Chamberlain PD610D, 7920KD, PD612KLD, PD210D, PD212D User Manual

...
GARAGE DOOR OPENER
ASSEMBLY/INSTALLATION MANUAL
Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
The door WILL NOT CLOSE unless the Protector System®is connected and properly aligned.
Periodic checks of the opener are required to ensure safe operation.
The model number label is located under the light lens on the front panel of your opener.
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.
Mechanical
Electrical
WARNINGWARNING
WARNING
WARNINGWARNING
WARNING
CAUTIONCAUTION
WARNING
WARNING
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.

IMPORTANT SAFETY NOTES

PD210D • PD212D 248730
PD610D • PD612D • 7920KD PD612KLD • 48930D
The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196
www.chamberlain.com
There are two types of garage door openers pictured. Yours may appear slightly different.
Before you begin:
• Disable locks (contact your door manufacturer for information on disabling your door locks.)
• Remove any ropes connected to garage door.
Complete the following test to make sure your garage door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the
door. If balanced, it should stay in place, supported entirely by its springs.
2. Raise and lower the door to see if there is any
binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.
If you have a one-piece door, the installation of your garage door opener will be different. Follow the assembly instructions included in this manual then proceed to the Installation Instructions For One-Piece Doors included with the garage door opener.
To prevent damage to garage door and opener:
• ALWAYS disable locks BEFORE installing and operating the opener.
• ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.
To prevent possible SERIOUS INJURY or DEATH:
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.
• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.
WARNINGWARNING
WARNING
WARNING
CAUTIONCAUTION
WARNING
WARNING
Sectional Door
Preparing Your Garage Door . . . . . . . . . . . . . . . . . . . . . 2
Completed Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools Needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Opener Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Installation
Installation safety instructions . . . . . . . . . . . . . . . . . . . . . . 9
Install the header bracket . . . . . . . . . . . . . . . . . . . . . . . . 10
Mount the header bracket . . . . . . . . . . . . . . . . . . . . . . . . 11
Position and hang motor unit . . . . . . . . . . . . . . . . . . . . . 12
Fasten the door bracket . . . . . . . . . . . . . . . . . . . . . . . . . 13
Attach door to trolley. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing the door control . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing the light bulb(s) . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Install the Protector System®. . . . . . . . . . . . . . . . . . . 17-18
Wire safety sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Adjustment
Adjust the UP and DOWN travel limits . . . . . . . . . . . . . . 20
Adjust the forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Test the safety reversal system . . . . . . . . . . . . . . . . . . . 22
Test the Protector System®. . . . . . . . . . . . . . . . . . . . . . . 22
Operation
Important Safety Information . . . . . . . . . . . . . . . . . . . . . 23
Using your garage door opener . . . . . . . . . . . . . . . . . . . 23
Using the wall-mounted door control . . . . . . . . . . . . . . . 24
Care of your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
To open the door manually . . . . . . . . . . . . . . . . . . . . . . . 24
Having a Problem? . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Diagnostic Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Programming
To add or reprogram an additional
hand-held remote control . . . . . . . . . . . . . . . . . . . . . . . . 27
To control the opener lights . . . . . . . . . . . . . . . . . . . . . . 27
Multi-function remotes. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
To add, reprogram or
change a keyless entry PIN . . . . . . . . . . . . . . . . . . . . . . 28
To change an existing, known PIN . . . . . . . . . . . . . . . . . 28
To set a temporary PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 29
To erase all codes from motor unit memory . . . . . . . . . . 29
The remote control battery . . . . . . . . . . . . . . . . . . . . . . . 29
Repair Parts
Rail assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Motor unit assembly parts. . . . . . . . . . . . . . . . . . . . . . . . 31
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34
Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Repair Parts and Service . . . . . . . . . . . . . . . . . . . . . . . 36

