Chamberlain PD610D, 7920KD, PD612KLD, PD210D, PD212D User Manual

GARAGE DOOR OPENER

ASSEMBLY/INSTALLATION MANUAL

■

Please read this manual and the enclosed safety materials carefully!

■

Fasten the manual near the garage door after installation.

■

The door WILL NOT CLOSE unless the Protector System®is connected and properly aligned.

■

Periodic checks of the opener are required to ensure safe operation.

■

The model number label is located under the light lens on the front panel of your opener.

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.

When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.

Mechanical

Electrical

WARNINGWARNING

WARNING

WARNINGWARNING

WARNING

CAUTIONCAUTION

WARNING

This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.

IMPORTANT SAFETY NOTES

PD210D • PD212D 248730

PD610D • PD612D • 7920KD PD612KLD • 48930D

The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196

www.chamberlain.com

There are two types of garage door openers pictured. Yours may appear slightly different.

Before you begin:

• Disable locks (contact your door manufacturer for information on disabling your door locks.)

• Remove any ropes connected to garage door.

• Complete the following test to make sure your garage door is balanced and is not sticking or binding:

1. Lift the door about halfway as shown. Release the

door. If balanced, it should stay in place, supported entirely by its springs.

2. Raise and lower the door to see if there is any

binding or sticking.

If your door binds, sticks, or is out of balance, call a trained door systems technician.

If you have a one-piece door, the installation of your garage door opener will be different. Follow the assembly instructions included in this manual then proceed to the Installation Instructions For One-Piece Doors included with the garage door opener.

To prevent damage to garage door and opener:

• ALWAYS disable locks BEFORE installing and operating the opener.

• ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.

To prevent possible SERIOUS INJURY or DEATH:

• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.

• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension.

• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.

WARNINGWARNING

WARNING

CAUTIONCAUTION

WARNING

Sectional Door

Preparing Your Garage Door . . . . . . . . . . . . . . . . . . . . . 2

Completed Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Tools Needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Opener Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Assembly Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Installation

Installation safety instructions . . . . . . . . . . . . . . . . . . . . . . 9

Install the header bracket . . . . . . . . . . . . . . . . . . . . . . . . 10

Mount the header bracket . . . . . . . . . . . . . . . . . . . . . . . . 11

Position and hang motor unit . . . . . . . . . . . . . . . . . . . . . 12

Fasten the door bracket . . . . . . . . . . . . . . . . . . . . . . . . . 13

Attach door to trolley. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installing the door control . . . . . . . . . . . . . . . . . . . . . . . . 15

Installing the light bulb(s) . . . . . . . . . . . . . . . . . . . . . . . . 16

Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Install the Protector System®. . . . . . . . . . . . . . . . . . . 17-18

Wire safety sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Adjustment

Adjust the UP and DOWN travel limits . . . . . . . . . . . . . . 20

Adjust the forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Test the safety reversal system . . . . . . . . . . . . . . . . . . . 22

Test the Protector System®. . . . . . . . . . . . . . . . . . . . . . . 22

Operation

Important Safety Information . . . . . . . . . . . . . . . . . . . . . 23

Using your garage door opener . . . . . . . . . . . . . . . . . . . 23

Using the wall-mounted door control . . . . . . . . . . . . . . . 24

Care of your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

To open the door manually . . . . . . . . . . . . . . . . . . . . . . . 24

Having a Problem? . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Diagnostic Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Programming

To add or reprogram an additional

hand-held remote control . . . . . . . . . . . . . . . . . . . . . . . . 27

To control the opener lights . . . . . . . . . . . . . . . . . . . . . . 27

Multi-function remotes. . . . . . . . . . . . . . . . . . . . . . . . . . . 27

To add, reprogram or

change a keyless entry PIN . . . . . . . . . . . . . . . . . . . . . . 28

To change an existing, known PIN . . . . . . . . . . . . . . . . . 28

To set a temporary PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 29

To erase all codes from motor unit memory . . . . . . . . . . 29

The remote control battery . . . . . . . . . . . . . . . . . . . . . . . 29

Repair Parts

Rail assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Motor unit assembly parts. . . . . . . . . . . . . . . . . . . . . . . . 31

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34

Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Repair Parts and Service . . . . . . . . . . . . . . . . . . . . . . . 36

PREPARING YOUR GARAGE DOOR

2

One-Piece Door See addendum

3

PLANNING

Identify the type and height of your garage door. If you have a one-piece door, follow the assembly instructions contained in this manual and refer to the Installation Instructions One-Piece Door for installation procedures. Survey your garage area to see

if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.

Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.

• Installation Page 10 – Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.

• Installation Page 12 – Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.

• Installation Page 13 – Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforcement is required.

• Installation Page 18 – Depending upon garage construction, extension brackets or wood blocks may be needed to install sensors.

• Installation Page 18 – Alternate floor mounting of the safety reversing sensor will require hardware not provided.

• Do you have an access door in addition to the garage door? If not, Model 7702CB Outside Quick Release is required. See Accessories page.

• Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be repaired.

• The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or right of the door center.

• If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page 32.

Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

• The gap between the bottom of the garage door and the floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly.

• The floor or the garage door MUST be repaired to eliminate the gap.

WARNINGWARNING

WARNING

COMPLETED INSTALLATION

Trolley

Header Bracket

Straight Door Arm

Emergency Release Rope & Handle

Door Bracket

Curved Door Arm

Garage Door Spring

Chain

Trolley Stop Bolt

CLOSED POSITION

Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.) See page 13 for details.

Header Wall

Center of Garage door

Safety Reversing Sensor

Gap between floor and bottom of door must not exceed 1/4"

FINISHED CEILING

Support bracket & fastening hardware is required. See page 12.

Slack in chain tension is normal when garage door is closed.

Torsion Spring

Safety Reversing Sensor

Access Door

Rail

Wall-mounted Door Control

Chain and Cable in Dispensing Carton

Straight Door Arm Section

Hanging Brackets

Chain Spreader with Screws

Motor Unit with Light Lenses (varies depending upon model purchased)

Rail Center/Back Sections (4)

Rail Front (header) Section (1)

“U” Bracket

A11

Idler Pulley (included with hardware)

A12

Trolley

A13

Header Bracket

A14

Door Bracket

A15

A9

Door Control All Other Models

LOCK

LIGHT

Remote Control Transmitter

A16

Curved Door Arm Section

A1

A5

A2

A3

A4

A7

A8

A17

Safety Sensor Bracket (2)

A10

A18 Assembly and

Installation Hardware

Safety Labels and Literature

Keyless Entry

Models PD210D (1) PD212D (2) 248730 (1)

Models PD610D (1) PD612D (2) PD612KLD (2) 48930D (2)

A19

GARAGE

DOOR

OPENER

ASSEMBL

Y/INST

ALLA

TION

MANUAL

n

Please

read

this

manual

and the

enclosed

safety

materials

carefully!

n

Fasten

the

manual

near

the garage

door after

installation

.

n

The

door WILL

NOT

CLOSE

unless

the

Protector

S

ystem

®

is connected

and

properly

ali

gned

.

n

Periodic

checks of the

opener are

req

uired

to

ensure

safe

o

peration

.

n

The

model

number

label

is located

under

the li

ght lens

on

the front

panel

of

your

opener

.

W

h

e

n

yo

u

se

e

th

e

se

S

a

fe

ty

S

ym

b

o

ls

a

n

d

S

ig

n

a

l

W

o

rd

s

o

n

th

e

fo

llo

w

in

g

p

a

g

e

s,

th

e

y

w

ill a

le

rt

yo

u

to

th

e

po

ssib

ility

o

f

s

e

rio

u

s

in

ju

ry

o

r

d

e

a

t

hif

yo

u

d

o

n

o

t

co

m

p

ly

w

ith

th

e

w

a

rn

in

g

s

th

a

t

a

cco

m

p

a

n

y

th

e

m.

T

h

e

h

az

a

rd

m

a

y

co

m

e

fro

m

so

m

e

th

in

g

m

e

ch

a

n

ica

l

o

r

fro

m

e

le

ctric

sh

o

ck

.

R

e

a

d

th

e

w

a

rn

in

g

s

ca

re

fu

lly

.

W

h

e

n

yo

u

see

th

is

S

ig

n

a

l

W

o

rd

o

n

th

e

fo

llo

w

in

g

p

a

g

e

s,

it

w

ill

a

le

rt

yo

u

to

th

e

p

o

ssib

ility

o

f

d

a

m

a

g

e

to

yo

u

r

g

a

ra

ge

d

o

r

a

n

d

/o

r

th

e

g

a

ra

g

e

d

o

r

o

p

e

n

e

r

if yo

u

d

o

n

o

t

co

m

p

ly

w

ith

th

e

ca

u

tio

n

a

ry

sta

te

m

e

n

ts

th

a

t

a

cco

m

p

a

n

y

it

. R

e

a

d

th

e

m

ca

re

fu

lly

.

