operating the Manual Release

Take care when operating the manual release since an open door may fall rapidly due to weak or broken springs, or being out of balance.

To disengage the opener

Pull the release cord down and across to engage the ball into the cup. The door should now be able to be moved manually.

To re-engage the opener

Pull the release cord across and up. The door can now be operated by the opener.

Engaged Operation Mode

Disengaged Manual Release Mode

Release cable

Manual Release Warning Label

Release handle

Rope

Overhand knot

Program your Opener & Remote

Please note your remote controls and wall plate have already been programmed into your operator.

Activate the opener only when door is in full view, free of obstruction and properly adjusted. No one should enter or leave garage while door is in motion. Do not allow children to operate push button(s) or remote(s). Do not allow children to play near the door.

Your garage door opener has already been programmed at the factory to operate with your remote control and wireless wall box.

Fix any wall control at a height of at least 1.5m and within sight of the door but away from any moving parts.

Fix the warning against entrapment label near the wall control.

Program additional Remote Controls: Using the purple “LEARN” Button

1. Press and release the purple “learn” button on the opener. The orange indicator light will glow steadily for 30 seconds.

2. Within 30 seconds, press and hold the desired button on the wireless wall control or remote control that you wish to operate your garage door.

3. Release the button when the opener light blinks. It has learned the code.

Delete all Remote Control Codes

Please note this deletes all remotes and codes.

Press and hold the PURPLE learn button until the orange indicator light goes out (approximately 9 sec.).

Setting the Limits

Travel limits regulate the points at which the door will stop when moving up or down. Follow the steps below to set the limits.

Check that the opener is engaged.

To program the travel limits:

1. Press and hold the black button (3) until the orange indicator light (2) starts flashing slowly and then release. Opener lights will dim.

2. Press the BLACK button to move the door UP or the PURPLE button to move the door DOWN until the door reaches the desired UP limit.

Check to be sure the door is high enough for your vehicle. Adjust if necessary.

3. Press the green start button (4). This sets the full UP limit. The door will travel to the floor and reverse back to the UP limit. The opener has learned its travel limits.

4. The indicator light (2) will stop flashing when the limits have been learned.

NOTE: If the door presses excessively on the floor or reverses before it reaches the floor proceed to #12 of the “Troubleshooting” section page 9 and follow the instructions for setting the limits manually.

The force must be learned in order to properly complete the setting of the limits.

Manual Limit setting

With the door in the midway position.

• Press and hold the black button until the orange LED starts flashing.

• Use the black (up) and purple (down) button to set the door opening limit

• Press the Green activation button to start the door, once it starts travelling down, press either the black or purple button to engage manual limit setting.

• Use the purple and black buttons to set the closing limit.

• Test door three or four times to check limit settings.

Setting the Force

The force, as measured on the closing edge of the door, should not exceed 400N (40kgf). If the closing force is measured to more than 400N, the Protector System must be installed. See section 14.

The force setting regulates the amount of power required to open and close the door.

1. Press the purple button (1) twice to enter opener into Force Adjustment Mode. The indicator light (2) will flash quickly.

2. Press the green start button (4) on the bottom of the opener. The door will travel to the DOWN limit. Press the green start button (4) again, the door will travel to the UP limit. Press the green start button (4) again to complete the travel cycle. The indicator light (2) will stop flashing when the force has been learned.

The door must travel through a complete cycle, UP and DOWN, in order for the force to be set properly. If the opener cannot open and close your door fully, inspect your door to insure that it is balanced properly and is not sticking or binding.

Testing the Safety Reverse System

The safety reverse system test is important. The garage door must reverse on contact with a 40mm obstacle laid flat on the floor. Failure to properly adjust the opener may result in serious personal injury from a closing garage door. Operate the door in the down direction. The door must

reverse on the obstruction. If the door stops on the obstruction, remove obstruction and repeat limit and force setting, sections 11 & 12, pages 6 & 7. Repeat test.

Install the Protector System

™

((

Safety Beams)

Install this accessory for all installations where the closing force as measured on the bottom of the door is over 400N (40kgf).

After opener has been installed and adjusted, The Protector System™ accessory can be installed.

Instructions are included with this accessory.

The Protector System™ provides an additional measure of safety against a small child being caught under a garage door. It uses an invisible beam which,

when broken by an obstruction, causes a closing door to open and prevents an open door from closing and is

strongly recommended for homeowners with young children.

Note: The opener will automatically detect the protector system when it is installed and operating for 5 minutes without the beams being obstructed. The opener will not close unless the sensors are aligned.

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