TABLE OF CONTENTS

PREPARING YOUR GARAGE DOOR

2
One-Piece Door See addendum
3

PLANNING

Identify the type and height of your garage door. If you have a one-piece door, follow the assembly instructions contained in this manual and refer to the Installation Instructions One-Piece Door for installation procedures. Survey your garage area to see
if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.
Installation Page 10 – Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.
Installation Page 12 – Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.
Installation Page 13 – Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforcement is required.
Installation Page 18 – Depending upon garage construction, extension brackets or wood blocks may be needed to install sensors.
Installation Page 18 – Alternate floor mounting of the safety reversing sensor will require hardware not provided.
• Do you have an access door in addition to the garage door? If not, Model 7702CB Outside Quick Release is required. See Accessories page.
• Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be repaired.
• The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or right of the door center.
• If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page 32.
Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.
• The gap between the bottom of the garage door and the floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly.
• The floor or the garage door MUST be repaired to eliminate the gap.
WARNINGWARNING
WARNING

COMPLETED INSTALLATION

Trolley
Header Bracket
Straight Door Arm
Emergency Release Rope & Handle
Door Bracket
Curved Door Arm
Garage Door Spring
Chain
Trolley Stop Bolt
CLOSED POSITION
Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.) See page 13 for details.
Header Wall
Center of Garage door
Safety Reversing Sensor
Gap between floor and bottom of door must not exceed 1/4"
FINISHED CEILING
Support bracket & fastening hardware is required. See page 12.
Slack in chain tension is normal when garage door is closed.
Torsion Spring
Safety Reversing Sensor
Access Door
Rail
Wall-mounted Door Control
Chain and Cable in Dispensing Carton
Straight Door Arm Section
Hanging Brackets
Chain Spreader with Screws
Motor Unit with Light Lenses (varies depending upon model purchased)
Rail Center/Back Sections (4)
Rail Front (header) Section (1)
“U” Bracket
A11
Idler Pulley (included with hardware)
A12
Trolley
A13
Header Bracket
A14
Door Bracket
A15
A9
Door Control All Other Models
LOCK
LIGHT
Remote Control Transmitter
A16
Curved Door Arm Section
A1
A5
A2
A3
A4
A7
A8
A17
Safety Sensor Bracket (2)
A10
A18 Assembly and
Installation Hardware
Safety Labels and Literature
Keyless Entry
Models PD210D (1) PD212D (2) 248730 (1)
Models PD610D (1) PD612D (2) PD612KLD (2) 48930D (2)
A19
GARAGE
DOOR
OPENER
ASSEMBL
Y/INST
ALLA
TION
MANUAL
n
Please
read
this
manual
and the
enclosed
safety
materials
carefully!
n
Fasten
the
manual
near
the garage
door after
installation
.
n
The
door WILL
NOT
CLOSE
unless
the
Protector
S
ystem
®
is connected
and
properly
ali
gned
.
n
Periodic
checks of the
opener are
req
uired
to
ensure
safe
o
peration
.
n
The
model
number
label
is located
under
the li
ght lens
on
the front
panel
of
your
opener
.
W
h
e
n
yo
u
se
e
th
e
se
S
a
fe
ty
S
ym
b
o
ls
a
n
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ig
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l
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echanical
Electrical
W
W
ARN
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ING
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WARNING
W
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W
ARNING
CAUTION
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WAR
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IMPOR
TANT
SAFETY
NOTES
P
D210
D
PD
212D
P
D
610
D
• PD
612
D
• 7520
D
PD
612K
LD
• 48930
D
The C
ham
berlain
G
roup,
Inc
.
84
5
Larch
A
venue
E
lm
hurst,
Illinois
60126
-
1196
w
w
w
.
cham
berlain
.
com
T
h
e
re
a
re
tw
o
ty
p
e
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ic
tu
re
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. Y
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u
rs
m
a
y
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p
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a
r
s
lig
h
tly
d
iffe
re
n
t.
A6
7920KD (2)
Models PD612KLD (1) 7920KD (1)
A20
CLOSED
OPEN
Garage Door Monitor (Model 7920KD only)
Door Control Button Model 248730 ONLY
A21
The Protector System
®
(2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with 2-Conductor White and White/Black Bell Wire attached
4
Tape Measure
2
1
Stepladder
Pencil
2 X 4 Board
Pliers
Wire Cutters
Claw Hammer
Phillips and Flat Screwdriver
1/4" Nutdriver
Adjustable End Wrench
Hack Saw
Drill
Carpenter's Level (Optional)
Sockets and Wrench 1/2", 5/8", 7/16", 9/16" and 1/4"
Drill Bits 3/16", 5/16" and 5/32"
Your garage door opener is packaged in one carton which contains the motor unit and the parts illustrated below. Note that accessories will depend on the model purchased. If anything is missing, carefully check the packing material. Parts may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.