M

echanical

Electrical

W

ARN

ING

AUTION

WARNING

W

ARNING

W

ARN

ING

W

ARNING

CAUTION

WAR

N

ING

WARNING

T

h

is

g

a

ra

g

e

d

o

r

o

p

e

n

e

r

h

a

s

b

e

n

d

e

sig

n

e

d

a

n

d

te

ste

d

to

o

f

fe

r s

a

fe

se

rvice

p

ro

vid

e

d

it

is

in

sta

lle

d

,

o

p

e

ra

te

d

,

m

a

in

ta

in

e

d

a

n

d

te

ste

d

in

s

trict

a

cco

rd

a

n

ce

w

ith

th

e

in

stru

ctio

n

s

a

n

d

w

a

rn

in

g

s

co

n

ta

in

e

d

in

th

is

m

a

n

u

a

l

.

IMPOR

TANT

SAFETY

NOTES

P

D210

D

•

PD

212D

P

D

610

D

• PD

612

D

• 7520

D

•

PD

612K

LD

• 48930

D

The C

ham

berlain

G

roup,

Inc

.

84

5

Larch

A

venue

E

lm

hurst,

Illinois

60126

-

1196

w

.

cham

berlain

.

com

T

h

e

re

a

re

tw

o

ty

p

e

s

o

f

g

a

ra

g

e

d

o

r

o

p

e

n

e

rs

p

ic

tu

re

d

. Y

o

u

rs

m

a

y

a

p

e

a

r

s

lig

h

tly

d

iffe

re

n

t.

A6

7920KD (2)

Models PD612KLD (1) 7920KD (1)

A20

CLOSED

OPEN

Garage Door Monitor (Model 7920KD only)

Door Control Button Model 248730 ONLY

A21

The Protector System

®

(2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with 2-Conductor White and White/Black Bell Wire attached

4

Tape Measure

2

1

Stepladder

Pencil

2 X 4 Board

Pliers

Wire Cutters

Claw Hammer

Phillips and Flat Screwdriver

1/4" Nutdriver

Adjustable End Wrench

Hack Saw

Drill

Carpenter's Level (Optional)

Sockets and Wrench 1/2", 5/8", 7/16", 9/16" and 1/4"

Drill Bits 3/16", 5/16" and 5/32"

Your garage door opener is packaged in one carton which contains the motor unit and the parts illustrated below. Note that accessories will depend on the model purchased. If anything is missing, carefully check the packing material. Parts may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.

OPENER CONTENTS

TOOLS NEEDED

5

Threaded Trolley Shaft (1)

Idler Bolt (1)

B5

B1

Nut 3/8" (1)

Bolt 1/4" - 20 x 1-3/4" (2)

B6

B7

Lock Washer 3/8" (1)

Lock Nut 1/2" - 20 (2)

B2

B3

Master Link (2)

B4

ASSEMBLY HARDWARE

INSTALLATION HARDWARE

C1

Insulated Staples (30)

Lock Washer 5/16" (7)

C12

C18

C5

Screw 6AB x 1-1/4" (2)

C2

Spacer (2)

C6

Ring Fastener (3)

C3

Rail Grease

C13

Screw 6-32 x 1" (2)

C4

C7

Clevis Pin 5/16" x 1-1/4" (1)

C20

NOTICE

Nut 5/16" - 18 (4)

Carriage Bolts

C14

1/4"-20 x 1/2" (2)

C8 C9

Self-Threading Screw

C10

1/4"-14 x 5/8" (2)

C19

C21

Lag Screw 5/16"-18 x 1-7/8" (2)

Rope

C16

C11

Clevis Pin 5/16" x 1-1/2" (1)

C17

Hex Bolt 5/16"- 18 x 7/8" (4)

Drywall

C15

Anchors (2)

Lag Screw 5/16"- 9 x 1-5/8" (2)

Handle (not shown actual size)

Clevis Pin 5/16" x 1" (1)

Wing Nut 1/4 x 20 (2)

2-Conductor Bell Wire White & White/Red

6

ASSEMBLY

Window Cut-Out

Idler Pulley Hole

A13

A7

A8

As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of the rail, as shown.

Assemble the Rail

Front Rail (TO DOOR)

Back Rails (TO MOTOR UNIT)

A11 “U” Bracket

Window Cut-Out

A8

10" (25 cm)

As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of the rail, as shown.

To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail.

WARNING

CAUTIONCAUTION

WARNING

KEEP SMALL HOLES ALONG OPPOSITE EDGE OF RAILS

FRONT RAIL (TOP)

KEEP LARGER HOLE ON TOP

A8

ALL HARDWARE SHOWN ACTUAL SIZE

B3 Lock Nut

Trolley Stop Hole

B6 Bolt

B3 Lock Nut

B6 Bolt

1

B3 Lock Nut

Cover Protection Bolt Hole

B6 Bolt

A11 “U” Bracket

SLIDE RAIL TO STOPS ON TOP AND SIDES OF BRACKET

TO MOTOR UNIT

7

Attach Chain Spreader

Cable Loop

A2 Chain and Cable

Do NOT remove Chain/Cable from box

B2

Lock Washer

B7 Nut

B5

Idler Bolt

Pulley

Rail

Bolt

Nut

Washer

Cable Loop

A12 Idler Pulley

A2

Chain and Cable

ALL HARDWARE SHOWN ACTUAL SIZE

To avoid serious damage to opener, ONLY use bolts/fasteners mounted in top of motor unit.

WARNING

CAUTIONCAUTION

WARNING

Cable Loop

B4

Master Link Clip-On Spring

B4

Master Link Bar

A2 Chain and Cable

Do NOT remove Chain/Cable from box

B4 Master Link

Attach Cable to Front of Trolley

Run Cable Through Cut-Out Window

Install Idler Pulley

A3

Chain Spreader

Bolt

Hex Screws 8-32x7/16"

B7 Nut

B2 Lock Washer

B3 Lock Nut

B5 Idler Bolt

2

3 4

5

6

7

Remove Fasteners from Top of Motor Unit

Attach Rail to Motor Unit

8

Cable

Chain

Motor Unit Sprocket

A2

Chain and Cable in Dispensing Carton

Leave chain/cable inside carton to prevent kinking

B4

Master Link Clip-On Spring

B1

Trolley Threaded Shaft

B4

Master Link Bar

Attach Chain To Trolley Threaded Shaft

B1

Trolley Threaded Shaft

C6

Lock Washer

C5

Outer Nut

Insert Trolley Threaded Shaft into Round Hole in Trolley

B1

Trolley Threaded Shaft

C4

Inner Nut

C5

Lock Washer

Attach Nut and Lock Washer to Trolley Threaded Shaft

Tighten the Chain

Base of Rail

Mid Length of Rail

A2 Chain

1/4" (6 mm)

Desired Chain Tension

ALL HARDWARE SHOWN ACTUAL SIZE

To avoid possible SERIOUS INJURY to fingers:

• Securely attach chain spreader.

• NEVER connect garage door opener to power source until instructed to do so.

WARNING

CAUTIONCAUTION

WARNING

Route Chain/Cable Around Rail Assembly and Motor Unit Sprocket

Assembly of your opener is now complete.

8

9

10 11

12

B4 Master Link C4 Nut C5 Lock Washer B1 Threaded Trolley Shaft

If you have a sectional door, proceed to page 10 of this manual.

INSTALLATION

IMPORTANT INSTALLATION INSTRUCTIONS

To reduce the risk of SEVERE INJURY or DEATH:

WARNINGWARNING

WARNING

1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.

2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.

3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.

4. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement.

5. Install garage door opener 7 feet (2.13 m) or more above floor.

6. Mount emergency release handle 6 feet (1.83 m) above floor.

7. NEVER connect garage door opener to power source until instructed to do so.

8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.

9. Install wall-mounted garage door control:

• within sight of the garage door

• out of reach of children at minimum height of 5 feet (1.5 m)

• away from ALL moving parts of the door.

10. Place entrapment warning label on wall next to garage door control.

11. Place manual release/safety reverse test label in plain view on inside of garage door.

12. Upon completion of installation, test safety reversal system. Door MUST reverse on contact with a 1-1/2" high (3.8 cm) object (or a 2 x 4 laid flat) on the floor.

9

If you have a one-piece door, proceed to the One-Piece Door Installation Instructions included with your garage door opener.

Sectional DoorOne-Piece Door

GARAGE

DOOR

OPENER

ASSEMBL

Y/INST

ALLA

TION

MANUAL

n

Please

read

this

m

anual

and

the

enclosed

safety

m

aterials

carefull

y!

n

Fasten

the

m

anual

near

the

garage door

after

installation

.

n

The

door

W

ILL

N

O

T

C

LO

SE

unless

the

Protector

System

®

is connected

and

pro

perly

ali

gned

.

n

Per

iodic

che

cks of

the

opener

are

required

to

ensure

safe

o peration

.

n

The

m

odel

num

ber

label is

located

under

the

light lens

on

the

front

panel

of

you

r

o

pener

.

W

hen

you

see

these

Safety

Sym

bols

and

Signal

W

o rds

on

the

following

pages,

they

will alert

you

to

the

possibility

of

serious

injury

or deat

hif you

do not

com

ply

with

the

warnings

that

accom

pany

them

. The

haz

ard may

come

from

something

m echani

cal or

from

electri

c shock.

R

ead

the

warnings

carefully

.

W

hen

you

see this

Signal

W

ord

on

the

following

pages,

it will

alert

you

to

the

possibility

of

dam

age

to your

garage

door

and

/or

the garage

door

opener

if you

do

not com

ply

with

the cautionary

statements

that

accom

pany

it.

Read

them

carefully

.

Mechanic

al

Electrical

WARNING

CAUTION

This garage

door

opener

has

been

designed

and tested

to of

fer safe

ser

vice provided

it is

installed,

opera

ted,

m

aintained

and

tested

in stri

ct

accordan

c e with

the instru

c tions

and warnings

contained

in this manual

.

IMPOR

TANT

SAFETY

NOTES

PD

2 10

D

•PD 21

2 D

PD

61

0

D

• PD

6

1 2D

• 75

2

0 D

• PD 6

1 2

K LD

• 48

9

3 0

D

The

C

h a

m

be

rlain

Grou

p ,

Inc.

8 4

5

L ar

ch A

ve

nu e

Elm

h

urst,

I llino

is

6

012

6

-1 1 9

6

w

w w

.ch

am

be

rlain

.com

There

are

two

types

of gara

ge

door

openers

pictured. Y

ours

m

ay

appear

slightl

y different.

INSTALLATION INSTRUCTIONS FOR ONE-PIECE DOORS

PAGE 10

Add a 2 x 4 as a Structural Support (If Necessary)

Highest Point of Travel

2" (5 cm)

Mark a spot on the “center of the garage door” line, 2" (5 cm) above the highest point of travel of the garage door

Determine the Highest Point of Travel, and Draw Horizontal Line for Header Bracket Placement

NOTE: You can fasten the header bracket within 4 feet (1.2 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling when clearance is minimal.

Fasten header bracket securely to structural supports. It may be necessary to use a 2 x 4 as a structural support if installing on drywall or between two studs as shown in Step 3. Securely fasten 2 x 4 to structural supports using lag screws (not provided). Concrete anchors must be used if mounting header bracket or 2 x 4 into masonry.

To prevent possible SERIOUS INJURY or DEATH:

• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required.

• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, ALL of which are under EXTREME tension.

WARNINGWARNING

WARNING

INSTALL THE HEADER BRACKET

door, wall a

Level (optional)

Mark the center of the garage door on door and wall and extend onto the ceiling

10

2

3

INSTALLATION

Mark the Center of the Garage Door

1

-In some installations it may be necessary to install a 2x4 across two studs to create a location for header bracket or over drywall

Use lag screws (not provided) to secure 2x4 (structural support) into wood. Use concrete anchors to secure 2x4 into masonry.

11

Garage Door

A14 Header Bracket

A14

Header Bracket

Mounting Hole

Existing Header Bracket

C2

Spacer

Mounting Hole

Existing Clevis Pin

Option with some pre-existing installations

C11

Clevis Pin

C6

Ring Fastener

Opener Carton

Ceiling Mount

A14

Header Bracket

Mounting Hole

C11

Clevis Pin

C6

Ring Fastener

NOTE: If the door spring is in the way, you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.

Attach Rail to the Header Bracket

UP

Center bracket on the “center of garage door” line and the horizontal line made in Step 2.

Highest Point of Travel

A14

Bracket

Mark the top and bottom bracket holes

Horizontal Line

Center of Garage Door

Drill two 3/16" pilot holes

UP

Secure bracket with lag screws

C18

Lag Screw

Mark Bracket Holes Drill Holes

C

ALL HARDWARE

SHOWN

ACTUAL SIZE

Attach Bracket

MOUNT THE HEADER BRACKET

NOTE: If your installation requires that the header bracket be mounted to the ceiling. The back edge of the bracket MUST NOT be further than 6" (15 cm) from the header wall and the arrow MUST point away from the header wall.

Ceiling Mount the Header Bracket (Optional)

C6 Ring Fastener

C2 Spacer

C11 Clevis Pin

C18 Lag Screw

Center the bracket on the “center of garage door” line

UP

A14

Bracket

Use holes on left and right side to secure bracket

4

5

6

7

12

Remove 2 x 4

Close door

Attach Hanging Brackets to Ceiling and Fasten Motor Unit to Hanging Brackets

Remove 2x4 and Close Door

ALL HARDWARE SHOWN ACTUAL SIZE

2 x 4

If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain disconnected until installation is completed.

NOTE: The garage door opener motor head will typically sit lower than the header bracket, therefore, the rail will be at an angle.

Open Door to Full Open Position and Rest Rail on a 2x4 to Position Opener at the Proper Angle for Hanging from the Ceiling

POSITION AND HANG MOTOR UNIT

NOTE: Before the motor unit is secured to the ceiling, insure that the motor unit and rail are centered over the door. If you mounted the header bracket off center, hang the motor unit the same distance. Concrete anchors must be used if installing any brackets into masonry.

Measure Distance

C8 Lag Screws

C9 Hex Bolt C5 Lock Washer C4 Nut

Bracket (Not Provided)

(Not Provided) Bolt 5/16"-18 x 7/8" Lock Washer 5/16" Nut 5/16" - 18

C9 Hex Bolt C5 Lock Washer C4 Nut

C8 Lag Screws or

Concrete Anchors (Not Provided)

Option with unfinished ceiling

Option with finished or unfinished ceiling

OR

1

2

3

To prevent damage to garage door, rest garage door opener rail on 2 x 4 placed on top section of door.

WARNING

CAUTIONCAUTION

WARNING

To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it securely to structural supports of the garage.

WARNINGWARNING

WARNING

C9 Hex Bolt C4 Nut C5 Lock Washer C8 Lag Screw

13

UP

Center of Garage Door

C10 Self-Threading Screws

Metal, insulated or lightweight factory reinforced doors

UP Center of Garage Door

Bolt 5/16" x 2" (Not Provided)

Wood doors

Fasten Door Bracket

NOTE: The 1/4"-14 x 5/8" self-threading screws are not intended for use on wood doors.

OR

Door Bracket Location

Door Arm Connects Directly to Vertical Reinforcement

Top of Door

Hardware

(not provided)

ALL

HARDWARE

SHOWN

ACTUAL SIZE

C10 Self-Threading Screw

Center of Garage Door

C15

Door Bracket

Position Door Bracket

To prevent damage to garage door, reinforce inside of door with angle iron both vertically and horizontally.

WARNING

CAUTIONCAUTION

WARNING

FASTEN THE DOOR BRACKET

Mark and Drill 3/16" Holes

Position the door bracket on the face of the door within the following limits:

1. The top edge of the bracket 2"-4" (5-10 cm) below the top edge of the door.

2. The top edge of the bracket directly below any structural support across the top of the door.

1

2

3

HORIZONTAL AND VERTICAL REINFORCEMENT

Horizontal and vertical reinforcement (not provided) is needed for light weight garage doors (fiberglass, aluminum, steel, doors with glass panel, etc.).

A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports. A vertical reinforcement brace should cover the height of the top panel. Contact your door manufacturer for more information regarding reinforcement of your door.

Many door reinforcement kits provide for direct attachment of the clevis pin and door arm. In this case, you will not need the door bracket; proceed to Connect Door Arm to Trolley section.

C7 Clevis Pin

C21 Clevis Pin

C6 Ring Fastener

C5 Lock Washer

C4 Nut

C9 Hex Bolt

ALL HARDWARE SHOWN ACTUAL SIZE

Pull Down to Release Trolley

C4

Nut

C5

Lock Washer

C9 Hex Bolt

A1

Curved Door Arm

A5

Straight Door Arm

14

ENGAGED

Attach Emergency Release Rope and Handle

C21

Clevis Pin

C5

Ring Fastener

A5

Straight Door Arm

Connect Straight Door Arm to Trolley

2" (5 cm)

Connect Curved Door Arm to Door Bracket

C7

Clevis Pin

C6

Ring Fastener

A1

Curved Door Arm

ATTACH DOOR TO TROLLEY

Overhand Knot

NOTICE

C19

Rope

C20 Emergency Release Handle

Secure handle with overhand knot and heat seal rope.