OPENER CONTENTS

TOOLS NEEDED

5
Threaded Trolley Shaft (1)
Idler Bolt (1)
B5
B1
Nut 3/8" (1)
Bolt 1/4" - 20 x 1-3/4" (2)
B6
B7
Lock Washer 3/8" (1)
Lock Nut 1/2" - 20 (2)
B2
B3
Master Link (2)
B4

ASSEMBLY HARDWARE

INSTALLATION HARDWARE

C1
Insulated Staples (30)
Lock Washer 5/16" (7)
C12
C18
C5
Screw 6AB x 1-1/4" (2)
C2
Spacer (2)
C6
Ring Fastener (3)
C3
Rail Grease
C13
Screw 6-32 x 1" (2)
C4
C7
Clevis Pin 5/16" x 1-1/4" (1)
C20
NOTICE
Nut 5/16" - 18 (4)
Carriage Bolts
C14
1/4"-20 x 1/2" (2)
C8 C9
Self-Threading Screw
C10
1/4"-14 x 5/8" (2)
C19
C21
Lag Screw 5/16"-18 x 1-7/8" (2)
Rope
C16
C11
Clevis Pin 5/16" x 1-1/2" (1)
C17
Hex Bolt 5/16"- 18 x 7/8" (4)
Drywall
C15
Anchors (2)
Lag Screw 5/16"- 9 x 1-5/8" (2)
Handle (not shown actual size)
Clevis Pin 5/16" x 1" (1)
Wing Nut 1/4 x 20 (2)
2-Conductor Bell Wire White & White/Red
6

ASSEMBLY

Window Cut-Out
Idler Pulley Hole
A13
A7
A7
A7
A7
A8
As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of the rail, as shown.

Assemble the Rail

Front Rail (TO DOOR)
Back Rails (TO MOTOR UNIT)
A11 “U” Bracket
Window Cut-Out
A8
10" (25 cm)
As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of the rail, as shown.
To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail.
WARNING
CAUTIONCAUTION
WARNING
WARNING
KEEP SMALL HOLES ALONG OPPOSITE EDGE OF RAILS
FRONT RAIL (TOP)
KEEP LARGER HOLE ON TOP
A8
ALL HARDWARE SHOWN ACTUAL SIZE
B3 Lock Nut
Trolley Stop Hole
B6 Bolt
B3 Lock Nut
B6 Bolt
1
B3 Lock Nut
Cover Protection Bolt Hole
B6 Bolt
A11 “U” Bracket
SLIDE RAIL TO STOPS ON TOP AND SIDES OF BRACKET
TO MOTOR UNIT
7

Attach Chain Spreader

Cable Loop
A2 Chain and Cable
Do NOT remove Chain/Cable from box
B2
Lock Washer
B7 Nut
B5
Idler Bolt
Pulley
Rail
Bolt
Nut
Washer
Cable Loop
A12 Idler Pulley
A2
Chain and Cable
ALL HARDWARE SHOWN ACTUAL SIZE
To avoid serious damage to opener, ONLY use bolts/fasteners mounted in top of motor unit.
WARNING
CAUTIONCAUTION
WARNING
WARNING
Cable Loop
B4
Master Link Clip-On Spring
B4
Master Link Bar
A2 Chain and Cable
Do NOT remove Chain/Cable from box
B4 Master Link