Pull Emergency Release Rope to Disengage the Trolley

Slide Trolley Back 2" (5 cm) and Connect Straight Door Arm to the Trolley

Connect Curved Door Arm to the Door Bracket

Ensure Door is Fully Closed and Connect Door Arms

CONNECT DOOR ARM TO TROLLEY

RELEASED

NOTE: Handle should hang 6 feet (1.5 m) above floor. Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement.

1

2

3

4

5

To prevent possible SERIOUS INJURY or DEATH from a falling garage door:

• If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.

• NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.

• NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.

WARNINGWARNING

WARNING

15

5 FEET (1.5 m) MINIMUM

Door Control Wire

Do NOT strip any insulation from the staples

C1

Insulated Staple

C1

Insulated Staple

LOCK

LIGHT

C12

Screw

C15

Drywall Anchors

C12

Screw

Multi-Function Door Control

Multi-Function Door Control: Gang Box Installation

Multi-Function Door Control: If, No Gang Box is Present

Position Door Control, Route Door Control Wire to Motor Unit and Secure with Insulated Staples. Permanently Mount 2 Safety Labels Using Adhesive Backing, Tacks or Staples, If Necessary.

Carefully Remove Cover Multi-Function Door Controls ONLY

KG

1

3

9

7

5

KG

1

3

9

7

5

Red Terminal

White Terminal

Red/White Wire

White Wire

Connect Door Control Wires to Motor Unit

Attach Door Control to Wall and Replace Cover

ALL HARDWARE SHOWN ACTUAL SIZE

To prevent possible SERIOUS INJURY or DEATH from electrocution:

• Be sure power is not connected BEFORE installing Door Control.

• Connect ONLY to 24 VOLT low voltage circuit.

To prevent possible SERIOUS INJURY or DEATH from a closing garage door:

• Install Door Control within sight of garage door, out of reach of children at a minimum height of 5 feet (1.5 m), and away from all moving parts of door.

• NEVER permit children to operate or play with door control push buttons or remote control transmitters.

• Activate door ONLY when it can be seen clearly, is properly adjusted, and there are no obstructions to door travel.

• ALWAYS keep garage door in sight until completely closed. NEVER permit anyone to cross path of closing garage door.

WARNINGWARNING

WARNING

INSTALLING THE DOOR CONTROL

C1 Staples

Connect Wire to Door Control

1 2

3

4

5

6

Insulation Wire

Strip 7/16" (11 mm)

Red/White Wire

White Wire

A6

Door Control: Multi-Function

Terminal Screws

Red/White Wire

WHT

2

1

RED

White Wire

A21

Door Control Button

Strip Door Control Wire

LOCK

LIGHT

Single Gang Box

C13

Screw

C13

Screw

24V Circuit

OR

C12

Screw

C15

Drywall Anchors

Door Control Button

To release or insert wire, push in tab with screwdriver.

C12 Screw C1 Insulated Staples C15 Drywall Anchors C13 Screw

LOCK

LIGHT

16

Ground Wire

Black Wire

White Wire

Black Wire

round Tab

White Wire

Black Wire

Remove Motor Unit Screws and Cover

Remove Power Cord

Run Wire from Outlet to Motor Unit

Replace Motor Unit Cover and Screws

100 Watt (Max) Standard Light Bulb

Flex Sides of Light Lens to Remove Lens from Tabs

Rotate Light Lens Down Install Standard Light Bulb(s)

(100W max) into Socket(s)

RIGHT

WRONG

Plug Motor Unit into Power Outlet

If permanent wiring is required by your local code, follow procedure below. Disconnect power to the

circuit before removing cover to establish permanent wiring connections.

To prevent possible SERIOUS INJURY or DEATH from electrocution or fire:

• Be sure power is NOT connected to the opener, and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection.

• Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes.

• NEVER use an extension cord, 2-wire adapter, or change plug in ANY way to make it fit outlet. Be sure the opener is grounded.

WARNINGWARNING

INSTALLING THE LIGHT BULB(S)

ELECTRICAL REQUIREMENTS

NOTE: Plug motor unit into grounded power outlet. If a grounded outlet is not available, contact a qualified electrician to install a proper outlet.

OR

1

2 3

1

2 3 4

To prevent possible OVERHEATING of the endpanel or light socket:

• DO NOT use short neck or specialty light bulbs.

• DO NOT use halogen bulbs. Use ONLY incandescent. To prevent damage to the opener:

• DO NOT use bulbs larger than 100W.

• ONLY use A19 size bulbs.

WARNING

CAUTIONCAUTION

WARNING

17

The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.

NOTE: DO NOT operate the opener at this time.

IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR

When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times.

The units must be installed inside the garage so that the sending and receiving eyes face each other across the door, no more than 6" (15 cm) above the floor. Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens.

The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware.

Facing the door from inside the garage

If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets (see accessories) are available if needed. If installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary.

The invisible light beam path must be unobstructed. No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the beam while the door is closing.

To prevent SERIOUS INJURY or DEATH from a closing garage door:

• Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled.

• Install the safety reversing sensor so beam is NO HIGHER than 6" (15 cm) above garage floor.

WARNINGWARNING

WARNING

INSTALL THE PROTECTOR SYSTEM

®

Safety Reversing Sensor no higher than 6" (15 cm) above floor

Invisible Light Beam Protection Area

Safety Reversing Sensor no higher than 6" (15 cm) above floor

18

Wall installation (optional)

Door Track

Attach with concrete anchors (not provided)

Sensor Beam No Higher Than 6" (15 cm) Above Floor

Fasten 2x4 to Wall with Lag Screws (Not Provided)

Lag Screws (Not Provided)

Sensor Beam No Higher Than 6" (15 cm) Above Floor

Inside Garage Wall

Assemble Safety Reversing Sensors Mount Brackets

Floor installation (optional)

Indicator Light

Lens

Sensor Beam No Higher Than 6" (15cm) Above Floor

OR

Mount Brackets: Mounting Options

Garage door track installation (preferred)

C16 Wing Nut

C14 Carriage Bolt

ALL HARDWARE SHOWN ACTUAL SIZE

INSTALL THE PROTECTOR SYSTEM

®

A9

Extension Bracket

Inside Garage Wall

(Provided with Extension Bracket)

OR

Wall installation with Extension Brackets (optional)

Sensor Beam No Higher Than 6" (15 cm) Above Floor

1

2

2a

2c2b

Safety Reversing Sensors MUST be aligned and no higher than 6" (15 cm) above floor

NOTE: The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.

A17

Safety Reversing Sensor

A17

Safety Reversing Sensor

C14

Carriage Bolts

A10

Safety Sensor Bracket

C14

Wing Nut

19

Sensor

Safety Sensor Wire

Sensor

C1

Insulated Staple

C1

Insulated Staple

C1

Insulated Staple

Do NOT strip any insulation from the staples

Run Safety Sensor Wire to Motor Unit and Secure with Insulated Staples

WIRE SAFETY REVERSING SENSOR

Locate the quick connect terminals on your garage door opener, they are located on back panel. Insert the two white wires into the white quick connect terminal and insert the two black/white wires into the grey quick connect terminal

White Wires

Black/White Wires

White Terminal

Grey Terminal

Screwdriver

KG

Connect Safety Sensors to Motor Unit

C1 Staples

ALL HARDWARE SHOWN

ACTUAL SIZE

Insulation Wire

Strip 7/16" (11 mm)

Strip All Safety Sensor Wires

Black/White Wires

White Wires

Twist Like Colored Wires Together

Black/White Wire

White Wire

Separate the Black/White and the White Wires

3

4

5 6

7

Safety Reversing Sensor

To release or insert wire, push in tab with screwdriver.

20

Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

• Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system.

• If one control (force or travel limits) is adjusted, the other control may also need adjustment.

• After ANY adjustments are made, the safety reversal system must be tested. Door must reverse on contact with 1-1/2" (3.8 cm) high object (or 2 x 4 laid flat) on floor.

To prevent damage to vehicles, be sure fully open door provides adequate clearance.

WARNING

CAUTIONCAUTION

WARNING

WARNINGWARNING

WARNING

ADJUST THE UP AND DOWN TRAVEL LIMITS

Limit adjustment settings regulate the points at which the door will stop when moving up or down.

To operate the opener, press the door control push bar. Run the opener through a complete travel cycle.

• Does the door open and close completely?

• Does the door stay closed and not reverse unintentionally when fully closed?

If your door passes both of these tests, no limit adjustments are necessary unless the reversing test fails (see Adjustment Step 3).

Adjustment procedures are outlined below. Read the procedures carefully before proceeding to Adjustment Step

2. Use a screwdriver to make limit adjustments. Run the

opener through a complete travel cycle after each adjustment.

NOTE: Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off. Simply wait 15 minutes and try again.

NOTE: If anything interferes with the door’s upward travel, it will stop. If anything interferes with the door’s downward travel (including binding or unbalanced doors), it will reverse.

HOW AND WHEN TO ADJUST THE LIMITS

• If the door does not open completely but opens at least 5 feet (1.5 m):

Increase up travel. Turn the UP limit adjustment screw clockwise. One turn equals 2" (5 cm) of travel.

NOTE: To prevent the trolley from hitting the cover protection bolt, keep a minimum distance of 2-4" (5-10 cm) between the trolley and the bolt.

• If door does not open at least 5 feet (1.5 m): Adjust the UP (open) force as explained in Adjustment

Step 2.

• If the door does not close completely: Increase down travel. Turn the DOWN limit adjustment

screw counterclockwise. One turn equals 2" (5 cm) of travel.

ADJUSTMENT LABEL

Cover Protection Bolt

2-4"

(5 cm10 cm)

Left Side Panel

Limit Adjustment Screws

Turn either limit adjustment screw the direction of the arrow to increase trolley travel, turn in the opposite direction to decrease travel

ADJUSTMENT STEP 1

• If the opener reverses in fully closed position:

Decrease down travel. Turn the DOWN limit adjustment screw clockwise. One turn equals 2" (5 cm) of travel.

• If the door reverses when closing and there is no

visible interference to travel cycle:

If the opener lights are flashing, the Safety Reversing Sensors are either not installed, misaligned, or obstructed.

ADJUSTMENT

21

ADJUSTMENT STEP 2

Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

• Too much force on garage door will interfere with proper operation of safety reversal system.

• NEVER increase force beyond minimum amount required to close garage door.

• NEVER use force adjustments to compensate for a binding or sticking garage door.

• If one control (force or travel limits) is adjusted, the other control may also need adjustment.

• After ANY adjustments are made, the safety reversal system must be tested. Door must reverse on contact with 1-1/2" (3.8 cm) high object (or 2 x 4 laid flat) on floor.

WARNINGWARNING

WARNING

ADJUST THE FORCES

Force adjustment controls are located on the back panel of the motor unit. Force adjustment settings regulate the amount of power required to open and close the door.

If the forces are set too light, door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction. Weather conditions can affect the door movement, so occasional adjustment may be needed.

The maximum force adjustment range is about 3/4 of a complete turn. Do not force controls beyond that point. Turn force adjustment controls with a screwdriver.

NOTE: If anything interferes with the door’s upward travel, it will stop. If anything interferes with the door’s downward travel (including binding or unbalanced doors), it will reverse.

HOW AND WHEN TO ADJUST THE FORCES

1. Test the DOWN (close) force

• Grasp the door bottom when the door is about halfway through DOWN (close) travel. The door should reverse. Reversal halfway through down travel does not guarantee reversal on a 1-1/2

" (3.8 cm) obstruction. See

Adjustment Step 3, page 22. If the door is hard to hold or doesn’t reverse, decrease the DOWN (close)

force by turning the control counterclockwise. Make small adjustments until the door reverses normally. After each adjustment, run the opener through a complete cycle.

• If the door reverses during the down (close) cycle and the opener lights aren’t flashing, increase DOWN (close) force by turning the control clockwise. Make small adjustments until the door completes a close cycle. After each adjustment, run the opener through a complete travel cycle. Do not increase the force beyond the minimum amount required to close the door.

2. Test the UP (open) force

• Grasp the door bottom when the door is about halfway through UP (open) travel. The door should stop. If the door is hard to hold or doesn’t stop, decrease UP (open) force by turning the control counterclockwise. Make small adjustments until the door stops easily and opens fully. After each adjustment, run the opener through a complete travel cycle.

• If the door doesn’t open at least 5 feet (1.5 m), increase UP (open) force by turning the control clockwise. Make small adjustments until door opens completely. Readjust the UP limit if necessary. After each adjustment, run the opener through a complete travel cycle.

KG

Back Side Panel

Force Adjustment Controls

FORCE ADJUSTMENT LABEL

KG

1

3

9

7

5

1

3

9

7

5

Open Force Close Force

Force Settings: 1 = Lowest Force 9 = Maximum Force

22

TEST THE SAFETY REVERSAL SYSTEM

Test

• With the door fully open, place a 1-1/2

" (3.8 cm) board

(or a 2 x 4 laid flat) on the floor, centered under the garage door.

• Operate the door in the down direction. The door must reverse on striking the obstruction.

Adjust

• If the door stops on the obstruction, it is not traveling far enough in the down direction. Increase the down travel by turning the DOWN limit adjustment screw counterclockwise 1/4 turn.

NOTE: On a sectional door, make sure limit adjustments do not force the door arm beyond a straight up and down position. See page 14.

• Repeat the test.

• When the door reverses on the 1-1/2" (3.8cm) (or a 2x4 laid flat) board, remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment.

TEST THE PROTECTOR SYSTEM

®

• Press the remote control push button to open the door.

• Place the opener carton in the path of the door.

• Press the remote control push button to close the door. The door will not move more than an inch, and the opener lights will flash.

The garage door opener will not close from a remote if the indicator light in either sensor is off (alerting you to the fact that the sensor is misaligned or obstructed).

If the opener closes the door when the safety reversing sensor is obstructed (and the sensors are no more than 6" (25 mm) above the floor), call for a trained door systems technician.

1-1/2" (3.8 cm) board (or a 2x4 laid flat)

Safety Reversing Sensor

Without a properly installed safety reversing sensor, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

WARNINGWARNING

WARNING

ADJUSTMENT STEP 3

Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

• Safety reversal system MUST be tested every month.

• If one control (force or travel limits) is adjusted, the other control may also need adjustment.

• After ANY adjustments are made, the safety reversal system must be tested. Door must reverse on contact with 1-1/2" (3.8 cm) high object (or 2 x 4 laid flat) on the floor.

WARNINGWARNING

WARNING

23

IMPORTANT SAFETY INSTRUCTIONS

To reduce the risk of SEVERE INJURY or DEATH:

WARNINGWARNING

WARNING

1. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS.

2. ALWAYS keep remote controls out of reach of children. NEVER permit children to operate or play with garage door control push buttons or remote controls.

3. ONLY activate garage door when it can be seen clearly, it is

properly adjusted, and there are no obstructions to door travel.

4. ALWAYS keep garage door in sight until completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.

5. NO ONE SHOULD GO UNDER A STOPPED, PARTIALLY OPEN DOOR.

6. If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.

7. NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.

8. NEVER use handle to pull garage door open or closed. If rope knot becomes untied, you could fall.

9. If one control (force or travel limits) is adjusted, the other control may also need adjustment.

10. After ANY adjustments are made, the safety reversal system MUST be tested.

11. Safety reversal system MUST be tested every month. Garage door MUST reverse on contact with 1-1/2" (3.8 cm) object (or a 2 x 4 laid flat) on the floor.

12. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED (see page 2). An improperly balanced door may NOT reverse when required and could result in SEVERE INJURY or DEATH.

13. ALL repairs to cables, spring assemblies and other hardware, ALL of which are under EXTREME tension, MUST be made by a trained door systems technician.

14. ALWAYS disconnect electric power to garage door opener BEFORE making ANY repairs or removing covers.

15. SAVE THESE INSTRUCTIONS.

USING YOUR GARAGE DOOR OPENER

Your Security✚

®

opener and hand-held remote control have been factory-set to a matching code which changes with each use, randomly accessing over 100 billion new codes. Your opener will operate with up to eight Security✚®remote controls and one Security✚®Keyless Entry System. If you purchase a new remote, or if you wish to deactivate any remote, follow the instructions in the Programming section.

Activate your opener with any of the following:

• The hand-held Remote Control: Hold the push button

down until the door starts to move.

• The wall-mounted Door Control: Hold the push button or

bar down until the door starts to move.

• The Keyless Entry (See Accessories): If provided with

your garage door opener, it must be programmed before use. See Programming.

When the opener is activated (with the safety reversing sensor correctly installed and aligned)

1. If open, the door will close. If closed, it will open.

2. If closing, the door will reverse.

3. If opening, the door will stop.

4. If the door has been stopped in a partially open position,

it will close.