Attach Cable to Front of Trolley

Run Cable Through Cut-Out Window

Install Idler Pulley

A3
Chain Spreader
Bolt
Bolt
Hex Screws 8-32x7/16"
B7 Nut
B2 Lock Washer
B3 Lock Nut
B5 Idler Bolt
2
3 4
5
6
7

Remove Fasteners from Top of Motor Unit

Attach Rail to Motor Unit

8
Cable
Chain
Motor Unit Sprocket
A2
Chain and Cable in Dispensing Carton
Leave chain/cable inside carton to prevent kinking
B4
Master Link Clip-On Spring
B1
Trolley Threaded Shaft
B4
Master Link Bar

Attach Chain To Trolley Threaded Shaft

B1
Trolley Threaded Shaft
C6
Lock Washer
C5
Outer Nut

Insert Trolley Threaded Shaft into Round Hole in Trolley

B1
Trolley Threaded Shaft
C4
Inner Nut
C5
Lock Washer

Attach Nut and Lock Washer to Trolley Threaded Shaft

Tighten the Chain

Base of Rail
Mid Length of Rail
A2 Chain
1/4" (6 mm)
Desired Chain Tension
ALL HARDWARE SHOWN ACTUAL SIZE
To avoid possible SERIOUS INJURY to fingers:
• Securely attach chain spreader.
• NEVER connect garage door opener to power source until instructed to do so.
WARNING
CAUTIONCAUTION
WARNING
WARNING

Route Chain/Cable Around Rail Assembly and Motor Unit Sprocket

Assembly of your opener is now complete.
8
9
10 11
12
B4 Master Link C4 Nut C5 Lock Washer B1 Threaded Trolley Shaft
If you have a sectional door, proceed to page 10 of this manual.
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
WARNINGWARNING
WARNING
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.
2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.
3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.
4. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more above floor.
6. Mount emergency release handle 6 feet (1.83 m) above floor.
7. NEVER connect garage door opener to power source until instructed to do so.
8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door
• out of reach of children at minimum height of 5 feet (1.5 m)
• away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage door control.
11. Place manual release/safety reverse test label in plain view on inside of garage door.
12. Upon completion of installation, test safety reversal system. Door MUST reverse on contact with a 1-1/2" high (3.8 cm) object (or a 2 x 4 laid flat) on the floor.
9
If you have a one-piece door, proceed to the One-Piece Door Installation Instructions included with your garage door opener.
Sectional DoorOne-Piece Door
GARAGE
DOOR
OPENER
ASSEMBL
Y/INST
ALLA
TION
MANUAL
n
Please
read
this
m
anual
and
the
enclosed
safety
m
aterials
carefull
y!
n
Fasten
the
m
anual
near
the
garage door
after
installation
.
n
The
door
W
ILL
N
O
T
C
LO
SE
unless
the
Protector
System
®
is connected
and
pro
perly
ali
gned
.
n
Per
iodic
che
cks of
the
opener
are
required
to
ensure
safe
o peration
.
n
The
m
odel
num
ber
label is
located
under
the
light lens
on
the
front
panel
of
you
r
o
pener
.
W
hen
you
see
these
Safety
Sym
bols
and
Signal
W
o rds
on
the
following
pages,
they
will alert
you
to
the
possibility
of
serious
injury
or deat
hif you
do not
com
ply
with
the
warnings
that
accom
pany
them
. The
haz
ard may
come
from
something
m echani
cal or
from
electri
c shock.
R
ead
the
warnings
carefully
.
W
hen
you
see this
Signal
W
ord
on
the
following
pages,
it will
alert
you
to
the
possibility
of
dam
age
to your
garage
door
and
/or
the garage
door
opener
if you
do
not com
ply
with
the cautionary
statements
that
accom
pany
it.
Read
them
carefully
.
Mechanic
al
Electrical
WARNING
WARNING
CAUTION
This garage
door
opener
has
been
designed
and tested
to of
fer safe
ser
vice provided
it is
installed,
opera
ted,
m
aintained
and
tested
in stri
ct
accordan
c e with
the instru
c tions
and warnings
contained
in this manual
.
IMPOR
TANT
SAFETY
NOTES
PD
2 10
D
•PD 21
2 D
PD
61
0
D
• PD
6
1 2D
• 75
2
0 D
PD 6
1 2
K LD
• 48
9
3 0
D
The
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h a
m
be
rlain
Grou
p ,
Inc.
8 4
5
L ar
ch A
ve
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Elm
h
urst,
I llino
is
6
012
6
-1 1 9
6
w
w w
.ch
am
be
rlain
.com
There
are
two
types
of gara
ge
door
openers
pictured. Y
ours
m
ay
appear
slightl
y different.
INSTALLATION INSTRUCTIONS FOR ONE-PIECE DOORS
PAGE 10
Add a 2 x 4 as a Structural Support (If Necessary)
Highest Point of Travel
2" (5 cm)
Mark a spot on the “center of the garage door” line, 2" (5 cm) above the highest point of travel of the garage door
Determine the Highest Point of Travel, and Draw Horizontal Line for Header Bracket Placement
NOTE: You can fasten the header bracket within 4 feet (1.2 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling when clearance is minimal.
Fasten header bracket securely to structural supports. It may be necessary to use a 2 x 4 as a structural support if installing on drywall or between two studs as shown in Step 3. Securely fasten 2 x 4 to structural supports using lag screws (not provided). Concrete anchors must be used if mounting header bracket or 2 x 4 into masonry.
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required.
• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, ALL of which are under EXTREME tension.
WARNINGWARNING
WARNING