5. If obstructed while closing, the door will reverse. If the

obstruction interrupts the safety sensor beam, the opener lights will blink for five seconds.

6. If obstructed while opening, the door will stop.

7. If fully open, the door will not close when the safety sensor beam is broken. The safety sensor has no effect in the opening cycle.

If the safety sensor is not installed, or is misaligned, the door won’t close from a hand-held remote. However, you can close the door with the Door Control, the Outside Keylock, or Keyless Entry, if you activate them until down travel is complete. If you release them too soon, the door will reverse.

The opener lights will turn on under the following conditions: when the opener is initially plugged in; when power is restored after interruption; when the opener is activated.

They will turn off automatically after 4-1/2 minutes or provide constant light when the Light feature on the Multi-Function Door Control is activated. Bulb size is A19. Bulb power is 100 watts maximum.

Security✚®light feature: Lights will also turn on when someone walks through the open garage door. With a Multi-Function Door Control, this feature may be turned off as follows: with the opener lights off, press and hold the light button for 10 seconds, until the light goes on, then off again. To restore this feature, start with the opener lights on, then press and hold the light button for 10 seconds until the light goes off, then on again.

OPERATION

24

CARE OF YOUR OPENER

Limit and Force Adjustments

Weather conditions may cause some minor changes in door operation requiring some readjustments, particularly during the first year of operation.

Pages 20 and 21 refer to the limit and force adjustments. Only a screwdriver is required. Follow the instructions carefully.

Repeat the safety reverse test (page 22) after any adjustment of limits or forces.

Maintenance Schedule

Once a Month

• Manually operate door. If it is unbalanced or binding, call

a trained door systems technician.

• Check to be sure door opens and closes fully. Adjust

limits and/or force if necessary.

• Repeat the safety reverse test. Make any necessary

adjustments.

Twice a Year

• Check chain tension. Disconnect trolley first. Adjust if

necessary.

Once a Year

• Oil door rollers, bearings and hinges. The opener does

not require additional lubrication. Do not grease door tracks.

USING THE WALL-MOUNTED DOOR CONTROL

The Multi-Function Door Control

Press the push bar/push button to open or close the door. Press again to reverse the door during the closing cycle or to stop the door while it’s opening.

Light Feature

Press the Light button to turn the opener light on or off. It will not control the opener lights when the door is in motion. If you turn it on and then activate the opener, the light will remain on for 4-1/2 minutes. Press again to turn it off sooner. The 4-1/2 minute interval can be changed to 1-1/2, 2-1/2, or 3-1/2 minutes as follows:

1. Press and hold the Lock button until the light blinks (about 10 seconds). A single blink indicates that the timer is reset to 1-1/2 minutes.

2. Repeat the procedure and the light will blink twice, resetting the timer to 2-1/2 minutes.

3. Repeat again for a 3-1/2 minute interval, etc., up to a maximum of four blinks and 4-1/2 minutes.

Lock Feature

Designed to prevent operation of the door from hand-held remote controls. However, the door will open and close from the Door Control, the Outside Keylock and the Keyless Entry Accessories.

To activate, press and hold the Lock button for 2 seconds. The push bar light will flash as long as the Lock feature is on.

To turn off, press and hold the Lock button again for 2 seconds.The push bar light will stop flashing. The Lock feature will also turn off whenever the “Learn” button on the motor unit panel is activated.

LOCK

LIGHT

Push Bar

Lock Button

Light Button

Push Button

The door should be fully closed if possible. Pull down on the emergency release handle and lift the door manually. To reconnect the door to the opener, press the door control push bar.

The lockout feature prevents the trolley from reconnecting automatically, pull the emergency release handle down and back (toward the opener). The door can then be raised and lowered manually as often as necessary. To disengage the lockout feature, pull the handle straight down. The trolley will reconnect on the next UP or DOWN operation.

NOTICE

Trolley Release Arm

B9

(In Manual Disconnect Position)

Trolley

Manual disconnect position

NOTICE

Emergency Release Handle

B9

(Down and Back)

Trolley Release Arm

Trolley

Lockout position

To prevent possible SERIOUS INJURY or DEATH from a falling garage door:

• If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.

• NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.

• NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.

WARNINGWARNING

WARNING

TO OPEN THE DOOR MANUALLY

LIMIT CONTROLS

9

Open Force Close Force

FORCE CONTROLS

9

1

7

3

5

KG

3

5

KG

1

25

1. My door will not close and the light bulbs blink on my motor unit: The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.

• Verify the safety sensors are properly installed,

aligned and free of any obstructions. Refer to Installation Step, Install The Protector System®.

• Check diagnostic LED for flashes on the motor unit

then refer to the Diagnostic Chart on the following page.

2. My remotes will not activate the door:

• Verify your Multi-Function door control is not

blinking. If it is blinking, deactivate the Lock Mode following the instructions for Using the Multi-Function Door Control.

• Reprogram remotes following the programming

instructions. Refer to Programming.

• If remote will still not activate your door, check

diagnostic LED for flashes on motor unit then refer to Diagnostic Chart on the following page.

3. My door reverses for no apparent reason: Repeat safety reverse test after adjustments to force or travel limits. The need for occasional adjustment for the force and limit settings is normal. Weather conditions in particular can affect door travel.

• Manually check door for balance or any binding

problems.

• Refer to Adjustment Step 2, Adjust the Forces.

4. My door reverses for no apparent reason after fully closing and touching the floor: Repeat safety reverse test after adjustments to force or travel limits. The need for occasional adjustment for the force and limit settings is normal. Weather conditions in particular can affect door travel.

• Refer to Adjustment Step 1, Adjust the UP and

DOWN Travel Limits. Decrease down travel by turning DOWN limit adjustment screw clockwise.

Safety Reversing Sensor

Bell Wire

KG

“Learn” Button LED or Diagnostic LED

Receiving Eye Safety Sensor (Green Indicator Light)

Sending Eye Safety Sensor (Amber Indicator Light)

5. My lights will not turn off when door is open:

• The garage door opener is equipped with a security light feature. This feature activates the light on when the safety sensor beam has been obstructed. Refer to Operation section; Using the Wall Mounted Door Control, Light Feature.

6. My motor unit hums briefly:

• First verify that the trolley is against the stop bolt.

• Release the door from the opener by pulling the Emergency Release Rope.

• Manually bring the door to a closed position.

• Loosen the chain by adjusting the outer nut 4 to 5 turns. This relieves the tension.

• Run the motor unit from the remote control or door control. The trolley should travel towards the door and stop. If the trolley re-engages with the door, pull the Emergency Release Rope to disengage.

• Decrease the up travel by turning the UP Travel adjustment screw 2 full turns away from the arrow.

• If the trolley does not move away from the bolt, repeat the steps above.

7. My motor unit clicks:

• Motor is overheated. Allow 15 minutes for motor to cool and try again.

HAVING A PROBLEM?

26

Safety reversing sensors wire shorted or black/white wire reversed.

Safety reversing sensors wire open (broken or disconnected).

OR

Symptom: One or both of the Indicator lights on the safety sensors do not glow steady.

• Inspect sensor wires for a short (staple in wire), correct wiring polarity (black/white wires reversed), broken or disconnected wires, replace/attach as needed.

• Disconnect all wires from back of motor unit.

• Remove sensors from brackets and shorten sensor wires to 1-2 ft (30-60 cm) from back each of sensor.

• Reattach sending eye to motor unit using shortened wires. If sending eye indicator light glows steadily, attach the receiving eye.

• Align sensors, if the indicator lights glow replace the wires for the sensors. If the sensor indicator lights do not light, replace the safety sensors.

Symptom: LED is not lit on door control.

• Inspect door control/wires for a short (staple in wire), replace as needed.

• Disconnect wires at door control, touch wires together. If motor unit activates, replace door control.

• If motor unit does not activate, disconnect door control wires from motor unit. Momentarily short across red and white terminals with jumper wire. If motor unit activates, replace door control wires.

• If motor unit doesn’t operate, motor unit is overheated. Wait 15 minutes and retry. If motor unit still will not operate replace logic board.

Symptom: Sending indicator light glows steadily, receiving indicator light is dim or flashing.

• Realign receiving eye sensor, clean lens and secure brackets.

• Verify door track is firmly secured to wall and does not move.

Symptom: Motor has overheated; the motor unit does not operate or trolley is stuck on stop bolt = Motor unit hums briefly; RPM Sensor = Short travel 6-8" (15-20 cm).

• Unplug unit to reset. Try to operate motor unit, check diagnostic code.

• If it is still flashing 5 times and motor unit moves 6-8" (15-20 cm), replace RPM sensor.

Symptom: Motor unit doesn’t operate.

• Replace logic board because motor rarely fails.

1 FLASH

2 FLASHES

Safety Reversing Sensor

Bell Wire

KG

LED or Diagnostic LED

“Learn” Button

Diagnostics Located On Motor Unit

Your garage door opener is programmed with self-diagnostic capabilities. The “Learn” button/diagnostic LED will flash a number of times then pause signifying it has found a potential issue. Consult the Diagnostic Chart below.

Door control or wire shorted.

3 FLASHES

Safety Reversing Sensors slightly misaligned (dim or flashing LED).

4 FLASHES

Motor overheated or possible RPM sensor failure. Unplug to reset.

5 FLASHES

Motor Circuit Failure. Replace Receiver Logic Board.

6 FLASHES

DIAGNOSTIC CHART

Installed Safety Reversing Sensor

KG

1

3

9

7

5

KG

1

3

9

7 5

27

1. Press and release the “learn” button on the motor unit. The learn indicator light will glow steadily for 30 seconds.

2. Within 30 seconds, press and hold the button on the hand-held remote* that you wish to operate your garage door.

3. Release the button when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.

NOTICE: If this Security

✚

®

garage door opener is operated with a non-rolling code transmitter, the technical measure in the receiver of the garage door opener, which provides security against code-theft devices, will be circumvented. The owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non-rolling code transmitter to circumvent that technical measure.

Your garage door opener has already been programmed at the factory to operate with your hand-held remote control. The door will open and close when you press the push button.

Below are instructions for programming your opener to operate with additional Security✚®remote controls.

Using the “Learn” Button Using the Multi-Function Door Control

LOCK

LIGHT

LOCK

LIGHT

1. Press and hold the button on the hand-held remote* that you wish to operate your garage door.

2. While holding the remote button, press and hold the light button on the Multi-Function Door Control.

3. Continue holding both buttons while you press the push bar on the Multi-Function Door Control (all three buttons are held).

4. Release buttons when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.

Only available with Multi-Function Door Control:

In addition to operating the door, you may program the remote to operate the lights.

1. With the door closed, press and hold a small remote button that you want to control the light.

2. Press and hold the Light button on the Multi-Function door control.

3. While holding the Light button, press and hold the Lock button on the door control.

4. After the opener lights flash, release all buttons.

If provided with your garage door opener, the large button is factory programmed to operate it. Additional buttons on any Security✚

®

multi-function remote or mini-remote can be programmed to operate other Security✚

®

garage door openers.

TO ADD OR REPROGRAM AN ADDITIONAL HAND-HELD REMOTE CONTROL

PROGRAMMING

TO CONTROL THE OPENER LIGHTS *3-BUTTON REMOTES

LOCK

HT

LIG

28

1. Press and release the “learn” button

on motor unit. The learn indicator light will glow steadily for 30 seconds.

2. Within 30 seconds, enter a four digit

personal identification number (PIN) of your choice on the keypad. Then press and hold the enter button.

3. Release the button when the motor

unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.

NOTE: Your new Keyless Entry must be programmed to operate your garage door opener.

Using the “Learn” Button Using the Multi-Function Door Control

LO

C

K

L

IG

H

T

NOTE: This method requires two people if the Keyless Entry is already mounted outside the garage.

1. Enter a four digit personal identification number (PIN) of your choice on the keypad. Then press and hold enter.

2. While holding the ENTER button, press and hold the LIGHT button on the Multi-Function Door Control.

3. Continue holding the ENTER and LIGHT buttons while you press the push bar on the Multi-Function Door Control (all three buttons are held).

4. Release buttons when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.

LOCK

LIGHT

LOCK

LIGHT

TO ADD, REPROGRAM OR CHANGE A KEYLESS ENTRY PIN

TO CHANGE AN EXISTING, KNOWN PIN

If the existing PIN is known, it may be changed by one person without using a ladder.

1. Press the four buttons for the present PIN, then press and hold the # button.

The opener light will blink twice. Release the # button.

2. Press the new 4-digit PIN you have chosen, then press Enter.

The motor unit lights will blink once when the PIN has been learned.

Test by pressing the new PIN, then press Enter. The door should move.

ENTER

QZ

0

TUV

8

PRS

7

WXY

9

54 6

29

To replace battery, use the visor clip or screwdriver blade to pry open the case as shown. Insert battery positive side up (+).

Dispose of old battery properly. Replace the battery with only

3V2032 coin cell batteries.

To prevent possible SERIOUS INJURY or DEATH:

• NEVER allow small children near batteries.

• If battery is swallowed, immediately notify doctor. To reduce risk of fire, explosion or chemical burn:

• Replace ONLY with 3V2032 coin batteries.

• Do NOT recharge, disassemble, heat above 100°C (212°F) or incinerate.

WARNINGWARNING

WARNING

NOTICE: To comply with FCC and or Industry Canada (IC) rules, adjustment or modifications of this receiver and/or transmitter are prohibited, except for changing the code setting or replacing the battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.

Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

You may authorize access by visitors or service people with a temporary 4-digit PIN. After a programmed number of hours or number of accesses, this temporary PIN expires and will no longer open the door. It can be used to close the door even after it has expired. To set a temporary PIN:

1. Press the four buttons for your personal entry PIN (not the last temporary PIN), then press and hold the ✽ button.

The opener light will blink three times. Release the button.

2. Press the temporary 4-digit PIN you have chosen, then

press Enter.

The opener light will blink four times.

3. To set the number of hours this temporary PIN will work, press the number of hours (up to 255), then press ✽.

OR

3. To set the number of times this temporary PIN will work, press the number of times (up to 255), then press #.

The opener light will blink once when the temporary PIN has been learned.

Test by pressing the four buttons for the temporary PIN, then press Enter. The door should move. If the temporary PIN was set to a certain number of openings, remember that the test has used up one opening.To clear the temporary password, repeat steps 1-3, setting the number of hours or times to 0 in step 3.

TO SET A TEMPORARY PIN

TO ERASE ALL CODES FROM MOTOR UNIT MEMORY

THE REMOTE CONTROL BATTERY

To deactivate any unwanted remote, first erase all codes: Press and hold the “learn” button on motor unit until the

learn indicator light goes out (approximately 6 seconds). All previous codes are now erased. Reprogram each remote or keyless entry you wish to use.

One Button Close: Opener can be closed by pressing only the ENTER button if the one button close feature has been activated. This feature has been activated at the factory. To activate or deactivate this feature press and hold buttons 1 and 9 for 10 seconds. The keypad will blink twice when the one button close is active. The keypad will blink four times when one button close is deactivated.

Battery positive side up (+)

6

5

7

4

3

2

1

30

KEY PART NO. NO. DESCRIPTION

1 4A1008 Master link kit 2 41C5141-1 Complete trolley assembly 3 183C158-13 Rail - front (header) section 4 183C157-9 Rail - center/back section 5 144C56 Chain idler pulley 6 41A5807 Chain and cable 7 12D598-1 “U” bracket

NOT SHOWN

183A163 Wear pads 19A47 Cover protection bolt spacer

RAIL ASSEMBLY PARTS

REPAIR PARTS

INSTALLATION PARTS

12

13

ECITON

7

6

14

5

3

1

10

LOCK

LIG

HT

11

9

8

4

2

5

15

KEY PART NO. NO. DESCRIPTION

1 41C494-2 Multi-function door control panel 2 950D Single-button remote control 3 953D 3-button remote control 4 10A20 3V2032 Lithium battery 5 29B137 Transmitter visor clip 6 41A2828 Emergency release rope and handle

assembly

7 41B4494-1 2-conductor bell wire – white and

white/red

8 41A5047-2 Header bracket with clevis pin and

fastener

9 41A5047-1 Door bracket with clevis pin and

fastener 10 178B35 Curved door arm section 11 178B34 Straight door arm section 12 12B776 Hanging bracket 13 41A5034 Safety sensor kit (receiving and

sending eyes) with 3'(.9 m)

2-conductor bell wire attached 14 41A5266-1 Safety sensor brackets (2) 15 41A4166 Door Control Button

NOT SHOWN

41A5258-11 Installation hardware bag 114A3165 Assembly/installation manual 114A3163 Installation instructions for one-piece

doors

DN

UP

Brown Wire

(Down) Contact

LIMIT SWITCH

ASSEMBLY

Grey Wire

Yellow Wire

(Up) Contact

Center Limit Contact

Drive Gear

2

10

8

14

12

15

5

19

3

9

4

16

11

7

18

13

17

6

7

1

KEY PART NO. NO. DESCRIPTION

1 41A5615 Chain Spreader 2 41C4220A Gear and sprocket assembly

Complete with: Spring washer, thrust washer, retaining ring, bearing plate, roll pins (2), drive gear and worm gear, helical gear with retainer and grease