INSTALL THE HEADER BRACKET

door, wall a
Level (optional)
Mark the center of the garage door on door and wall and extend onto the ceiling
10
2
3
INSTALLATION
Mark the Center of the Garage Door
1
-In some installations it may be necessary to install a 2x4 across two studs to create a location for header bracket or over drywall
Use lag screws (not provided) to secure 2x4 (structural support) into wood. Use concrete anchors to secure 2x4 into masonry.
11
Garage Door
A14 Header Bracket
A14
Header Bracket
Mounting Hole
Existing Header Bracket
C2
Spacer
Mounting Hole
Existing Clevis Pin
Option with some pre-existing installations
C11
Clevis Pin
C6
Ring Fastener
Opener Carton
Ceiling Mount
A14
Header Bracket
Mounting Hole
C11
Clevis Pin
C6
Ring Fastener
NOTE: If the door spring is in the way, you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.
Attach Rail to the Header Bracket
UP
Center bracket on the “center of garage door” line and the horizontal line made in Step 2.
Highest Point of Travel
A14
Bracket
Mark the top and bottom bracket holes
Horizontal Line
Center of Garage Door
Drill two 3/16" pilot holes
UP
Secure bracket with lag screws
C18
Lag Screw
Mark Bracket Holes Drill Holes
C
ALL HARDWARE
SHOWN
ACTUAL SIZE
Attach Bracket

MOUNT THE HEADER BRACKET

NOTE: If your installation requires that the header bracket be mounted to the ceiling. The back edge of the bracket MUST NOT be further than 6" (15 cm) from the header wall and the arrow MUST point away from the header wall.
Ceiling Mount the Header Bracket (Optional)
C6 Ring Fastener
C2 Spacer
C11 Clevis Pin
C18 Lag Screw
Center the bracket on the “center of garage door” line
UP
A14
Bracket
Use holes on left and right side to secure bracket
4
5
6
7
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