3 41A2817 Drive/worm gear kit with grease,

roll pins (2) 4 41B4245 Line cord 5 41A5484-1 End panels with all labels

(PD610D/PD612D/PD612KLD/7920KD

48930D)

41D181 End panels with all labels

(PD210D/PD212D/248730) 6 4A1344 Light socket 7 108D79 Lens 8 30B532 1/2 hp Capacitor 9 12A373 Capacitor bracket 10 41A3150 Terminal block with screws 11 41A5525-5 Cover 12 41D3452 Limit switch assembly

KEY PART NO. NO. DESCRIPTION

13 41D3058 Universal replacement motor and

bracket assembly Complete with: Motor, worm, bracket,

bearing assembly, RPM sensor 14 41A2818 Limit switch drive and retainer 15 41A2822-1 Interrupter cup assembly 16 41C4398A RPM sensor assembly 17 41AC050-1 Receiver logic board assembly

(PD210D/PD212D/248730)

41AC050-2 Receiver logic board assembly

(PD610D/PD612D/PD612KLD/7920KD

48930D) Complete with: Logic

board,end panel with all labels, light

socket 18 41C5497 High voltage wire harness assembly

41C5498 Low voltage wire harness assembly

19 41D180-1 End panels with all labels

(PD610D/PD612D/PD612KLD/7920KD

48930D)

41A5484-1 End panels with all labels

(PD210D/PD212D/248730)

NOT SHOWN

41A2826 Motor shaft bearing kit 41A2825 Opener assembly hardware kit

MOTOR UNIT ASSEMBLY PARTS

31

SECURITY✚®3-Button Remote Control:

Includes visor clip.

SECURITY✚

®

Keyless Entry:

Enables homeowner to operate garage door opener from outside by entering a password on a specially designed keyboard. Also can add a temporary password for visitors or service persons. This temporary password can be limited to a programmable number of hours or entries.

935CB

953D

Motion Detecting Control Panel:

Multi-function door control with motion sensor that automatically turns opener lights on for 5 minutes when it detects a person entering the garage. Sensor can be easily deactivated when desired.

SECURITY✚

®

3-Button Mini

Remote Control:

With key ring and fastening strip.

956D

940D

Multi-Function Door Control Panel:

Provides a Lock feature which prevents operation of garage door opener from portable remotes and a Light feature for constant light.

945CB

7708CB

41A5281

Outside Quick Release:

Required for a garage with NO access door.

8 Foot (2.4 m) Rail Extension Kit:

To allow an 8 foot (2.4 m) door to open fully.

Extension Brackets:

(Optional) For safety sensor installation onto the wall or floor.

To order call: 1-800-528-9131.

10 foot (3 m) Rail Extension Kit:

To allow a 10 foot (3 m) door to open fully.

7710CB

7702CB

ACCESSORIES

32

33

NOTES

34

NOTES

CHAMBERLAIN 1 YEAR LIMITED WARRANTY

6 YEAR MOTOR LIMITED WARRANTY

PD210D, PD212D, 7920KD & 248730

The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of 1 YEAR from the date of purchase and that the MOTOR is free from defect in materials and/or workmanship for a period of 6 YEARS from the date of purchase. The proper operation of this product is dependent on your compliance with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with those instructions will void this limited warranty in its entirety.

If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 1-800-528-9131, toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair. You will be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase receipt with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be defective and covered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective parts will be repaired or replaced with new or factory-rebuilt parts at Seller’s sole option.

ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE 1 YEAR LIMITED WARRANTY PERIOD SET FORTH ABOVE EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE MOTOR, WHICH ARE LIMITED IN DURATION TO THE 6 YEARS LIMITED WARRANTY PERIOD FOR THE MOTOR, AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED WARRANTY DOES NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE, UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT, REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON-RESIDENTIAL USE.

THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGE DOOR HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT OR HINGES. THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU.

UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S LIABILITY FOR BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT.

Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

CHAMBERLAIN 1 YEAR LIMITED WARRANTY

LIFETIME MOTOR LIMITED WARRANTY

PD610D, PD612D, PD612KLD & 48930D

The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of 1 YEAR from the date of purchase and that the MOTOR is free from defect in materials and/or workmanship for the lifetime of the product. The proper operation of this product is dependent on your compliance with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with those instructions will void this limited warranty in its entirety.

If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 1-800-528-9131, toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair. You will be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase receipt with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be defective and covered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective parts will be repaired or replaced with new or factory-rebuilt parts at Seller’s sole option.

ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE 1 YEAR LIMITED WARRANTY PERIOD SET FORTH ABOVE EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE MOTOR, WHICH ARE LIMITED IN DURATION TO THE LIFETIME LIMITED WARRANTY PERIOD FOR THE MOTOR, AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED WARRANTY DOES NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE, UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT, REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON-RESIDENTIAL USE.

THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGE DOOR HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT OR HINGES. THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU.

UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S LIABILITY FOR BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT.

Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state

35

WARRANTIES

CHAMBERLAIN®SERVICE IS ON CALL

OUR LARGE SERVICE ORGANIZATION

SPANS AMERICA

INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE.

SIMPLY DIAL OUR TOLL FREE NUMBER:

1-800-528-9131

www.chamberlain-diy.com

For professional installation, parts and service, contact your local CHAMBERLAIN®dealer. Look for him in the

Yellow Pages or call our Service number for a list of dealers in your area.

HOW TO ORDER REPAIR PARTS

Selling prices will be furnished on request, or parts will be shipped at prevailing prices and you will be billed accordingly.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

• PART NUMBER

• PART NAME

• MODEL NUMBER

ADDRESS ORDERS TO:

THE CHAMBERLAIN GROUP, INC.

Technical Support Group

6050 S. Country Club Road

Tucson, Arizona 85706

SERVICE INFORMATION TOLL FREE NUMBER:

1-800-528-9131

Chamberlain PD610D, 7920KD, PD612KLD, PD210D, PD212D User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

IMPORTANT SAFETY NOTES

TABLE OF CONTENTS

PREPARING YOUR GARAGE DOOR

PLANNING

COMPLETED INSTALLATION

OPENER CONTENTS

TOOLS NEEDED

ASSEMBLY HARDWARE

INSTALLATION HARDWARE

ASSEMBLY

Assemble the Rail

Attach Chain Spreader

Attach Cable to Front of Trolley

Run Cable Through Cut-Out Window

Install Idler Pulley

Remove Fasteners from Top of Motor Unit

Attach Rail to Motor Unit

Attach Chain To Trolley Threaded Shaft

Insert Trolley Threaded Shaft into Round Hole in Trolley

Attach Nut and Lock Washer to Trolley Threaded Shaft

Tighten the Chain

Route Chain/Cable Around Rail Assembly and Motor Unit Sprocket

INSTALL THE HEADER BRACKET

MOUNT THE HEADER BRACKET

POSITION AND HANG MOTOR UNIT

FASTEN THE DOOR BRACKET

HORIZONTAL AND VERTICAL REINFORCEMENT

ATTACH DOOR TO TROLLEY

INSTALLING THE DOOR CONTROL

INSTALLING THE LIGHT BULB(S)

ELECTRICAL REQUIREMENTS

INSTALL THE PROTECTOR SYSTEM ®

WIRE SAFETY REVERSING SENSOR

ADJUST THE UP AND DOWN TRAVEL LIMITS

ADJUSTMENT

ADJUST THE FORCES

TEST THE SAFETY REVERSAL SYSTEM

USING YOUR GARAGE DOOR OPENER

OPERATION

CARE OF YOUR OPENER

USING THE WALL-MOUNTED DOOR CONTROL

TO OPEN THE DOOR MANUALLY

HAVING A PROBLEM?

DIAGNOSTIC CHART

PROGRAMMING

TO CONTROL THE OPENER LIGHTS *3-BUTTON REMOTES

TO ADD, REPROGRAM OR CHANGE A KEYLESS ENTRY PIN

TO CHANGE AN EXISTING, KNOWN PIN

TO SET A TEMPORARY PIN

TO ERASE ALL CODES FROM MOTOR UNIT MEMORY

THE REMOTE CONTROL BATTERY

RAIL ASSEMBLY PARTS

REPAIR PARTS

INSTALLATION PARTS

MOTOR UNIT ASSEMBLY PARTS

ACCESSORIES

NOTES

WARRANTIES

HOW TO ORDER REPAIR PARTS

INSTALL THE PROTECTOR SYSTEM

®